CN214927700U - PET composite impregnated bond paper veneer - Google Patents

PET composite impregnated bond paper veneer Download PDF

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CN214927700U
CN214927700U CN202022647374.6U CN202022647374U CN214927700U CN 214927700 U CN214927700 U CN 214927700U CN 202022647374 U CN202022647374 U CN 202022647374U CN 214927700 U CN214927700 U CN 214927700U
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layer
pet
bond paper
impregnated bond
veneer
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吴旭峰
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Guangdong Yueshan New Material Technology Co ltd
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Guangdong Yueshan New Material Technology Co ltd
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Abstract

The utility model discloses a compound flooding glued membrane paper decorative board of PET, compound flooding glued membrane paper decorative board of PET includes sandwich layer and the flooding glued membrane ply of setting surface about the sandwich layer, the glue film that the veneer surface still includes the one deck PET rete at least and is used for bonding the PET rete, be equipped with the thickness adjustment layer between sandwich layer and the flooding glued membrane ply, the thickness adjustment layer is corrugate. The PET composite impregnated bond paper veneer has high surface brightness, yellowing resistance, glossiness, durability, acid and alkali resistance, and the color and texture of the impregnated bond paper can be fully displayed, so that the PET composite impregnated bond paper veneer has a good ornamental effect.

Description

PET composite impregnated bond paper veneer
Technical Field
The utility model relates to an artificial board technical field, in particular to compound flooding glued membrane paper decorative board of PET.
Background
The impregnated paper veneer artificial board is a decorative board which takes artificial boards such as shaving boards, fiber boards and the like as base materials and melamine impregnated paper as a facing material. The veneer with the impregnated bond paper has beautiful color and texture, simple preparation process, good wear resistance, heat resistance and water resistance, so that the veneer is widely used in the fields of furniture manufacture, indoor decoration and the like. However, with the improvement of the living standard of people, the requirement for the aesthetic property of interior decoration materials is higher and higher, and particularly, a plate with a bright surface is favored, wherein the UV plate is favored because the UV plate has good mirror surface gloss, bright color and good visual impact. However, since the surface of the UV plate is UV curable paint, volatile organic compounds are released, and the yellowing resistance and durability of the UV paint are poor, shrinkage deformation occurs after a period of use, and the color of the surface turns yellow, so that the ornamental effect is reduced. In addition, the existing UV plate is complex in preparation process, generally 6-7 times of UV paint is needed, and then the UV paint is cured and dried by UV light, so that the process is complex and the cost is high.
It is seen that improvements and enhancements to the prior art are needed.
SUMMERY OF THE UTILITY MODEL
In view of the deficiencies of the prior art, the utility model aims to provide a compound flooding glued membrane paper decorative board of PET aims at solving the defect that UV board durability, resistant yellowing performance are poor among the prior art.
In order to achieve the purpose, the utility model adopts the following technical proposal:
the utility model provides a compound flooding glued membrane paper decorative board of PET, includes sandwich layer and the flooding glued membrane ply of setting surface about the sandwich layer, wherein, decorative board surface still includes the glue film of one deck PET rete and be used for the bonding PET rete at least, be equipped with the thickness control layer between sandwich layer and the flooding glued membrane ply, the thickness control layer is the corrugate.
In the PET composite impregnated bond paper veneer, the thickness adjusting layer comprises one or more carbon fiber layers.
In the PET composite impregnated bond paper veneer, the PET film layer comprises one of a PET transparent high bright film and a PET transparent skin-touch film.
In the PET composite impregnated bond film paper veneer, the adhesive layer is a PUR hot melt adhesive layer, and the PUR hot melt adhesive is a moisture curing reaction type PUR hot melt adhesive.
In the PET composite impregnated bond paper veneer, the core layer comprises one of plywood, a core board, a density board, a shaving board and a fiber board.
In the PET composite impregnated bond paper veneer, the veneer sequentially comprises a PET film layer, a glue layer, an upper impregnated bond paper layer, a core layer and a lower impregnated bond paper layer from top to bottom.
In the PET composite impregnated bond paper veneer, the veneer sequentially comprises a PET film layer, a glue layer, an upper impregnated bond paper layer, a core layer, a lower impregnated bond paper layer, a glue layer and a PET film layer from top to bottom.
Has the advantages that:
the utility model provides a PET composite impregnated bond paper veneer, which has excellent glossiness, yellowing resistance, high durability, acid and alkali resistance by gluing a PET film layer on the surface of the impregnated bond paper layer, and can fully display the color and texture of the impregnated bond paper due to the good light transmission effect of the PET film, thereby greatly improving the ornamental effect of the veneer; and the corrugated thickness regulating layer that sets up between sandwich layer and the flooding glued membrane layer, adjustable flooding glued membrane paper veneer thickness, the veneer of the PET rete of being convenient for can reduce the influence of sandwich layer internal tension to the flooding glued membrane layer simultaneously, improves product quality.
Drawings
Fig. 1 is the structure schematic diagram of the PET composite impregnated bond paper veneer provided by the utility model.
Fig. 2 is a schematic structural view of a veneer having PET films on both upper and lower surfaces.
Detailed Description
The utility model provides a compound flooding glued membrane paper decorative board of PET, for making the utility model discloses a purpose, technical scheme and effect are clearer, more clear and definite, and it is right to following the embodiment of lifting the utility model discloses further detailed description. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
Referring to fig. 1 and 2, the utility model provides a PET composite impregnated bond paper veneer, which comprises a core layer 1 and impregnated bond paper layers 2 arranged on the upper and lower surfaces of the core layer, wherein the core layer comprises one of plywood, a core board, a density board, a shaving board and a fiber board, the thickness of the core layer is 3-18 mm, and the impregnated bond paper layers are attached to the upper and lower surfaces of the core layer through a hot pressing process, so as to increase the surface decoration effect of the core layer; the surface of the veneer board also comprises at least one PET film layer 4, the PET film layer is a transparent film, the light transmission effect is good, the light transmission rate is 89% -92%, the color and the texture of the impregnated bond paper can be fully displayed, and the effect of increasing the surface brightness is achieved; the PET rete passes through glue film 3 and impregnated adhesive film ply veneer, glue film 3 is the hot melt adhesive, the hot melt adhesive is colorless transparent glue, has better light transmissivity. Still be equipped with thickness control layer 5 between sandwich layer and the flooding glued membrane ply, the thickness control layer is corrugate, and the thickness of veneer board can be adjusted to thickness control layer 5, is convenient for strickle glue when pasting the PET membrane, improves the pad pasting quality, and simultaneously, the thickness control layer of corrugate has the cushioning effect, can reduce the tearing effect of sandwich layer tension to the flooding glued membrane paper.
The PET compound impregnated bond paper veneer of above-mentioned structure has the glossiness of UV lacquer through pasting the PET membrane on impregnated bond paper surface, and fungible UV board compares with prior art, has following beneficial effect at least: (1) the PET film has excellent yellowing resistance and durability, can greatly improve the yellowing resistance and durability of the PET composite impregnated bond paper veneer, does not change color and shrink and deform after long-term use, and ensures that the veneer has better ornamental value; (2) the PET film has good strength, toughness, acid resistance and alkali resistance, and can improve the wear resistance, impact resistance and cracking resistance of the veneer; (3) the PET film is green and environment-friendly, and no volatile organic compound is released; (4) because the PET film is adhered to the surface of the veneer through the hot melt adhesive, compared with the production process of the UV plate, the preparation process is simple and easy to implement, easy to realize and energy-saving; (5) set up the thickness control layer of corrugate, the regulation of the sandwich layer thickness of being convenient for makes the shop of PET membrane paste the quality better, also reduces the influence of sandwich layer tension to the impregnated bond film layer.
Specifically, the PET composite impregnated bond paper veneer with the structure is characterized in that the PET film layer comprises one of a PET transparent high bright film and a PET transparent skin-touch film. The transparent high bright membrane of PET has excellent light transmissivity, and its luminousness is greater than 90%, can make the color and the texture of flooding offset paper fully demonstrate to because the surface is smooth, the dust is difficult to the landing, thereby dustproof anti-soil ability is good, even if coffee, soy sauce splash on it, also do not leave the trace, wipe gently and can clear away. The surface microstructure of the PET transparent skin feeling film is wave-shaped, has the touch feeling of skin when the skin is contacted, and enables light to form a dispersion effect due to the surface wave-shaped microstructure, so that the veneer presents a soft light feeling effect, and fingerprints are not easy to remain. The light transmittance of the PET transparent skin-feel film can reach more than 89%, so that the color and the texture of the impregnated film adhesive paper can be fully displayed, and the PET transparent skin-feel film has a soft matte effect.
Specifically, in the compound impregnated bond membrane paper decorative board of PET of above-mentioned structure, the glue film is PUR hot melt adhesive layer, PUR hot melt adhesive is moisture curing reaction type hot melt adhesive, moisture curing reaction type PUR hot melt adhesive has that curing speed is fast, adhesive strength is big, characteristics that shock resistance is good to colorless transparent, flexible good after the solidification. When the PUR hot melt adhesive is used, the PUR hot melt adhesive can be melted and used at a lower temperature, and when the PUR hot melt adhesive is bonded, the PUR hot melt adhesive reacts with air and moisture in a plate, and is solidified and crosslinked to achieve the function of adhesion.
Specifically, the thickness control layer includes one deck or multilayer carbon fiber layer, the thickness on carbon fiber layer is 0.11 ~ 0.16mm, and in the concrete implementation process, according to sandwich layer thickness and different to the requirement of panel thickness adjustment, set up the carbon fiber layer of the different number of piles, play the thickness of adjusting panel, the effect of the follow-up pasting of PET membrane of being convenient for. In addition, because the carbon fiber is corrugated, the influence of the internal tension of the core layer on the impregnated rubber film layer can be reduced, and the buffer effect is achieved.
In some embodiments, the PET composite impregnated bond paper veneer comprises, from top to bottom, a PET film layer 4, a glue layer 3, a thickness adjusting layer 5, an impregnated bond paper layer 2, a core layer 1, a thickness adjusting layer 5, and an impregnated bond paper layer 2 in sequence, wherein the PET film layer is only disposed on the surface of the impregnated bond paper on one side, during production, only the upper impregnated bond paper layer is subjected to roller coating with hot melt adhesive, and then the PET film is flatly attached, and the veneer with such a structure is generally used in a scene where only one side of the veneer needs to be facing outward.
In other embodiments, the PET composite impregnated bond paper veneer comprises a PET film, 4, a glue layer 3, an impregnated bond paper layer 2, a thickness adjusting layer 5, a core layer 1, a thickness adjusting layer 5, an impregnated bond paper layer 2, a glue layer 3, and a PET film layer 1 from top to bottom in sequence, and both sides of the veneer with such a structure have PET films, that is, both sides of the veneer have better brightness and strength.
The PET composite impregnated bond paper veneer is prepared by the following steps:
s1, preparing a finishing layer: and sequentially paving a thickness adjusting layer and a layer of impregnated adhesive film on the upper surface and the lower surface of the core layer, determining the number of the buffer layers according to the thickness of the core layer, pressing and pasting the core layer by a hot press, wherein the pressing and pasting temperature of the hot press is 130-200 ℃, the unit pressure is 1.0-2.0 MPa, the hot pressing time is 15-60 s, and obtaining the impregnated adhesive film paper veneer through hot pressing. The pressing temperature, the pressing pressure and the pressing time are direct factors influencing the pressing effect. The hot pressing temperature can influence the curing reaction speed of resin, when the pressing temperature is too low, the melamine glue can not be cured completely, so that the bonding effect is reduced, when the pressing temperature is too high, the curing speed of the impregnated paper is too high, the cracking or dry-out phenomenon is easily caused, and when the temperature is 130-200 ℃, the curing speed is more proper. The pressure during hot pressing can promote the impregnated bond paper, the thickness adjusting layer and the core layer to be combined, the bonding performance is improved, when the pressure is too low, the flowing and the permeation of resin in the impregnated bond paper can be reduced, the bonding strength of the impregnated bond paper, the thickness adjusting layer and the core layer is reduced, when the pressure is too high, the mechanical performance of the core layer can be damaged, even the thickness of the core layer is changed, particularly when the pressure is applied to a particle board, the pressure is not too high, and when the pressure is 1.0-2.0 MPa, the better bonding effect is achieved. Under the fixed condition of temperature and pressure, hot pressing time is longer, and then the resin solidification is more abundant, but hot pressing overlength makes the resin solidification excessive easily, and elasticity descends, and hot pressing time is too short makes the solidification insufficient again, produces the sticky board phenomenon easily, influences product quality, is 15 ~ 60s when hot pressing time, has better curing effect.
S2, compounding of the PET film: cleaning the surface of the impregnated bond paper veneer through a blowing mechanism, ensuring that no dust or stain is on the surface of the impregnated bond paper veneer, melting glue through a glue melting mechanism, wherein the glue melting temperature is 110-130 ℃, the molten PUR hot melt adhesive is coated on the surface of the impregnated bond paper through a roller coating device in a roller coating mode, the coating thickness is 0.04-0.06 mm, then flatly pasting a PET film on the PUR hot melt adhesive through a mirror surface sweeping roller, solidifying and maintaining, wherein the maintaining condition is that the temperature is lower than 30 ℃, the humidity is 50-70%, and maintaining is carried out for 48-60 h to obtain the PET composite impregnated bond paper veneer.
In the step S2, the temperature of the glue coating roller in the roller coating device is 110 to 120 ℃ to ensure that the PUR hot melt adhesive can be in a molten state for better gluing, and the temperature of the mirror sweeping roller is 120 to 130 ℃, which is higher, so that the excess PUR hot melt adhesive can be scraped off from the surface of the impregnated adhesive film paper to obtain an adhesive layer with a set thickness, thereby obtaining a veneer with a consistent thickness.
It should be noted that step S2 needs to be performed in a dust-free workshop, and the requirements on the ambient temperature and humidity are high, and the ambient temperature needs to be controlled to be 25 ℃ and the humidity needs to be 50-70%, so that the pasting process can be smoothly performed, and the PET composite impregnated bond paper veneer with firm adhesion and good appearance effect is obtained.
It should be particularly noted that, in the step S1, the thickness of the impregnated bond paper facing board needs to be strictly controlled, and it is necessary to ensure that the thickness deviation is smaller than 0.15mm, so that the thickness deviation of the core layer is required to be small, mainly because the gluing thickness of the PUR hot melt adhesive is only 0.04-0.06 mm, if the thickness deviation is too large, the inaccuracy of the thickness of the PUR hot melt adhesive in the step S2 is easily affected, and the thickness of the PUR hot melt adhesive directly affects the gluing effect, and finally affects the product quality, so that the thickness of the core layer is kept within the deviation range by additionally attaching the thickness adjusting layer on the surface of the core layer.
The preparation method of the PET composite impregnated bond paper veneer has the advantages of few processes, simple operation and easy realization, and can be completed through the hot-pressing and pasting processes, and the prepared PET composite impregnated bond paper veneer not only has the appearance effect of a UV veneer, but also has various physical and chemical properties superior to those of the UV veneer.
Example 1
A PET composite impregnated bond paper veneer comprises a PET film layer, a glue layer, an upper impregnated bond paper layer, a thickness adjusting layer, a plywood core layer, a thickness adjusting layer and a lower impregnated bond paper layer. The PET rete is the transparent bright membrane of PET highlight, the glue film is PUR hot melt adhesive and is moisture curing reaction type hot melt adhesive layer.
Example 2
A PET composite impregnated bond paper veneer comprises a PET film layer, a glue layer, an upper impregnated bond paper layer, a thickness adjusting layer, a core layer of a core board, a thickness adjusting layer and a lower impregnated bond paper layer. The PET rete is the transparent bright membrane of PET highlight, the glue film is PUR hot melt adhesive and is moisture curing reaction type hot melt adhesive layer.
Example 3
A PET composite impregnated bond paper veneer comprises a PET film layer, a glue layer, an upper impregnated bond paper layer, a thickness adjusting layer, a density board core layer, a thickness adjusting layer, a lower impregnated bond paper layer, a glue layer and a PET film layer. The PET rete is the transparent bright membrane of PET highlight, the glue film is PUR hot melt adhesive and is moisture curing reaction type hot melt adhesive layer.
Example 4
A PET composite impregnated bond paper veneer comprises a PET film layer, a glue layer, an upper impregnated bond paper layer, a thickness adjusting layer, a shaving board core layer, a thickness adjusting layer and a lower impregnated bond paper layer. The PET rete is the transparent skin of PET feeling membrane, the glue film is PUR hot melt adhesive and is moisture solidification reaction type hot melt adhesive layer.
Example 5
A PET composite impregnated bond paper veneer comprises a PET film layer, a glue layer, an upper impregnated bond paper layer, a thickness adjusting layer, a fiberboard core layer, a thickness adjusting layer and a lower impregnated bond paper layer. The PET rete is the transparent skin of PET feeling membrane, the glue film is PUR hot melt adhesive and is moisture solidification reaction type hot melt adhesive layer.
The PET composite impregnated bond paper veneer obtained in the examples 1-5 is subjected to various performance tests according to GB/T34722 and 2017 impregnated bond paper veneer plywood or laminated wood board and GB/T15102 and 2006 impregnated bond paper veneer artificial board. Meanwhile, a UV veneer is used as a comparative example 1 for testing, the UV veneer uses a plywood as a core layer, an impregnated film layer and a UV layer are sequentially arranged on the upper surface of the core layer, and another impregnated film layer is arranged on the lower surface of the core layer. The test results are shown in table 1.
TABLE 1 Performance test results Table
Figure DEST_PATH_GDA0003208956980000081
As can be seen from Table 1, the PET composite impregnated bond paper veneer has various performances superior to those of a UV veneer, particularly has yellowing resistance and durability, and has better quality.
It should be understood that equivalent alterations and modifications can be made by those skilled in the art according to the technical solution of the present invention and the inventive concept thereof, and all such alterations and modifications should fall within the scope of the appended claims.

Claims (7)

1. The utility model provides a compound flooding glued membrane paper decorative board of PET, includes sandwich layer and the flooding glued membrane ply of setting surface about the sandwich layer, its characterized in that, decorative board surface still includes the glue film of one deck PET rete and be used for the bonding PET rete at least, be equipped with the thickness control layer between sandwich layer and the flooding glued membrane ply, the thickness control layer is corrugate.
2. The PET composite impregnated bond paper veneer of claim 1, wherein the thickness adjusting layer comprises one or more carbon fiber layers.
3. The PET composite impregnated bond paper veneer of claim 1, wherein the PET film layer comprises one of a PET transparent highlight film and a PET transparent skin-feel film.
4. The PET composite impregnated bond paper veneer as recited in claim 1, wherein the bond line is a PUR hot melt adhesive line, and the PUR hot melt adhesive is a moisture curing reactive PUR hot melt adhesive.
5. The PET composite impregnated bond paper veneer of claim 1, wherein the core layer comprises one of plywood, core board, density board, particle board, fiber board.
6. The PET composite impregnated bond paper veneer according to claim 1, wherein the veneer comprises a PET film layer, a glue layer, an upper impregnated bond paper layer, a core layer, a thickness adjusting layer and a lower impregnated bond paper layer in sequence from top to bottom.
7. The PET composite impregnated bond paper veneer according to claim 1, wherein the veneer comprises a PET film layer, a glue layer, an upper impregnated bond paper layer, a core layer, a thickness adjusting layer, a lower impregnated bond paper layer, a glue layer, and a PET film layer from top to bottom in sequence.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112659659A (en) * 2020-11-16 2021-04-16 佛山市三水粤山装饰实业有限公司 PET composite impregnated bond paper veneer and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112659659A (en) * 2020-11-16 2021-04-16 佛山市三水粤山装饰实业有限公司 PET composite impregnated bond paper veneer and preparation method thereof

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PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: A PET composite impregnated adhesive film paper decorative panel

Effective date of registration: 20230922

Granted publication date: 20211130

Pledgee: Guangzhou Bank Co.,Ltd. Foshan Sanshui Branch

Pledgor: Guangdong Yueshan New Material Technology Co.,Ltd.

Registration number: Y2023980058134

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