CN104843443B - Automatic detection line for breathability of ceramic filter pipe - Google Patents
Automatic detection line for breathability of ceramic filter pipe Download PDFInfo
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- CN104843443B CN104843443B CN201510214305.7A CN201510214305A CN104843443B CN 104843443 B CN104843443 B CN 104843443B CN 201510214305 A CN201510214305 A CN 201510214305A CN 104843443 B CN104843443 B CN 104843443B
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Abstract
The invention discloses an automatic detection line for the breathability of a ceramic filter pipe, and relates to automatic detection and ventilation equipment which is applied to the detection field of the ceramic filter pipe. The automatic detection line comprises a detection device, wherein the front end of the detection device is sequentially provided with a feed wagon and a feeding device, and the rear end of the detection device is sequentially provided with a discharge device and a discharge car; the automatic detection line further comprises a traction device, a centering device, a locating device and a carrying trolley, wherein the centering device and the carrying trolley are located at the upper parts of the traction device and the locating device, the centering device is located at the front part of the carrying trolley, and the locating device is located at the rear end of the traction device; the locating device is located at the rear end of the traction device. According to the automatic detection line provided by the invention, the automatic processing of feeding, detection and discharging can be realized, the production efficiency can be greatly improved, and the labor intensity of workers can be reduced.
Description
Technical field
The equipment the present invention relates to a kind of Aulomatizeted Detect is breathed freely, is applied to the detection field of ceramic filter tube.
Background technology
It is necessary to carrying out permeability detection and stamp being carried out to qualified products after the completion of ceramic filter tube preparation, lead at present
Manual detection to be adopted and stamp, piece ceramic filter tube of workers carry is placed on testing equipment, starts detection means, compression
After air injection ceramic filter tube, workman reads the pressure value that records of pressure gauge, pressure value in the pressure limit setting, work
People starts coder stamp, and ceramic filter tube is transported at qualified products；The pressure limit setting is exceeded for pressure value
, not stamp, and ceramic filter tube is transported at substandard product.There are the following problems for prior art：
(1) artificial operation, labor strength is big, and efficiency is low；
(2) control of product quality is inaccurate, and in detection process, anthropic factor is too many, with operative's level, working experience
Correlation, error rate is difficult to control to, product quality disunity；
Content of the invention
It is an object of the invention to provide a kind of ceramic filter tube breathability automatic inspection line, all real from feeding, detection, discharging
Existing automatic business processing, is greatly improved production efficiency, reduces labor strength.
Ceramic filter tube breathability automatic inspection line of the present invention, including detection means, detection means front end is successively
Setting stack pallet and feeding device, detection means rear end sets gradually device for discharging and dummy car.
When the present invention uses, ceramic filter tube is attached on stack pallet workman, and stack pallet is shifted onto feeding device front end, on
Material device automatically extracts ceramic filter tube and is placed in detection means, and after the completion of detection, device for discharging rear end shifted onto by dummy car, unloads
Ceramic filter tube is placed on dummy car material device, and the dummy car filled is pushed by workman.
Described feeding device includes traction apparatuss, centralising device, positioner and transports dolly, centralising device and transport
Dolly is located at traction apparatuss and positioner top, and centralising device is located at and transports dolly front portion, and positioner is located at traction apparatuss
Rear end.
Described device for discharging includes transporting dolly, traction apparatuss and positioner, transport dolly be located at traction apparatuss and
Positioner top, positioner is located at traction apparatuss rear end.
Described transport dolly includes transverse shifting assembly, vertically moves assembly and lifting assembly, vertically moves assembly position
In transverse shifting assembly and vertical promotion assembly top, lifting assembly is located at transverse shifting assembly lower inside.
Described transverse shifting assembly includes the first lateral cylinder, and the first lateral cylinder and the second lateral cylinder set back-to-back
Put, the inner is all fixed on the little kickstand of transport, the first lateral cylinder outer end connects the first lift arm, the first lift arm upper end peace
It is attached to and be arranged in the first cross slide way transporting dolly frame bottom；Second lateral cylinder outer end connects the second lift arm, the
Two lift arm upper ends are installed to and are arranged in the second cross slide way transporting dolly frame bottom；First lateral cylinder promotes first
Lift arm transverse shifting, the second lateral cylinder promotes the second lift arm transverse shifting so that the first lift arm and the second lift arm
It is in place.
Described lifting assembly includes setting first lifting conveyer belt and the second lifting conveyer belt inside the first lift arm, the
Inside one lifting conveyer belt and the second lifting conveyer belt, the first lifting bracket is installed；Setting the 3rd lifting transmission on second lift arm
On band and the 4th lifting conveyer belt, the 3rd lifting conveyer belt and the 4th lifting conveyer belt, the second lifting bracket is installed；First lifting
The length of bracket and the second lifting bracket is adapted setting with stack pallet；First lifting bracket and the second lifting bracket can be held
Ceramic filter tube, the first lifting conveyer belt, the second lifting conveyer belt, the 3rd lifting conveyer belt and the 4th lifting conveyer belt are simultaneously same
To action, drive the first lifting bracket and the second lifting bracket to rise or fall, drive ceramic filter tube to rise or fall.
First lifting driving device includes the first lifting motor, and the first lifting motor connects the first lifting and drives
Axle, is connected by the first lifting conveyer belt and the second lifting conveyer belt between the first lifting drive shaft and the first lifting driven shaft.
Second lifting driving device includes the second lifting motor, and the second lifting motor connects the second lifting and drives
Axle, is connected by the 3rd lifting conveyer belt and the 4th lifting conveyer belt between the second lifting drive shaft and the second lifting driven shaft.
The described assembly that vertically moves includes first longitudinal direction drive, and first longitudinal direction drive is installed to outside the first lift arm
On the little kickstand of transport in portion, second longitudinal direction drive is installed on the little kickstand of transport outside the second lift arm, in frame
The transmission belt being mated with first longitudinal direction drive and second longitudinal direction drive is set, frame can be arranged and first longitudinal direction transmission
Wheel and the tooth bar of second longitudinal direction drive coupling.
Longitudinal driving device includes vertical drive motor, and vertical drive motor connects zigzag tread patterns axle, zigzag tread patterns axle two
End is respectively mounted first longitudinal direction drive and second longitudinal direction drive, corresponds to first longitudinal direction drive and second longitudinal direction drive,
Tooth bar can be arranged on frame, engage with first longitudinal direction drive and second longitudinal direction drive, vertical drive motor is installed to fortune
Send on little kickstand.
Described traction apparatuss include gathering sill, and gathering sill both sides are respectively provided with conveyer belt, setting traction top on conveyer belt
Tooth, conveyer belt setting can be run through in gathering sill outer end, can arrange toroidal guiding slot port in gathering sill outer end, facilitate feeding
Car or dummy car propulsion are released；After traction apical tooth withstands stack pallet or dummy car, conveyer belt can promote stack pallet or dummy car
Move to setting position.
Conveyor drive arrangement includes traction drive motor, traction drive motor connection traction drive axle, traction drive axle
Connect drawing transmission shaft, connected by conveyer belt between traction drive axle and traction driven shaft.
Described centralising device includes the first centering cylinder arranging back-to-back and the second centering cylinder, the first centering cylinder
The inner is fixed in frame, and outer end connects the first centering lever arm, and the first centering lever arm upper end is installed to and is arranged at frame ground
In first pair of middle guide in portion；Second centering cylinder the inner is fixed in frame, and outer end connects the second centering lever arm, and second is right
Middle lever arm upper end is installed in second pair of middle guide being arranged at bottom of the frame；Traction apparatuss promote stack pallet to enter and set position
Postpone, the first centering cylinder promotes the first centering lever arm to move along first pair of middle guide；Second centering cylinder promotion second is right
Middle lever arm moves along second pair of middle guide, and the first centering lever arm and the second centering lever arm move inward, by feeding simultaneously
Ceramic filter tube alignment on car.
Described ceramic filter tube breathability automatic inspection line also includes computerized control system, feeding device, detection means
With device for discharging all by connection computerized control system.Traction apparatuss in feeding device, centralising device and transport dolly
All by connection computerized control system；Transport dolly in device for discharging and traction apparatuss are all controlled by connection computer
System.Computerized control system auto-control feeder completes to neutralization feeding work, and computerized control system automatically controls detection
Device detects, after the completion of detection, ceramic filter tube is transferred to dummy car by device for discharging from detection means.
Positioner includes positioning cylinder, and positioning cylinder one end is fixed on locating support, and the other end connects positioning top board；
Positioning activity jacking block one end is installed on positioning top board by bearing pin, and the other end is installed to the long in the hole of locating support, and positioning is solid
Determine block to be fixed on the locating support of elongated hole upper outer end, during positioning, positioning cylinder promotion activity jacking block positions.Positioner one
Side arranges travel switch, when stack pallet or dummy car is detected, positioning cylinder action, movable jacking block is ejected, by stack pallet or
Dummy car positions.
Detection means includes transporting roller-way, clamping pressue device and coder, and transport roller-way is sequentially arranged above clamping and adds
Pressure device and coder, clamping pressue device is located at coder front portion, transports roller-way and includes transporting band, transports and arrange V-shaped on carrying
Bracket；Clamping pressue device include relatively two be oppositely arranged hold out against cylinder, hold out against cylinder outer end and be fixed in frame, a top
Tight cylinder front end setting compressed air hand-hole, as needed it is also possible to hold out against cylinder front end at two to be respectively provided with compressed air
Hand-hole, compressed air hand-hole is connected with pressure gauge and compressed air cylinder.During detection, computerized control system automatically controls and holds out against
Cylinder clamping ceramic filter tube, compressed air hand-hole injecting compressed air, the pressure value that pressure gauge records feeds back to computer control
System processed, according to the pressure limit being set in computerized control system, whether computerized control system automatic decision product is qualified,
Product is qualified, and computerized control system automatically controls coder stamp on ceramic filter tube；Unqualified, not stamp, will by workman
Substandard product takes off.
Transport band driving means to include transporting motor, transport motor connection and transport drive shaft, transport drive shaft
And transport between driven shaft by transporting roller-way connection.
The setting directive wheel adaptable with the gathering sill of traction apparatuss in stack pallet bottom is it is ensured that stack pallet consolidates and carries out
Convenient, can be arranged as required to multiple；Stack pallet top arranges multistory frame, general setting 2-20 layer, and 5 layers of effect of setting are
Good；V-type supporting plate is placed on every layer of framework.
The setting directive wheel adaptable with the gathering sill of traction apparatuss in dummy car bottom is it is ensured that dummy car consolidates and carries out
Convenient, can be arranged as required to multiple；Dummy car top arranges multistory frame, general setting 2-20 layer, and 5 layers of effect of setting are
Good；V-type supporting plate is placed on every layer of framework.
Ceramic filter tube mainly has two kinds at present, and one kind is open at one end, and the other end is cecum；Second opens for two ends
Mouthful；Described ceramic filter tube breathability automatic detection all can be detected automatically.
Compared with prior art, the invention has the beneficial effects as follows：
The present invention realizes automatic business processing from feeding, detection, discharging, and production efficiency, every piece ceramic filter are greatly improved
The breathability detection of pipe is taken by 2 people and is reduced within 2 minutes 1 people time-consuming 0.3 second, greatly reduces labor strength, reduces
Manually, cost-effective, improve control of product quality level it is achieved that mass production.
Brief description
Fig. 1 is the main structure diagram of one embodiment of the invention；
Fig. 2 is the overlooking the structure diagram of Fig. 1；
Fig. 3 is the perspective view transporting dolly；
Fig. 4 is the left view structural representation of Fig. 3；
Fig. 5 is the main structure diagram of Fig. 3；
Fig. 6 is the overlooking the structure diagram of traction apparatuss；
Fig. 7 is the sectional view of the A-A of Fig. 6；
Fig. 8 is the structural representation of centralising device；
Fig. 9 is the left view structural representation of Fig. 8；
Figure 10 is positioner main structure diagram；
Figure 11 is to transport roller-way main structure diagram；
Figure 12 is the sectional view of the B-B of Figure 11；
Figure 13 is clamping pressue device overlooking the structure diagram；
In figure：1st, stack pallet 2, feeding device 3, detection means 4, device for discharging 5, dummy car 6, frame；
21st, centralising device 22, positioner 23, transport dolly 24, traction apparatuss；
41st, dolly 42, positioner 43, traction apparatuss are transported；
21.1st, 21.2, first pair of middle guide 21.3 of the first centering baffle plate, the first centering cylinder 21.4, the second centering gas
21.5, second pair of middle guide 21.6 of cylinder, the second centering lever arm 21.7, the first centering lever arm；
22.1st, locating support 22.2, positioning cylinder 22.3 positioning top board 22.4 positioning activity jacking block 22.5 positioning are solid
Determine block；
23.1st, the first lifting driven shaft 23.2, first lifting conveyer belt 23.3, the first lifting bracket 23.4, first carry
Liter arm 23.5, second lifting conveyer belt 23.6, first lifting drive shaft 23.7, first longitudinal direction drive 23.8, transport are little
Kickstand 23.9, first cross slide way 23.10, first lifting motor 23.11, the first lateral cylinder 23.12, longitudinal direction
Motor 23.13, zigzag tread patterns axle 23.14, the second cross slide way 23.15, second longitudinal direction drive 23.16, second
Lifting drive shaft 23.17, second lifting motor 23.18, the second lateral cylinder the 23.19, the 3rd lifting conveyer belt
23.20th, the second lifting bracket the 23.21, the 4th lifting conveyer belt 23.22, second lifting driven shaft 23.23, second lifting
Arm；
24.1st, guiding slot port 24.2, traction apical tooth 24.3, conveyer belt 24.4, gathering sill 24.5, traction drive axle
24.6th, traction driven shaft 24.7 traction drive motor 24.8, traction apical tooth；
3.1st, transport band 3.2, V-type bracket 3.3, transport roller-way support 3.4, transport motor 3.5, transport driving
Axle 3.6, pressure gauge 3.7, compressed air hand-hole 3.8, compressed air pressure tank 3.9, transport driven shaft 3.10, stamp
Machine 3.11, hold out against cylinder 3.12, hold out against cylinder 3.13, compressed air hand-hole 3.14, pressure gauge 3.15, compressed air
Pressurized tank.
Specific embodiment
With reference to embodiment, the present invention is described further：
As shown in Fig. 1～Fig. 2, ceramic filter tube breathability automatic inspection line of the present invention, fill including including detection
Put 3, detection means 3 front end sets gradually stack pallet 1 and feeding device 2, detection means 3 rear end sets gradually device for discharging 4 He
Dummy car 5.
Feeding device 2 includes traction apparatuss 24, centralising device 21, positioner 22 and transports dolly 23, centralising device 21
It is located at traction apparatuss 24 and positioner 22 top with transporting dolly 23, centralising device 21 is located at and transports dolly 23 front portion, positioning
Device 22 is located at traction apparatuss 24 rear end.
Device for discharging 4 includes transporting dolly 41, traction apparatuss 43 and positioner 42, transports dolly 41 and is located at traction apparatuss
43 and positioner 42 top, positioner 42 is located at traction apparatuss 43 rear end.
As shown in Fig. 3～Fig. 5, transport dolly and include transverse shifting assembly, vertically move assembly and lifting assembly, longitudinally move
Dynamic assembly is located at transverse shifting assembly and vertical promotion assembly top, and lifting assembly is located at transverse shifting assembly bottom.
Transverse shifting assembly includes the first lateral cylinder 23.11, the first lateral cylinder 23.11 and the second lateral cylinder
23.18 are arranged back-to-back, and the inner is all fixed on the little kickstand 23.8 of transport, and the first lateral cylinder 23.11 outer end connects first
Lift arm 23.4, the first lift arm 23.4 upper end is installed to and is arranged at the first cross slide way transporting little kickstand 23.8 bottom
In 23.9；Second lateral cylinder 23.18 outer end connects the second lift arm 23.23, and the second lift arm 23.23 upper end is installed to setting
In the second cross slide way 23.14 transporting little kickstand 23.8 bottom.
Lifting assembly includes the first lift arm 23.4 inner side setting the first lifting conveyer belt 23.2 and the second lifting conveyer belt
23.5, the first lifting bracket 23.3 installed by the first lifting conveyer belt 23.2 and the second lifting conveyer belt 23.5；Second lift arm
23.23 inner side setting the 3rd lifting conveyer belt 23.19 and the 4th lifting conveyer belt 23.21, the 3rd lifting conveyer belt 23.19 and the
On four lifting conveyer belts 23.21, second lifting bracket 23.20 is installed.
First lifting driving device includes the first lifting motor 23.10, and the first lifting motor 23.10 connects the
One lifting drive shaft 23.6, by the first lifting conveyer belt between the first lifting drive shaft 23.6 and the first lifting driven shaft 23.1
23.2 and second lift conveyer belt 23.5 connects.
Second lifting driving device includes the second lifting motor 23.17, and the second lifting motor 23.17 connects the
Two lifting drive shafts 23.16, are passed by the 3rd lifting between the second lifting drive shaft 23.16 and the second lifting driven shaft 23.22
Band 23.19 and the 4th lifting conveyer belt 23.21 is sent to connect.
Vertically move assembly and include first longitudinal direction drive 23.7, first longitudinal direction drive 23.7 is installed to the first lift arm
On the little kickstand of transport outside 23.4 23.8, second longitudinal direction drive 23.15 is installed to the fortune outside the second lift arm 23.23
Send on little kickstand 23.8, frame 6 is arranged the biography mated with first longitudinal direction drive 23.7 and second longitudinal direction drive 23.15
Dynamic band, frame 6 can arrange the tooth bar mating with first longitudinal direction drive 23.7 and second longitudinal direction drive 23.15.
Longitudinal driving device includes vertical drive motor 23.12, and vertical drive motor 23.12 connects zigzag tread patterns axle
23.13, zigzag tread patterns axle 23.13 two ends are respectively mounted first longitudinal direction drive 23.7 and second longitudinal direction drive 23.15, corresponding
First longitudinal direction drive 23.7 and second longitudinal direction drive 23.15, frame 6 can arrange tooth bar, with first longitudinal direction drive
23.7 and second longitudinal direction drive 23.15 engage, vertical drive motor 23.12 be installed to transport little kickstand 23.8 on.
As shown in Fig. 6～Fig. 7, traction apparatuss include gathering sill 24.4, and gathering sill 24.4 both sides are respectively provided with conveyer belt
24.3, setting traction apical tooth 24.2 on conveyer belt 24.3.Traction apical tooth 24.2 both can promote again and send as auxiliary positioning
Truck 1, dummy car 5 are mobile.Traction apparatuss can arrange two traction apical tooths.
For traction apparatuss 23, initial position, traction apical tooth 24.2 is located at traction apparatuss 23 top, draws apical tooth 24.8
In traction apparatuss 23 bottom, stack pallet 1 withstands traction apical tooth 24.2 after pushing, and conveyer belt 24.3 is mobile to drive traction apical tooth 24.8
Move to traction apparatuss 23 top, stack pallet 1 bottom arranges cross bar, cross bar be located at traction apical tooth 24.2 and traction apical tooth 24.8 it
Between, traction apical tooth 24.8 promotes stack pallet 1 mobile, after reaching setting position, before traction apical tooth 24.2 withstands stack pallet 1 cross bar
Portion, simultaneously the positioning cylinder 22.2 of positioner 22 movable jacking block 22.4 is withstood feeding trolley cross bar rear portion, stack pallet 1
Fix.
Gathering sill 24.4 outer end can be run through conveyer belt 24.3 and arrange, and can arrange toroidal in gathering sill 24.4 outer end
Guiding slot port 24.1, facilitates stack pallet 1 or dummy car 5 propulsion to release.
Conveyor drive arrangement includes traction drive motor 24.7, and traction drive motor 24.7 connects traction drive axle
24.5, connected by conveyer belt 24.3 between traction drive axle 24.5 and traction driven shaft 24.6.
As shown in Fig. 8～Fig. 9, centralising device 21 includes the first centering cylinder 21.3 arranging back-to-back and the second centering gas
Cylinder 21.4, the first centering cylinder 21.3 the inner is fixed in frame 6, and outer end connects the first centering lever arm 21.7, the first centering
Lever arm 21.7 upper end is installed in first pair of middle guide 21.2 being arranged at frame 6 bottom；Second centering cylinder 21.4 is inner
It is fixed in frame 6, outer end connects the second centering lever arm 21.6, and the second centering lever arm 21.6 upper end is installed to the machine of being arranged at
In second pair of middle guide 21.5 of frame 6 bottom.
The width of the first centering lever arm 21.7 and the second centering lever arm 21.6 can be with the V-type supporting plate width of stack pallet 1
Degree is adapted setting, and the length of the first centering lever arm 21.7 and the second centering lever arm 21.6 can be with stack pallet 1 height phase
Adapt to setting, on the stack pallet 1 that can disposably align, whole ceramic filter tubes, greatly improves alignment efficiency.
First centering baffle plate 21.1 can also be arranged on the first centering lever arm 21.7, in the second centering lever arm 21.6
Upper setting the second centering baffle plate, the V-type supporting plate width of the width of the first centering baffle plate 21.1 and the second centering baffle plate and stack pallet 1
It is adapted setting, arranged according to stack pallet 1 framework, relative set multilamellar centering baffle plate, greatly improve alignment efficiency.
As shown in Figure 10, positioner includes positioning cylinder 22.2, and positioning cylinder 22.2 one end is fixed to locating support
On 22.1, the other end connects positioning top board 22.3；Positioning activity jacking block 22.4 one end is installed to positioning top board 22.3 by bearing pin
On, the other end is installed to the long in the hole of locating support 22.1, and the positioning that positioning fixed block 22.5 is fixed to elongated hole upper outer end is propped up
On frame 22.1, positioning activity jacking block 22.4 is ejected by positioning cylinder 22.2, and stack pallet 1 or dummy car 5 are positioned.Outside positioner
Side can arrange travel switch, after travel switch detects stack pallet 1 or dummy car 5, positioning cylinder 22.2 action, and ejection positioning
Movable block 22.4, stack pallet 1 or dummy car 5 are positioned.
As shown in Figure 11～Figure 13, detection means 3 includes transporting roller-way, clamping pressue device and coder 3.10, transports
Roller-way is sequentially arranged above clamping pressue device and coder 3.10, and clamping pressue device is located at coder 3.10 front portion, transports
Roller-way includes transporting band 3.1, transports and arranges V-shaped bracket 3.2 on band 3.1, transports band 3.1 and is installed on transport roller-way support 3.3；
Clamping pressue device include two be oppositely arranged hold out against cylinder 3.11 and hold out against cylinder 3.12, hold out against cylinder 3.11 and hold out against cylinder
3.12 outer ends are fixed in frame 6, hold out against cylinder 3.11 front end setting compressed air hand-hole 3.7, compressed air hand-hole
3.7 are connected with pressure gauge 3.6 and compressed air pressure tank 3.8.As needed it is also possible to set holding out against cylinder 3.12 front end simultaneously
Put compressed air hand-hole 3.13,3.14 grades of compressed air pressure tanks 3.15 of compressed air hand-hole 3.13 and pressure gauge are connected；
During detection, ceramic filter tube compressed air can be injected it is also possible to simultaneously from compression from compressed air hand-hole 3.7 as needed
Injection hole 3.7 and compressed air hand-hole 3.13 injection ceramic filter tube compressed air.
Transport band driving means to include transporting motor 3.4, transport motor 3.4 connection and transport drive shaft 3.5, fortune
Send drive shaft 3.5 and transport between driven shaft 3.9 by transporting roller-way connection.
Described ceramic filter tube breathability automatic inspection line, also includes computerized control system, feeding device 2, detection dress
Put 3 and device for discharging 4 all by connection computerized control system, the traction apparatuss 24 in feeding device 2, centralising device 21 and
Transport dolly 23 all by connection computerized control system；Transport dolly 41 in device for discharging 4 and traction apparatuss 43 are all passed through
Connection computerized control system.
After ceramic filter tube breathability automatic inspection line starts, workman shifts stack pallet 1 onto specified location, and computer controls system
System starts feeding device 2, and traction apparatuss 24 promote stack pallet 1 to arrive specified location, and positioner 22 positions, and transports dolly 23 from sending
Ceramic filter tube is taken off on truck 1 be placed in detection means 3；
Computerized control system starts detection means 3, holds out against cylinder 3.11 and holds out against cylinder 3.12 clamping ceramic filter tube, pressure
Contracting injection hole 3.7 injects ceramic filter tube compressed air, and the pressure value that pressure gauge 3.6 records feeds back to computer and controls system
System, according to the pressure limit being set, whether computerized control system automatic decision product is qualified for computerized control system, and product closes
Lattice, computerized control system automatically controls coder 3.10 stamp on ceramic filter tube；Unqualified, not stamp, will not by workman
Qualified products take off.
Detect that the ceramic filter tube completing constantly moves forward with transporting roller-way, move to setting position, computerized control system opens
Dynamic device for discharging 4, dummy car 5 is pushed specified location by workman in advance, and traction apparatuss 43 promote dummy car 5 to arrive specified location, fixed
Position device 42 positions；Transport dolly 41 takes off ceramic filter tube from detection means 3 and is placed on dummy car 5, traction apparatuss 43
Dummy car 5 is promoted to be displaced outwardly, dummy car 5 is pushed by workman, the dummy car 5 changing sky is stand-by.
The setting directive wheel adaptable with the gathering sill 24.4 of traction apparatuss 24 in stack pallet 1 bottom is it is ensured that stack pallet 1 consolidates
And carry out conveniently, being arranged as required to multiple；Stack pallet 1 top arranges multistory frame, general setting 2-10 layer, setting
5 layers of effect are best；Laterally disposed V-type supporting plate on every layer of framework, V-type supporting plate can consolidate placing ceramic filter tube.
The setting directive wheel adaptable with the gathering sill 24.4 of traction apparatuss 43 in dummy car 5 bottom is it is ensured that dummy car 5 consolidates
And carry out conveniently, being arranged as required to multiple；The top setting multistory frame of dummy car 5, general setting 2-10 layer, if
Put 5 layers of effect best；V-type supporting plate is placed on every layer of framework, V-type supporting plate can consolidate placing ceramic filter tube.
Ceramic filter tube mainly has two kinds at present, and one kind is open at one end, and the other end is cecum；Second opens for two ends
Mouthful；Described ceramic filter tube breathability automatic detection all can be detected automatically.
Work process：
1st, feeding：
1) centering：Workman is laterally attached to producing the ceramic filter tube finished product completing on stack pallet 1, and consolidates and is placed into V-type
On supporting plate, the directive wheel of stack pallet 1 enters centralising device 21 working range along gathering sill 2.4；Centralising device 21 works, two centerings
Lever arm 21.1 width can with the V-type supporting plate width of stack pallet 1 be adapted setting, centering lever arm 21.1 length can with give
The height of truck 1 is adapted setting, and centralising device 21 can disposably align all of ceramic filter tube on whole stack pallet 1；
2) traction positioning：The directive wheel of stack pallet 1 bottom moves forward under traction apical tooth 24.2 drives along gathering sill 24.4, arrives
Reach positioner 22, positioner 22 fixes stack pallet 1；
3) transport：Transport dolly 23 workflow, transport dolly 23 vertical drive motor 23.12 and drive and transport dolly 23 the
One longitudinal drive 23.7 and second longitudinal direction drive 23.15 vertically move along the tooth bar in frame 6, the first lifting driving device
Drive the first lifting conveyer belt 23.2 and the second lifting conveyer belt 23.5 action, and drive the first lifting bracket 23.3 mobile；The
Two lifting driving devices drive the 3rd lifting conveyer belt 23.19 and the 4th lifting conveyer belt 23.21 action, and drive the second lifting
Bracket 23.20 is mobile；First lifting bracket 23.3 and the second lifting bracket 23.20 move to stopping after correct position, and first is horizontal
Promote the first lift arm 23.4 transverse shifting to cylinder 23.11, the second lateral cylinder 23.18 promotes the second lift arm 23.23 horizontal
To movement, when moving to correct position, when moving to correct position, the first lifting bracket 23.3 and the second lifting bracket 23.20
Rise, the first lifting bracket 23.3 and the second lifting bracket 23.20 hold up ceramic filter tube simultaneously and continue up lifting, carry simultaneously
Be raised to and stop behind suitable position, between the spacing between the first lifting bracket 23.3, and the second lifting bracket 23.20 between
Away from setting, the first lifting bracket 23.3 and the second lifting bracket can be adapted with every layer of interval height of stack pallet 1 framework
23.20 width can be adapted setting, the first lifting bracket 23.3 and the second lifting support with the V-type supporting plate width of stack pallet 1
Frame 23.20 can disposably hold up all of ceramic filter tube on stack pallet 1；Vertical drive motor 23.12 drives and transports dolly
23 is mobile to detection means 3, reaches after transporting roller-way, the first lifting bracket 23.3 and the second lifting bracket 23.20 decline simultaneously,
Place one layer of ceramic filter tube to after the V-type bracket of transport roller-way, transport roller-way conveying ceramic filter tube reach, the first lifting is held in the palm
Frame 23.3 and the second lifting bracket 23.20 continue to decline, then place one layer of ceramic filter tube to V-type bracket, so repeatedly, directly
To all discharging all of ceramic filter tube；As transported roller-way limited length it is also possible to place a part, after the completion of detection, then
Place a part；
2nd, detect：Detection means 3 is started working, and in clamping pressue device, two cylinders 3.11 that hold out against being oppositely arranged push up one by one
Tightly it is placed into the ceramic filter tube transporting on roller-way, the injection compression from compressed air hand-hole 3.7 to ceramic filter tube opening end
Air, the data feedback such as the duration injecting, pressure and flow is arrived computerized control system by pressure gauge 3.6, computerized control system and
The criterion of acceptability data being previously set is compared, qualified, and computerized control system controls coder 3.10 stamp, unqualified
, not stamp, by workman, substandard product is taken off；
3rd, discharging：Device for discharging 4 is started working, and the directive wheel of dummy car 5 is pushed along gathering sill 2.4, traction apparatuss 43
Start, traction apical tooth 24.2 promotes dummy car 5 to move to transporting roller-way, until positioner 42, the positioning of positioner 42
Movable jacking block is ejected by cylinder 22.2, and dummy car 5 is fixed；After the completion of stamp, transport dolly 41 and start working, zigzag tread patterns
Device drives and transports dolly 41 first longitudinal direction drive 23.7 and second longitudinal direction drive 23.15 along the tooth bar in frame 6 longitudinally
Mobile, the first lifting driving device drives the first lifting conveyer belt 23.2 and the second lifting conveyer belt 23.5 action, and drives the
One lifting bracket 23.3 declines；Second lifting driving device drives the 3rd lifting conveyer belt 23.19 and the 4th lifting conveyer belt
23.21 actions, and drive the second lifting bracket 23.20 to decline；First lifting bracket 23.3 and the second lifting bracket 23.20 are simultaneously
Decline, until the superiors' the first lifting bracket 23.3 and the second lifting bracket 23.20 are located at least significant end, and be located at ceramic filter tube
Bottom, the first lateral cylinder 23.11 promotes the first lift arm 23.4 transverse shifting, and the second lateral cylinder 23.18 promotes second to carry
Rise arm 23.23 transverse shifting, when moving to correct position, the first lifting bracket 23.3 and the second lifting bracket 23.20 hold pottery
Porcelain filter tube, the first lifting bracket 23.3 and the second lifting bracket 23.20 rise simultaneously, after rising to appropriate location, transport roller
After road conveying ceramic filter tube reach, the first lifting bracket 23.3 and the second lifting bracket 23.20 continue to rise, and the of the second layer
One lifting bracket 23.3 and the second lifting bracket 23.20 hold ceramic filter tube simultaneously, so repeatedly, until transporting dolly 41 the
One lifting bracket 23.3 and the second lifting bracket 23.20 fill ceramic filter tube；Spacing between first lifting bracket 23.3 with
And second spacing between lifting bracket 23.20, setting can be adapted with every layer of interval height of the framework of dummy car 5, the
The width of one lifting bracket 23.3 and the second lifting bracket 23.20 can be adapted setting with the V-type supporting plate width of dummy car 5,
Vertical drive motor 23.12 drives transport dolly 41 mobile to dummy car 5, after reaching dummy car 5, the first lifting bracket 23.3 He
Second lifting bracket 23.20 declines simultaneously, and ceramic filter tube consolidates and is placed on dummy car 5, the first lifting bracket 23.3 and the
Two lifting bracket 23.20 continues to decline, and the first lateral cylinder 23.11 promotes the first lift arm 23.4 laterally outwardly to move, and second
Lateral cylinder 23.18 promotes the second lift arm 23.23 laterally outwardly to move, the first lift arm 23.4 and the second lift arm 23.23
After moving to correct position, stop moving, traction apparatuss 43 promote dummy car 5 to leave, and after reaching specified location, workman pushes,
The dummy car 5 changing sky is stand-by.
Claims (7)
1. a kind of ceramic filter tube breathability automatic inspection line, including detection means (3) it is characterised in that before detection means (3)
End sets gradually stack pallet (1) and feeding device (2), and detection means (3) rear end sets gradually device for discharging (4) and dummy car
(5)；
Feeding device (2) includes traction apparatuss, centralising device, positioner and transport dolly, centralising device and the little parking stall of transport
In traction apparatuss and positioner top, centralising device is located at and transports dolly front portion, and positioner is located at traction apparatuss rear end；
Transport dolly to include transverse shifting assembly, vertically move assembly and lifting assembly, vertically move assembly and be located at transverse shifting
Assembly and vertical promotion assembly top, lifting assembly is located at transverse shifting assembly bottom；
Transverse shifting assembly includes the first lateral cylinder (23.11), the first lateral cylinder (23.11) and the second lateral cylinder
(23.18) arrange back-to-back, the inner is all fixed in the little kickstand of transport (23.8), the first lateral cylinder (23.11) outer end is even
Connect the first lift arm (23.4), the first lift arm (23.4) upper end is installed to be arranged at transports the of little kickstand (23.8) bottom
In one cross slide way (23.9)；Second lateral cylinder (23.18) outer end connects the second lift arm (23.23), the second lift arm
(23.23) upper end is installed to and is arranged in the second cross slide way (23.14) transporting little kickstand (23.8) bottom.
2. ceramic filter tube breathability automatic inspection line according to claim 1 is it is characterised in that device for discharging (4) wraps
Include transport dolly, traction apparatuss and positioner, transport dolly and be located at traction apparatuss and positioner top, positioner is located at
Traction apparatuss rear end.
3. ceramic filter tube breathability automatic inspection line according to claim 1 is it is characterised in that lifting assembly includes
Setting first lifting conveyer belt (23.2) and the second lifting conveyer belt (23.5) inside one lift arm (23.4), the first lifting transmission
Band (23.2) and the second lifting conveyer belt (23.5) upper installation the first lifting bracket (23.3)；Inside second lift arm (23.23)
3rd lifting conveyer belt (23.19) and the 4th lifting conveyer belt (23.21), the 3rd lifting conveyer belt (23.19) and the 4th are set
Lifting conveyer belt (23.21) is upper to install the second lifting bracket (23.20).
4. the ceramic filter tube breathability automatic inspection line according to claim 1 or 3 is it is characterised in that vertically move group
Part includes first longitudinal direction drive (23.7), and first longitudinal direction drive (23.7) is installed to the outside fortune of the first lift arm (23.4)
Send on little kickstand (23.8), second longitudinal direction drive (23.15) is installed to the outside transport dolly of the second lift arm (23.23)
On support (23.8), the upper setting of frame (6) is mated with first longitudinal direction drive (23.7) and second longitudinal direction drive (23.15)
Transmission belt.
5. ceramic filter tube breathability automatic inspection line according to claim 1 and 2 is it is characterised in that traction apparatuss bag
Include gathering sill (24.4), gathering sill (24.4) both sides are respectively provided with conveyer belt (24.3), conveyer belt (24.3) upper setting traction top
Tooth (24.2).
6. ceramic filter tube breathability automatic inspection line according to claim 1 is it is characterised in that centralising device includes carrying on the back
First centering cylinder (21.3) of backrest setting and the second centering cylinder (21.4), first centering cylinder (21.3) the inner is fixed to
In frame (6), outer end connects the first centering lever arm (21.7), and the first centering lever arm (21.7) upper end is installed to the machine of being arranged at
In first pair of middle guide (21.2) of frame (6) bottom；Second centering cylinder (21.4) the inner is fixed in frame (6), and outer end is even
Connect the second centering lever arm (21..6), the second centering lever arm (21.6) upper end is installed to and is arranged at the second of frame (6) bottom
To in middle guide (21.5).
7. the ceramic filter tube breathability automatic inspection line according to claim 1 or 2 any one is it is characterised in that also wrap
Include computerized control system, feeding device (2), detection means (3) and device for discharging (4) all control system by connection computer
System.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510214305.7A CN104843443B (en) | 2015-04-30 | 2015-04-30 | Automatic detection line for breathability of ceramic filter pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510214305.7A CN104843443B (en) | 2015-04-30 | 2015-04-30 | Automatic detection line for breathability of ceramic filter pipe |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104843443A CN104843443A (en) | 2015-08-19 |
| CN104843443B true CN104843443B (en) | 2017-02-22 |
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ID=53843514
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510214305.7A Active CN104843443B (en) | 2015-04-30 | 2015-04-30 | Automatic detection line for breathability of ceramic filter pipe |
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| CN (1) | CN104843443B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105922747A (en) * | 2016-06-17 | 2016-09-07 | 红板（江西）有限公司 | Circuit board automatic code printing wiring device |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2639884Y (en) * | 2003-08-14 | 2004-09-08 | 天水锻压机床有限公司 | Steel plate ultrasounic wave defect detector |
| CN100557316C (en) * | 2007-11-20 | 2009-11-04 | 中国计量学院 | Lighter full-automatic on-line detecting instrument |
| CN201186536Y (en) * | 2008-04-11 | 2009-01-28 | 冯德富 | Plastic pipe and wire rod spray code apparatus |
| DE102010032410B4 (en) * | 2010-07-27 | 2014-11-13 | Mall + Herlan Schweiz Ag | Inspection device, manufacturing plant with inspection device and inspection method for vessels |
| CN203599091U (en) * | 2013-12-06 | 2014-05-21 | 深圳雷柏科技股份有限公司 | Shielding cover detection and loading production line |
| CN203649130U (en) * | 2013-12-31 | 2014-06-18 | 四平市巨元瀚洋板式换热器有限公司 | Plate-type heat exchanger plate sheet intelligent production line |
| CN204606931U (en) * | 2015-04-30 | 2015-09-02 | 山东工业陶瓷研究设计院有限公司 | Ceramic filter tube permeability to air automatic inspection line |
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| Publication number | Publication date |
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| CN104843443A (en) | 2015-08-19 |
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