CN211104511U - Ecological rubber wood gusset plate with improved structure - Google Patents
Ecological rubber wood gusset plate with improved structure Download PDFInfo
- Publication number
- CN211104511U CN211104511U CN201921540557.9U CN201921540557U CN211104511U CN 211104511 U CN211104511 U CN 211104511U CN 201921540557 U CN201921540557 U CN 201921540557U CN 211104511 U CN211104511 U CN 211104511U
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- China
- Prior art keywords
- veneer
- substrate
- wood
- base plate
- rubber wood
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- 229920002531 Rubberwood Polymers 0.000 title claims abstract description 26
- 239000002023 wood Substances 0.000 claims abstract description 21
- 239000012528 membrane Substances 0.000 claims abstract description 15
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 14
- 229920000877 Melamine resin Polymers 0.000 claims abstract description 8
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000003086 colorant Substances 0.000 claims abstract description 7
- 239000000758 substrate Substances 0.000 claims description 25
- 239000002131 composite material Substances 0.000 claims description 5
- 238000005498 polishing Methods 0.000 claims description 5
- 239000003292 glue Substances 0.000 claims description 4
- 229920001971 elastomer Polymers 0.000 claims description 3
- 230000006872 improvement Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 239000003973 paint Substances 0.000 abstract description 12
- 238000005507 spraying Methods 0.000 abstract description 12
- 238000004381 surface treatment Methods 0.000 abstract description 3
- 239000007921 spray Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 239000004816 latex Substances 0.000 description 5
- 229920000126 latex Polymers 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000003825 pressing Methods 0.000 description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
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Abstract
The utility model discloses an ecological rubber wood reinforcing plate with an improved structure, which comprises a base plate formed by splicing rubber wood blocks, wherein a veneer is respectively fixed on the upper surface and the lower surface of the base plate, the thickness of the veneer is smaller than that of the base plate, and the veneer is tightly combined with the base plate; the surface of the veneer is stuck with membrane paper which can bear colors and patterns. The utility model discloses a thick veneer about 2mm is pressed through high temperature in the upper and lower two sides of rubber wood splice plate to play the tight reinforcing action of clamp to the base plate, make the stability of panel good, do not ftracture, indeformable, the nail-holding power has also strengthened, the furniture durable who produces. Meanwhile, the melamine impregnated bond paper is pressed and pasted to replace spray paint, the color is rich and colorful, a plurality of wood grains can be printed, the original wood feeling is strong, and the scratch is not easy to occur. Greatly reduces the surface treatment cost of the plate, which is only about 30 percent of the traditional paint spraying. The production efficiency is greatly improved, and a set of furniture can be completely finished within two hours.
Description
Technical Field
The utility model relates to a panel product technical field, concretely relates to artificial ecological rubber wood gusset plate.
Background
Along with the stricter and stricter environmental protection policy, the cost for obtaining the solid wood is higher and higher, and meanwhile, due to the poor plasticity of the solid wood, various furniture products with unique and beautiful shapes are not easy to manufacture, so that the selectivity of the solid wood furniture is less and less. At present, most middle-high-grade furniture is widely made of rubber wood ecological plates, such as wardrobes, television cabinets, tables and the like. However, the rubber-wood splice plates currently on the market for producing furniture mainly have two drawbacks: firstly, a rubber wood splicing large plate is formed by splicing a plurality of small rubber wood blocks by splicing glue. Because the contact surface of the splicing part is small, the splicing part is easy to deform and crack under the influence of factors such as external force, weather and the like, the structural strength is not high enough, the bearing capacity is not ideal, and the nail holding capacity is poor; secondly, when the rubber wood splice plate is used as furniture, the surface of the furniture needs to be colored by paints with different colors, and the paint spraying equipment has the advantages of large investment, multiple production procedures, complex process, long production period, high cost, low production efficiency, large paint smell and no environmental protection. For example, for a 2440 × 1220 large board, the cost of spraying double-sided paint is about 200 yuan, the surface paint spraying process needs three times of polishing, three times of primer spraying and two times of finish spraying, all the processes of paint spraying and air drying need about 20 days, and the processes of cutting, punching, packaging and the like are not included.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide a realize that simple structure, reasonable in design, panel structural strength are higher, production process is simpler, production cycle is shorter, more durable's improvement structure ecological rubber wood gusset plate.
In order to solve the technical problem, the utility model adopts the following technical scheme: the utility model provides an ecological rubber wood gusset plate of improvement structure, assembles the base plate that forms including adopting the rubber billet, its characterized in that: the upper surface and the lower surface of the substrate are respectively fixed with a veneer, the thickness of the veneer is less than that of the substrate, and the veneer is tightly combined with the substrate; the surface of the veneer is pasted with film paper capable of bearing colors and patterns, the film paper is tightly attached to the veneer, and the traditional paint spraying is replaced by pasting the film paper with different colors and/or patterns.
Further, the wood skin is rubber wood skin, the thickness of the wood skin is 1.5-2.5mm, preferably 2mm, the thickness can be adjusted according to actual conditions, the whole wood skin and the surface of the base plate are pressed into a flat surface, and the wood skin and the base plate form a composite plate.
Further, the membrane paper is melamine impregnated bond paper, and is pressed on the surface of the veneer through a high-temperature hot press.
Further, the veneer is adhered to the surface of the substrate through glue, for example, white latex with formaldehyde emission lower than 0.05 mg per cubic is pressed with the surface of the substrate through a high-temperature hot press to form a tight and flat attaching structure.
Furthermore, the upper surface and the lower surface of the substrate are flat surfaces, and smooth planes are polished by a sander, so that the surfaces of the veneers are smoother after the veneers are attached.
Furthermore, one side of the wood veneer, which is attached to the membrane paper, is a smooth flat surface polished by a sander, so that the membrane paper has a highly smooth plane after being attached.
The manufacturing process comprises the following steps: firstly, flattening a rubber wood spliced substrate slightly bent and deformed;
secondly, polishing the two sides of the substrate smoothly by using a sander;
thirdly, spraying white latex on two surfaces of the substrate, and airing;
fourthly, placing the base plate coated with the latex water and the veneer with the thickness of 2mm in a high-temperature hot press to press the base plate and the veneer into a composite reinforcing plate, wherein the pressing temperature is 180 ℃ and 200 ℃;
fifthly, sanding the surface of the veneer again on the reinforcing plate stuck with the veneer;
and sixthly, pressing the reinforcing plate and the melamine impregnated bond paper to the wood veneer through a high-temperature hot press.
The utility model discloses a thick veneer about 2mm is pressed through high temperature in the upper and lower two sides of rubber wood splice plate to play the tight reinforcing action of clamp to the base plate, make the stability of panel good, not fracture, indeformable, overcome the defect of the yielding fracture of current rubber wood splice plate, the nail-holding power has also strengthened, the furniture durable who produces. Meanwhile, the traditional paint spraying surface treatment process is changed, melamine impregnated bond paper is replaced by the pressure pasting, the color is rich and colorful, a plurality of wood grains can be printed, the original wood feeling is strong, and the scratch is not easy. And greatly reduce the surface treatment cost of the plate, for example, for a 2440 x 1220 large plate, the double-sided melamine impregnated bond paper only has about 60 yuan, which is only 30% of 200 yuan of the traditional spray paint. In addition, the production efficiency is greatly improved, and a set of furniture can be completely finished within two hours, so that the production time is greatly reduced compared with the traditional production time of more than 20 days.
Drawings
FIG. 1 is an exploded view of the present invention;
fig. 2 is a schematic side view of the present invention.
In the figure, 1 is a substrate, 2 is a veneer, and 3 is a film paper.
Detailed Description
In this embodiment, referring to fig. 1 and fig. 2, the ecological rubber wood reinforced plate with an improved structure includes a base plate 1 assembled by rubber wood blocks, a wood skin 2 is fixed on each of the upper and lower surfaces of the base plate 1, the thickness of the wood skin 2 is smaller than that of the base plate 1, and the wood skin 2 is tightly combined with the base plate 1; the surface of the veneer 2 is pasted with the membrane paper 3 which can bear colors and patterns, the membrane paper 3 is tightly attached to the veneer 2, and the traditional paint spraying is replaced by pasting the membrane paper 3 with different colors and/or patterns.
The veneer 2 is a rubber veneer with the thickness of 1.5-2.5mm, preferably 2mm, and the whole veneer 2 and the surface of the substrate 1 are pressed into a flat surface and form a composite board together with the substrate 1.
The membrane paper 3 is melamine impregnated adhesive membrane paper, and is pressed on the surface of the veneer 2 through a high-temperature hot press.
The veneer 3 is bonded on the surface of the substrate 1 through glue, and is pressed with the surface of the substrate 1 through a high-temperature hot press to form a tight and smooth attaching structure.
The upper surface and the lower surface of the base plate 1 are flat surfaces, and smooth planes are polished by a sander, so that the surface of the veneer 2 is smoother after being attached.
The one side that veneer 2 and membrane paper 3 laminated mutually is for adopting the smooth planishing face of grinder polishing to have highly glossy plane after making the laminating of membrane paper 3.
The manufacturing process comprises the following steps: firstly, flattening a rubber wood spliced substrate 1 slightly bent and deformed;
secondly, polishing the two sides of the substrate 1 smoothly by using a sander;
thirdly, spraying white latex on two surfaces of the substrate 1, and airing;
fourthly, placing the base plate 1 coated with the latex water and the veneer 2 with the thickness of 2mm in a high-temperature hot press to press the base plate and the veneer into a composite reinforcing plate, wherein the pressing temperature is 180-200 ℃;
fifthly, sanding the surface of the veneer 2 again on the reinforcing plate stuck with the veneer 2;
and sixthly, pressing the reinforcing plate and the melamine impregnated bond paper 3 to the veneer 2 through a high-temperature hot press.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the scope of the invention, i.e. the present invention is intended to cover all equivalent variations and modifications within the scope of the present invention.
Claims (6)
1. The utility model provides an ecological rubber wood gusset plate of improvement structure, assembles the base plate that forms including adopting the rubber billet, its characterized in that: the upper surface and the lower surface of the substrate are respectively fixed with a veneer, the thickness of the veneer is less than that of the substrate, and the veneer is tightly combined with the substrate; the surface of the veneer is stuck with membrane paper capable of bearing colors and patterns, and the membrane paper is tightly stuck with the veneer.
2. The improved structure ecological rubber wood reinforcing plate of claim 1, which is characterized in that: the wood skin is rubber wood skin, the thickness of the wood skin is 1-4mm, the whole wood skin and the surface of the substrate are pressed into a flat surface, and the wood skin and the substrate form a composite board.
3. The improved structure ecological rubber wood reinforcing plate of claim 1, which is characterized in that: the membrane paper is melamine impregnated bond paper, and is pressed on the surface of the veneer through a high-temperature hot press.
4. The improved structure ecological rubber wood reinforcing plate according to claim 1 or 2, wherein: the veneer is bonded on the surface of the substrate through glue, and is pressed with the surface of the substrate through the high-temperature hot press to form a tight and smooth attaching structure.
5. The improved structure ecological rubber wood reinforcing plate of claim 1, which is characterized in that: the upper surface and the lower surface of the substrate are flat surfaces, and smooth planes are polished by a sander.
6. The improved structure ecological rubber wood reinforcing plate of claim 1, which is characterized in that: the one side that veneer and membrane paper laminated mutually is for adopting the smooth planishing face of grinder polishing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921540557.9U CN211104511U (en) | 2019-09-16 | 2019-09-16 | Ecological rubber wood gusset plate with improved structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921540557.9U CN211104511U (en) | 2019-09-16 | 2019-09-16 | Ecological rubber wood gusset plate with improved structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211104511U true CN211104511U (en) | 2020-07-28 |
Family
ID=71723017
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921540557.9U Active CN211104511U (en) | 2019-09-16 | 2019-09-16 | Ecological rubber wood gusset plate with improved structure |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211104511U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115256582A (en) * | 2022-08-22 | 2022-11-01 | 荣森(北京)科技有限公司 | Water-based melamine resin wood board |
| CN116460936A (en) * | 2023-04-07 | 2023-07-21 | 梁振雄 | A kind of rubber wood paint-free board and manufacturing method thereof |
-
2019
- 2019-09-16 CN CN201921540557.9U patent/CN211104511U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115256582A (en) * | 2022-08-22 | 2022-11-01 | 荣森(北京)科技有限公司 | Water-based melamine resin wood board |
| CN116460936A (en) * | 2023-04-07 | 2023-07-21 | 梁振雄 | A kind of rubber wood paint-free board and manufacturing method thereof |
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