CN104816203A - Method for magnetic grinding superhard precision ceramic tube and device thereof - Google Patents
Method for magnetic grinding superhard precision ceramic tube and device thereof Download PDFInfo
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- CN104816203A CN104816203A CN201510220813.6A CN201510220813A CN104816203A CN 104816203 A CN104816203 A CN 104816203A CN 201510220813 A CN201510220813 A CN 201510220813A CN 104816203 A CN104816203 A CN 104816203A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
- B24B1/04—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes subjecting the grinding or polishing tools, the abrading or polishing medium or work to vibration, e.g. grinding with ultrasonic frequency
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- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
The invention discloses a method for magnetic grinding a superhard precision ceramic tube and a device thereof. The method comprises the following steps: cleaning the ceramic tube; clamping the ceramic tube on a horizontal lathe three jaw chuck; mounting a work platform on a lathe sliding box, mounting a magnetic pole shelf on the work platform; preparing magnetic grinding particles; absorbing the prepared magnetic grinding particles on a V-shaped auxiliary magnet; connecting the energy converter with a base, and mounting the energy converter and the base on the work platform; starting an ultrasonic generator; rough machining and finish machining. The device adopted by the method comprises a three jaw chuck, a jack catch, the magnetic pole shelf, an external permanent magnet, V-shaped auxiliary magnet, a ceramic tube workpiece, a connection rod, an elastic barrel clamp, an amplitude-change pole, an energy converter, a collecting ring, the base, the ultrasonic generator, the work platform and the magnetic grinding particles. Rough machining, finish machining and cleaning processes are realized for the inner surface of the superhard precision ceramic tube. High efficiency precision machining is met for the inner surface of the superhard precision ceramic tube.
Description
Technical field
The invention belongs to field of ceramic processing, the method for the superhard high technology ceramics pipe of especially a kind of magnetic grinding and device thereof
Background technology
Pottery has the excellent properties such as high rigidity, highly corrosion resistant, stable chemical performance and low temperature superplasticity, increasingly extensive in scientific domain application.But due to its inductile, the drawback of fragility and heat-conductivity conducting poor performance, how being processed into the part with certain precision becomes a difficult problem.Grinding, as precision machined a kind of important means, has irreplaceable effect in Ceramic manufacturing.Common magnetic grinding adopts ceramic tube inside to place V-type auxiliary magnet, external magnet drives the single mill mode of inner auxiliary magnet axial feed, cause processing superhard high technology ceramics pipe internal surface efficiency low, and texture is uneven, thus propose the technology that a kind of axial ultrasonic vibration assisting magnetic grinds superhard high technology ceramics pipe.
Summary of the invention
The invention provides method and the device thereof of the superhard high technology ceramics pipe of a kind of magnetic grinding, by the grinding of axial ultrasonic vibration assisting magnetic, improve superhard high technology ceramics pipe internal surface crudy and working (machining) efficiency.
The method of the superhard high technology ceramics pipe of a kind of magnetic grinding provided by the invention comprises the following steps:
A. with the greasiness removal of cleaning agent by earthenware inner surface, and dry;
B. by earthenware clamping to be processed on horizontal lathe scroll chuck, utilize concentricity measuring instrument to ensure and the concentricity of rotating shaft;
C. workbench is arranged on lathe carriage, magnetic pole frame is installed on the table, two blocks of permanent magnets are placed in respectively the two ends of magnetic pole frame with N-S or S-N magnetic pole, adjust the position of permanent magnet and earthenware workpiece, the distance of two blocks of permanent magnets and earthenware workpiece is 5-10mm simultaneously;
D. carry out the configuration of magnetic abrasive grain, by 100# iron powder respectively with the diamond paste of W5, W2.5 according to 2:1 proportional arrangement, add oil base lapping liquid and iron powder and abrasive pastes fully mixed;
E. the magnetic abrasive grain configured is adsorbed on V-type auxiliary magnet, V-type auxiliary magnet is filled in earthenware inside workpiece, V-type auxiliary magnet N-S the two poles of the earth are relative respectively at external permanent magnet S-N the two poles of the earth, and pressure is attached to earthenware work piece inner surface;
F. transducer and pedestal are connected together, pedestal is installed on the table together with transducer, slip crate is regulated to make to be arranged on elastic collet chuck on ultrasonic transformer and earthenware workpiece right position to the heart, the connecting rod be connected with V-type auxiliary magnet and elastic collet chuck are connected together, regulate the feed system on lathe, make 2/3 of slip crate feeding distance earthenware Workpiece length to be processed;
G. start supersonic generator, be connected by supersonic generator with collector ring, setting supersonic generator frequency is at 12KHz-19KHz, and amplitude is 5-20 μm;
H. the roughing stage, horizontal lathe spindle rotational speed regulation is 500-600r/min, lathe carriage axial feed velocity is 3mm/s, feeding distance is earthenware Workpiece length 2/3, supersonic generator frequency is 14-16KHz, the magnetic abrasive adopting 100# iron powder to mix with W5 diamond paste is processed, and within every 4-6 minute, add the oiliness lapping liquid of 0.8-1.2ml at earthenware inner surface machining area, process time is 20-30 minute;
I. finishing stage, horizontal lathe spindle adjustment of rotational speed is 1800-2200r/min, supersonic generator frequency is 18-20KHz, the magnetic abrasive adopting 100# iron powder to mix with W2.5 diamond paste is processed, within every 4-6 minute, add the oiliness lapping liquid of 0.8-1.2ml at earthenware work piece inner surface machining area, process time is 18-22 minute;
J. by the undressed part of earthenware tune processing residue, the same b-i of procedure of processing;
K., after completion of processing, with cleaning agent cleaning ceramic pipe internal surface, then dry
The device of the method employing of the superhard high technology ceramics pipe of a kind of magnetic grinding, this device comprises: three grab chuck (1), claw (2), magnetic pole frame (3), external permanent magnet (4), V-type auxiliary magnet (5), earthenware workpiece (6), connecting rod (7), elastic collet chuck (8), ultrasonic transformer (9), transducer (10), collector ring (11), pedestal (12), supersonic generator (13), workbench (14) and magnetic abrasive grain (15), and described workbench (14) is fixed on lathe carriage; Pedestal (12) is arranged on workbench (14) afterbody; Transducer (10) is arranged in the connecting hole of pedestal (12), the center of connecting hole and lathe chuck (1) centre of gyration contour, collector ring (11) is installed in transducer (10) outside, and head connects ultrasonic transformer (9); Ultrasonic transformer (9) head installs elastic collet chuck (8); Installing connecting rods (7) in the holes for clamping of elastic collet chuck (8); Connecting rod (7) is Full threaded rod, and V-type auxiliary magnet (5) is fixed on connecting rod (7) by nut by head; V-type auxiliary magnet (5) adsorbs magnetic abrasive grain (15), form magnetic loop with external permanent magnet (4), magnetic abrasive grain (15) pressure is attached to the inner surface of earthenware workpiece (6); Magnetic pole frame (3) is fixed on workbench (14) front end, adsorb two external permanent magnet (4) above, in 90 ° of angles between two external permanent magnet (4), left side magnetic pole height and earthenware workpiece (6) axis contour, the model of model match with ceramic plumber part (6) of magnetic pole frame (3); Scroll chuck (1) installs claw (2) above, and earthenware workpiece (6) is clamped by claw (2).
Described magnetic pole frame (3) is permeability magnetic material, and workbench (14) and pedestal (12) are non-magnet material.
Described external permanent magnet (4) is of a size of 30 × 30 × 10mm, and V-type auxiliary magnet (5) is of a size of 10 × 10 × 5mm.
The present invention compared with existing similar technique, its significantly beneficial effect be embodied in:
1. on magnetic pole frame, the gap of magnet and workpiece can freely adjust, to be applicable to different model workpiece.
2. adopt the superhard high technology ceramics pipe internal surface of axial ultrasonic vibration assisting magnetic attrition process, magnetic abrasive also with ultrasonic vibration, realizes the change of grain motion trajectory in process of lapping in the mutual friction of earthenware inner surface phase, extruding.Improve common magnetic abrasive finishing efficiency low, the deficiency of surface quality difference.
3. achieve the roughing to superhard high technology ceramics pipe internal surface, fine finishining, the overall process of cleaning.Achieve the processing of superhard high technology ceramics pipe internal surface high-efficiency and precision.
Accompanying drawing explanation
Fig. 1 is the apparatus structure schematic diagram that the method for the superhard high technology ceramics pipe of a kind of magnetic grinding adopts.
Fig. 2 is in the device of method employing of the superhard high technology ceramics pipe of a kind of magnetic grinding, ceramic workpiece, external magnet, magnetic pole frame and inner V-type auxiliary magnet, magnetic abrasive grain schematic diagram.
Fig. 3 adopts the present invention to microstructure figure before superhard high technology ceramics pipe processing.
Fig. 4 adopts the present invention to microstructure figure after superhard high technology ceramics pipe processing.
Fig. 5 is the microstructure figure adopting common magnetic grinding method to process superhard high technology ceramics pipe.
Fig. 6 adopts the present invention to inside surface roughness figure before superhard high technology ceramics pipe processing.
Fig. 7 adopts the present invention to inside surface roughness figure after superhard high technology ceramics pipe processing.
Fig. 8 adopts the present invention to inner surface fineness figure before superhard high technology ceramics pipe processing.
Fig. 9 adopts the present invention to inner surface fineness figure after superhard high technology ceramics pipe processing.
Detailed description of the invention
The present invention is described in more detail below in conjunction with accompanying drawing.
As shown in Figure 1, 2, the method for a kind of magnetic grinding superhard high technology ceramics pipe and device thereof comprise following content:
A. with the greasiness removal of cleaning agent by earthenware inner surface, and dry;
B. by earthenware clamping to be processed on horizontal lathe scroll chuck 2, utilize concentricity measuring instrument to ensure and the concentricity of rotating shaft;
C. workbench is arranged on lathe carriage, magnetic pole frame 3 is arranged on workbench 14, two pieces of external permanent magnet 4 are placed in respectively the two ends of magnetic pole frame 3 with N-S or S-N magnetic pole, adjust the position of external permanent magnet 4 and earthenware workpiece 6, two pieces of external permanent magnet 4 are 5-10mm with the distance of earthenware workpiece 6 simultaneously;
D. carry out the configuration of magnetic abrasive grain 15, by 100# iron powder respectively with the diamond paste of W5, W2.5 according to 2:1 proportional arrangement, add oil base lapping liquid and iron powder and abrasive pastes fully mixed;
E. the magnetic abrasive grain 15 configured is adsorbed on V-type auxiliary magnet 5, V-type auxiliary magnet 5 is filled in earthenware workpiece 6 inner, V-type auxiliary magnet 5N-S the two poles of the earth are relative respectively at S-N the two poles of the earth of external permanent magnet 4, and pressure is attached to earthenware workpiece 6 inner surface;
F. transducer 10 and pedestal 12 are connected together, pedestal 12 is arranged on workbench 14 together with transducer 10, slip crate is regulated to make to be arranged on elastic collet chuck 8 on ultrasonic transformer 9 with earthenware workpiece 6 right position to the heart, the connecting rod 7 be connected with V-type auxiliary magnet 5 and elastic collet chuck 8 are connected together, regulate the feed system on lathe, make 2/3 of slip crate feeding distance earthenware workpiece 6 to be processed length;
G. start supersonic generator 13, be connected by supersonic generator with collector ring 11, setting supersonic generator 13 frequency is at 12KHz-19KHz, and amplitude is 5-20 μm;
H. the roughing stage, horizontal lathe spindle rotational speed regulation is 500-600r/min, lathe carriage axial feed velocity is 3mm/s, feeding distance is earthenware workpiece 6 length 2/3, supersonic generator 13 frequency is 14-16KHz, the magnetic abrasive adopting 100# iron powder to mix with W5 diamond paste is processed, and within every 4-6 minute, add the oiliness lapping liquid of 0.8-1.2ml at earthenware inner surface machining area, process time is 20-30 minute;
I. finishing stage, horizontal lathe spindle adjustment of rotational speed is 1800-2200r/min, supersonic generator 13 frequency is 18-20KHz, the magnetic abrasive adopting 100# iron powder to mix with W2.5 diamond paste is processed, within every 4-6 minute, add the oiliness lapping liquid of 0.8-1.2ml at earthenware workpiece 6 inner surface machining area, process time is 18-22 minute;
J. by the undressed part of earthenware tune processing residue, the same b-i of procedure of processing;
K., after completion of processing, with cleaning agent cleaning ceramic pipe internal surface, then dry.
Claims (4)
1. a method for the superhard high technology ceramics pipe of magnetic grinding, is characterized in that the method comprises the following steps:
A. with the greasiness removal of cleaning agent by earthenware inner surface, and dry;
B. by earthenware clamping to be processed on horizontal lathe scroll chuck, utilize concentricity measuring instrument to ensure and the concentricity of rotating shaft;
C. workbench is arranged on lathe carriage, magnetic pole frame is installed on the table, two blocks of permanent magnets are placed in respectively the two ends of magnetic pole frame with N-S or S-N magnetic pole, adjust the position of permanent magnet and earthenware workpiece, the distance of two blocks of permanent magnets and earthenware workpiece is 5-10mm simultaneously;
D. carry out the configuration of magnetic abrasive grain, by 100# iron powder respectively with the diamond paste of W5, W2.5 according to 2:1 proportional arrangement, add oil base lapping liquid and iron powder and abrasive pastes fully mixed;
E. the magnetic abrasive grain configured is adsorbed on V-type auxiliary magnet, V-type auxiliary magnet is filled in earthenware inside workpiece, V-type auxiliary magnet N-S the two poles of the earth are relative respectively at external permanent magnet S-N the two poles of the earth, and pressure is attached to earthenware work piece inner surface;
F. transducer and pedestal are connected together, pedestal is installed on the table together with transducer, slip crate is regulated to make to be arranged on elastic collet chuck on ultrasonic transformer and earthenware workpiece right position to the heart, the connecting rod be connected with V-type auxiliary magnet and elastic collet chuck are connected together, regulate the feed system on lathe, make 2/3 of slip crate feeding distance earthenware Workpiece length to be processed;
G. start supersonic generator, be connected by supersonic generator with collector ring, setting supersonic generator frequency is at 12KHz-19KHz, and amplitude is 5-20 μm;
H. the roughing stage, horizontal lathe spindle rotational speed regulation is 500-600r/min, lathe carriage axial feed velocity is 3mm/s, feeding distance is earthenware Workpiece length 2/3, supersonic generator frequency is 14-16KHz, the magnetic abrasive adopting 100# iron powder to mix with W5 diamond paste is processed, and within every 4-6 minute, add the oiliness lapping liquid of 0.8-1.2ml at earthenware inner surface machining area, process time is 20-30 minute;
I. finishing stage, horizontal lathe spindle adjustment of rotational speed is 1800-2200r/min, supersonic generator frequency is 18-20KHz, the magnetic abrasive adopting 100# iron powder to mix with W2.5 diamond paste is processed, within every 4-6 minute, add the oiliness lapping liquid of 0.8-1.2ml at earthenware work piece inner surface machining area, process time is 18-22 minute;
J. by the undressed part of earthenware tune processing residue, the same b-i of procedure of processing;
K., after completion of processing, with cleaning agent cleaning ceramic pipe internal surface, then dry.
2. the device of the method employing of the superhard high technology ceramics pipe of magnetic grinding, it is characterized in that this device comprises: three grab chuck (1), claw (2), magnetic pole frame (3), external permanent magnet (4), V-type auxiliary magnet (5), earthenware workpiece (6), connecting rod (7), elastic collet chuck (8), ultrasonic transformer (9), transducer (10), collector ring (11), pedestal (12), supersonic generator (13), workbench (14) and magnetic abrasive grain (15), described workbench (14) is fixed on lathe carriage, pedestal (12) is arranged on workbench (14) afterbody, transducer (10) is arranged in the connecting hole of pedestal (12), the center of connecting hole and lathe chuck (1) centre of gyration contour, collector ring (11) is installed in transducer (10) outside, and head connects ultrasonic transformer (9), ultrasonic transformer (9) head installs elastic collet chuck (8), installing connecting rods (7) in the holes for clamping of elastic collet chuck (8), connecting rod (7) is Full threaded rod, and V-type auxiliary magnet (5) is fixed on connecting rod (7) by nut by head, V-type auxiliary magnet (5) adsorbs magnetic abrasive grain (15), form magnetic loop with external permanent magnet (4), magnetic abrasive grain (15) pressure is attached to the inner surface of earthenware workpiece (6), magnetic pole frame (3) is fixed on workbench (14) front end, adsorb two external permanent magnet (4) above, in 90 ° of angles between two external permanent magnet (4), left side magnetic pole height and earthenware workpiece (6) axis contour, the model of model match with ceramic plumber part (6) of magnetic pole frame (3), scroll chuck (1) installs claw (2) above, and earthenware workpiece (6) is clamped by claw (2).
3. the device of the method employing of the superhard high technology ceramics pipe of a kind of magnetic grinding according to claim 2, it is characterized in that said magnetic pole frame (3) is permeability magnetic material, workbench (14) and pedestal (12) are non-magnet material.
4. the device of the method employing of the superhard high technology ceramics pipe of a kind of magnetic grinding according to claim 2, it is characterized in that said external permanent magnet (4) is of a size of 30 × 30 × 10mm, V-type auxiliary magnet (5) is of a size of 10 × 10 × 5mm.
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Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106271902A (en) * | 2016-09-27 | 2017-01-04 | 飞而康快速制造科技有限责任公司 | A kind of material that increases manufactures aluminium alloy pipeline accessory inner surface finishing method |
| CN106938410A (en) * | 2017-04-17 | 2017-07-11 | 辽宁科技大学 | The burnishing device and its method of big L/D ratio internal surface of elongated tube |
| CN107442873A (en) * | 2017-09-18 | 2017-12-08 | 清华大学 | A kind of ultrasonic vibration auxiliary screw milling screw method |
| CN107775516A (en) * | 2017-12-01 | 2018-03-09 | 辽宁科技大学 | The burnishing device of complicated ceramic workpiece |
| CN107775454A (en) * | 2017-10-09 | 2018-03-09 | 上海理工大学 | Pin type magnetic coupling fluid polishing device |
| CN108818273A (en) * | 2018-06-14 | 2018-11-16 | 天津浩岩科技开发有限公司 | A kind of automotive hub burnishing device |
| CN108857604A (en) * | 2018-08-16 | 2018-11-23 | 辽宁科技大学 | The magnetic grinder and processing method of annular groove inside and outside a kind of multi-angle conical surface workpiece |
| CN109227233A (en) * | 2018-10-29 | 2019-01-18 | 辽宁科技大学 | The device and method of the acoustic-electric coupling non-magnetic metal pipe internal surface of magnetic grinding |
| CN109866085A (en) * | 2019-04-12 | 2019-06-11 | 辽宁科技大学 | A kind of multiple grinding precision tube apparatus and polishing process |
| CN110000622A (en) * | 2019-04-29 | 2019-07-12 | 辽宁科技大学 | A kind of device and method of chemistry magnetic-granular composite milling pipe internal surface |
| CN110181341A (en) * | 2019-06-12 | 2019-08-30 | 辽宁科技大学 | A kind of pipe fitting surfaces externally and internally magnetic grinding burnishing device and method |
| CN110256971A (en) * | 2019-06-25 | 2019-09-20 | 常州精美特精密工具有限公司 | A kind of carbide-base ceramics abrasive pastes and its preparation method and application method |
| CN110370099A (en) * | 2019-05-30 | 2019-10-25 | 浙江工业大学 | The method of the micro- hemisphere cavity plate array of rotary ultrasonic machining combination magnetic abrasive finishing |
| CN110587776A (en) * | 2019-09-17 | 2019-12-20 | 贵州航天天马机电科技有限公司 | Processing device for 3D printing of inner surface of ceramic tube |
| CN111216023A (en) * | 2020-01-10 | 2020-06-02 | 大连理工大学 | Device and method for removing carbon deposition on inner wall of long shaft part |
| CN114043322A (en) * | 2021-12-08 | 2022-02-15 | 绍兴自远磨具有限公司 | High-precision magnetorheological grinding and polishing process for special-shaped workpiece |
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| CN107775454A (en) * | 2017-10-09 | 2018-03-09 | 上海理工大学 | Pin type magnetic coupling fluid polishing device |
| CN107775516A (en) * | 2017-12-01 | 2018-03-09 | 辽宁科技大学 | The burnishing device of complicated ceramic workpiece |
| CN108818273A (en) * | 2018-06-14 | 2018-11-16 | 天津浩岩科技开发有限公司 | A kind of automotive hub burnishing device |
| CN108857604A (en) * | 2018-08-16 | 2018-11-23 | 辽宁科技大学 | The magnetic grinder and processing method of annular groove inside and outside a kind of multi-angle conical surface workpiece |
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| CN109227233A (en) * | 2018-10-29 | 2019-01-18 | 辽宁科技大学 | The device and method of the acoustic-electric coupling non-magnetic metal pipe internal surface of magnetic grinding |
| CN109866085A (en) * | 2019-04-12 | 2019-06-11 | 辽宁科技大学 | A kind of multiple grinding precision tube apparatus and polishing process |
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| CN110000622A (en) * | 2019-04-29 | 2019-07-12 | 辽宁科技大学 | A kind of device and method of chemistry magnetic-granular composite milling pipe internal surface |
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| CN110370099A (en) * | 2019-05-30 | 2019-10-25 | 浙江工业大学 | The method of the micro- hemisphere cavity plate array of rotary ultrasonic machining combination magnetic abrasive finishing |
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| CN110256971A (en) * | 2019-06-25 | 2019-09-20 | 常州精美特精密工具有限公司 | A kind of carbide-base ceramics abrasive pastes and its preparation method and application method |
| CN110587776A (en) * | 2019-09-17 | 2019-12-20 | 贵州航天天马机电科技有限公司 | Processing device for 3D printing of inner surface of ceramic tube |
| CN111216023A (en) * | 2020-01-10 | 2020-06-02 | 大连理工大学 | Device and method for removing carbon deposition on inner wall of long shaft part |
| CN114043322A (en) * | 2021-12-08 | 2022-02-15 | 绍兴自远磨具有限公司 | High-precision magnetorheological grinding and polishing process for special-shaped workpiece |
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