CN104805609A - Automatic backing fabric feeding and correcting device of carpet tufting machine - Google Patents
Automatic backing fabric feeding and correcting device of carpet tufting machine Download PDFInfo
- Publication number
- CN104805609A CN104805609A CN201510134967.3A CN201510134967A CN104805609A CN 104805609 A CN104805609 A CN 104805609A CN 201510134967 A CN201510134967 A CN 201510134967A CN 104805609 A CN104805609 A CN 104805609A
- Authority
- CN
- China
- Prior art keywords
- base fabric
- assembly
- fixed
- correction
- rug
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
- D05C15/14—Arrangements or devices for holding or feeding the base material
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05D—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES D05B AND D05C, RELATING TO SEWING, EMBROIDERING AND TUFTING
- D05D2305/00—Operations on the work before or after sewing
- D05D2305/32—Measuring
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Textile Engineering (AREA)
- Looms (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides an automatic backing fabric feeding and correcting device of a carpet tufting machine. The automatic backing fabric feeding and correcting device mainly comprises a backing fabric rod, caster assemblies, drag feet, lower brackets, backing fabric rod fixing assemblies, screw rod assemblies, upper brackets, slider sleeve assemblies, slider support seats, three-phase motors, toothed racks, a correcting motor assembly and a correcting motor mounting seat. The automatic backing fabric feeding and correcting device has the effects as follows: 1, the production efficiency is greatly improved, and the labor intensity of a worker is greatly reduced; 2, the product quality is guaranteed.
Description
Technical field: the present invention relates to base fabric feeding unit between a kind of rug-overtufting machine and carpet loom, particularly a kind of rug-overtufting machine goes up base fabric and deviation correcting device automatically.
Background technology: the base fabric feeding unit used between existing rug-overtufting machine and carpet loom is see accompanying drawing 1, and it forms primarily of base fabric frame 1, deep groove ball bearing 2, stud 3, handwheel 4, pressing plate 5, base fabric bar 6, roller shaft 7, bearing pin 8.The deficiency that this device in use exists is: 1, labour intensity is large, there is potential safety hazard, because feed base fabric or when replacing with base fabric each time, band bearing lifted to by base fabric bar 6 and base fabric by male worker together that need four muscle power strong base fabric frame 1 from ground is installed, this process is very painstaking, and has that namely a side is unbalance has the danger of pounding people, so, this operation not only makes the labour intensity of operating personnel large, but also there is security risk; 2, to the obvious effect of product quality, because be realize the degree of loosening, tighten that pressing plate 5 is fixing by artificial spanner to the degree of loosening, tighten of base fabric conveying feeding, and this fixing easily is caused too tightly or too loose situation, this can cause finished product blanket face to occur horizontal stripe when will make too tight, then can cause the face out-of-flatness of finished product blanket when crossing pine; In addition, in the course of conveying of base fabric, the width of both sides base fabric often can offset, prior art be by operating personnel under equipment downtime state or left or right move the correction of the base fabric bar 6 pairs of base fabrics, this not only affects normal operation, and slightly do not realize, will defect ware be caused, affect product quality; 3, device operation uses numerous and diverse, and affect production efficiency, this is that base fabric must have base fabric bar to penetrate, be fixed on two arc pressuring plates 5 again on the base fabric frame 1 of band bearing, all fixed screws will be unclamped, after base fabric gets on during each replacing, also handy spanner fixation clip 5, very consuming time and numerous and diverse.
Summary of the invention: the object of the invention is to, for the in use existing production efficiency of the base fabric feeding unit between existing rug-overtufting machine and carpet loom compared with low, labor strength is large, quality of carpet is unstable, have the deficiencies such as potential safety hazard, and propose a kind of production efficiency high, facilitate operative, ensure that quality of carpet and the good rug-overtufting machine of security go up base fabric and deviation correcting device automatically.
Object of the present invention can be realized by the following technical programs, a kind of rug-overtufting machine goes up base fabric and deviation correcting device automatically, comprise base fabric bar, it is characterized in that, it also comprises castor combination part, drags pin, lower carriage, base fabric bar fixed assembly, screw mandrel sub-assembly, upper bracket, jack rod sleeve assembly, slide bar supporting seat, three phase electric machine, rack frame, correction motor assembly, correction motor mount; Be respectively equipped with castor combination part at base fabric bar two ends, drag pin, lower carriage, base fabric bar fixed assembly, screw mandrel sub-assembly, upper bracket, jack rod sleeve assembly, slide bar supporting seat; Drag pin, slide bar supporting seat is all fixed on rug-overtufting machine; Castor combination part one end is fixed on lower carriage, and the other end is connected with dragging pin by castor; Base fabric bar fixed assembly is connected with screw mandrel sub-assembly spiral; Screw mandrel sub-assembly lower end is fixed on lower carriage, and upper end is fixed on upper bracket; Three phase electric machine is fixed on upper bracket, is in transmission connection by Timing Belt and screw mandrel sub-assembly upper end; Upper bracket lower end is fixed on lower carriage upper end; Jack rod sleeve assembly is fixedly connected with lower carriage, and its two ends are fixed on slide bar supporting seat; Rack frame, correction motor assembly, correction motor mount are located at one end of base fabric bar, and wherein, rack frame is fixed on rug-overtufting machine, and correction motor assembly is fixed on upper bracket by correction motor mount, and it and rack frame are in transmission connection.
Castor combination part is made up of foot rest and castor.
Base fabric bar fixed assembly is made up of fixed mount and fixture.
Screw mandrel sub-assembly is made up of screw mandrel and the drive being fixed on screw mandrel end.
Jack rod sleeve assembly is made up of sliding sleeve, slide bar and linear bearing, and linear bearing is enclosed within slide bar, and sliding sleeve is enclosed within linear bearing.
Correction motor assembly is made up of motor of rectifying a deviation, correction belt wheel, correction power transmission shaft, gear, Timing Belt, CPU, photoelectric sensor, correction motor is connected with correction belt wheel transmission by Timing Belt, correction power transmission shaft one end is fixedly connected with correction belt wheel, the other end is fixedly connected with gear, wheel and rack frame is in transmission connection, photoelectric sensor is located on rug-overtufting machine, and CPU is electrically connected with correction motor and photoelectric sensor.
Effect of the present invention is: 1, production efficiency greatly improves, and the labour intensity of workman greatly alleviates; This is that base fabric has changed electronic lifting into by original manually lifting, and base fabric is enclosed within base fabric bar, and drive base fabric bar up to mention upper base fabric operation by motor and screw mandrel sub-assembly, fundamentally solve the mode with manually lifting base fabric, efficiency greatly improves; 2, product quality is guaranteed, and this is to have established base fabric deviation correcting device in this device, is in operation, when there is skew in base fabric, namely correction motor can start visit the effect of limit device at infrared ray under, makes the movement automatically of base fabric or left or right, ensure that two ends base fabric width is consistent by correction group of motors zoarium.
By reference to the accompanying drawings and case study on implementation the present invention is set forth further:
Accompanying drawing illustrates:
Accompanying drawing 1 is the base fabric feeding unit used between existing rug-overtufting machine and carpet loom.
Accompanying drawing 2 is structural representation of the present invention.
Detailed description of the invention:
See accompanying drawing 2, a kind of rug-overtufting machine goes up base fabric and deviation correcting device automatically, it is primarily of base fabric bar 1, castor combination part 2, drag pin 3, lower carriage 4, base fabric bar fixed assembly 5, screw mandrel sub-assembly 6, upper bracket 7, jack rod sleeve assembly 8, slide bar supporting seat 9, three phase electric machine 10, rack frame 11, correction motor assembly 12, correction motor mount 13 form.Castor combination part 2 is made up of foot rest 21 and castor 22.Base fabric bar fixed assembly 5 is made up of fixed mount 51 and fixture 52.Screw mandrel sub-assembly 6 is made up of screw mandrel 61 and the drive 62 being fixed on screw mandrel 61 end.Jack rod sleeve assembly 8 is made up of sliding sleeve 81, slide bar 82 and linear bearing 83, and linear bearing 83 is enclosed within slide bar 82, and sliding sleeve 81 is enclosed within linear bearing 83.Correction motor assembly 12 is made up of correction motor 121, correction belt wheel 122, correction power transmission shaft 123, gear 124, Timing Belt 125, CPU (not showing in the accompanying drawings), photoelectric sensor (not showing in the accompanying drawings), correction motor 121 is in transmission connection by Timing Belt 125 and correction belt wheel 122, correction power transmission shaft 123 one end is fixedly connected with correction belt wheel 122, the other end is fixedly connected with gear 124, gear 124 and rack frame 11 are in transmission connection, photoelectric sensor is located on rug-overtufting machine, and CPU is electrically connected with correction motor 121 and photoelectric sensor.Be respectively equipped with castor combination part 2 at base fabric bar 1 two ends, drag pin 3, lower carriage 4, base fabric bar fixed assembly 5, screw mandrel sub-assembly 6, upper bracket 7, jack rod sleeve assembly 8, slide bar supporting seat 9; Drag pin 3, slide bar supporting seat 9 is all fixed on rug-overtufting machine; Castor combination part 2 one end is fixed on lower carriage 4, and the other end is connected with dragging pin 3 by castor 22; Base fabric bar fixed assembly 5 is connected with screw mandrel sub-assembly 6 spiral; Screw mandrel sub-assembly 6 lower end is fixed on lower carriage 4, and upper end is fixed on upper bracket 7; Three phase electric machine 10 is fixed on upper bracket 7, is in transmission connection by Timing Belt and screw mandrel sub-assembly 6 upper end; Upper bracket 7 lower end is fixed on lower carriage 4 upper end; Jack rod sleeve assembly 8 is fixedly connected with lower carriage 4, and its two ends are fixed on slide bar supporting seat 9; Rack frame 11, correction motor assembly 12, correction motor mount 13 are located at one end of base fabric bar, wherein, rack frame 11 is fixed on rug-overtufting machine, and correction motor assembly 12 is fixed on upper bracket 7 by correction motor mount 13, and it and rack frame 11 are in transmission connection.
On this device, the work flow of base fabric is: with fork truck, base fabric is delivered to base fabric bar 1 place in figure, base fabric bar 1 is inserted in base fabric hole, the two ends of base fabric bar 1 are fixed by fixture 52, the raise button of starting drive, two three phase electric machines 10 run simultaneously, and drive drive 62 to turn clockwise by Timing Belt, base fabric bar 1 and base fabric promote thereupon, when base fabric, to rise to desired location timer out of service, and upper base fabric operation completes; The decline button of starting drive, base fabric bar fixed assembly 5 and base fabric bar 1 return to original position.
The work flow of this device base fabric correction is: be in operation, when the photoelectric sensor being contained in base fabric both sides wherein being hidden by base fabric of the left side time, then covered photoelectric sensor will provide control signal to CPU, CPU then controls base fabric correction motor 121 and starts, drive correction belt wheel 122, correction power transmission shaft 123, gear 124 by Timing Belt 125, thus drive whole base fabric frame to move right under gear 124 and rack frame 11 act on.If base fabric has hidden the photoelectric sensor on the right, the photoelectric sensor on the right will provide control signal to CPU, CPU then controls base fabric correction motor 121 and starts, correction belt wheel 122, correction power transmission shaft 123, gear 124 is driven by Timing Belt 125, thus drive whole base fabric frame to left movement under gear 124 and rack frame 11 act on, thus realize whole base fabric frame automatic deviation correction.
Claims (6)
1. a rug-overtufting machine goes up base fabric and deviation correcting device automatically, comprise base fabric bar, it is characterized in that, it also comprises castor combination part, drags pin, lower carriage, base fabric bar fixed assembly, screw mandrel sub-assembly, upper bracket, jack rod sleeve assembly, slide bar supporting seat, three phase electric machine, rack frame, correction motor assembly, correction motor mount; Be respectively equipped with castor combination part at base fabric bar two ends, drag pin, lower carriage, base fabric bar fixed assembly, screw mandrel sub-assembly, upper bracket, jack rod sleeve assembly, slide bar supporting seat; Drag pin, slide bar supporting seat is all fixed on rug-overtufting machine; Castor combination part one end is fixed on lower carriage, and the other end is connected with dragging pin by castor; Base fabric bar fixed assembly is connected with screw mandrel sub-assembly spiral; Screw mandrel sub-assembly lower end is fixed on lower carriage, and upper end is fixed on upper bracket; Three phase electric machine is fixed on upper bracket, is in transmission connection by Timing Belt and screw mandrel sub-assembly upper end; Upper bracket lower end is fixed on lower carriage upper end; Jack rod sleeve assembly is fixedly connected with lower carriage, and its two ends are fixed on slide bar supporting seat; Rack frame, correction motor assembly, correction motor mount are located at one end of base fabric bar, and wherein, rack frame is fixed on rug-overtufting machine, and correction motor assembly is fixed on upper bracket by correction motor mount, and it and rack frame are in transmission connection.
2. automatically go up base fabric and deviation correcting device by rug-overtufting machine according to claim 1, it is characterized in that, castor combination part is made up of foot rest and castor.
3. automatically go up base fabric and deviation correcting device by rug-overtufting machine according to claim 1, it is characterized in that, base fabric bar fixed assembly is made up of fixed mount and fixture.
4. automatically go up base fabric and deviation correcting device by rug-overtufting machine according to claim 1, it is characterized in that, screw mandrel sub-assembly is made up of screw mandrel and the drive being fixed on screw mandrel end.
5. automatically go up base fabric and deviation correcting device by rug-overtufting machine according to claim 1, it is characterized in that, jack rod sleeve assembly is made up of sliding sleeve, slide bar and linear bearing, and linear bearing is enclosed within slide bar, and sliding sleeve is enclosed within linear bearing.
6. automatically go up base fabric and deviation correcting device by claim 1 or 2 or 3 or the rug-overtufting machine described in 4 or 5, it is characterized in that, correction motor assembly is made up of motor of rectifying a deviation, correction belt wheel, correction power transmission shaft, gear, Timing Belt, CPU, photoelectric sensor, correction motor is connected with correction belt wheel transmission by Timing Belt, correction power transmission shaft one end is fixedly connected with correction belt wheel, the other end is fixedly connected with gear, wheel and rack frame is in transmission connection, photoelectric sensor is located on rug-overtufting machine, and CPU is electrically connected with correction motor and photoelectric sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510134967.3A CN104805609B (en) | 2015-03-20 | 2015-03-20 | Rug-overtufting machine goes up base fabric and deviation correcting device automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510134967.3A CN104805609B (en) | 2015-03-20 | 2015-03-20 | Rug-overtufting machine goes up base fabric and deviation correcting device automatically |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104805609A true CN104805609A (en) | 2015-07-29 |
| CN104805609B CN104805609B (en) | 2019-01-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510134967.3A Active CN104805609B (en) | 2015-03-20 | 2015-03-20 | Rug-overtufting machine goes up base fabric and deviation correcting device automatically |
Country Status (1)
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| CN (1) | CN104805609B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106757883A (en) * | 2016-12-21 | 2017-05-31 | 浙江博盟精工轴承有限公司 | A kind of computerized emboridering machine mechanical arm |
| BE1025899B1 (en) * | 2017-07-27 | 2019-08-12 | Zahoransky Ag | Method for setting a transport pitch of a wire driver and tamping machine |
Citations (9)
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|---|---|---|---|---|
| DE1230641B (en) * | 1965-06-05 | 1966-12-15 | Basf Ag | Arrangement for correcting the lateral movement of webs |
| US3300114A (en) * | 1964-08-12 | 1967-01-24 | H G Weber And Company Inc | Three dimensional web shifting apparatus |
| US3312335A (en) * | 1965-09-02 | 1967-04-04 | Koppers Co Inc | Belt tracking device |
| US3411683A (en) * | 1966-08-08 | 1968-11-19 | Eastman Kodak Co | Web guiding apparatus |
| FR1562009A (en) * | 1968-01-03 | 1969-04-04 | ||
| US3559859A (en) * | 1968-10-29 | 1971-02-02 | Reynolds Tobacco Co R | Web guide using fluid amplifier |
| US3583615A (en) * | 1969-10-08 | 1971-06-08 | Rockford Servo Corp | Web guide apparatus |
| US3606119A (en) * | 1970-02-27 | 1971-09-20 | Knox Inc | Web registry control apparatus |
| CN204715041U (en) * | 2015-03-20 | 2015-10-21 | 华腾地毯(新余)产业园有限公司 | Rug-overtufting machine goes up base fabric and deviation correcting device automatically |
-
2015
- 2015-03-20 CN CN201510134967.3A patent/CN104805609B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3300114A (en) * | 1964-08-12 | 1967-01-24 | H G Weber And Company Inc | Three dimensional web shifting apparatus |
| DE1230641B (en) * | 1965-06-05 | 1966-12-15 | Basf Ag | Arrangement for correcting the lateral movement of webs |
| US3312335A (en) * | 1965-09-02 | 1967-04-04 | Koppers Co Inc | Belt tracking device |
| US3411683A (en) * | 1966-08-08 | 1968-11-19 | Eastman Kodak Co | Web guiding apparatus |
| FR1562009A (en) * | 1968-01-03 | 1969-04-04 | ||
| US3559859A (en) * | 1968-10-29 | 1971-02-02 | Reynolds Tobacco Co R | Web guide using fluid amplifier |
| US3583615A (en) * | 1969-10-08 | 1971-06-08 | Rockford Servo Corp | Web guide apparatus |
| US3606119A (en) * | 1970-02-27 | 1971-09-20 | Knox Inc | Web registry control apparatus |
| CN204715041U (en) * | 2015-03-20 | 2015-10-21 | 华腾地毯(新余)产业园有限公司 | Rug-overtufting machine goes up base fabric and deviation correcting device automatically |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106757883A (en) * | 2016-12-21 | 2017-05-31 | 浙江博盟精工轴承有限公司 | A kind of computerized emboridering machine mechanical arm |
| CN106757883B (en) * | 2016-12-21 | 2022-11-29 | 浙江博盟精工轴承有限公司 | Mechanical arm of computerized embroidery machine |
| BE1025899B1 (en) * | 2017-07-27 | 2019-08-12 | Zahoransky Ag | Method for setting a transport pitch of a wire driver and tamping machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104805609B (en) | 2019-01-01 |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Address after: 338000 Dongxing Road, Xinyu hi tech Zone, Jiangxi Province Applicant after: Huateng carpet Co. Ltd. Address before: 338000 Dongxing Road, Xinyu high and New Development Zone, Jiangxi Province Applicant before: VOXFLOR INDUSTRIAL PARK CO., LTD. |
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| GR01 | Patent grant | ||
| GR01 | Patent grant |