CN104856219A - Extrusion forming preparation method of tobacco - Google Patents
Extrusion forming preparation method of tobacco Download PDFInfo
- Publication number
- CN104856219A CN104856219A CN201510226046.XA CN201510226046A CN104856219A CN 104856219 A CN104856219 A CN 104856219A CN 201510226046 A CN201510226046 A CN 201510226046A CN 104856219 A CN104856219 A CN 104856219A
- Authority
- CN
- China
- Prior art keywords
- cigarette
- tobacco
- raw material
- preparation
- rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 241000208125 Nicotiana Species 0.000 title claims abstract description 39
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 39
- 238000002360 preparation method Methods 0.000 title claims abstract description 20
- 238000001125 extrusion Methods 0.000 title abstract description 7
- 235000019504 cigarettes Nutrition 0.000 claims abstract description 89
- 239000002994 raw material Substances 0.000 claims abstract description 24
- 238000010438 heat treatment Methods 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims abstract description 3
- 238000000034 method Methods 0.000 claims description 16
- 238000007605 air drying Methods 0.000 claims description 7
- 239000004484 Briquette Substances 0.000 claims 1
- 239000004615 ingredient Substances 0.000 abstract 1
- 238000009736 wetting Methods 0.000 abstract 1
- 239000000853 adhesive Substances 0.000 description 6
- 230000001070 adhesive effect Effects 0.000 description 6
- 235000013599 spices Nutrition 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 239000000843 powder Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 235000019505 tobacco product Nutrition 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 206010006326 Breath odour Diseases 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000003230 hygroscopic agent Substances 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000000391 smoking effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
Abstract
The invention provides an extrusion forming preparation method of tobacco. Additional processing is conducted on tobacco leaf raw materials, the raw materials are cut into slices, then steam heating wetting is conducted, finally certain pressure is applied to the raw materials in molds, the raw materials are extruded to form tobacco rods, and the tobacco rods are packaged to form finished cigarettes. The extrusion forming preparation method of the tobacco is convenient to use and high in efficiency, the quantity of harmful auxiliary materials is reduced, and the prepared cigarettes are sufficiently burnt, and cannot easily generate harmful ingredients.
Description
Technical field
The invention belongs to tobacco leaf technical field, refer to a kind of process of extruded production cigarette products particularly.
Background technology
The preparation method of current machine-processed cigarette falls into cigarette groove with pipe tobacco to be formed by the cigarette paper wraparound of Belt Conveying, and this technology is ripe, and the speed of preparation is also very fast, is the usual method that cigarette products is prepared by domestic cigarette factory.
The maximum feature of cigarette rod prepared by these class methods is that pipe tobacco must use cigarette paper wraparound, and cigarette paper must bond with adhesive.For pursuing the high efficiency of producing, these class methods require that machinery equipment has very high precision and process velocity, and cigarette paper and adhesive must carry out the special rate request could tackling cigarette, and these requirements add manufacture difficulty and cost undoubtedly; These special cigarette paper and adhesive have a certain impact to flue gas simultaneously, cigarette paper as added intensity brings certain assorted gas and wooden breath, adhesive except adding bad breath, also because the chemical composition of its complexity bring cigarette burn and suck after the health safety issues to consumer.
Another feature of cigarette rod prepared by these class methods is cigarette rod is solid, solid cigarette rod problem maximum is in combustion that the oxygen consumed can only provide from the cigarette poppet surface of burning, and the cigarette poppet surface of burning amasss limited, cigarette cone has again certain altitude and width, cigarette ash after burning also counteracts that the supply that in air, oxygen is bored cigarette, these factors make the burning of cigarette rod be the insufficient burning of oxygen, and the CO content in smoke of generation is larger.
Tobacco product prepared by current pressurization mainly contains tobacco leaf reproduced by means of rolling, and pipe tobacco is reproduced in extrusion molding preparation.Tobacco leaf reproduced by means of rolling is the one in two kinds of major ways producing of domestic reconstituted tobacco, and production method is that tobacco powder adds adhesive roller and is pressed into paper form, then filament cutter is chopped into pipe tobacco.Pipe tobacco is reproduced in extrusion molding preparation patent CN1097116A (once extruded production technology for regenerated cut tobacco and screw extruding bri quetting machine thereof), residual for tobacco matter powder, scattered paste shape adhesive and the liquid material containing acids, alcohol, hygroscopic agent, water is it is characterized in that to send into mixing and stirring in screw extruding-shaping machine respectively, be squeezed into fine strip shape regenerated cut tobacco blank, cut off after drying and make.
The pipe tobacco that tobacco leaf reproduced by means of rolling and extrusion molding are extruded is the auxiliary material of cigarette leaf group in itself, is finally to be processed into cigarette by the cigarette machine of cigarette factory together with pipe tobacco, and raw material must be tobacco powder.This and this patent have the difference of essence, and cigarette rod prepared by this patent directly can burn and suck or only need wrap outside cigarette paper and connect mouth rod just to form cigarette finished product, and raw material is pipe tobacco or tobacco leaf fragment.For meeting existing cigarette smoking custom, there is certain physicochemical requirements to cigarette rod, as resistance to suction requirement, cigarette rod resistance to suction must be rolled with existing cigarette machine close, circle diameter is at 7.5mm, and these technical characteristics are that tobacco leaf reproduced by means of rolling and extrusion molding regenerated cut tobacco do not possess.
Summary of the invention
The object of the invention is to the weak point overcoming above-mentioned existing background technology, and provide a kind of by Steam Heating, the preparation method of mould extruded one-tenth cigarette rod.
The object of the invention is to reach by following technical solution: the extruded preparation method of a tobacco articles, comprises the following steps:
Feedstock treating: the additional process carrying out spices when raw material is sheet cigarette according to existing cigarette factory flavoring and casing mode, the Final finishing that is disposed becomes buttress, kills cut into pieces by 2 ~ 4cm spacing.Pipe tobacco carries out the additional process of spices according to cigarette factory flavoring and casing mode.
Pipe tobacco after process or sheet cigarette carry out Steam Heating and soak, and make raw material moisture reach 50% ~ 80%, temperature is at 60 DEG C ~ 80 DEG C.
While hot raw material is placed in the mould of design, is pressed into cigarette rod, pressure specifications is 2-6 kilogram of pressure, and the pressure of regulation contributes to shaping cigarette rod suitable resistance to suction.
The cigarette rod of preparation is placed in 60 DEG C of baking oven heated-air dryings to moisture 12% (± 3%) can carry out being packaged into finished cigarettes.
The tobacco product of this patent can be designed to mould neatly, and such as designing mould makes cigarette rod become hollow shape or have that beehive coal ball is that porous shape, to increase oxygen contact area, decreases the tobacco fill value under unit volume.Also can design word or the pattern that there be convex-concave on smoke rod surface, increase the artistic feeling of cigarette rod.
Detailed description of the invention
Below in conjunction with embodiment, the specific embodiment of the present invention and Related Technical Issues are further described, but the scope of the invention is not limited to these embodiments.
Embodiment 1:
Select the soft box of cigarette in Hubei red version Yellow Crane Tower finished cut tobacco, Steam Heating soaks, and make raw material moisture reach 50%, temperature is at 60 DEG C.While hot raw material is placed in No. 1 mould of design, 2 kilograms of press are pressed into cigarette rod, and the cigarette rod of preparation is placed in 60 DEG C of baking oven heated-air dryings to moisture 12 ± 3%, and cigarette paper and mouth rod carry out cigarette and become finished cigarettes.
Embodiment 2:
Select the soft box of cigarette in Hubei red version Yellow Crane Tower finished cut tobacco, Steam Heating soaks, and make raw material moisture reach 60%, temperature is at 70 DEG C.While hot raw material is placed in No. 2 moulds of design, 4 kilograms of press are pressed into cigarette rod, and the cigarette rod of preparation is placed in 60 DEG C of baking oven heated-air dryings to moisture 12 ± 3%, and directly carrying out cigarette with mouth rod becomes finished cigarettes.
Embodiment 3:
Select sheet cigarette (specification is Qujing of Yunnan 12 years C2L) to be raw material, carry out the application process process of spices according to existing cigarette factory flavoring and casing mode, the Final finishing that is disposed becomes buttress, kills cut into pieces by 2cm spacing.Steam Heating soaks, and make raw material moisture reach 80%, temperature is at 80 DEG C.While hot raw material is placed in No. 3 moulds of design, 6 kilograms of press are pressed into cigarette rod, and the cigarette rod of preparation is placed in 60 DEG C of baking oven heated-air dryings to moisture 12 ± 3%, and cigarette paper and mouth rod carry out cigarette and become finished cigarettes.
Embodiment 4:
Select sheet cigarette (specification is Qujing of Yunnan 12 years C2L) to be raw material, carry out the application process process of spices according to existing cigarette factory flavoring and casing mode, the Final finishing that is disposed becomes buttress, kills cut into pieces by 2cm spacing.Steam Heating soaks, and make raw material moisture reach 50%, temperature is at 80 DEG C.While hot raw material is placed in No. 4 moulds of design, 6 kilograms of press are pressed into cigarette rod, and the cigarette rod of preparation is placed in 60 DEG C of baking oven heated-air dryings to moisture 12 ± 3%, and cigarette paper and mouth rod carry out cigarette and become finished cigarettes.
Embodiment 5:
Select sheet cigarette (specification is Qujing of Yunnan 12 years C2L) to be raw material, carry out the application process process of spices according to existing cigarette factory flavoring and casing mode, the Final finishing that is disposed becomes buttress, kills cut into pieces by 2cm spacing.Steam Heating soaks, and make raw material moisture reach 50%, temperature is at 60 DEG C.While hot raw material is placed in No. 5 moulds of design, 2 kilograms of press are pressed into cigarette rod, and the cigarette rod of preparation is placed in 60 DEG C of baking oven heated-air dryings to moisture 12 ± 3%, and cigarette paper and mouth rod carry out cigarette and become finished cigarettes.
From the tobacco product that above 5 case study on implementation are obtained, possess the feature of finished cigarettes in appearance, hollow cigarette rod resistance to suction is a little less than conventional cigarette, and solid cigarette rod resistance to suction a little more than conventional cigarette, but does not affect burning and sucking of consumer.Owing to being different from the surface of conventional cigarette, there is certain novelty, the good opinion of consumer can be increased.
The content be not described in detail in this description belongs to the known prior art of professional and technical personnel in the field.
Claims (4)
1. the extruded preparation method of a tobacco articles, is characterized in that: comprise the following steps:
(1) to material piece cigarette or the reinforced process of tobacco perfuming, processed Final finishing and become buttress, cut into pieces by 2 ~ 4cm spacing;
(2) at temperature 60 C ~ 80 DEG C, carry out Steam Heating and soak, make raw material moisture reach 50% ~ 80%;
(3) while hot raw material is placed in mould, plus-pressure is pressed into cigarette rod;
(4) the cigarette rod prepared is placed in 60 DEG C of baking ovens, after heated-air drying to moisture 12% ± 3%, is packaged into finished cigarettes.
2. the extruded preparation method of a tobacco articles according to claim 1, is characterized in that: step (3) described mould is hollow shape or honeycomb briquette ball-type porous shape.
3. the extruded preparation method of a tobacco articles according to claim 1, is characterized in that: step (3) described mould inner surface is with the word of convex-concave or pattern.
4. the extruded preparation method of a tobacco articles according to claim 1, is characterized in that: in step (3), pressure is 2-6 kilogram.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510226046.XA CN104856219B (en) | 2015-05-06 | 2015-05-06 | The one extruded preparation method of tobacco articles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510226046.XA CN104856219B (en) | 2015-05-06 | 2015-05-06 | The one extruded preparation method of tobacco articles |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104856219A true CN104856219A (en) | 2015-08-26 |
| CN104856219B CN104856219B (en) | 2017-01-04 |
Family
ID=53902743
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510226046.XA Active CN104856219B (en) | 2015-05-06 | 2015-05-06 | The one extruded preparation method of tobacco articles |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104856219B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105751802A (en) * | 2016-03-03 | 2016-07-13 | 李保国 | Manufacturing method of pummelo peel pressed handiwork |
| CN109597338A (en) * | 2018-12-14 | 2019-04-09 | 成都昶艾电子科技有限公司 | A kind of plateau disperse Monitoring Oxygen Ventilation instrument supplements control system with money and its supplements method for supplying oxygen with money |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4510950A (en) * | 1982-12-30 | 1985-04-16 | Philip Morris Incorporated | Foamed, extruded, tobacco-containing smoking article and method of making same |
| CN86103673A (en) * | 1986-06-03 | 1987-12-16 | 菲利普莫里斯公司(弗吉尼亚公司) | Handle the continuously extruded tobacco-containing material that goes out |
| US4893639A (en) * | 1986-07-22 | 1990-01-16 | R. J. Reynolds Tobacco Company | Densified particulate materials for smoking products and process for preparing the same |
| CN1931041A (en) * | 2005-09-13 | 2007-03-21 | 阮志成 | Method of extruding cut tobacco into cigarette pipe and the cut tobacco extruder therefor |
| CN201194541Y (en) * | 2008-05-19 | 2009-02-18 | 山东中烟工业公司 | Automatic hydraulic cigarette-pressing machine for cigar |
| CN102223814A (en) * | 2008-11-26 | 2011-10-19 | 英美烟草（德国）有限公司 | Production of smoking products by thermal extrusion |
-
2015
- 2015-05-06 CN CN201510226046.XA patent/CN104856219B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4510950A (en) * | 1982-12-30 | 1985-04-16 | Philip Morris Incorporated | Foamed, extruded, tobacco-containing smoking article and method of making same |
| CN86103673A (en) * | 1986-06-03 | 1987-12-16 | 菲利普莫里斯公司(弗吉尼亚公司) | Handle the continuously extruded tobacco-containing material that goes out |
| US4893639A (en) * | 1986-07-22 | 1990-01-16 | R. J. Reynolds Tobacco Company | Densified particulate materials for smoking products and process for preparing the same |
| CN1931041A (en) * | 2005-09-13 | 2007-03-21 | 阮志成 | Method of extruding cut tobacco into cigarette pipe and the cut tobacco extruder therefor |
| CN201194541Y (en) * | 2008-05-19 | 2009-02-18 | 山东中烟工业公司 | Automatic hydraulic cigarette-pressing machine for cigar |
| CN102223814A (en) * | 2008-11-26 | 2011-10-19 | 英美烟草（德国）有限公司 | Production of smoking products by thermal extrusion |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105751802A (en) * | 2016-03-03 | 2016-07-13 | 李保国 | Manufacturing method of pummelo peel pressed handiwork |
| CN109597338A (en) * | 2018-12-14 | 2019-04-09 | 成都昶艾电子科技有限公司 | A kind of plateau disperse Monitoring Oxygen Ventilation instrument supplements control system with money and its supplements method for supplying oxygen with money |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104856219B (en) | 2017-01-04 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| EXSB | Decision made by sipo to initiate substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |