CN201194541Y - Automatic hydraulic cigarette-pressing machine for cigar - Google Patents
Automatic hydraulic cigarette-pressing machine for cigar Download PDFInfo
- Publication number
- CN201194541Y CN201194541Y CN 200820022288 CN200820022288U CN201194541Y CN 201194541 Y CN201194541 Y CN 201194541Y CN 200820022288 CN200820022288 CN 200820022288 CN 200820022288 U CN200820022288 U CN 200820022288U CN 201194541 Y CN201194541 Y CN 201194541Y
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- hydraulic
- cigar
- automatic
- way valve
- button
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Abstract
The utility model relates to an automatic hydraulic cigar pressing machine which comprises a mechanical device, hydraulic systems and electric control systems, wherein, the mechanical device comprises a lower case body; two positioning shafts are vertically fixed on the lower case body; the upper parts of the two positioning shafts are connected through an upper fixing frame; lower movable frames are respectively arranged on two positioning shafts at the lower part of the upper fixing frame; the lower parts of the lower movable frames are respectively connected with the hydraulic cylinders of the hydraulic systems; the hydraulic systems are respectively arranged inside and on the surface of the lower case body and are connected with the electric control systems which are respectively arranged inside and on the surface of the lower case body. The utility model has the advantages that firstly, an automatic hydraulic cigar presser has a timing function and can be automatically loosened for pressure relief according to a set time so as to satisfy the requirement for a cigar pressing time; secondly, the automatic hydraulic cigar pressing machine does not need manual forceful wresting, and the electric control of the automatic hydraulic cigar presser can save labor and time; thirdly, the pressure adjusting function is available; and fourthly, the volume is compact, and the space is saved.
Description
Technical field
The utility model relates to a kind of tobacco machine, and especially a kind of cigar automatic hydraulic is pressed the cigarette machine.
Background technology
At present, in the process of manual whole-tobacco leaves roll cigar, it is a relatively the key link that interior embryo cigarette props up typing.Bigger to the follow-up outer quality control of wrapping up in manufacturing procedure and finished product cigar outward appearance, inherent quality influence, so internally the embryo cigarette presses cigarette typing institute use equipment that higher requirement is arranged.
The screw typing machinery that uses at present is full manual operations, and is relatively simple for structure, and the following aspects deficiency is arranged in operation:
1. labour intensity is big.Press the cigarette typing to need certain pressure to keep cigarette to prop up the intensity of typing, it is artificial by rotary screw to press the cigarette device to need originally, and mould is exerted pressure;
2. pressure is non-constant.Because of different personnel operation, use strength whenever inequality when pressing cigarette, build-up of pressure is inconsistent easily at every turn, and die mould effect, smooth surface degree be difference just;
3. the bad control of shaping time.The manual cigar of whole-tobacco leaves roll is Chang Baiban production, and the middle class in a kindergarten, night shift is unattended, and it is inconsistent so just to cause cigarette to prop up the two sides die mould time, and cigarette quality is had certain influence.
Summary of the invention
The utility model provides a kind of timing function that has for overcoming above-mentioned the deficiencies in the prior art, and electronic control is laborsaving to save time, and has the pressure regulatory function, and volume is little, saves the cigar automatic hydraulic in space and presses the cigarette machine.
The purpose of this utility model is to adopt following technical proposals to realize: a kind of cigar automatic hydraulic is pressed the cigarette machine, comprise mechanical device, hydraulic system and electric-control system, mechanical device comprises lower box, vertical fixing has two locating shafts on the lower box, two locating shaft tops connect by upper holder, two locating shafts of upper holder bottom are provided with lower movable support, the lower movable support bottom connects the hydraulic cylinder of hydraulic system, hydraulic system is arranged at the inside and the surface of lower box, and be connected with electric-control system, electric-control system is arranged at the inside and the surface of lower box.
Described lower box bottom is provided with adjustable support.
Be respectively equipped with platen on described upper holder and the lower movable support.
Described hydraulic system comprises hydraulic cylinder, hydraulic control one-way valve, one-way throttle valve, three-position four-way valve, pressure-reducing valve, Pressure gauge, fuel tank, hydraulic pump motor, wherein, the oil circuit of the oil inlet end of hydraulic cylinder passes through hydraulic control one-way valve, one-way throttle valve, three-position four-way valve, hydraulic pump motor, filter is communicated with fuel tank, the oil circuit of the oil outlet end of hydraulic cylinder passes through one-way throttle valve, three-position four-way valve is communicated with fuel tank, advancing between three-position four-way valve and fuel tank, vent line is provided with pressure-reducing valve, is being provided with Pressure gauge between hydraulic cylinder on the in-line and the hydraulic control one-way valve and between three-position four-way valve and the hydraulic pump motor; In fuel tank, also be provided with air cleaner and thermometer.
Described electric-control system comprises control module, and wherein scram button, crawl/automatic button, motor open/stop button, compress button, loosen button, dwell time adjusting knob, fault/action and early warning indicator lamp, hydraulic pump motor all be electrically connected with control module.
Described control module is that PLC becomes controller or single-chip microcomputer.
The utlity model has following advantage:
1. automatic hydraulic presses the cigarette utensil that timing function is arranged, and can unclamp according to the setting-up time automatically unloading and press the cigarette device, satisfies and presses cigarette time requirement;
2. automatic hydraulic presses the cigarette device to need not manually firmly to tighten, and electronic control is laborsaving to save time;
3. has the pressure regulatory function;
4. volume is little, saves the space.
Description of drawings
Fig. 1 is the utility model mechanical device structure schematic diagram;
Fig. 2 is this practical hydraulic scheme;
Fig. 3, Fig. 4 are electrical schematic diagrams of the present utility model;
1. upper holders wherein, 2. locating shaft 3. descends adjustable shelf, 4. nut, 5. lower box, 6. adjustable support, 7. hydraulic cylinder, 8. Pressure gauge, 9. hydraulic control one-way valve, 10 one-way throttle valves, 11. three-position four-way valves, 12. pressure-reducing valves, 13. hydraulic pump motor, 14. filters, 15. thermometers, 16. air cleaner, 17. fuel tanks, 18. platens; SB0. scram button, SA1. crawl/automatic button, the SB1. motor opens/stops button, and SB2. compresses button, and SB3. loosens button, the KH1. electrothermal relay, SQ1. compresses limit switch, and SQ2. loosens limit switch, P
D. hydraulic pump motor, Rp. dwell time adjusting knob, D1, D2, D3. suppress diode, Pp. digital display manometer, HL1. fault/action and early warning indicator lamp, HL2. motor run indicator, KA1. hydraulic pump motor relay, KA2. compaction solenoid valve relay, KA3. loosens solenoid relay valve, the YV1. compaction solenoid valve, YV2. loosen magnetic valve, KM1. hydraulic pump motor contactor, M. hydraulic pump motor, PS. dc source, the FU1 fuse, QF1. main breaker, Up. pressure sensor, C1. filter capacitor.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is further specified.
As shown in Figure 1, by nut 4 vertical fixing two locating shafts 2 are arranged on the lower box 5, two locating shafts, 2 tops connect by upper holder 1, two locating shafts 2 of upper holder 1 bottom are provided with lower movable support 3, lower movable support 3 bottoms connect the hydraulic cylinder 7 of hydraulic system, hydraulic system is arranged at the inside and the surface of lower box 5, and is connected with electric-control system, and electric-control system is arranged at the inside and the surface of lower box 5.Lower box 5 bottoms are provided with adjustable support 6.Be respectively equipped with platen 18 on upper holder 1 and the lower movable support 3.
As shown in Figure 2, hydraulic system comprises hydraulic cylinder 7, hydraulic control one-way valve 9, one-way throttle valve 10, three-position four-way valve 11, pressure-reducing valve 12, Pressure gauge 8, fuel tank 17, hydraulic pump motor 13, wherein, the oil circuit of the oil inlet end of hydraulic cylinder 7 is by hydraulic control one-way valve 9, one-way throttle valve 10, three-position four-way valve 11, hydraulic pump motor 13, filter 14 is communicated with fuel tank 17, the oil circuit of the oil outlet end of hydraulic cylinder 7 is by one-way throttle valve 10, three-position four-way valve 11 is communicated with fuel tank 17, advancing between three-position four-way valve 11 and fuel tank 17, vent line is provided with pressure-reducing valve 12, is being provided with Pressure gauge 8 between hydraulic cylinder on the in-line 7 and the hydraulic control one-way valve 9 and between three-position four-way valve 11 and the hydraulic pump motor 13; In fuel tank 17, also be provided with air cleaner 16 and thermometer 15.
As shown in Figure 4, electric-control system comprises control module, wherein scram button SB0, crawl/automatic button SA1, motor open/stop button SB1, compress button SB2, loosen button SB3, electrothermal relay KH1, compress limit switch SQ1, loosen limit switch SQ2, hydraulic pump motor P
D, dwell time adjusting knob Rp, fault/action and early warning indicator lamp HL1, hydraulic pump motor relay K A1, compaction solenoid valve relay K A2, loosen solenoid relay valve KA3 and all be electrically connected with control module.Control module is that PLC becomes controller or single-chip microcomputer.At hydraulic pump motor relay K A1, compaction solenoid valve relay K A2, loosen to be respectively equipped with between solenoid relay valve KA3 and the control module PLC and suppress diode D1, D2, D3.At hydraulic pump motor P
DAnd be provided with filter capacitor C1 between the control module PLC.
Among Fig. 3, digital display manometer Pp, pressure sensor Up, motor run indicator HL2, compaction solenoid valve YV1, loosen magnetic valve YV2, hydraulic pump motor contactor KM1, hydraulic pump motor M, dc source PS, fuse FU1, main breaker QF1 and be electrically connected.
System pressure adjustable range of the present utility model is 1～7MPa, and the lasting dwell time is 1min～12h, but pressurize value setting range is 0.1～7MPa.The operating pressure value intuitively shows with numeral.
Working method has crawl/automatic two kinds.Under the crawl state, platen 18 compress relaxing exercise by Artificial Control; Under the auto state, platen 18 continues pressurize, ftercompction in the dwell time of setting, and the dwell time arrives, and the load pressurize of next cycle is waited in hydraulic system automatic deloading.
The utility model also has automatic localization to return the initial point function.The lower dead center of platen 18 strokes is an initial point.Under auto state, if hydraulic pump motor 13 starts back platens 18 this moment not at origin position, then platen 18 loosens automatically, seeks the position to initial point, waits for that operating personnel are placed into the applied voltage test object up and down in platen 18 spaces.After placing, operating personnel provide a placement and finish signal (press and compress button), and then system enters an automatic pressurization pressurize ftercompction cycle.When this dwell period finished, platen 18 loosened automatically and is repositioned to initial point, and system's automatic deloading is shut down.Operating personnel can take out subjects.During the state conversion, when anxious stopping time and fault take place (except this province of hydraulic pump fault), if platen 18 is not at origin position at this moment, platen 18 also loosens automatically, seeks the position to initial point, and system unloaded is shut down.
The utility model also is provided with fault detect and indication warning function.Detect in real time through robot control system(RCS), take place and the anxious stopping time in fault, " cylinder action early warning/fault alarm " indicator lamp glimmers more slowly with the 0.5Hz frequency, and the indication alert is got rid of or system's dead electricity until fault.
The utility model also is provided with the early warning indication before ftercompction under the automatic ftercompction (hold-down cylinder) action.When the platen operating pressure is about to drop under the pressurize value in limited time, " cylinder action early warning/fault alarm " indicator lamp glimmers faster with the 1Hz frequency, informs that on every side personnel's hold-down cylinder will move ftercompction.
The utility model is provided with hydraulic pump motor run indicator and hydraulic cylinder action indication.During motor rotation, " hydraulic pump motor operation " indicator lamp Chang Liang.During the hydraulic cylinder action, " cylinder action early warning/fault alarm " indicator lamp Chang Liang.
The utility model is provided with energy-saving, service life prolonged measure.When motor moves under the manual state, if no any operation in 15 minutes, then hydraulic system will be returned initial point off-load shutdown automatically.Under the auto state, when dwell period finishes, system will return the initial point off-load automatically and shut down.The platen operating pressure reaches in the pressurize prescribes a time limit, and motor stops lotus, with the pressurize of hydraulic tube valve oil road system.
The utility model is provided with safeguard protection.The electrical system creepage protection function, and be provided with ground connection, interlocking, in proper order, spacing, superpressure, short circuit and motor heat protection.Hydraulic pressure and mechanical system are provided with safeguard measures such as pressure, spacing, overload.
Operation of the present utility model is as follows:
At first determine working method, crawl or automatic is threaded to the relevant position with knob.General supply breaker closing in this machine is powered on.
Adjust the overflow valve of hydraulic system in the machine lower box and the knob of choke valve, according to physical characteristic and the technological requirement of being tested object, the scale indication of inspecting valve button is adjusted at system pressure and flow on the suitable numerical value.Choke valve has directly been adjusted the speed of hydraulic cylinder action.
Dwell time on the machine push button panel is adjusted knob be threaded to suitable location.This knob has ten effective high ranges of calibration, 50 effective down scales of calibration.The pointer indication is the ratio of the scores number to the maximum dwell time (12 hours).The integer high range indicates the multiple to ten five equilibriums of maximum dwell time, promptly accounts for a few tenths of of maximum dwell time.For example pointer is threaded to high range 1, down scale 0, then expression is 1/10th of the maximum dwell time regularly, is 12 * 1/10=1.2 hour herein, promptly 72 minutes.The dwell time adjusted value is accurate to minute.
Pressurize regularly knob should be adjusted before powering on or under the holding state, does not adjust when system works is moved.When needing to adjust after powering on, stop hydraulic pump motor earlier, be returned to holding state and adjust again.
Before hydraulic pump motor started, the state that does not have any motion was a holding state.
Under auto state:
1. under the holding state, start hydraulic pump motor.Click " motor opens/stops " button.
2. platen is inserted subjects up and down between the platen under former dotted state.
3. provide the triggering signal that subjects has been inserted, enter dwell period.Press " compressing " button.This moment, system entered automatic operation, and it is on duty to need not personnel.To dwell period end (timing arrives), system's automatic deloading is shut down, and enters original state, the startup operation of wait next cycle,
Under the crawl state:
1. under the holding state, start hydraulic pump motor, click " motor opens/stops " button.
2., then make platen meeting initial point if platen is not at initial point.Pin " loosening " button and reply initial point, loose one's grip to platen.
3. platen is inserted subjects up and down between the platen under former dotted state.
4. pressurization.Pin " compressing " button to platen and walk to the desire stop position, loose one's grip.This moment, system entered the single packing state.Platen stop motion voluntarily illustrates that operating pressure has reached setting value if stop position is desired in no show, and this moment, system carried out pressure protect, was not unusual.
5. off-load.Pin " loosening " button to platen and walk to origin position, loose one's grip.
6. shut down.Click " motor opens/stops " button.Motor stops, and this crawl applied voltage test finishes.
Special circumstances:
1. under the auto state, desire manual intervention, off-load is shut down before dwell period finishes.Only need " crawl/automatically " button is threaded to crawl, or be threaded to automatically again and get final product, then system enters holding state.
2. under the non-failure conditions, if turn " crawl/automatically " knob, then can finish present action, enter holding state.
3. if press scram button, then system unloaded is replied the initial point shutdown, enters holding state.But if want to recover operating condition, must get rid of the anxious reason of stopping earlier, discharge scram button.
4. if flouring fault (except the fault of hydraulic pump motor own), then system unloaded is returned the initial point shutdown, enters holding state, waits pending fault to get rid of, if fault is not got rid of, then system carries out protection, can't enter running.
5. if the fault of hydraulic pump own takes place, then system's off-load is immediately shut down, and waits pending fault to get rid of.
6. under the manual state, if the maloperation of " compressing " and " loosening " button takes place to pin simultaneously, system will not carry out the operation that compresses or loosen, and be considered as troubleshooting.
7. if suddenly stop taking place simultaneously with fault, be height with fault priority, system at first carries out troubleshooting.
Troubleshooting:
Fault is checked the possible source of trouble after taking place, and puts into operation after fixing a breakdown again.If fault is got rid of the back the disorderly phenomenon of action takes place, then place manual state, off-load is shut down, and re-powers after the outage then, starts operation.If still action is disorderly, or exists other faults to get rid of voluntarily, then with device powers down, the contact maintenance.
Claims (6)
1. a cigar automatic hydraulic is pressed the cigarette machine, comprise mechanical device, hydraulic system and electric-control system, it is characterized in that: mechanical device comprises lower box, vertical fixing has two locating shafts on the lower box, two locating shaft tops connect by upper holder, two locating shafts of upper holder bottom are provided with lower movable support, the lower movable support bottom connects the hydraulic cylinder of hydraulic system, hydraulic system is arranged at the inside and the surface of lower box, and be connected with electric-control system, electric-control system is arranged at the inside and the surface of lower box.
2. cigar automatic hydraulic according to claim 1 is pressed the cigarette machine, and it is characterized in that: described lower box bottom is provided with adjustable support.
3. cigar automatic hydraulic according to claim 1 is pressed the cigarette machine, it is characterized in that: be respectively equipped with platen on described upper holder and the lower movable support.
4. cigar automatic hydraulic according to claim 1 is pressed the cigarette machine, it is characterized in that: described hydraulic system comprises hydraulic cylinder, hydraulic control one-way valve, one-way throttle valve, three-position four-way valve, pressure-reducing valve, Pressure gauge, fuel tank, hydraulic pump motor, wherein, the oil circuit of the oil inlet end of hydraulic cylinder passes through hydraulic control one-way valve, one-way throttle valve, three-position four-way valve, hydraulic pump motor, filter is communicated with fuel tank, the oil circuit of the oil outlet end of hydraulic cylinder passes through one-way throttle valve, three-position four-way valve is communicated with fuel tank, advancing between three-position four-way valve and fuel tank, vent line is provided with pressure-reducing valve, is being provided with Pressure gauge between hydraulic cylinder on the in-line and the hydraulic control one-way valve and between three-position four-way valve and the hydraulic pump motor; In fuel tank, also be provided with air cleaner and thermometer.
5. cigar automatic hydraulic according to claim 1 is pressed the cigarette machine, it is characterized in that: described electric-control system comprises control module, and wherein scram button, crawl/automatic button, motor open/stop button, compress button, loosen button, dwell time adjusting knob, fault/action and early warning indicator lamp, hydraulic pump motor all be electrically connected with control module.
6. cigar automatic hydraulic according to claim 5 is pressed the cigarette machine, and it is characterized in that: described control module is that PLC becomes controller or single-chip microcomputer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200820022288 CN201194541Y (en) | 2008-05-19 | 2008-05-19 | Automatic hydraulic cigarette-pressing machine for cigar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200820022288 CN201194541Y (en) | 2008-05-19 | 2008-05-19 | Automatic hydraulic cigarette-pressing machine for cigar |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201194541Y true CN201194541Y (en) | 2009-02-18 |
Family
ID=40414178
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200820022288 Expired - Lifetime CN201194541Y (en) | 2008-05-19 | 2008-05-19 | Automatic hydraulic cigarette-pressing machine for cigar |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201194541Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104856219A (en) * | 2015-05-06 | 2015-08-26 | 湖北中烟工业有限责任公司 | Extrusion forming preparation method of tobacco |
-
2008
- 2008-05-19 CN CN 200820022288 patent/CN201194541Y/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104856219A (en) * | 2015-05-06 | 2015-08-26 | 湖北中烟工业有限责任公司 | Extrusion forming preparation method of tobacco |
| CN104856219B (en) * | 2015-05-06 | 2017-01-04 | 湖北中烟工业有限责任公司 | The one extruded preparation method of tobacco articles |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20090218 |
|
| CX01 | Expiry of patent term |