CN104805609B - Rug-overtufting machine goes up base fabric and deviation correcting device automatically - Google Patents
Rug-overtufting machine goes up base fabric and deviation correcting device automatically Download PDFInfo
- Publication number
- CN104805609B CN104805609B CN201510134967.3A CN201510134967A CN104805609B CN 104805609 B CN104805609 B CN 104805609B CN 201510134967 A CN201510134967 A CN 201510134967A CN 104805609 B CN104805609 B CN 104805609B
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- CN
- China
- Prior art keywords
- base fabric
- assembly
- correction
- fixed
- rug
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
- D05C15/14—Arrangements or devices for holding or feeding the base material
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05D—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES D05B AND D05C, RELATING TO SEWING, EMBROIDERING AND TUFTING
- D05D2305/00—Operations on the work before or after sewing
- D05D2305/32—Measuring
Abstract
The present invention provides a kind of rug-overtufting machine upper base fabric and deviation correcting device automatically,, mainly by base fabric bar, casters group component drags foot, lower bracket, base fabric bar fixed assembly, screw rod sub-assembly, upper bracket, jack rod sleeve component, slide bar support base, three-phase motor, rack frame, correction motor assembly, correction motor mount composition for it.Its effect is: 1, production efficiency greatly improves, and the labor intensity of worker greatly mitigates;2, product quality is guaranteed.
Description
Technical field: the present invention relates to base fabric feeding units, especially one between a kind of rug-overtufting machine and carpet loom
Plant rug-overtufting machine upper base fabric and deviation correcting device automatically.
Background technique: referring to attached drawing 1, it leads the base fabric feeding unit used between existing rug-overtufting machine and carpet loom
It to be made of base fabric frame 1, deep groove ball bearing 2, stud 3, handwheel 4, pressing plate 5, base fabric bar 6, roller shaft 7, pin shaft 8.The dress
Setting existing deficiency in use is: 1, large labor intensity, there are security risks, because feeding base fabric each time or replacing with
When base fabric, base fabric bar 6 and base fabric are lifted on the base fabric frame 1 with bearing from ground carry out together by the male worker for needing four physical strength strong
Installation, the process is very painstaking, and has a side is unbalance to have the danger for pounding people, so, which not only makes operation
The large labor intensity of personnel, but also there are security risks;2, to the obvious effect of product quality, because being conveyed to base fabric
The degree of loosening, tighten of feeding is manually to be realized with spanner to the fixed degree of loosening, tighten of pressing plate 5, and this fixation is be easy to cause too
Tightly or too loose situation, this will cause finished product carpet surface and horizontal stripe occurs when will make too tight, and it is excessively loose when it will cause finished product blankets
Face out-of-flatness;In addition, the width of both sides base fabric often shifts in the transmission process of base fabric, the prior art is to pass through
Operator is under equipment downtime state or the mobile base fabric bar 6 of left or right rectifies a deviation to base fabric, this not only influences normal operation, but also
It does not realize slightly, will result in defect ware, influence product quality;3, device operates with many and diverse, influences production efficiency, this is
Base fabric must have base fabric bar to penetrate, then be fixed on the base fabric frame 1 with bearing with two arc pressuring plates 5, every time will be when replacement
All fixed screws unclamp, and after base fabric gets on, also handy spanner fixation clip 5 is very time-consuming and many and diverse.
Summary of the invention: it is an object of the present invention to for the base fabric feeding between existing rug-overtufting machine and carpet loom
Device existing production efficiency in use is lower, labor intensity of workers is big, quality of carpet is unstable, has security risk etc.
Deficiency, and propose a kind of high production efficiency, facilitate worker operation, guarantee quality of carpet and rug-overtufting machine that safety is good is automatic
Upper base fabric and deviation correcting device.
It can realize the purpose of the present invention by the following technical programs, a kind of rug-overtufting machine upper base fabric and correction dress automatically
It sets, including base fabric bar, which is characterized in that it further includes casters group component, drags foot, lower bracket, base fabric bar fixed assembly, screw rod
Sub-assembly, upper bracket, jack rod sleeve component, slide bar support base, three-phase motor, rack frame, correction motor assembly, correction motor peace
Fill seat;Base fabric bar both ends be respectively equipped with casters group component, drag foot, lower bracket, base fabric bar fixed assembly, screw rod sub-assembly,
Upper bracket, jack rod sleeve component, slide bar support base;Foot, slide bar support base is dragged to be each attached on rug-overtufting machine;Casters group component one
End is fixed on lower bracket, and the other end is connected by castor with foot is dragged;Base fabric bar fixed assembly and screw rod sub-assembly spiral connect
It connects;Screw rod sub-assembly lower end is fixed on lower bracket, and upper end is fixed on upper bracket;Three-phase motor is fixed on upper bracket, is led to
It crosses synchronous belt and screw rod sub-assembly upper end is sequentially connected;Upper bracket lower end is fixed on lower bracket upper end;Jack rod sleeve component and lower branch
Frame is fixedly connected, and both ends are fixed on slide bar support base;Rack frame, correction motor assembly, correction motor mount are located at
One end of base fabric bar, wherein rack frame is fixed on rug-overtufting machine, and correction motor assembly is solid by correction motor mount
It is scheduled on upper bracket, it and rack frame are sequentially connected.
Casters group component is made of foot prop and castor.
Base fabric bar fixed assembly is made of fixed frame and fixing piece.
Screw rod sub-assembly by screw rod and be fixed on the driving wheel group of screw rod end at.
Jack rod sleeve component is made of sliding sleeve, slide bar and linear bearing, and on slide bar, sliding sleeve is covered in linear axis linear axis bearing sleeve
It holds.
Motor assembly rectify a deviation by correction motor, correction belt wheel, correction transmission shaft, gear, synchronous belt, CPU, photoelectric sensing
Device composition, correction motor are connect by synchronous belt with correction belt wheel transmission, and correction transmission shaft one end is fixedly connected with correction belt wheel,
The other end is fixedly connected with gear, and the transmission connection of wheel and rack frame, photoelectric sensor is located on rug-overtufting machine, CPU with entangle
Inclined motor and photoelectric sensor electrical connection.
Effect of the invention is that: 1, production efficiency greatly improve, and the labor intensity of worker greatly mitigates;This is
Base fabric has been changed to electronic promotion by original artificial lift, and base fabric covers on base fabric bar, drives base fabric by motor and screw rod sub-assembly
Bar up lifts the upper base fabric operation of completion, fundamentally solves the mode for manually lifting base fabric, and efficiency greatly improves;2, product
Quality is guaranteed, this is to have set base fabric deviation correcting device in the present apparatus, in operation, when base fabric shifts, motor of rectifying a deviation
It will start under the action of infrared ray delineation device, by rectifying a deviation, motor combination body automatically moves base fabric or left or right, guarantees
Both ends base fabric equivalent width.
The present invention is further described in conjunction with attached drawing and case study on implementation:
Detailed description of the invention:
The base fabric feeding unit that attached drawing 1 uses between existing rug-overtufting machine and carpet loom.
Attached drawing 2 is structural schematic diagram of the invention.
Specific embodiment:
Referring to attached drawing 2, a kind of rug-overtufting machine upper base fabric and deviation correcting device automatically, it is mainly by base fabric bar 1, castor combination
Part 2 drags foot 3, lower bracket 4, base fabric bar fixed assembly 5, screw rod sub-assembly 6, upper bracket 7, jack rod sleeve component 8, slide bar support
Seat 9, three-phase motor 10, rack frame 11, correction motor assembly 12, correction motor mount 13 form.Casters group component 2 is by foot
Frame 21 and castor 22 form.Base fabric bar fixed assembly 5 is made of fixed frame 51 and fixing piece 52.Screw rod sub-assembly 6 is by screw rod
61 form with the driving wheel 62 for being fixed on 61 end of screw rod.Jack rod sleeve component 8 is by sliding sleeve 81, slide bar 82 and 83 groups of linear bearing
At, 83 sets of linear bearing on slide bar 82,81 sets of sliding sleeve on linear bearing 83.Motor assembly 12 rectify a deviation by correction motor
121, rectify a deviation belt wheel 122, correction transmission shaft 123, gear 124, synchronous belt 125, CPU (showing not in the drawings), photoelectric sensing
Device (shows) that composition, correction motor 121 are sequentially connected by synchronous belt 125 and correction belt wheel 122 not in the drawings, correction transmission
123 one end of axis is fixedly connected with correction belt wheel 122, and the other end is fixedly connected with gear 124, and gear 124 and rack frame 11 are driven
Connection, photoelectric sensor are located on rug-overtufting machine, and CPU is electrically connected with correction motor 121 and photoelectric sensor.In base fabric bar 1
Both ends be respectively equipped with casters group component 2, drag foot 3, lower bracket 4, base fabric bar fixed assembly 5, screw rod sub-assembly 6, upper bracket 7,
Jack rod sleeve component 8, slide bar support base 9;Foot 3, slide bar support base 9 is dragged to be each attached on rug-overtufting machine;2 one end of casters group component
It is fixed on lower bracket 4, the other end is connected by castor 22 with foot 3 is dragged;Base fabric bar fixed assembly 5 and 6 spiral shell of screw rod sub-assembly
Rotation connection;6 lower end of screw rod sub-assembly is fixed on lower bracket 4, and upper end is fixed on upper bracket 7;Three-phase motor 10 is fixed on
On bracket 7, it is sequentially connected by synchronous belt and 6 upper end of screw rod sub-assembly;7 lower end of upper bracket is fixed on 4 upper end of lower bracket;Slide bar
Set component 8 is fixedly connected with lower bracket 4, and both ends are fixed on slide bar support base 9;Rack frame 11, correction motor assembly 12,
Correction motor mount 13 is located at one end of base fabric bar, wherein rack frame 11 is fixed on rug-overtufting machine, motor combination of rectifying a deviation
Part 12 is fixed on upper bracket 7 by motor mount 13 of rectifying a deviation, it and rack frame 11 are sequentially connected.
The work flow of base fabric is in the present apparatus: base fabric being sent in figure at base fabric bar 1 with fork truck, base fabric bar 1 is inserted into
In base fabric hole, the both ends of base fabric bar 1 are fixed by fixing piece 52, the rising button of starter, two same lucks of three-phase motor 10
Row drives driving wheel 62 to rotate clockwise by synchronous belt, and base fabric bar 1 is promoted therewith with base fabric, when base fabric rises to required position
Device is out of service when setting, and upper base fabric operation is completed;The declines button of starter, base fabric bar fixed assembly 5 and base fabric bar 1
It is restored to original position.
The work flow of present apparatus base fabric correction is: in operation, when the photoelectric sensor mounted in base fabric both sides is wherein left
When being covered by base fabric of side, then covered photoelectric sensor will provide control signal and then control base fabric correction to CPU, CPU
Motor 121 starts, and correction belt wheel 122, correction transmission shaft 123, gear 124 is driven by synchronous belt 125, to drive entire bottom
Cloth holder is moved right in the case where gear 124 and rack frame 11 act on.If base fabric has covered the photoelectric sensor on the right, the light on the right
Electric transducer will provide control signal and then control the base fabric correction starting of motor 121 to CPU, CPU, be driven by synchronous belt 125
Correction belt wheel 122, correction transmission shaft 123, gear 124, to drive entire base fabric frame in the case where gear 124 and rack frame 11 act on
It moves downward, to realize entire base fabric frame automatic deviation correction.
Claims (4)
1. a kind of rug-overtufting machine upper base fabric and deviation correcting device, including base fabric bar automatically, which is characterized in that it further includes casters group
Component drags foot, lower bracket, base fabric bar fixed assembly, screw rod sub-assembly, upper bracket, jack rod sleeve component, slide bar support base, three
Phase motor, rack frame, correction motor assembly, correction motor mount;Casters group component is respectively equipped at base fabric bar both ends, is dragged
Foot, lower bracket, base fabric bar fixed assembly, screw rod sub-assembly, upper bracket, jack rod sleeve component, slide bar support base;Drag foot, slide bar
Support base is each attached on rug-overtufting machine;Casters group component one end is fixed on lower bracket, and the other end is by castor and drags foot
Linking;Base fabric bar fixed assembly is connect with screw rod sub-assembly spiral;Screw rod sub-assembly lower end is fixed on lower bracket, and upper end is solid
It is scheduled on upper bracket;Three-phase motor is fixed on upper bracket, is sequentially connected by synchronous belt and screw rod sub-assembly upper end;Upper bracket
Lower end is fixed on lower bracket upper end;Jack rod sleeve component is fixedly connected with lower bracket, and both ends are fixed on slide bar support base;Rack gear
Frame, correction motor assembly, correction motor mount are located at one end of base fabric bar, wherein rack frame is fixed on rug-overtufting machine
On, correction motor assembly is fixed on upper bracket by motor mount of rectifying a deviation, it and rack frame are sequentially connected;
Casters group component is made of foot prop and castor;
Base fabric bar fixed assembly is made of fixed frame and fixing piece.
2. rug-overtufting machine according to claim 1 upper base fabric and deviation correcting device automatically, which is characterized in that screw rod sub-assembly by
Screw rod and be fixed on the driving wheel group of screw rod end at.
3. rug-overtufting machine according to claim 1 upper base fabric and deviation correcting device automatically, which is characterized in that jack rod sleeve component by
Sliding sleeve, slide bar and linear bearing composition, on slide bar, sliding sleeve covers on linear bearing linear axis bearing sleeve.
4. pressing rug-overtufting machine described in claims 1 or 2 or 3 upper base fabric and deviation correcting device automatically, which is characterized in that correction electricity
Machine assemblies are made of correction motor, correction belt wheel, correction transmission shaft, gear, synchronous belt, CPU, photoelectric sensor, correction electricity
Machine is connect by synchronous belt with correction belt wheel transmission, and correction transmission shaft one end is fixedly connected with correction belt wheel, the other end and gear
It is fixedly connected, wheel and rack frame transmission connection, photoelectric sensor is located on rug-overtufting machine, CPU and rectify a deviation motor and photoelectricity
Sensor electrical connection.
Priority Applications (1)
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CN201510134967.3A CN104805609B (en) | 2015-03-20 | 2015-03-20 | Rug-overtufting machine goes up base fabric and deviation correcting device automatically |
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CN201510134967.3A CN104805609B (en) | 2015-03-20 | 2015-03-20 | Rug-overtufting machine goes up base fabric and deviation correcting device automatically |
Publications (2)
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CN104805609A CN104805609A (en) | 2015-07-29 |
CN104805609B true CN104805609B (en) | 2019-01-01 |
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CN106757883B (en) * | 2016-12-21 | 2022-11-29 | 浙江博盟精工轴承有限公司 | Mechanical arm of computerized embroidery machine |
DE102018109862A1 (en) * | 2017-07-27 | 2019-01-31 | Zahoransky Ag | Method for setting a transport pitch of a wire driver and tamping machine |
Citations (9)
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DE1230641B (en) * | 1965-06-05 | 1966-12-15 | Basf Ag | Arrangement for correcting the lateral movement of webs |
US3300114A (en) * | 1964-08-12 | 1967-01-24 | H G Weber And Company Inc | Three dimensional web shifting apparatus |
US3312335A (en) * | 1965-09-02 | 1967-04-04 | Koppers Co Inc | Belt tracking device |
US3411683A (en) * | 1966-08-08 | 1968-11-19 | Eastman Kodak Co | Web guiding apparatus |
FR1562009A (en) * | 1968-01-03 | 1969-04-04 | ||
US3559859A (en) * | 1968-10-29 | 1971-02-02 | Reynolds Tobacco Co R | Web guide using fluid amplifier |
US3583615A (en) * | 1969-10-08 | 1971-06-08 | Rockford Servo Corp | Web guide apparatus |
US3606119A (en) * | 1970-02-27 | 1971-09-20 | Knox Inc | Web registry control apparatus |
CN204715041U (en) * | 2015-03-20 | 2015-10-21 | 华腾地毯(新余)产业园有限公司 | Rug-overtufting machine goes up base fabric and deviation correcting device automatically |
-
2015
- 2015-03-20 CN CN201510134967.3A patent/CN104805609B/en active Active
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3300114A (en) * | 1964-08-12 | 1967-01-24 | H G Weber And Company Inc | Three dimensional web shifting apparatus |
DE1230641B (en) * | 1965-06-05 | 1966-12-15 | Basf Ag | Arrangement for correcting the lateral movement of webs |
US3312335A (en) * | 1965-09-02 | 1967-04-04 | Koppers Co Inc | Belt tracking device |
US3411683A (en) * | 1966-08-08 | 1968-11-19 | Eastman Kodak Co | Web guiding apparatus |
FR1562009A (en) * | 1968-01-03 | 1969-04-04 | ||
US3559859A (en) * | 1968-10-29 | 1971-02-02 | Reynolds Tobacco Co R | Web guide using fluid amplifier |
US3583615A (en) * | 1969-10-08 | 1971-06-08 | Rockford Servo Corp | Web guide apparatus |
US3606119A (en) * | 1970-02-27 | 1971-09-20 | Knox Inc | Web registry control apparatus |
CN204715041U (en) * | 2015-03-20 | 2015-10-21 | 华腾地毯(新余)产业园有限公司 | Rug-overtufting machine goes up base fabric and deviation correcting device automatically |
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SE01 | Entry into force of request for substantive examination | ||
CB02 | Change of applicant information | ||
CB02 | Change of applicant information |
Address after: 338000 Dongxing Road, Xinyu hi tech Zone, Jiangxi Province Applicant after: Huateng carpet Co. Ltd. Address before: 338000 Dongxing Road, Xinyu high and New Development Zone, Jiangxi Province Applicant before: VOXFLOR INDUSTRIAL PARK CO., LTD. |
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GR01 | Patent grant |