CN105033780A - Deep cavity machining system suitable for crisp and hard materials - Google Patents
Deep cavity machining system suitable for crisp and hard materials Download PDFInfo
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- CN105033780A CN105033780A CN201510347727.1A CN201510347727A CN105033780A CN 105033780 A CN105033780 A CN 105033780A CN 201510347727 A CN201510347727 A CN 201510347727A CN 105033780 A CN105033780 A CN 105033780A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
- B24B1/04—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes subjecting the grinding or polishing tools, the abrading or polishing medium or work to vibration, e.g. grinding with ultrasonic frequency
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/06—Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels
- B24B53/062—Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels using rotary dressing tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
本发明公开了一种适用于硬脆材料的深腔加工系统,包括安装在机床主轴上的超声振动磨削装置,振动磨削装置下方设置有升降式夹紧装置,升降式夹紧装置两侧还分别设置有自动化外冷却装置和自动化砂轮修整装置。本发明能够克服现有零部件深腔加工方法的缺点,高效精准的完成异形、深腔硬脆材料构件的加工工作。
The invention discloses a deep cavity processing system suitable for hard and brittle materials, comprising an ultrasonic vibration grinding device installed on the main shaft of a machine tool, a lifting clamping device is arranged below the vibration grinding device, and the lifting clamping device is arranged on both sides An automatic external cooling device and an automatic grinding wheel dressing device are also provided respectively. The invention can overcome the disadvantages of the existing method for deep cavity processing of parts, and efficiently and accurately complete the processing work of hard and brittle material components with special shapes and deep cavities.
Description
技术领域 technical field
本发明涉及精密机械加工领域,尤其涉及一种利用超声振动加工技术与高效磨削技术的适用于硬脆材料的深腔加工系统。 The invention relates to the field of precision machining, in particular to a deep cavity processing system suitable for hard and brittle materials using ultrasonic vibration processing technology and high-efficiency grinding technology.
背景技术 Background technique
目前,国内外对于零部件深腔加工主要采用磨削、钻削、镗削、激光加工、电火花加工等方法。磨削加工技术对于深腔加工来说,具有加工精度高、表面质量好、加工装置简单及加工适应性广等特点,但在内腔磨削过程中常常出现砂轮堵塞的问题,同时还存在加工效率低、加工成本高的缺点。钻削加工技术往往应用于内腔的粗加工,加工后内孔表面精度低、粗糙度高,同时由于钻头刚度较低,极易造成钻削引偏、内腔的轴线歪斜的缺陷。镗削虽然可以根据工件加工精度要求对工件进行半粗加工和精加工,以保证工件表面的精度和同轴度,但由于镗削余量较小且调刀对刀时间较长,存在着加工效率较低的缺点。激光加工技术具有加工速度快、污染小、加工精度高的特点,广泛应用于各种材料的加工,但存在着自动化控制技术不完善、设备费用过高的缺点。电火花加工技术通过电极间的脉冲放电来腐蚀材料,从而实现工件加工,具有工件变形小、加工成本低的优点,但是不能用于非金属材料的内腔加工,同时还存在加工效率低、加工精度低的缺点。 At present, grinding, drilling, boring, laser processing, EDM and other methods are mainly used for deep cavity processing of parts and components at home and abroad. Grinding processing technology has the characteristics of high processing precision, good surface quality, simple processing device and wide processing adaptability for deep cavity processing, but the problem of grinding wheel clogging often occurs during internal cavity grinding The disadvantages of low efficiency and high processing cost. Drilling technology is often applied to the rough machining of the inner cavity. After machining, the surface precision of the inner hole is low and the roughness is high. At the same time, due to the low rigidity of the drill bit, it is easy to cause the defects of drilling deviation and the axis of the inner cavity being skewed. Although boring can carry out semi-rough machining and finishing machining on the workpiece according to the machining accuracy requirements of the workpiece to ensure the accuracy and coaxiality of the workpiece surface, but due to the small boring allowance and the long time for tool adjustment and tool setting, there are processing problems. The disadvantage of lower efficiency. Laser processing technology has the characteristics of fast processing speed, low pollution, and high processing precision. It is widely used in the processing of various materials, but it has the disadvantages of imperfect automation control technology and high equipment costs. EDM technology corrodes materials through pulse discharge between electrodes to realize workpiece processing. It has the advantages of small workpiece deformation and low processing cost, but it cannot be used for inner cavity processing of non-metallic materials. The disadvantage of low precision.
综上所述,现有的零部件深腔加工技术存在种种缺陷,亟需一种能够适用于硬脆材料的深腔加工系统,以满足实际生产加工行业的需求。 To sum up, there are various defects in the existing deep cavity processing technology of parts, and there is an urgent need for a deep cavity processing system suitable for hard and brittle materials to meet the needs of the actual production and processing industry.
发明内容 Contents of the invention
本发明的目的是提供一种适用于硬脆材料的深腔加工系统,能够克服现有零部件深腔加工方法的缺点,高效精准地完成异形、深腔硬脆材料构件的加工工作。 The purpose of the present invention is to provide a deep cavity processing system suitable for hard and brittle materials, which can overcome the shortcomings of the existing deep cavity processing methods for parts and components, and efficiently and accurately complete the processing of special-shaped and deep cavity hard and brittle material components.
本发明采用下述技术方案: The present invention adopts following technical scheme:
一种适用于硬脆材料的深腔加工系统,包括安装在机床主轴上的超声振动磨削装置,超声振动磨削装置下方设置有升降式夹紧装置,升降式夹紧装置两侧还分别设置有自动化外冷却装置和自动化砂轮修整装置。 A deep cavity processing system suitable for hard and brittle materials, including an ultrasonic vibration grinding device installed on the main shaft of a machine tool, a lifting clamping device is arranged below the ultrasonic vibration grinding device, and the two sides of the lifting clamping device are respectively installed There are automatic external cooling devices and automatic grinding wheel dressing devices.
所述的超声振动磨削装置包括超声波发生器、外圈固定套、超声振动刀具系统以及由上电磁感应盘和下电磁感应盘组成的非接触式电磁感应盘,外圈固定套固定在机床主轴外表面,外圈固定套的下端面与上电磁感应盘上表面固定,上电磁感应盘包括固定磁芯和固定线圈,上电磁感应盘通过电缆与超声波发生器连接,超声振动刀具系统安装于机床主轴下端,下电磁感应盘安装于超声振动刀具系统上端,且下电磁感应盘与上电磁感应盘间隔相对设置,下电磁感应盘包括旋转磁芯和旋转线圈。 The ultrasonic vibration grinding device includes an ultrasonic generator, an outer ring fixing sleeve, an ultrasonic vibration tool system and a non-contact electromagnetic induction disc composed of an upper electromagnetic induction disc and a lower electromagnetic induction disc, and the outer ring fixing sleeve is fixed on the machine tool spindle The outer surface, the lower end surface of the outer ring fixing sleeve is fixed to the upper surface of the upper electromagnetic induction disk. The upper electromagnetic induction disk includes a fixed magnetic core and a fixed coil. The upper electromagnetic induction disk is connected to the ultrasonic generator through a cable. The ultrasonic vibration tool system is installed on the machine tool. The lower end of the main shaft and the lower electromagnetic induction disk are installed on the upper end of the ultrasonic vibrating tool system, and the lower electromagnetic induction disk is set opposite to the upper electromagnetic induction disk at intervals, and the lower electromagnetic induction disk includes a rotating magnetic core and a rotating coil.
所述的超声振动刀具系统包括刀柄、换能器、复合变幅杆和砂轮;刀柄安装于机床主轴下端,下电磁感应盘安装于刀柄的外圆阶梯上,换能器设置于刀柄内部且通过电缆与下电磁感应盘连接,换能器与复合变幅杆的大端连接,复合变幅杆的小端与砂轮连接,机床主轴、刀柄、换能器、复合变幅杆和砂轮同轴设置。 The ultrasonic vibrating tool system includes a tool handle, a transducer, a compound horn and a grinding wheel; the tool handle is installed at the lower end of the machine tool spindle, the lower electromagnetic induction disc is installed on the outer circle step of the tool handle, and the transducer is arranged on the tool handle. The inside of the shank is connected to the lower electromagnetic induction plate through a cable, the transducer is connected to the large end of the compound horn, and the small end of the compound horn is connected to the grinding wheel. The machine tool spindle, tool handle, transducer, and compound horn Set coaxially with the grinding wheel.
所述的换能器、复合变幅杆和砂轮沿轴向设置有通孔,通孔内设置有冷却管,砂轮底面开设有喷洒孔,通孔、冷却管、喷洒孔与砂轮同轴设置。 The transducer, the composite horn and the grinding wheel are provided with through holes along the axial direction, and cooling pipes are arranged in the through holes, spray holes are opened on the bottom surface of the grinding wheel, and the through holes, cooling pipes, and spray holes are coaxially arranged with the grinding wheel.
所述的复合变幅杆采用多种母线复合而成的超长型变幅杆,复合变幅杆的长度大于500mm且复合变幅杆表面沿周向开设有一个或多个凹槽,凹槽采用矩形槽和/或螺旋槽。 The composite horn is an ultra-long horn composed of multiple busbars. The length of the composite horn is greater than 500mm and the surface of the composite horn is provided with one or more grooves along the circumference. Use rectangular and/or helical grooves.
所述的升降式夹紧装置包括底座和旋转式卡盘,旋转式卡盘由圆筒体、大锥齿轮、小锥齿轮和多个滑块组成,大锥齿轮和小锥齿轮相互啮合且固定于圆筒体内部,多个滑块设置于大锥齿轮的大端上表面,滑块的下表面和大锥齿轮的大端上表面分别设置有螺纹螺距相匹配的平面矩形螺纹,多个滑块沿圆筒体圆周方向均匀设置,圆筒体侧面开设有孔,孔内设置有与小锥齿轮固定的内孔为方形孔的旋转套;圆筒体外表面设置有手柄,手柄下方的圆筒体外表面上设置有外螺纹,底座沿轴向设置有内孔,内孔内表面设置有内螺纹,圆筒体与底座螺纹连接。 The lifting clamping device includes a base and a rotary chuck. The rotary chuck is composed of a cylinder, a large bevel gear, a small bevel gear and a plurality of sliders. The large bevel gear and the small bevel gear are meshed and fixed Inside the cylinder, multiple sliders are set on the upper surface of the large end of the large bevel gear, and the lower surface of the slider and the upper surface of the large end of the large bevel gear are respectively provided with flat rectangular threads with matching thread pitches. The blocks are evenly arranged along the circumferential direction of the cylinder, and a hole is opened on the side of the cylinder, and a rotating sleeve with a square hole in the inner hole fixed with the small bevel gear is arranged in the hole; a handle is arranged on the outer surface of the cylinder, and the cylinder below the handle An external thread is arranged on the surface of the body, an inner hole is arranged on the base along the axial direction, an inner thread is arranged on the inner surface of the inner hole, and the cylindrical body is threadedly connected with the base.
所述的自动化外冷却装置包括自动升降冷却箱、自动水平进给系统和工作台,所述的自动升降冷却箱包括上筒体、下筒体、第一伺服电机、泵体和冷却管道,下筒体下端固定在工作台一端表面,下筒体的上端通过静支撑板与上筒体的下端连接,第一伺服电机设置在静支撑板下方的下筒体内,滚珠丝杠穿过静支撑板且滚珠丝杠的上端与上筒体顶端内表面转动连接,滚珠丝杠的下端与第一伺服电机连接,丝杠上设置有螺母,动支撑板的一侧套设在丝杠上且位于螺母上侧,动支撑板的另一侧穿设有导向轴,导向轴的上端与上筒体顶端内表面连接,导向轴的下端与静支撑板连接,动支撑板上设置有泵体,冷却管道的输入端连接泵体输出端,冷却管道的输出端穿过上筒体顶端且位于上筒体外侧;所述的工作台另一端设置有梯形齿,自动水平进给系统安装在工作台设置有梯形齿的一端外部,自动水平进给系统包括第二伺服电机,第二伺服电机的输出端设置有与梯形齿啮合的齿轮。 The automatic external cooling device includes an automatic lifting cooling box, an automatic horizontal feeding system and a workbench. The automatic lifting cooling box includes an upper cylinder, a lower cylinder, a first servo motor, a pump body and a cooling pipeline. The lower end of the cylinder is fixed on the surface of one end of the workbench, the upper end of the lower cylinder is connected with the lower end of the upper cylinder through the static support plate, the first servo motor is set in the lower cylinder below the static support plate, and the ball screw passes through the static support plate And the upper end of the ball screw is rotationally connected with the inner surface of the top of the upper cylinder, the lower end of the ball screw is connected with the first servo motor, the screw is provided with a nut, and one side of the movable support plate is sleeved on the screw and positioned on the nut. On the upper side, the other side of the movable support plate is pierced with a guide shaft, the upper end of the guide shaft is connected with the inner surface of the top of the upper cylinder, the lower end of the guide shaft is connected with the static support plate, the pump body and the cooling pipe are arranged on the movable support plate The input end of the cooling pipe is connected to the output end of the pump body, and the output end of the cooling pipe passes through the top of the upper cylinder and is located outside the upper cylinder; the other end of the workbench is provided with trapezoidal teeth, and the automatic horizontal feed system is installed on the workbench. Outside one end of the trapezoidal teeth, the automatic horizontal feed system includes a second servo motor, and the output end of the second servo motor is provided with a gear meshing with the trapezoidal teeth.
所述的滚珠丝杠中丝杠下端设置有环形凸台。 The lower end of the screw in the ball screw is provided with an annular boss.
所述的自动化砂轮修整装置包括自动提升机构和砂轮修整装置,所述的自动提升机构包括壳体、剪式抬升装置、支撑顶板和三相异步电机,剪式抬升装置的固定端固定在壳体的底板上,剪式抬升装置的活动端固定在支撑顶板下表面,三相异步电机通过剪式抬升装置驱动支撑顶板上下运动;所述的砂轮修整装置包括第三伺服电机、修整轮传动轴和修整轮;修整轮传动轴的两端分别连接第三伺服电机输出轴和修整轮,且修整轮位于壳体上方。 The automatic grinding wheel dressing device includes an automatic lifting mechanism and a grinding wheel dressing device. The automatic lifting mechanism includes a housing, a scissor lifting device, a supporting top plate and a three-phase asynchronous motor. The fixed end of the scissor lifting device is fixed on the housing On the base plate, the movable end of the scissor lifting device is fixed on the lower surface of the supporting top plate, and the three-phase asynchronous motor drives the supporting top plate to move up and down through the scissor lifting device; the grinding wheel dressing device includes a third servo motor, a dressing wheel drive shaft and Dressing wheel; the two ends of the drive shaft of the dressing wheel are respectively connected to the output shaft of the third servo motor and the dressing wheel, and the dressing wheel is located above the housing.
所述的剪式抬升装置包括螺纹传动轴和两组剪式抬升器,每组剪式抬升器均包括组成菱形的四个支撑链板,位于剪式抬升器上部的左右两个支撑链板通过活动顶板铰接,位于剪式抬升器下部的左右两个支撑链板通过固定底板铰接,位于剪式抬升器左部和右部的上下两个支撑链板的铰接轴上均设置有水平螺孔,螺纹传动轴穿设于每组剪式抬升器中的两个水平螺孔内且与每组剪式抬升器左部和右部上下两个支撑链板的铰接轴螺纹连接,剪式抬升装置的螺纹传动轴与三相异步电机同轴连接,螺纹传动轴位于同一组剪式抬升器左部和右部铰接轴处的两段螺纹的螺纹方向相反。 The scissor lift device includes a threaded transmission shaft and two sets of scissor lifts, each set of scissor lifts includes four support chain plates forming a rhombus, and the left and right support chain plates located on the upper part of the scissor lift pass through The movable top plate is hinged, the left and right support chain plates located at the lower part of the scissor lift are hinged through the fixed bottom plate, and the hinge shafts of the upper and lower support chain plates located at the left and right parts of the scissor lift are provided with horizontal screw holes. The threaded transmission shaft is passed through two horizontal screw holes in each set of scissor lifts and is threadedly connected with the hinge shafts of the upper and lower support chain plates on the left and right sides of each set of scissor lifts. The threaded transmission shaft is coaxially connected with the three-phase asynchronous motor, and the thread directions of the two segments of the threaded transmission shaft at the left and right hinged shafts of the same group of scissor lifts are opposite.
本发明中超声振动磨削装置能够对硬脆材料工件进行深腔加工,通过将超声振动技术与高效磨削技术相结合,大幅度提高了超声振动刀具系统的刚度与稳定性,而且降低了磨削力与磨削热,从而极大地降低了磨削颤振、减少了砂轮阻塞,既保证了工件内腔的表面质量,也有效提高了加工效率。升降式夹紧装置可以根据零件的高度以及孔径大小任意的调整夹具,保证本发明适用于不同尺寸零部件的装夹。自动化外冷却装置用于对加工过程中工件进行进行冷却降温,降低内腔磨削过程中产生的大量磨削热,延长了本发明中各个零部件的使用寿命。自动化砂轮修整装置能够对修整轮进行修整,杜绝修整轮在磨削过程中磨粒不断钝化而导致内腔表面质量下降的现象,以保证内腔的精密加工。 The ultrasonic vibration grinding device in the present invention can process the deep cavity of hard and brittle material workpieces. By combining the ultrasonic vibration technology with the high-efficiency grinding technology, the stiffness and stability of the ultrasonic vibration tool system are greatly improved, and the grinding time is reduced. Cutting force and grinding heat are reduced, thereby greatly reducing grinding chatter and grinding wheel clogging, which not only ensures the surface quality of the inner cavity of the workpiece, but also effectively improves the processing efficiency. The lift-type clamping device can adjust the fixture arbitrarily according to the height of the parts and the size of the aperture, ensuring that the present invention is applicable to the clamping of parts of different sizes. The automatic external cooling device is used to cool the workpiece during processing, reduce a large amount of grinding heat generated during the inner cavity grinding process, and prolong the service life of each component in the present invention. The automatic grinding wheel dressing device can dress the dressing wheel, so as to avoid the phenomenon that the surface quality of the inner cavity is degraded due to the continuous passivation of the abrasive grains during the grinding process of the dressing wheel, so as to ensure the precision machining of the inner cavity.
附图说明 Description of drawings
图1为本发明的结构示意图; Fig. 1 is a structural representation of the present invention;
图2为本发明中超声振动刀具系统的结构示意图; Fig. 2 is the structural representation of ultrasonic vibrating tool system in the present invention;
图3为本发明中升降式夹紧装置的结构示意图; Fig. 3 is a structural schematic diagram of the lift type clamping device in the present invention;
图4为本发明中自动化外冷却装置的结构示意图; Fig. 4 is the structural representation of automatic external cooling device among the present invention;
图5为本发明的自动化砂轮修整装置的结构示意图。 Fig. 5 is a schematic structural view of the automatic grinding wheel dressing device of the present invention.
具体实施方式 Detailed ways
以下结合附图和实施例对本发明作以详细的描述: Below in conjunction with accompanying drawing and embodiment the present invention is described in detail:
如图1至图5所示,本发明所述的适用于硬脆材料的深腔加工系统,包括安装在机床主轴上的超声振动磨削装置,超声振动磨削装置与机床主轴孔锥度配合;超声振动磨削装置下方设置有升降式夹紧装置,升降式夹紧装置两侧还分别设置有自动化外冷却装置和自动化砂轮修整装置10。超声振动磨削装置可对硬脆材料工件16进行深腔加工,通过将超声振动技术与高效磨削技术相结合,大幅度提高了超声振动刀具系统5的刚度与稳定性,而且降低了磨削力与磨削热,从而极大地降低了磨削颤振,减少了砂轮15阻塞,既保证了工件16内腔的表面质量,也有效提高了加工效率。升降式夹紧装置可以根据零件的高度以及孔径大小任意的调整夹具,保证本发明适用于不同尺寸零部件的装夹。自动化外冷却装置用于对加工过程中工件16进行进行冷却降温,降低内腔磨削过程中产生的大量磨削热,延长了本发明中各个零部件的使用寿命。自动化砂轮修整装置10能够对修整轮35进行修整,杜绝修整轮35在磨削过程中磨粒不断钝化而导致内腔表面质量下降的现象,以保证内腔的精密加工。 As shown in Figures 1 to 5, the deep cavity processing system suitable for hard and brittle materials according to the present invention includes an ultrasonic vibration grinding device installed on the main shaft of the machine tool, and the ultrasonic vibration grinding device cooperates with the taper of the main shaft hole of the machine tool; An elevating clamping device is arranged below the ultrasonic vibration grinding device, and an automatic external cooling device and an automatic grinding wheel dressing device 10 are respectively arranged on both sides of the elevating clamping device. The ultrasonic vibration grinding device can process the deep cavity of the hard and brittle material workpiece 16. By combining the ultrasonic vibration technology with the high-efficiency grinding technology, the rigidity and stability of the ultrasonic vibration tool system 5 are greatly improved, and the grinding time is reduced. Force and grinding heat, thereby greatly reducing the grinding chatter, reducing the clogging of the grinding wheel 15, not only ensuring the surface quality of the inner cavity of the workpiece 16, but also effectively improving the processing efficiency. The lift-type clamping device can adjust the fixture arbitrarily according to the height of the parts and the size of the aperture, ensuring that the present invention is applicable to the clamping of parts of different sizes. The automatic external cooling device is used to cool the workpiece 16 during processing, reduce a large amount of grinding heat generated during the inner cavity grinding process, and prolong the service life of each component in the present invention. The automatic grinding wheel dressing device 10 can dress the dressing wheel 35 to avoid the phenomenon that the surface quality of the inner cavity is degraded due to the continuous passivation of the abrasive grains of the dressing wheel 35 during the grinding process, so as to ensure the precision machining of the inner cavity.
所述的超声振动磨削装置包括超声波发生器1、外圈固定套2、超声振动刀具系统5以及由上电磁感应盘3和下电磁感应盘4组成的非接触式电磁感应盘,外圈固定套2固定在机床主轴外表面,外圈固定套2的下端面与上电磁感应盘3上表面固定,上电磁感应盘3包括固定磁芯和固定线圈,上电磁感应盘3通过电缆与超声波发生器1连接,超声振动刀具系统5安装于机床主轴下端,下电磁感应盘4安装于超声振动刀具系统5上端,且下电磁感应盘4与上电磁感应盘3间隔相对设置,间距1mm—2mm。下电磁感应盘4包括旋转磁芯和旋转线圈。 The ultrasonic vibration grinding device includes an ultrasonic generator 1, an outer ring fixing sleeve 2, an ultrasonic vibration tool system 5 and a non-contact electromagnetic induction disc composed of an upper electromagnetic induction disc 3 and a lower electromagnetic induction disc 4, and the outer ring is fixed The sleeve 2 is fixed on the outer surface of the main shaft of the machine tool, the lower end surface of the outer ring fixing sleeve 2 is fixed to the upper surface of the upper electromagnetic induction disk 3, the upper electromagnetic induction disk 3 includes a fixed magnetic core and a fixed coil, and the upper electromagnetic induction disk 3 generates ultrasonic waves through cables. The ultrasonic vibrating tool system 5 is installed on the lower end of the machine tool spindle, the lower electromagnetic induction disc 4 is installed on the upper end of the ultrasonic vibrating tool system 5, and the lower electromagnetic induction disc 4 and the upper electromagnetic induction disc 3 are arranged opposite to each other at intervals of 1mm-2mm. The lower electromagnetic induction disk 4 includes a rotating magnetic core and a rotating coil.
超声振动刀具系统5包括刀柄13、换能器12、复合变幅杆14和砂轮15;刀柄13安装于机床主轴下端,下电磁感应盘4安装于刀柄13的外圆阶梯42上,换能器12设置于刀柄13内部且通过电缆与下电磁感应盘4连接,换能器12与复合变幅杆14的大端(上端)连接,复合变幅杆14的小端(下端)与砂轮15连接,机床主轴、刀柄13、换能器12、复合变幅杆14和砂轮15同轴设置。 The ultrasonic vibration tool system 5 includes a tool handle 13, a transducer 12, a composite horn 14 and a grinding wheel 15; the tool handle 13 is installed on the lower end of the machine tool spindle, and the lower electromagnetic induction disc 4 is installed on the outer circle step 42 of the tool handle 13, The transducer 12 is arranged inside the handle 13 and is connected to the lower electromagnetic induction disc 4 through a cable, the transducer 12 is connected to the large end (upper end) of the compound horn 14, and the small end (lower end) of the compound horn 14 Connected with the grinding wheel 15, the machine tool spindle, tool handle 13, transducer 12, composite horn 14 and grinding wheel 15 are arranged coaxially.
为了降低内腔磨削过程中产生的大量磨削热,本发明中还在超声振动刀具系统5内部设置有内冷却系统,内冷却系统包括通孔和冷却管11,换能器12、复合变幅杆14和砂轮15沿轴向设置有通孔,通孔内设置有冷却管11,由于冷却管11尺寸小于通孔内径,因此可以有效地防止冷却管11因磨削热而变形、被破坏。砂轮15底面开设有喷洒孔43,通孔、冷却管11、喷洒孔43与砂轮15同轴设置。喷洒孔43可采用圆台形的喷洒孔43,圆台形的喷洒孔43的上端位于砂轮15的1/2高度处,便于冷却管11内的冷却液向砂轮15外圆周溅射。 In order to reduce a large amount of grinding heat generated in the inner cavity grinding process, an internal cooling system is also provided inside the ultrasonic vibrating tool system 5 in the present invention. The internal cooling system includes a through hole and a cooling pipe 11, a transducer 12, a compound variable The rod 14 and the grinding wheel 15 are provided with a through hole in the axial direction, and a cooling pipe 11 is arranged in the through hole. Since the size of the cooling pipe 11 is smaller than the inner diameter of the through hole, it can effectively prevent the cooling pipe 11 from being deformed and damaged due to grinding heat. . The bottom surface of the grinding wheel 15 is provided with a spray hole 43, and the through hole, the cooling pipe 11, the spray hole 43 and the grinding wheel 15 are arranged coaxially. The spray hole 43 can adopt the spray hole 43 of truncated cone shape, and the upper end of the spray hole 43 of truncated cone shape is positioned at the 1/2 height of the emery wheel 15, so that the cooling liquid in the cooling pipe 11 is sputtered to the outer circumference of the emery wheel 15.
本发明中,复合变幅杆14采用多种母线复合而成的超长型变幅杆,复合变幅杆14的长度大于500mm且复合变幅杆14表面周向开设有一个或多个凹槽,凹槽采用矩形槽和/或螺旋槽。复合变幅杆14可在充分考虑放大系数、形状因数等动力学性能的同时结合具体实际要求进行组合,例如采用指数型复合超长变幅杆、高斯型复合超长变幅杆、高斯-贝塞尔型复合超长变幅杆。根据对复合变幅杆14振型的不同要求,本发明通过对不同形状槽的排列组合,实现复合变幅杆14末端的纵向振动、弯曲振动、纵弯耦合振动、纵扭耦合振动、弯扭耦合振动和/或纵弯扭耦合振动。 In the present invention, the composite horn 14 is an ultra-long horn composed of multiple busbars, the length of the composite horn 14 is greater than 500 mm, and the surface of the composite horn 14 is provided with one or more grooves in the circumferential direction , the groove adopts rectangular groove and/or spiral groove. The composite horn 14 can be combined with specific actual requirements while fully considering dynamic properties such as amplification factor and shape factor, for example, using an exponential composite super long horn, a Gauss type Searle type composite super long horn. According to the different requirements for the mode shape of the composite horn 14, the present invention realizes longitudinal vibration, bending vibration, longitudinal-bend coupling vibration, longitudinal-torsion coupling vibration, bending-torsion coupled vibration and/or coupled longitudinal-bending-torsional vibration.
所述的升降式夹紧装置包括底座7和旋转式卡盘6,旋转式卡盘6由圆筒体22、大锥齿轮18、小锥齿轮21和多个滑块17组成,大锥齿轮18和小锥齿轮21相互啮合且固定于圆筒体22内部,多个滑块17设置于大锥齿轮18的大端上表面,滑块17的下表面和大锥齿轮18的大端上表面分别设置有螺纹螺距相匹配的平面矩形螺纹,多个滑块17沿圆筒体22圆周方向均匀设置,圆筒体22侧面开设有孔,孔内设置有与小锥齿轮21固定的旋转套,旋转套可在孔内转动,旋转套的内孔为方形孔20;圆筒体22外表面设置有手柄19,手柄19下方的圆筒体22外表面上设置有外螺纹,底座7沿轴向设置有内孔,内孔内表面设置有内螺纹,圆筒体22与底座7螺纹连接。本实施例中,可设置沿圆筒体22圆周方向均匀分布的四块滑块17。 The lifting clamping device includes a base 7 and a rotary chuck 6. The rotary chuck 6 is composed of a cylinder 22, a large bevel gear 18, a small bevel gear 21 and a plurality of sliders 17. The large bevel gear 18 It meshes with the small bevel gear 21 and is fixed inside the cylinder 22. A plurality of sliders 17 are arranged on the upper surface of the large end of the large bevel gear 18. The lower surface of the slider 17 and the upper surface of the large end of the large bevel gear 18 are respectively A plane rectangular thread matching the thread pitch is provided, and a plurality of sliders 17 are evenly arranged along the circumferential direction of the cylinder body 22, and a hole is opened on the side of the cylinder body 22, and a rotating sleeve fixed with the small bevel gear 21 is arranged in the hole, and the rotation The sleeve can rotate in the hole, the inner hole of the rotating sleeve is a square hole 20; the outer surface of the cylinder 22 is provided with a handle 19, the outer surface of the cylinder 22 below the handle 19 is provided with external threads, and the base 7 is arranged along the axial direction There is an inner hole, the inner surface of the inner hole is provided with internal threads, and the cylindrical body 22 is threadedly connected with the base 7 . In this embodiment, four sliders 17 uniformly distributed along the circumferential direction of the cylindrical body 22 may be provided.
所述的自动化外冷却装置包括自动升降冷却箱8、自动水平进给系统29和工作台9,所述的自动升降冷却箱8包括上筒体33、下筒体31、第一伺服电机28、泵体25和冷却管道23,下筒体31下端固定在工作台9一端表面,下筒体31的上端通过静支撑板32与上筒体33的下端连接,第一伺服电机28设置在静支撑板32下方的下筒体31内,滚珠丝杠24穿过静支撑板32且滚珠丝杠24的上端与上筒体33顶端内表面转动连接,滚珠丝杠24的下端与第一伺服电机28连接,丝杠上设置有螺母27,螺母27可采用方螺母。动支撑板26的一侧套设在丝杠上且位于螺母27上侧,动支撑板26的另一侧穿设有导向轴34,导向轴34的上端与上筒体33顶端内表面连接,导向轴34的下端与静支撑板32连接,动支撑板26上设置有泵体25。泵体25能够随着滚珠丝杠24的转动做上下运动,从而实现竖直方向上的升降。冷却管道23的输入端连接泵体25输出端,冷却管道23的输出端穿过上筒体33顶端且位于上筒体33外侧;所述的工作台9另一端设置有梯形齿30,自动水平进给系统29安装在设置有梯形齿30的工作台9一端外部,自动水平进给系统29包括第二伺服电机29,第二伺服电机29的输出端设置有与梯形齿30啮合的齿轮。第二伺服电机29工作时,能够驱动工作台9水平移动,从而带动固定在工作台9上的自动升降冷却箱8实现水平进给。 The automatic external cooling device includes an automatic lifting cooling box 8, an automatic horizontal feed system 29 and a workbench 9. The automatic lifting cooling box 8 includes an upper cylinder 33, a lower cylinder 31, a first servo motor 28, The pump body 25 and the cooling pipeline 23, the lower end of the lower cylinder 31 is fixed on the surface of one end of the workbench 9, the upper end of the lower cylinder 31 is connected with the lower end of the upper cylinder 33 through the static support plate 32, and the first servo motor 28 is arranged on the static support. In the lower cylinder 31 below the plate 32, the ball screw 24 passes through the static support plate 32 and the upper end of the ball screw 24 is connected to the top inner surface of the upper cylinder 33, and the lower end of the ball screw 24 is connected to the first servo motor 28 To connect, the leading screw is provided with a nut 27, and the nut 27 can adopt a square nut. One side of the movable support plate 26 is sleeved on the lead screw and is located on the upper side of the nut 27, and the other side of the movable support plate 26 is pierced with a guide shaft 34, and the upper end of the guide shaft 34 is connected with the top inner surface of the upper cylinder 33, The lower end of the guide shaft 34 is connected with the static support plate 32 , and the pump body 25 is arranged on the movable support plate 26 . The pump body 25 can move up and down along with the rotation of the ball screw 24, so as to realize vertical lifting. The input end of the cooling pipe 23 is connected to the output end of the pump body 25, and the output end of the cooling pipe 23 passes through the top of the upper cylinder 33 and is located outside the upper cylinder 33; Feed system 29 is installed outside the workbench 9 end that is provided with trapezoidal teeth 30 , automatic horizontal feed system 29 includes second servomotor 29 , the output end of second servomotor 29 is provided with the gear that meshes with trapezoidal teeth 30 . When the second servo motor 29 works, it can drive the workbench 9 to move horizontally, thereby driving the automatic lifting cooling box 8 fixed on the workbench 9 to realize horizontal feeding.
所述的滚珠丝杠24中丝杠下端设置有环形凸台,能够有效避免因突然断电而造成动支撑板26冲击静支撑板32的现象,延长本发明的使用寿命。 The lower end of the ball screw 24 is provided with an annular boss, which can effectively avoid the phenomenon that the dynamic support plate 26 impacts the static support plate 32 due to sudden power failure, and prolongs the service life of the present invention.
所述的自动化砂轮修整装置10包括自动提升机构和砂轮修整装置,所述的自动提升机构包括壳体、剪式抬升装置、支撑顶板37和三相异步电机38,剪式抬升装置的固定端固定在壳体的底板上,剪式抬升装置的活动端固定在支撑顶板37下表面,三相异步电机38通过剪式抬升装置驱动支撑顶板37上下运动;所述的砂轮修整装置包括第三伺服电机36、修整轮传动轴41和修整轮35;修整轮传动轴41的两端分别连接第三伺服电机36的输出轴和修整轮35,且修整轮35位于壳体上方。 The automatic grinding wheel dressing device 10 includes an automatic lifting mechanism and a grinding wheel dressing device. The automatic lifting mechanism includes a housing, a scissor lifting device, a supporting top plate 37 and a three-phase asynchronous motor 38, and the fixed end of the scissor lifting device is fixed. On the bottom plate of the housing, the movable end of the scissor lifting device is fixed on the lower surface of the support top plate 37, and the three-phase asynchronous motor 38 drives the support top plate 37 to move up and down through the scissor lift device; the grinding wheel dressing device includes a third servo motor 36. The dressing wheel transmission shaft 41 and the dressing wheel 35; the two ends of the dressing wheel transmission shaft 41 are respectively connected to the output shaft of the third servo motor 36 and the dressing wheel 35, and the dressing wheel 35 is located above the housing.
剪式抬升装置包括螺纹传动轴40和两组剪式抬升器,每组剪式抬升器均包括组成菱形的四个支撑链板39,位于剪式抬升器上部的左右两个支撑链板39通过活动顶板铰接,活动顶板固定在支撑顶板37下表面,位于剪式抬升器下部的左右两个支撑链板39通过固定底板铰接,固定底板固定在壳体的底板上,位于剪式抬升器左部和右部的上下两个支撑链板39的铰接轴上均设置有水平螺孔,螺纹传动轴40穿设于每组剪式抬升器中的两个水平螺孔内且与每组剪式抬升器左部和右部上下两个支撑链板39的铰接轴螺纹连接,剪式抬升装置的螺纹传动轴40与三相异步电机38同轴连接,螺纹传动轴40位于同一组剪式抬升器左部和右部铰接轴处的两段螺纹的螺纹方向相反。 The scissor lift device includes a threaded transmission shaft 40 and two sets of scissor lifts, each set of scissor lifts includes four support chain plates 39 forming a rhombus, and the left and right support chain plates 39 on the upper part of the scissor lift pass through The movable top plate is hinged, the movable top plate is fixed on the lower surface of the supporting top plate 37, and the left and right supporting chain plates 39 located at the lower part of the scissor lift are hinged through the fixed bottom plate, and the fixed bottom plate is fixed on the bottom plate of the shell, which is located at the left part of the scissor lift Horizontal screw holes are all arranged on the hinge shafts of the upper and lower support chain plates 39 on the right and the right, and the threaded drive shaft 40 is penetrated in the two horizontal screw holes in each group of scissor lifters and connected with each group of scissor lifters. The hinge shafts of the upper and lower two support chain plates 39 on the left and right parts of the machine are threaded, the threaded drive shaft 40 of the scissor lift device is coaxially connected with the three-phase asynchronous motor 38, and the threaded drive shaft 40 is located on the left side of the same scissor lifter. The thread directions of the two sections of threads at the hinge shafts of the upper and right hinges are opposite.
本发明在使用时,首先根据工件16的实际高度,进行升降式夹紧装置的调整。 When the present invention is in use, the lifting clamping device is first adjusted according to the actual height of the workpiece 16 .
在进行升降式夹紧装置的调整时,首先转动手柄19,调整旋转式卡盘6的高度,待旋转式卡盘6上升至略高于工件161/2高度时停止转动手柄19;接着将工件16放入旋转式卡盘6中,通过伏打扳手旋转位于圆筒体22侧面的方形孔20,从而带动旋转式卡盘6内的小锥齿轮21转动,由于大锥齿轮18和小锥齿轮21相互啮合,进而推动大锥齿轮18旋转,又由于滑块17下表面与大锥齿轮18大端上表面设置的平面矩形螺纹螺距相等,因此滑块17能够将大锥齿轮18的圆周运动转化为径向运动,逐渐夹紧工件16。 When adjusting the lifting clamping device, first turn the handle 19 to adjust the height of the rotary chuck 6, and stop turning the handle 19 when the rotary chuck 6 rises to slightly higher than the height of the workpiece 161/2; then the workpiece 16 is put into the rotary chuck 6, and the square hole 20 located on the side of the cylinder body 22 is rotated by a voltaic wrench, thereby driving the small bevel gear 21 in the rotary chuck 6 to rotate, because the large bevel gear 18 and the small bevel gear 21 mesh with each other, and then push the large bevel gear 18 to rotate, and because the lower surface of the slider 17 is equal to the pitch of the plane rectangular thread set on the upper surface of the large end of the large bevel gear 18, the slider 17 can convert the circular motion of the large bevel gear 18 For the radial movement, the workpiece 16 is progressively clamped.
在调整好升降式夹紧装置并对工件16进行固定后,再启动机床,将机床主轴下端超声振动刀具系统5中的砂轮15移动至工作位置附近;然后启动自动外冷却装置内的第一伺服电机28和第二伺服电机29,分别调整泵体25的高度和自动升降冷却箱8的水平位置,待二者位置合适时调整冷却管道23的输出端喷嘴移动至砂轮15右上方,再打开泵体25,使深腔加工过程中超声振动刀具系统5内部设置的内冷却系统和自动化外冷却装置同时工作喷出冷却液。随后启动超声波发生器1,超声波发生器1将电信号通过电缆传至位于外圈固定套2下端设置的上电磁感应盘3,上电磁感应盘3和下电磁感应盘4将会发生电磁感应,感应电流经电缆传至位于刀柄13内部的换能器12,换能器12发生逆压电效应,进而将电信号转化为简谐振动的机械波,机械波经复合变幅杆14振幅放大最终实现复合变幅杆14输出端固定的砂轮15的超声振动。最后再打开机床主轴回转开关,对升降式夹紧装置所夹持的工件16进行内腔加工,并根据工件16加工需求实时调整磨削深度和进给量。 After adjusting the lifting clamping device and fixing the workpiece 16, start the machine tool again, and move the grinding wheel 15 in the ultrasonic vibration tool system 5 at the lower end of the machine tool spindle to the vicinity of the working position; then start the first servo in the automatic external cooling device The motor 28 and the second servo motor 29 adjust the height of the pump body 25 and the horizontal position of the automatic lifting cooling box 8 respectively. When the two positions are appropriate, adjust the output nozzle of the cooling pipeline 23 to move to the upper right of the grinding wheel 15, and then turn on the pump. body 25, so that the internal cooling system and the automatic external cooling device installed inside the ultrasonic vibration tool system 5 work simultaneously to spray coolant during deep cavity processing. Then start the ultrasonic generator 1, the ultrasonic generator 1 transmits the electrical signal to the upper electromagnetic induction disc 3 arranged at the lower end of the outer ring fixed sleeve 2 through the cable, and the upper electromagnetic induction disc 3 and the lower electromagnetic induction disc 4 will undergo electromagnetic induction, The induced current is transmitted to the transducer 12 inside the tool handle 13 through the cable, and the transducer 12 produces an inverse piezoelectric effect, and then converts the electrical signal into a mechanical wave of simple harmonic vibration, and the amplitude of the mechanical wave is amplified by the compound horn 14 to finally realize The ultrasonic vibration of the grinding wheel 15 fixed at the output end of the compound horn 14 . Finally, turn on the rotary switch of the main shaft of the machine tool to process the inner cavity of the workpiece 16 clamped by the lifting clamping device, and adjust the grinding depth and feed rate in real time according to the processing requirements of the workpiece 16 .
随着振动磨削的进行,砂轮15表面磨粒必然钝化,将会导致磨削效率和加工质量下降。此时停止内腔磨削,然后调整砂轮15移动至修整位置,同时启动自动化砂轮修整装置10中的第三伺服电机36,利用低速修整轮35对高速砂轮15进行修整,并启动自动提升机构内的三相异步电机38,通过剪式抬升装置使三相异步电机38的圆周转动转化为修整轮35的上下往复运动,从而实现修整轮35对砂轮15的上下往复修整,能够极大地提高砂轮15修整效率。修整完成后,将修整后的砂轮15重新移动至上次工作停止位置,使砂轮15继续对工件16进行加工,如此往复循环,最终实现对硬脆材料工件16的精密、高效地深腔加工。 As the vibration grinding proceeds, the abrasive grains on the surface of the grinding wheel 15 will inevitably be passivated, which will lead to a decline in grinding efficiency and processing quality. At this time, stop the inner cavity grinding, then adjust the grinding wheel 15 to move to the dressing position, start the third servo motor 36 in the automatic grinding wheel dressing device 10 at the same time, utilize the low-speed dressing wheel 35 to dress the high-speed grinding wheel 15, and start the automatic lifting mechanism The three-phase asynchronous motor 38 of the three-phase asynchronous motor converts the circular rotation of the three-phase asynchronous motor 38 into the up-and-down reciprocating motion of the dressing wheel 35 through a scissor lifting device, thereby realizing the up-and-down reciprocating dressing of the grinding wheel 15 by the dressing wheel 35, which can greatly improve the grinding wheel 15. Trimming efficiency. After the trimming is completed, the trimmed grinding wheel 15 is moved to the stop position of the previous work, so that the grinding wheel 15 continues to process the workpiece 16, so that the reciprocating cycle finally realizes the precise and efficient deep cavity processing of the hard and brittle material workpiece 16.
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| CN108214276B (en) * | 2018-03-26 | 2020-04-24 | 哈尔滨工业大学 | High-frequency three-phase flow polishing and deburring device |
| CN108398275A (en) * | 2018-04-10 | 2018-08-14 | 河南百合特种光学研究院有限公司 | A kind of automobile sunlight analog platform |
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| CN109029690B (en) * | 2018-06-15 | 2023-09-01 | 河南理工大学 | Multi-purpose ultrasonic working state amplitude measurement method and device based on electromagnetic induction principle |
| CN109227231A (en) * | 2018-09-19 | 2019-01-18 | 贵州航天天马机电科技有限公司 | A kind of hard brittle material processing unit |
| CN109158652B (en) * | 2018-11-02 | 2023-09-01 | 河南理工大学 | Piezoelectric type micropore vibration drilling device |
| CN109158652A (en) * | 2018-11-02 | 2019-01-08 | 河南理工大学 | Piezoelectric type micropore vibration drilling device |
| CN112025554A (en) * | 2020-09-14 | 2020-12-04 | 湖南理工学院 | Grinding method of nano-layer lubricated diamond wheel based on shock wave cavitation effect |
| CN111993270B (en) * | 2020-09-14 | 2021-08-13 | 湖南理工学院 | Nano-layer lubricated diamond grinding wheel grinding device based on shock wave cavitation effect |
| CN112025554B (en) * | 2020-09-14 | 2021-08-13 | 湖南理工学院 | Grinding method of nano-layer lubricated diamond wheel based on shock wave cavitation effect |
| WO2022052919A1 (en) * | 2020-09-14 | 2022-03-17 | 湖南理工学院 | Nano-layer lubricated diamond grinding wheel grinding device based on shock wave cavitation effect |
| WO2022052899A1 (en) * | 2020-09-14 | 2022-03-17 | 湖南理工学院 | Method for lubricating diamond wheel grinding with shock wave cavitation effect based nano-layer |
| CN111993270A (en) * | 2020-09-14 | 2020-11-27 | 湖南理工学院 | Nano-layer lubrication diamond grinding wheel grinding device based on shock wave cavitation effect |
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