CN110901211A - Multifunctional intelligent abrasive cloth printing composite combination machine - Google Patents
Multifunctional intelligent abrasive cloth printing composite combination machine Download PDFInfo
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- CN110901211A CN110901211A CN201911213821.2A CN201911213821A CN110901211A CN 110901211 A CN110901211 A CN 110901211A CN 201911213821 A CN201911213821 A CN 201911213821A CN 110901211 A CN110901211 A CN 110901211A
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- wallboard
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- 238000007639 printing Methods 0.000 title claims abstract description 40
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- 238000004026 adhesive bonding Methods 0.000 claims abstract description 29
- 238000005520 cutting process Methods 0.000 claims abstract description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 18
- 238000001035 drying Methods 0.000 claims abstract description 17
- 238000003825 pressing Methods 0.000 claims description 47
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- 238000010438 heat treatment Methods 0.000 claims description 16
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 14
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1207—Heat-activated adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/14—Printing or colouring
- B32B38/145—Printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/164—Drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1207—Heat-activated adhesive
- B32B2037/1215—Hot-melt adhesive
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a multifunctional intelligent abrasive cloth printing and compounding combination machine, which comprises a high-platform dehumidifying hot air circulating oven device, a dual-purpose gluing device, an automatic feeding, deviation-rectifying and unreeling device, a flannelette unreeling device, a cloth-receiving table top, a cloth-receiving device, a cloth-guiding shaft, a printing and drying device, a transverse cutting device, a reeling device and a control box, and is suitable for compounding various different materials, under the condition that gluing positions are not changed, water glue and hot melt glue can be used during compounding, three-in-one compounding of abrasive paper and sponge, compounding of scouring pad and flannelette, compounding of grid yarn and paper, compounding with hot melt glue and the like can be realized, the transverse cutting device and the flannelette hot-pressing device are added from the structural form, a plurality of intermediate links are reduced, the work finished by a plurality of original single machines is changed into one machine communication, the original common electric appliance control design is changed into PLC program control, the product quality is greatly improved, the economic benefit is improved, no noise is generated, the method is safe and reliable, green and environment-friendly, and the method is worthy of being widely popularized in the industry.
Description
Technical Field
The invention belongs to the technical field of compound machines, and particularly relates to a multifunctional intelligent abrasive cloth printing compound combination machine.
Background
The compound machine in the prior art comprises an unreeling mechanism, a deviation correcting mechanism, a compound mechanism, a printing mechanism, a finished product reeling mechanism and the like; the working principle is as follows: reel raw and other materials unreel and go into compound cross cutting workstation behind the tension detection roller and laminate, cross cutting, printing, and finished product winding mechanism carries out the rolling with the product, and the shortcoming of current machine is:
1. the composite product is single, is only limited to the composite printing of sand paper or abrasive cloth back velvet gum by using water adhesive, and can not adapt to the current market demand;
2. the raw materials need to be discharged, attached, die-cut and printed on different equipment, so that the cost is high, the material loss is large, and the cost of a control system is high due to the repeated processing;
3. the rolls of the raw materials are changed during discharging, so that the production speed is slowed down;
4. the tightness is not enough when the abrasive cloth is dried, and two sides of the abrasive cloth deform and curl;
5. the water glue and the hot melt glue cannot be used simultaneously;
6. without a hot air circulating device, the effects of moisture removal and heat preservation can not be achieved.
Disclosure of Invention
In order to solve the problems, the invention discloses a multifunctional intelligent abrasive cloth printing composite combination machine which is free of noise, safe, reliable and environment-friendly, and greatly improves the product quality and the working efficiency, and economic benefit is improved.
In order to achieve the purpose, the technical scheme of the invention is as follows:
the multifunctional intelligent abrasive cloth printing composite combination machine comprises a high platform dehumidifying hot air circulating oven device, a dual-purpose gluing device, an automatic feeding, deviation-rectifying and unwinding device, a flannelette unwinding device, a cloth-receiving table board, a cloth-receiving device, a cloth-guiding shaft, a printing and drying device, a transverse cutting device, a winding device and a control box, wherein the high platform dehumidifying hot air circulating oven device is arranged in the middle, the front end of the high platform dehumidifying hot air circulating oven device is provided with the dual-purpose gluing device, the automatic feeding, deviation-rectifying and unwinding device and the flannelette unwinding device, the rear end of the high platform dehumidifying hot air circulating oven device is provided with the printing and drying device, the transverse cutting device and the winding device, all the devices are connected through the cloth-guiding shaft, the automatic feeding, deviation-rectifying and unwinding device is connected with.
As an improvement of the invention, the high-platform dehumidifying and hot air circulating oven device comprises a step ladder, a conveyor belt motor, a stand column, a platform, a conveyor belt deviation correcting device, a conveyor belt driven roller, a dehumidifying pipeline, a conveyor belt driving roller, a dehumidifying fan, a dehumidifying outlet, a hot air circulating heater, a hot air pipeline, a protective guard, a cantilever, an oven and a carrier roller; the platform is of a rectangular frame structure, the upright columns are arranged below the platform, a plurality of cantilevers are fixed on two sides of the platform, a checkered plate is paved on the upper plane of each cantilever, guard rails are fixed on the outer end faces of the cantilevers, step ladders are arranged at two ends of the platform, the oven is arched and fixed on the upper plane of the platform, 3 moisture exhausting fans are arranged on the top plane of the oven and communicated with the inside of the oven through pipelines, a hot air circulating heater is arranged above the oven and comprises a fan, a heating pipe with cooling fins, a heater box body and an air outlet pipeline, the fan is connected with the heater box body, the heater box body is connected with the air outlet pipeline, the air outlet pipeline is connected with the inside of the oven, the heating pipe with the cooling fins is arranged in the heater box body, a conveying belt motor is arranged on the left side face of the oven and connected with a, the conveyer belt is wrapped and installed on a conveyer belt driving roller and a conveyer belt driven roller, a plurality of conveyer belt carrier rollers are installed in an oven, the upper half part of the conveyer belt is arranged on the carrier rollers, the lower half part of the conveyer belt is arranged below the bottom plane of the oven, a conveyer belt deviation rectifying device is installed at the central part of the upper plane of a platform, linear sliding unit supports at the left end and the right end of the conveyer belt deviation rectifying device are fixed on a bottom plate, sliders fixedly installed at the two ends of a slider connecting plate are connected with the linear sliding unit supports for sliding fit, an angle iron supporting seat is installed on the slider connecting plate, a plane bearing is respectively arranged on the front surface and the back surface of a right-angle plane of an angle iron, a deviation rectifying shaft is fixed on the other right-angle plane, bearing sockets are processed at the two ends of a seamless pipe, threads are processed at the two ends of a mandrel, the device is arranged in a hole in the vertical surface of the angle iron and is screwed by a nut, a first deviation corrector is arranged on the right side of the conveyer belt deviation correcting device and is fixed on the bottom plate, the other end connected with the connector is fixed on the right side surface of the sliding block connecting plate, and the conveyer belt deviation correcting device is connected with a control box (specifically, after light-operated detection, a signal is sent to a controller, and the controller sends a signal to a geomagnetic valve to start working so as to realize deviation correction).
As an improvement of the invention, the automatic feeding, deviation rectifying and unwinding device comprises a left wall plate, a right wall plate, a supporting block, a roller fixing seat, a roller guide rail, a machine base, a deviation rectifier II, a chain wheel, a locking cylinder, an air expansion shaft, a gear, a magnetic powder brake, a speed reducer, a transmission shaft, a hook, a chain I, a cloth guide roller and a tension wheel, wherein the left wall plate and the right wall plate are fixedly connected by the supporting block to form an integral machine frame, the lower ends of the left wall plate and the right wall plate are respectively fixed by the roller through a bracket, the left wall plate and the right wall plate are arranged in a containing frame of the roller fixing seat and matched with the roller guide rail to do reciprocating motion, the roller fixing seat and the roller guide rail are both fixed on the machine base, the machine base is fixed on a ground plane, the two tail ends of the deviation rectifier are fixed on the machine base through the bracket, the extending ends are fixed on the integral machine frame through a deviation rectifier support, the two ends of a transmission shaft are respectively provided with a chain wheel, the outer side of the chain wheel is provided with a bearing which is fixed on the outer side surfaces of a left wallboard and a right wallboard through end covers, the chain wheel on the transmission shaft and other chain wheels are arranged on the same plane and are surrounded by a chain I, a hook is arranged on the chain, the left shaft end of the transmission shaft is provided with a speed reducer which is fixed on an integral frame outer wallboard through a bracket, the magnetic powder brake is arranged on the speed reducer and is fixed through the bracket, a gear arranged on an output shaft of the magnetic powder brake is meshed with a gear on an air expansion shaft, the two ends of the inner side of the gear on the air expansion shaft are provided with rolling bearings which are placed in bearing nests of the left wallboard and the right wallboard.
As an improvement of the invention, the dual-purpose gluing device comprises wall boards, a frame base, a fixed base, a cloth guiding shaft, a sliding unit, a linear guide rail, a cylinder II, a fine-adjustment planker, a cutter body seat, an electric heating pipe, a dual-purpose scraper, a cylinder III, a gluing roller, a silica gel pressing roller, a traction gluing roller, a T bearing support, a motor I, a traction driving roller, a turbine box support, a push rod mandrel, a push rod cylinder, a push rod, a gear synchronizing shaft, a worm, a rack, a fixed base, a motor II, a chain II, a supporting block and a water tank, wherein the two wall boards are welded on a frame chassis left and right and are connected and fastened into an integral frame through the supporting block, the gluing roller is arranged above the right side of the center of the wall board and is fixed on the outer side of the wall board through 2 UCF bearings, a chain wheel arranged at one shaft end on the left, a water tank for cleaning the gluing roller is arranged below the gluing roller, the outer plane of the lower bottom of the water tank is connected with the top plane of the rack, the rack is fixed on the inner side of the wallboard by a fixing seat below the rack, two ends of a gear synchronizing shaft are provided with gears which are meshed with the rack, the outer side of a right gear of the gear synchronizing shaft is provided with a turbine which is meshed with a worm, the worm is provided with a hand wheel, two ends of a silica gel pressing roller are provided with rolling bearings which are fixed on a push rod, the lower side of the silica gel pressing roller is connected with a push rod cylinder, the push rod cylinder is arranged on the inner side of the wallboard by a fixing seat, the central position of the push rod is fixed on the inner side of the wallboard by a push rod mandrel as a fulcrum, a T bearing support is fixed on the upper left corner plane of the wallboard, two, a turbine reduction box is mounted at one end shaft end of the traction rubber roll and connected with a motor I, the turbine reduction box is fixed on a turbine box support, the turbine box support is fixed on a wallboard, a dual-purpose scraper is mounted on the right side of the upper rubber roll, two electric heating tubes are mounted at the ends, extending to the width, of the end face of the dual-purpose scraper and fixedly mounted on a cutter body seat, a sliding unit and a linear guide rail are mounted on the left side and the right side of the upper plane of the wallboard in a matched mode, a connecting base plate is mounted on the upper plane of the sliding unit and connected with a cylinder II, a fine-adjustment dragging plate is connected with the connecting base plate, the cutter body.
As an improvement of the invention, the flannelette unreeling device comprises a base, a bolt window, a wall plate, a cylinder four, a press roll I, a turbine box, a motor three, a magnetic powder brake, an air expansion shaft hook, a traction driving roll and a plum blossom hand wheel, wherein the wall plate is welded on the base in left and right to form an integral frame, the bolt window is preset below the wall plate, the air expansion shaft hook is arranged on the upper plane of the left wall plate and the right wall plate of the integral frame, the opening faces outwards, the plum blossom hand wheel with the bolt is arranged on the upper plane of the air expansion shaft hook, rolling bearings are arranged at two ends of the air expansion shaft, a gear is arranged on the outer side of the rolling bearing at one end, a gear is arranged on an output shaft of the magnetic powder brake, the gear is fixed on the wall plate at the left by a bracket and is positioned on the same vertical plane with the arc center of the air expansion shaft hook, the rolling bearing on the air expansion shaft, the turbine box is connected with the traction driving roller, the outer side of the left side of the wallboard is fixed by the support and is connected with the motor III, the T bearings are arranged at the two shaft ends of the compression roller I and are installed in the support in a matched mode, the cylinder IV is arranged on the right side of the support, and the output shaft of the cylinder IV is connected and fixed with the T bearings.
As an improvement of the invention, the cloth receiving device comprises a wall plate, a supporting block, machine legs, cloth guiding shafts, a cylinder V, a pressing block, a cloth receiving table, sensors, tension sensors, a transition roller and cloth receiving compression rollers, wherein the wall plate is composed of two parts with the same size, the wall plate is connected and fastened into an integral frame through 3 supporting blocks, the machine legs are welded below the wall plate, the cloth receiving table is arranged at the upper part of the wall plate and fixed on the inner side of the wall plate, the cloth receiving rollers are respectively arranged at the left and the right of the cloth receiving table, the pressing iron is connected with the cylinder V, the cylinder V is fixed at the left and the right of the wall plate, the sensors are arranged at the left side of the middle part of the wall plate, P bearings are arranged at two shaft ends of the sensors and connected with the tension sensors, the tension sensors are fixed at the inner side of the wall plate through supports.
As an improvement of the invention, the cloth-receiving table-board comprises a left side plate, a right side plate, a machine foot, a cylinder bracket, a cylinder six, a tension spring seat, a tension spring, an insulating connecting plate, an electric heating wire, a roller bracket, rollers, a lead, a transformer, a silica gel strip, a paint-free woodworking plate and a pressing plate, wherein the left side plate and the right side plate are connected with the machine foot and fixed into an integral frame, the cylinder bracket is respectively fixed at the middle parts of the outer sides of the left side plate and the right side plate, the cylinder six is fixed on the cylinder bracket, the outlet shaft ends of the cylinder six are fixed with the two ends of the pressing plate, the silica gel strip is fixed on the lower plane of the pressing plate, the paint-free woodworking plate is arranged on the upper planes of the left side plate and the right side plate, the paint-free woodworking plate is pasted with high temperature resistant adhesive cloth, the rollers with semicircular arc grooves are arranged at the two ends of the paint-free woodworking plate, the roller bracket is fixed on the, two ends of the tension spring are embedded into the semi-circular grooves of the rollers, two ends of the tension spring are respectively fixed at the upper part of the insulating connecting plate, one end of the tension spring is fixed at the lower part of the insulating connecting plate, the other end of the tension spring is connected with the tension spring seat, the tension spring seat is respectively fixed below the left side plate and the right side plate, and a transformer is arranged on the upper plane of the machine leg and is connected with the electric heating wire through a lead.
As an improvement of the invention, the printing and drying device comprises a regulating machine foot, a wallboard, a supporting block, a mandrel, a swing plate, a turbine speed reducer, a printing mechanism, a motor IV, a cylinder VII, a drying cover, a cylinder VIII, a motor VII, a T-shaped bearing support, an ink tank, a traction roller, a cloth guiding shaft, a support, a cylinder VII and a press roller III; the wallboard is two parts of the same size, connect the fastening with 4 spacers and be an integral frame, four corners welding adjustment machine foot below the wallboard, the carry over pinch rolls is equipped with in the center left side below of wallboard, the axle head on one side of carry over pinch rolls is equipped with the turbine speed reducer and links to each other with motor four, fix the outside at the wallboard with the support, the antifriction bearing fixed mounting is equipped with to the three diaxon ends of compression roller in the top of wobble plate, the central point of wobble plate is equipped with the dabber and fixes on the inboard plane of wallboard, link to each other with the U type joint on the nine of cylinder with the round pin axle in the lower part of wobble plate, the nine right angle supports of cylinder are fixed on the inboard plane of wallboard, the central point of wallboard is equipped with and dries by the cover, inside electrothermal tube is fixed inboard at the wallboard towards the right, printing mechanism installs in the central top of wallboard, by holding ink roller, china ink transfer, The trademark roller and the shaft necks at the two ends of the compression roller are respectively provided with a rolling bearing and a specially-made bearing seat with a key groove, the special-made bearing seats are installed in the guide rail in a matching mode, the right end of the guide rail is provided with a sealing plate, the sealing plate is provided with an air cylinder eight, the air cylinder eight is connected and fixed with the bearing seat on the compression roller two, the ink transfer roller is a fixed driving roller, a turbine speed reducer is installed at one shaft end, a motor is installed at the four ends of the shaft end, the turbine speed reducer and the motor are connected and installed on the outer side plane of the wallboard and fixed through a support, an ink containing roller is installed below the vertical center line of the ink transfer roller, T bearings are installed at the two shaft ends of the ink.
As an improvement of the invention, the transverse cutting device comprises a machine foot, a wall plate, a supporting block, a disc cutter, a cross beam, a square ball linear guide rail, a cutter frame, a turbine reduction gearbox, a motor five, a cylinder ten, a movable pressing block, a cloth guiding shaft, a synchronous wheel, a fixed pressing block and a cylinder bracket, wherein the machine foot is welded below the wall plate, 2 wall plates and the supporting block are fixedly connected to form an integral frame, the cross beam is fixed on the upper plane of the inner side of the wall plate, the turbine reduction gearbox is fixedly arranged on the left side of the frame by the bracket and connected with the motor five, the output shaft end of the turbine reduction gearbox is fixedly connected with a synchronous belt wheel, a rolling bearing is arranged in the center of the synchronous wheel on the right side and fixed on the cross beam by a mandrel and mutually connected by a synchronous belt, the square ball linear guide rail is arranged in the center of the cross beam, the cutter frame, a disc cutter provided with a rolling bearing is fixed below a cutter rest by a mandrel, fixed pressing iron and movable pressing iron are respectively arranged on the left side and the right side of the disc cutter, the movable pressing iron is connected with a cylinder ten, and the cylinder ten is connected with a fixed rack by a cylinder support.
As an improvement of the invention, the winding device comprises a machine leg, a wall plate, a supporting block, a turbine box bracket, a cloth guiding shaft, a locking cylinder, an air expansion shaft gear, a sprocket gear, a chain, a turbine box and a motor, wherein the wall plate is two parts with the same size, machine legs are welded below the wall plate, the wall plate is connected and fastened into an integral frame by 3 supporting blocks, the turbine box is fixed on the upper plane of a turbine box bracket, the right-angle surface adjacent to the motor is fixed below the left side surface outside the integral frame and is directly connected with the motor six, the chain wheel is fixed on the output shaft of the turbine box by a mandrel towards the outside and is connected with the chain for the chain wheel on the turbine box by a chain, the air expansion shaft gear is arranged on the outer side of a bearing on the air expansion shaft and is meshed with the gear on the chain gear, and the locking cylinder is arranged on the top of a shaft socket on the wall plate.
The invention has the beneficial effects that:
the multifunctional intelligent abrasive cloth printing and compounding combination machine is suitable for compounding of various different materials, water adhesive and hot melt adhesive can be used during compounding under the condition that the gluing position is not changed, three-in-one compounding of abrasive paper and sponge, compounding of scouring pad and flannelette, compounding of grid yarn and paper, compounding of hot melt adhesive and the like can be achieved, a transverse cutting device and a flannelette ironing and connecting device are added in the structural form, multiple intermediate links are reduced, work completed by multiple original single machines is changed into one machine, PLC program control is changed from original common electric appliance control design, the automation degree is high, the product quality is greatly improved, the economic benefit is improved, no noise is generated, safety and reliability are realized, the machine is green and environment-friendly, and the machine is worthy of being widely popularized in the industry.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a front view of the high platform dehumidifying hot air circulating oven device according to the present invention.
Fig. 3 is a left side view of the high platform dehumidifying heated air circulation oven device according to the present invention.
FIG. 4 is a left side view of the automatic feeding, deviation rectifying and unwinding device of the present invention.
FIG. 5 is a front view of the automatic feeding, deviation rectifying and unwinding device of the present invention.
FIG. 6 is a schematic view of the dual-purpose gluing device of the present invention.
Fig. 7 is a schematic view of a lint unwinding device according to the present invention.
Fig. 8 is a schematic view of a fabric joining device according to the present invention.
Fig. 9 is a schematic view of the cloth receiving table top according to the present invention.
Fig. 10 is a schematic view of a printing and drying apparatus according to the present invention.
Fig. 11 is a front view of a crosscutting apparatus according to the invention.
Fig. 12 is a left side view of a crosscutting apparatus according to the present invention.
Fig. 13 is a schematic view of a winding device according to the present invention.
Fig. 14 is a schematic view of a conveyor belt deviation rectifying device according to the present invention.
Fig. 15 is a schematic view of a heated air circulation heater according to the present invention.
List of reference numerals:
1. a high platform dehumidifying and hot air circulating oven device, 2 a dual-purpose gluing device, 3 a pedal I, 4 a cloth receiving device, 5 an automatic feeding, deviation-rectifying and unreeling device, 6 a cloth receiving table top, 7 a flannelette roll, 8 a flannelette unreeling device, 9 a cloth guiding shaft, 10 a printing and drying device, 11 a finished product roll, 12, a reeling device, 13 a transverse cutting device, 14, a pedal II, 15 a cloth guiding shaft, 16 a emery cloth ring, 17 a stepping ladder, 18 a conveying belt motor, 19 a stand column, 20 a platform, 21 a conveying belt deviation-rectifying device, 22 a conveying belt, 23, a conveying belt driven roller, 24 a dehumidifying pipeline, 25, a conveying belt driving roller, 26 a dehumidifying fan, 27, a dehumidifying outlet, 28, a hot air circulating heater, 29 (183), a fan, 30, a hot air pipeline, 31, a guard rail, 32, a cantilever, 33, an oven, 34, a carrier roller, 35 and a fixed seat, 36. the device comprises a roller 37, a roller guide rail 38, a machine base 39, a second rectifier support 40, a second rectifier 41, a support block 42, a right wall plate 43, a chain wheel 44, a locking cylinder 45, an air expansion shaft 46, a gear 47, a magnetic powder brake 48, a left wall plate 49, a speed reducer 50, a transmission shaft 52, a hook 53, a first chain 54, a cloth guiding roller 55, a tension wheel 56, a wall plate 57, a frame base 58, a fixed base 59, a cloth guiding shaft 60, a sliding unit 61, a linear guide rail 62, a second cylinder 63, a fine adjustment carriage 64, a cutter base 65, an electric heating pipe 66, a dual-purpose scraper 67, a gluing roller 68, a silica gel pressing roller 69, a traction rubber roller 70, a T bearing support 71, a third cylinder 72, a first motor mandrel 73, a traction driving roller 74, a turbine box support 75, a push rod 77, a push rod 76, a push rod cylinder 77, a push rod support 76, a push rod cylinder, a push rod support, 78, a gear synchronizing shaft, 79, a worm, 80, a rack, 81, a fixed seat, 82, a second motor, 83, a second chain, 84, a supporting block, 85, a water tank, 86, a base, 87, a bolt window, 88, a wall plate, 89, a fourth cylinder, 90, a first compression roller, 91, a turbine box, 92, a third motor, 93, a magnetic powder brake, 94, an air expanding shaft, 95, an air expanding shaft hook, 96, a traction driving roller, 97, a plum hand wheel, 98, a wall plate, 99, a machine foot, 100, a supporting block, 101, a cloth guiding shaft, 102, a fifth cylinder, 103, a material pressing block, 104, a cloth receiving table, 105, a sensor, 106, a tension sensor, 107, a transition roller, 108, a cloth receiving compression roller, 109, a machine foot, 110, a cylinder support, 111, a sixth cylinder, 112, a tension spring seat, 113, a tension spring, 114, an insulating connecting plate, 115, heating wires, 116, a roller support, 117, 118, a lead wire, 119, a transformer, 120. a silica gel strip 121, a paint-free carpentry board 122, a pressing board 123, a left side board 124, a right side board 125, a regulating machine foot 126, a wall board 127, a support block 128, a mandrel 129, a swinging board 130, a turbine speed reducer 131, a motor four, a motor 132, a cylinder seven, a motor 133, a drying cover 134, a cylinder eight, a motor 135, a guide rail 136, a press roller two, a press roller 137, a trademark roller 138, an ink transfer roller 139, a motor five, a guide rail 140, a T bearing support 141, an ink containing roller 142, an ink groove 143, a traction roller 144, a cloth guiding shaft 145, a support 146, a cylinder nine, a 147 and a press roller three; 148. machine foot 149, wall plate 150, supporting block 151, disc cutter 152, crossbeam 153, square ball linear guide rail 154, tool rest 155, turbine reduction box 156, motor five 157, cylinder ten 158, movable pressing block 159, cloth guiding shaft 160, synchronizing wheel 161, fixed pressing block 162, cylinder bracket 163, wall plate 164, supporting block 165, machine foot 166, turbine box bracket 167, the device comprises a cloth guiding shaft, 168, a locking cylinder, 169, an air expansion shaft gear, 170, a chain gear, 171, a chain, 172, a turbine box, 173, a motor six, 174, a bottom plate, 175, angle iron, 176, a sliding block connecting plate, 177, a linear sliding unit support, 178, a fastening nut, 179, a deviation rectifying shaft, 180, a deviation rectifier I, 181, a connector, 182, an angle iron supporting seat, 183, a fan, 184, a heating pipe with cooling fins, 185, a heater box body, 186 and an air outlet pipeline.
Detailed Description
The present invention will be further illustrated with reference to the accompanying drawings and specific embodiments, which are to be understood as merely illustrative of the invention and not as limiting the scope of the invention. It should be noted that the terms "front," "back," "left," "right," "upper" and "lower" used in the following description refer to directions in the drawings, and the terms "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.
As shown in figure 1, the multifunctional intelligent abrasive cloth printing and compounding machine is suitable for compounding of various materials, under the condition that the gluing position is not changed, water glue and hot melt glue can be used during compounding, the water glue is taken as an example below, and flannelette and abrasive cloth are compounded, dried, printed, dried, transversely cut and rolled. Before starting up, firstly, an air expansion shaft passes through a central paper tube of a gauze roll 16, is inflated and fixed, is moved to the front of a frame of an automatic feeding, deviation-correcting and unwinding device 5, a motor is started to enable a hook on a chain to hook the air expansion shaft to be conveyed into a bearing nest on the frame, a manual valve is started to lock a bearing of the air expansion shaft, then, the abrasive cloth is manually pulled through a plurality of cloth guiding shafts, passes through a cloth receiving device 4, is then transited through the cloth guiding shafts, passes through a pedal plate I3 to stop at a traction roller in a dual-purpose gluing device 2, the flannelette in a flannelette unwinding device 8 on a high platform is waited to be manually pulled through the traction roller to reach a traction mechanism of the dual-purpose gluing device 2, the flannelette and the abrasive cloth are combined and then are waited to be pressed through the traction roller after an air cylinder is opened, a high-level-discharge wet-air circulation oven device 1 is started, the dual-purpose gluing device, the compounded abrasive cloth and flannelette enter a conveyor belt in a high platform oven through a cloth guiding shaft, travel the length of the oven to reach a printing device 10 for printing, are dried, then pass through a cloth guiding shaft 15, a pedal II 14, reach a transverse cutting device 13, and then enter a winding device 12 through the cloth guiding shaft, the winding length of a finished product roll 11 is set by a PLC program, and the whole process is automatically controlled during normal production.
According to the high-platform dehumidifying and hot air circulating oven device 1, as shown in fig. 2, a platform 20 is a rectangular frame welded by channel steel, the rectangular frame is lifted by a plurality of upright posts 19 and fixed by bolts, a plurality of cantilevers 32 are fixed on two sides of the rectangular frame, a checkered plate is laid on the upper plane of each cantilever, pedestrians are facilitated, guard rails 31 are fixed on the outer end faces of the cantilevers 32, and step ladders 17 are arranged at the left end and the right end of the platform 20, so that an operator can conveniently go up and down; in order to adapt to the compounding of different materials, the oven 33 is designed to be arched and fixed on the upper plane of the platform 20, 3 moisture exhausting fans 26 are arranged on the top plane of the oven 33 and communicated with the inside of the oven through pipelines, a hot air circulation heater 28 (shown in figure 15) consists of a fan 183, a heating pipe 184 with cooling fins, a heater box body 185 and an air outlet pipeline 186 and is arranged on the upper outer plane of the oven 33, the fan 183 is connected with the heater box body 185, the heater box body 185 is connected with the air outlet pipeline 186, the air outlet pipeline 186 is connected with the inside of the oven 33, the heating pipe 184 with cooling fins is arranged in the heater box body 185, a conveyer belt motor 18 is arranged on the left side surface of the oven 33 and is connected with a turbine reduction gearbox, the shaft end of a conveyer belt driving roller 25 is directly arranged in a shaft sleeve hole preset in the turbine reduction gearbox, a conveyer belt 6, a plurality of conveyor belt supporting rollers 34 are arranged in the oven 33 and used for supporting the conveyor belt 22 not to droop, the upper half part of the conveyor belt 22 is arranged on the supporting rollers 34 (the arc-shaped conveyor belt can prevent the material from being tightened and ensure that two sides of the material width do not deform and curl), the lower half part of the conveyor belt 22 is arranged below the bottom plane of the oven, a conveyor belt deviation correcting device 5 is arranged at the central part of the upper plane of the platform 20, the position of the whole conveyor belt is adjusted by correcting the position of the lower half part of the conveyor belt 5, as shown in fig. 14, linear sliding unit supports 177 at the left end and the right end are fixed on the bottom plate 174, sliders fixedly arranged at two ends of a slider connecting plate 176 are connected with the linear sliding unit supports 177 for sliding fit, angle iron supporting seats 182 are arranged on the slider connecting plate 176, central mandrels of a right-angle plane of the angle iron are respectively provided with, the other right-angle plane is fixed with a deviation rectifying shaft 179, the deviation rectifying shaft 179 adopts a design method of a core shaft, bearing sockets are processed at two ends of a seamless pipe, the two ends of the core shaft are processed into threads by a drawing circle, a clamp spring groove is arranged at the inner side of the threads, the core shaft penetrates into the processed seamless pipe, a bearing and a clamp spring are arranged, the core shaft is arranged in a hole on the vertical surface of an angle iron 175 and is screwed by a fastening nut 178 so as to fix the core shaft, the seamless pipe can freely rotate, a deviation rectifier 180 is arranged at the right side of a conveyer belt deviation rectifying device 5, the other end which is fixed on a bottom plate 174 and is connected with a connecting head 181 is fixed on the right side surface of a sliding block connecting plate 176, and the action.
In the automatic feeding, deviation rectifying and unwinding device 5 of the invention, in fig. 4, a left wall plate 48 and a right wall plate 42 are fixedly connected by a supporting block 41 to form an integral frame, the lower ends of the left wall plate 48 and the right wall plate 42 are respectively provided with a roller 36 fixed by a bracket, the left wall plate and the right wall plate are arranged in a containing frame of a roller fixing seat 35 and matched with a roller guide rail 37 to reciprocate, the roller fixing seat 35 and the roller guide rail 37 are both fixed on a machine base 38, the machine base 38 is fixed on the ground plane, the tail end of a deviation corrector II 40 is supported and fixed on the machine base 38 by the bracket, the extending end is fixed on the integral frame by a deviation corrector support II support 39, the deviation corrector II 40 is instructed by light control to reciprocate to rectify deviation, 3 rotatable chain wheels 43 and a tension wheel 55 are respectively fixed on the inner sides of the left wall plate 48 and the right wall plate 42 of the integral frame by pin shafts, two ends of a transmission shaft 16 are respectively, the chain wheel 43 on the transmission shaft 50 and other chain wheels 43 are arranged on the same plane and are surrounded by a chain I53, a hook 52 is arranged on the chain I53, a speed reducer 49 is arranged at the left shaft end of the transmission shaft 50 and is fixed on an integral frame outer wall plate by a bracket, a magnetic powder brake 47 is arranged on the speed reducer 49 and is fixed by the bracket, a gear arranged on an output shaft of the magnetic powder brake 13 is meshed with a gear 46 on an air expansion shaft 45, rolling bearings are arranged at two inner ends of the gear 46 on the air expansion shaft 45 and are placed in bearing sockets of a left wall plate 48 and a right wall plate 42, a locking air cylinder 44 for locking the bearings is arranged above the bearing sockets and is controlled by a manual valve.
When the pneumatic ring material correcting device is used, firstly, the pneumatic shaft 45 penetrates into a central paper tube of an abrasive cloth ring material, the position of the hook 52 is moved by a forklift, the speed reducer 49 drives the transmission shaft 50 and the chain wheel 43 to rotate by starting the motor, the hook 52 hooks the two ends of the pneumatic shaft 45 and the abrasive cloth ring material to move towards bearing sockets on the left wall plate 48 and the right wall plate 42, bearings at the two ends of the pneumatic shaft 45 enter, the cylinder 44 is locked by starting the manual valve, then the second deviation corrector 40 is started, and the deviation correcting and ring placing are implemented to enter a next processing station.
The dual-purpose gluing device 2 of the invention is characterized in that as shown in figure 6, a wall plate 56 is two parts with the same size, the two parts are welded on a chassis 57 of a frame in a left-right mode and are connected and fastened into an integral frame by a supporting block 84, a gluing roller 67 is arranged above the center of the wall plate 56 on the right side and is fixed on the outer side of the wall plate 56 by 2 UCF bearings, a chain wheel is arranged at one shaft end on the left side and is connected with a chain wheel on a motor second 82 below the fixed wall plate 56 by a chain second 83, the motor second 82 is fixed on the lower part of the wall plate 56 by a support, a water tank 85 for cleaning the gluing roller 67 is arranged below the gluing roller 67, the outer plane of the lower bottom of the water tank 85 is connected with the top plane of a rack 80, the rack 80 is fixed on the inner side of the wall plate 56 by a fixed seat below the rack 80, gears are arranged at two ends of a gear, rotating a hand wheel on a worm 79, the water tank can move up and down, two ends of a silica gel press roll 68 are provided with rolling bearings fixed on a push rod 77, the lower part of the silica gel press roll is connected with a push rod cylinder 76, the push rod cylinder 76 is arranged on the inner side of a wall plate 56 by a fixed seat 81, the central position of the push rod 77 is fixed on the inner side of the wall plate 56 by a push rod mandrel 75 as a fulcrum, when the push rod cylinder 76 works, the silica gel press roll 68 is loosened or pressed on an upper rubber roll 67, a T bearing bracket 70 is fixed on the upper left corner plane of the wall plate 56, two shaft ends of a traction rubber roll 69 are provided with a T bearing and are matched with the T bearing bracket 70, a thread of an output shaft of a cylinder III 71 is connected with a through hole on the T bearing and is fixed by a nut, the cylinder III 71 is started to drive the, the turbine box bracket 74 is fixed on the wall board 56, the dual-purpose scraper 66 is arranged at the right side of the upper rubber roll, two electric heating tubes 65 are arranged at the end face of the dual-purpose scraper 66 extending to the end of the breadth and fixedly arranged on the cutter body seat 64, the electric heating tubes are started to heat the dual-purpose scraper 66, the glue sprayed out of the hot melt glue box is kept in a molten state and is not hardened or solidified, the sliding unit 60 and the linear guide rail 61 are arranged at the left side and the right side of the upper plane of the right side of the wall board 56 in a matching way, the upper plane of the sliding unit 60 is provided with a connecting backing plate connected with the motor II 82, the fine adjustment backing plate 63 is connected with the connecting backing plate, the cutter body seat 64 and the dual-purpose scraper 66 are fixedly arranged on the fine adjustment backing plate 63, when the dual-purpose scraper 66 is adjusted, the manual valve is started to enable the cylinder II 62 to be quickly, the device is also provided with 3 cloth guiding shafts 59, and all motors adopt digital encoders to adjust the mutual synchronous operation between the transmission shafts.
When the device is used, firstly, the dual-purpose scraper 66 passes through the air cylinder II 62, the fine-adjustment dragging plate 63 and the upper rubber roll 67 are adjusted to an optimal gap by taking the reference of the rubber roll 67 as the reference, the water glue is added on the surface of the dual-purpose scraper 66, the left end and the right end of the dual-purpose scraper 66 are blocked by the rubber blocking plates to prevent the water glue from overflowing, the motor II 82 is started to rotate the upper rubber roll 67, the motor I72 is started to drive the driving roll to enter a working state, then, the abrasive cloth in the previous working procedure enters the space between the upper rubber roll 67 and the silica gel pressing roll 68 through the 3 cloth guiding shafts 59, in the passing process, the rubber of the upper rubber roll 67 is transferred to the abrasive cloth along with the continuous rotation of the upper rubber roll 67, the gluing work is completed, the next working procedure is carried out, the air cylinder III 71 and the push rod air.
The flannelette unreeling device 8 of the invention is characterized in that as shown in figure 7, a wall plate 88 is two parts with the same size, which are welded on a base 86 in a left-right mode to form an integral frame, a bolt window 87 convenient to fasten by bolts is preset below the wall plate 88, an inflatable shaft hook 95 with an outward opening is arranged on the upper plane of the left wall plate 88 and the upper plane of the right wall plate 88 of the integral frame, a plum blossom hand wheel with bolts is arranged on the upper plane of the inflatable shaft hook 95, rolling bearings are arranged at two ends of an inflatable shaft 94, a gear is arranged on the outer side of the rolling bearing at one end, a gear of a magnetic powder brake 93 is fixed on the wall plate 88 on the left side by a bracket and is on the same vertical plane with the arc center of the inflatable shaft hook 95, when the rolling bearing on the inflatable shaft 94 enters a bearing nest of a semicircular arc of the inflatable shaft hook 95, the gear of the inflatable shaft 94 is just meshed with the gear on the, reach the rotation effect, turbine case 91 is direct to be connected with traction drive roll 96, with the outside on the left side of support fixed wall board 88 and link to each other with motor three 92, press roller 90 diaxon end is equipped with the T bearing cooperation and installs in the support, cylinder four 89 is equipped with on the right of support, the play axle of cylinder four 89 is connected fixedly with the T bearing, when starting the manual valve of cylinder four 89, can promote press roller 90 and make left and right rectilinear motion, reach the traction effect when pressing the material, be convenient for wear the material when loosening, in figure 7, the cotton flannel in the work is all to be up the back, if pull out the cotton flannel and draw right the position of connecing cloth mesa 6 to scald and connect after merging with the cloth head of reserve cotton flannel circle.
In the cloth connecting device 4 of the present invention, as shown in fig. 8, a wall plate 98 is two parts with the same size, which are connected and fastened into an integral frame by 3 supporting blocks 100, a machine foot 99 is welded under the wall plate 98 for easy adjustment of level and fixation, a cloth connecting table 104 is installed on the upper part of the wall plate 98 and fixed on the inner side of the wall plate 98, cloth pressing rollers 108 are respectively connected on the left and right of the cloth connecting table 104, a material pressing block 103 is connected with a cylinder five 102, the cylinder five 102 is fixed on the left and right sides of the wall plate 98, when cloth connection is required, the cylinder five 102 on the left and right sides drives the material pressing block 103 to press and fix the abrasive cloth on the cloth connecting rollers 108, then the joint to be connected is tiled on the plane of the cloth connecting table 104 and is firmly bonded by an adhesive tape, a sensor 105 is installed on the left side of the middle part of the wall plate 98, two shaft ends of the sensor 105 are provided with a P, the transition roller 107 is arranged under the sensor 106, the inner side of the wall plate 98 is also provided with 2 cloth guide shafts 101, the movement of the abrasive cloth is drawn by the previous process on the whole machine, the device is unpowered, and the data of the tension sensor 106 is displayed on a display screen.
As shown in FIG. 9, the cloth-receiving table top 6 of the present invention comprises a left side plate 123 and a right side plate 124 connected to a machine foot 109 and fixed to a frame, a cylinder bracket 110 fixed to the middle of the outer sides of the left side plate 123 and the right side plate 124, a cylinder six 111 fixed to the cylinder bracket 110, a pressing plate 122 fixed to the end of the cylinder six 111, a silicone strip 120 fixed to the lower surface of the pressing plate 122, a paint-free carpentry board 121 mounted to the upper surfaces of the left side plate 123 and the right side plate 124, a high temperature resistant adhesive tape attached to the upper surface of the paint-free carpentry board 121, a roller 117 having a semicircular arc groove at both ends of the paint-free carpentry board 121, a roller bracket 116 fixed to the paint-free carpentry board 121, a heating wire 115 horizontally placed on the surface of the paint-free carpentry board 121 having the high temperature resistant adhesive tape attached thereto, two ends embedded in the semicircular arc groove of the roller 117, two ends fixed to the upper portion of an insulating connection plate 114, and one end of, the other end of the air cylinder is connected with a tension spring seat 112, the tension spring seat 112 is respectively fixed below a left side plate 123 and a right side plate 124, a transformer 119 is arranged on the upper plane of a machine foot 109 and is connected with a heating wire 115 through a wire 118, and a manual valve is used for controlling the action of an air cylinder six 111 (the action of the tension spring is that the heating wire generates thermal deformation after being heated, the heating wire can be lengthened and twisted without tension force, and the heating wire can be straightened at any time in the heating process after the tension spring is added, and is always in a linear state, so that the work of cloth connection.
When the machine works, two cloth ends needing to be scalded and connected are overlapped on the heating wire 115 on the plane of the paint-free woodworking plate 121, the manual control valve is started, the air cylinder six 111 drives the pressing plate 122 to descend to be in instantaneous contact with cloth, and then the pressing plate 122 is lifted to complete cloth connection work.
In the printing and drying device 10 of the invention, in fig. 10, a wall plate 126 is two parts with the same size, 4 supporting blocks 127 are used for connecting and fastening to form an integral frame, adjusting machine legs 125 are welded at four corners below the wall plate 126 for facilitating horizontal adjustment and fixation, a drawing roller 143 is arranged below the center of the wall plate 126 which is deviated to the left, a turbine speed reducer 130 is arranged at the shaft end of one side of the drawing roller 143 and connected with a motor IV 131, a support is fixed at the outer side of the wall plate 126, rolling bearings are arranged at two shaft ends of a pressing roller III 147 and fixedly arranged above a swinging plate 129, a mandrel 128 is arranged at the central part of the swinging plate 129 and fixed on the inner side plane of the wall plate 126, the lower part of the swinging plate 128 is connected with a U-shaped joint on a cylinder nine 146 by a pin shaft, the cylinder nine 146 is fixed on the inner side plane of the wall plate 126 by a right-angle support, and the pressing roller, the center part of the wall plate 126 is provided with a drying cover 133, an electric heating pipe faces right and is fixed on the inner side of the wall plate to facilitate drying of a printed trademark, the printing mechanism is arranged on the upper center of the wall plate 126 and consists of an ink containing roller 141, an ink transfer roller 138, a trademark roller 137, a second press roller 136 and a guide rail 135, among the four rollers, the journals at the two ends of the ink transfer roller 138, the trademark roller 137 and the second press roller 136 are all provided with rolling bearings and special bearing seats with key slots which are arranged in the guide rail 135 in a matching way, the right end of the guide rail 135 is provided with a sealing plate, the sealing plate is provided with an air cylinder which is connected and fixed with the bearing seats on the second press roller 136, the air cylinder eight 134 can push the trademark roller 137 to move left and right when working, the ink transfer roller 138 is a fixed driving roller, one shaft end is provided with a turbine speed reducer and a motor five 139, the two shaft ends of the ink containing roller 141 are provided with T bearings which are matched and arranged on keys of a T bearing bracket 140, the T bearing bracket 140 is fixedly arranged on the inner side of the wall plate 126, a lower sealing plate of the T bearing bracket 140 is provided with a cylinder seven 132, the ink is transferred to the ink transfer roller 138 from the ink containing roller 141 when the cylinder seven 132 lifts, and then is transferred to a trademark on the trademark roller 137, when the flannelette on the compounded emery cloth synchronously moves along the trademark roller 137, the printing work is finished, an ink tank 142 is arranged below the ink containing roller 141, and the installation method of the ink tank and the lifting mechanism of the ink tank are the same as the lifting mechanism of the cleaning water tank in the dual-purpose gluing device 4.
When in use, firstly, a hand wheel in the ink tank lifting mechanism is rotated to lift the ink tank 142 to the nearest distance of the lower outer circular surface of the ink containing roller 141, ink is added, then the manual valve is started to return the cylinder eight 134 to enable the second compression roller 136 and the trademark roller 137 to be separated by a distance so as to facilitate the entry of compounded materials, then the cylinder eight 134 is returned to enable the second compression roller 136 and the traction roller to be separated by a gap so as to facilitate the penetration of materials, after the preparation work is done, all power and drying covers 133 are started, the compounded material enters between a press roller II 136 and a trademark roller 137 through a cloth guiding shaft 144, the cylinder eight 134 lift is used for pressing the compounded material to enter printing work, the printed compound material automatically reaches the press roller through the drying covers 133, the cylinder is started to press the printed material, the printed material is sent to the cloth guiding shaft 144 through a traction roller 143 to enter the next working procedure, the device is controlled by a manual valve for the cylinder, and the rest parts with power are controlled by a PLC program.
In the transverse cutting device 13 of the invention, in fig. 11, a machine foot 148 is welded under a wall plate 149 to be convenient for adjusting level and then fixing, 2 wall plates 149 are connected and fixed by a supporting block 150 to form an integral frame, a cross beam 152 is fixed on the upper plane of the inner side of the wall plate 149, a turbine reduction box 155 is fixedly arranged on the left side of the frame by a bracket and connected with a motor five 156, the output shaft end of the turbine reduction box 155 is connected and fixed with a synchronizing wheel 160, a rolling bearing is arranged in the center of the synchronizing wheel 160 on the right side and fixed on the cross beam 152 by a mandrel and connected with each other by a synchronous belt, a square ball linear guide rail 153 is arranged at the center of the cross beam 152, a tool rest 154 is fixed on a slide block matched with the linear guide rail 153, the upper plane of the slide block is fixed on the synchronous belt by a pressing plate, a circular disc cutter provided with the rolling bearing, the synchronous belt is driven to enable the tool rest to move linearly to cut off abrasive cloth, the left side and the right side of the circular disc cutter are respectively provided with the fixed material pressing block 161 and the movable material pressing block 158, the movable material pressing block 158 is connected with the cylinder ten 157, the cylinder ten 157 is connected with the fixed frame through the cylinder support 162 to facilitate transverse cutting, and the movable material pressing blocks 158 of the left cylinder ten 157 and the right cylinder ten 157 are required to be synchronously pressed by the cut materials.
When the transverse cutting machine works, the cylinder ten 157 for controlling the movable material pressing block 158 is always in a return position when the transverse cutting machine does not transversely cut, the material processed in the previous working procedure always passes between the movable material pressing block 158 and the fixed material pressing block 161 through the cloth guiding shaft 159, when the transverse cutting machine needs to transversely cut after the material is moved to a certain length, the program instructs the electromagnetic valve to press the cylinder ten 157 and the movable material pressing block 158 to the left and the right, simultaneously instructs the motor to work for rapid transverse cutting, and when the transverse cutting is finished, the original state is recovered to wait for transverse cutting again.
In fig. 13, the winding device 12 of the present invention, the wall plate 163 is two parts with the same size, the welding machine foot 165 is easy to adjust horizontally and fix under the wall plate 163, 3 supporting blocks 164 are used to connect and fasten the wall plate 163 into an integral frame, the turbine box 172 is fixed on the upper plane of the turbine box bracket 166 and the adjacent right-angle surface thereof and fixed under the left side outside the integral frame to be directly connected with the motor 173, the output shaft of the turbine box is provided with a chain wheel and a chain gear 170 on a vertical plane, the chain gear 170 is a refined combination of an involute gear and a chain wheel after welding, when the gear is installed, the chain wheel is close to the outer plane of the frame, the chain wheel is fixed with the chain wheel 171 facing the outer core shaft of the turbine box 172, the air expansion shaft gear 169 is installed on the outer side of the air expansion shaft bearing and meshed with the gear on the chain gear 170, the locking cylinder 168 is installed on the top of the shaft socket on the wall plate 163, when in rolling, the bearing on the air expansion shaft is pushed into the bearing nest, the manual valve is started, the air expansion shaft is fixed while the bearing is locked by the locking cylinder lift, and rolling is carried out.
The multipurpose intelligent sand paper compounding machine is improved aiming at the defects of the existing equipment, and through continuous efforts and a plurality of experiments, the multipurpose intelligent sand paper compounding machine is additionally provided with the following components on the basis of the existing equipment: abrasive paper and the trinity complex of sponge, scouring pad and cotton flannel are compound, net yarn and paper are compound, compound etc. with the hot melt adhesive, according to the technological requirement from structural style, the crosscut device has been increased, the cotton flannel scalds the device, a plurality of intermediate links have been reduced, the work that has originally many unit completions becomes a tractor serves, become to use PLC program control by original ordinary electrical apparatus control design, degree of automation is high, product quality improves by a wide margin, economic benefits is improved, noiselessness, safety and reliability, green, and is worth promoting.
The technical means disclosed in the invention scheme are not limited to the technical means disclosed in the above embodiments, but also include the technical scheme formed by any combination of the above technical features.
Claims (10)
1. The utility model provides a compound combination machine of multi-functional intelligent emery cloth printing which characterized in that: the device comprises a high-platform dehumidifying hot air circulating oven device, a dual-purpose gluing device, an automatic feeding deviation-rectifying unwinding device, a flannelette unwinding device, a cloth-receiving table board, a cloth-receiving device, a cloth-guiding shaft, a printing and drying device, a transverse cutting device, a winding device and a control box, wherein the high-platform dehumidifying hot air circulating oven device is arranged at the middle position, the front end of the high-platform dehumidifying hot air circulating oven device is provided with the dual-purpose gluing device, the automatic feeding deviation-rectifying unwinding device and the flannelette unwinding device, the rear end of the high-platform dehumidifying hot air circulating oven device is provided with the printing and drying device, the transverse cutting device and the winding device, the devices are connected through the cloth-guiding shaft, the automatic feeding deviation-rectifying unwinding device is.
2. The multifunctional intelligent abrasive cloth printing composite combination machine according to claim 1, characterized in that: the high-platform dehumidifying and hot air circulating oven device comprises a step ladder, a conveyor belt motor, a stand column, a platform, a conveyor belt deviation correcting device, a conveyor belt driven roller, a dehumidifying pipeline, a conveyor belt driving roller, a dehumidifying fan, a dehumidifying outlet, a hot air circulating heater, a hot air pipeline, a protective guard, a cantilever, an oven and a carrier roller; the platform is of a rectangular frame structure, the upright columns are arranged below the platform, a plurality of cantilevers are fixed on two sides of the platform, a checkered plate is paved on the upper plane of each cantilever, guard rails are fixed on the outer end faces of the cantilevers, step ladders are arranged at two ends of the platform, the oven is arched and fixed on the upper plane of the platform, 3 moisture exhausting fans are arranged on the top plane of the oven and communicated with the inside of the oven through pipelines, a hot air circulating heater is arranged above the oven and comprises a fan, a heating pipe with cooling fins, a heater box body and an air outlet pipeline, the fan is connected with the heater box body, the heater box body is connected with the air outlet pipeline, the air outlet pipeline is connected with the inside of the oven, the heating pipe with the cooling fins is arranged in the heater box body, a conveying belt motor is arranged on the left side face of the oven and connected with a, the conveyer belt is wrapped and installed on a conveyer belt driving roller and a conveyer belt driven roller, a plurality of conveyer belt supporting rollers are installed in an oven, the upper half part of the conveyer belt is arranged on the supporting rollers, the lower half part of the conveyer belt is arranged below the bottom plane of the oven, a conveyer belt deviation rectifying device is installed at the central part of the upper plane of a platform and connected with the conveyer belt, linear sliding unit supports at the left end and the right end of the conveyer belt deviation rectifying device are fixed on a bottom plate, sliders are fixedly installed at the two ends of a slider connecting plate and connected with the linear sliding unit supports in a sliding fit manner, an angle iron supporting seat is installed on the slider connecting plate, a plane bearing is arranged on the front and the back of a right-angle plane of an angle iron, a deviation rectifying shaft is fixed on the other right-angle plane, bearing sockets are processed at the two ends of a seamless pipe, threads are, and (3) installing a bearing and a clamp spring, installing the bearing and the clamp spring into a hole in the vertical surface of the angle iron, screwing the hole with a nut, installing a first deviation corrector on the right side of the conveyer belt deviation correcting device, fixing the first deviation corrector on the bottom plate, fixing the other end connected with the connector on the right side surface of the slide block connecting plate, and connecting the conveyer belt deviation correcting device with a control box.
3. The multifunctional intelligent abrasive cloth printing composite combination machine according to claim 1, characterized in that: the automatic feeding, deviation rectifying and unwinding device comprises a left wall plate, a right wall plate, a supporting block, a roller fixing seat, a roller guide rail, a machine base, a second deviation rectifying device, a chain wheel, a locking cylinder, an air expansion shaft, a gear, a magnetic powder brake, a speed reducer, a transmission shaft, a hook, a first chain, a cloth guiding roller and a tension wheel, wherein the left wall plate and the right wall plate are fixedly connected through the supporting block to form an integral machine frame, the lower ends of the left wall plate and the right wall plate are respectively fixed by the roller through a bracket, the roller is arranged in a containing frame of the roller fixing seat and matched with the roller guide rail to do reciprocating motion, the roller fixing seat and the roller guide rail are both fixed on the machine base, the machine base is fixed on a ground plane, the tail ends of the second deviation rectifying device are fixed on the machine base through the bracket, an extending end of the deviation rectifying device support is fixed on the integral machine frame, the second, the two ends of a transmission shaft are respectively provided with a chain wheel, the outer side of the chain wheel is provided with a bearing which is fixed on the outer side surfaces of a left wallboard and a right wallboard through end covers, the chain wheel on the transmission shaft and other chain wheels are arranged on the same plane and are surrounded by a chain I, a hook is arranged on the chain, the left shaft end of the transmission shaft is provided with a speed reducer which is fixed on an integral frame outer wallboard through a bracket, the magnetic powder brake is arranged on the speed reducer and is fixed through the bracket, a gear arranged on an output shaft of the magnetic powder brake is meshed with a gear on an air expansion shaft, the two ends of the inner side of the gear on the air expansion shaft are provided with rolling bearings which are placed in bearing nests of the left wallboard and the right wallboard.
4. The multifunctional intelligent abrasive cloth printing composite combination machine according to claim 1, characterized in that: the dual-purpose gluing device comprises wall boards, a frame base, a fixed seat, a cloth guiding shaft, a sliding unit, a linear guide rail, a cylinder II, a fine-adjustment dragging plate, a cutter body seat, an electric heating tube, a dual-purpose scraper, a cylinder III, a gluing roller, a silica gel compression roller, a drawing rubber roller, a T bearing support, a motor I, a drawing driving roller, a turbine box support, a push rod mandrel, a push rod cylinder, a push rod, a gear synchronizing shaft, a worm, a rack, a fixed seat, a motor II, a chain II, a supporting block and a water tank, wherein the two wall boards are welded on the frame base left and right and are connected and fastened into an integral frame through the supporting block, the gluing roller is arranged above the right side of the center of the wall board and is fixed on the outer side of the wall board through 2 UCF bearings, a chain wheel arranged at the shaft end on the left side is connected with a chain wheel on the motor, the outer plane of the lower bottom of the water tank is connected with the top plane of the rack, the rack is fixed on the inner side of the wallboard by a fixing seat below the rack, two ends of a gear synchronizing shaft are provided with gears meshed with the rack, the outer side of a right-end gear of the gear synchronizing shaft is provided with a turbine meshed with a worm, the worm is provided with a hand wheel, two ends of a silica gel compression roller are provided with rolling bearings fixed on a push rod, the lower side of the silica gel compression roller is connected with a push rod air cylinder, the push rod air cylinder is installed on the inner side of the wallboard by the fixing seat, the central position of the push rod is fixed on the inner side of the wallboard by a push rod mandrel as a fulcrum, a T bearing support is fixed on the upper left corner plane of the wallboard, two shaft ends of a traction rubber roller are provided with a T bearing and a T bearing support, the device is characterized in that the device is fixed on a turbine box support, the turbine box support is fixed on a wallboard, a dual-purpose scraper is installed on the right side of an upper rubber roll, two electric heating tubes are installed at the ends, extending to the width, of the end faces of the dual-purpose scraper and fixedly installed on a cutter body seat, a sliding unit and a linear guide rail are installed on the left side and the right side of the upper plane of the wallboard in a matched mode, a connecting base plate is installed on the upper plane of the sliding unit and connected with a second air cylinder, a fine-adjustment dragging plate is connected with the connecting base plate, the cutter body seat and the dual-purpose.
5. The multifunctional intelligent abrasive cloth printing composite combination machine according to claim 1, characterized in that: the flannelette unreeling device comprises a base, a bolt window, a wall plate, a cylinder IV, a press roller I, a turbine box, a motor III, a magnetic powder brake, an air expansion shaft hook, a traction driving roller and a plum blossom hand wheel, wherein the wall plate is welded on the base in left and right to form an integral frame, the bolt window is preset below the wall plate, the air expansion shaft hook is arranged on the upper plane of the left wall plate and the right wall plate of the integral frame, the opening faces outwards, the plum blossom hand wheel with bolts is arranged on the upper plane of the air expansion shaft hook, rolling bearings are arranged at two ends of the air expansion shaft, a gear is arranged on the outer side of the rolling bearing at one end, a gear is arranged on an output shaft of the magnetic powder brake and fixed on the wall plate at the left by a bracket, the gear is on the same vertical plane with the arc center of the air expansion shaft hook, the rolling bearing on the air expansion shaft is arranged, the turbine box is connected with the traction driving roller, the outer side of the left side of the wallboard is fixed by the support and is connected with the motor III, the T bearings are arranged at the two shaft ends of the compression roller I and are installed in the support in a matched mode, the cylinder IV is arranged on the right side of the support, and the output shaft of the cylinder IV is connected and fixed with the T bearings.
6. The multifunctional intelligent abrasive cloth printing composite combination machine according to claim 1, characterized in that: connect the cloth device to include wallboard, spacer, undercarriage, draw cloth axle, cylinder five, press the material piece, connect cloth platform, sensor, tension sensor, transition roller, connect the cloth compression roller, the wallboard is two parts of equidimension, connect the fastening as whole frame with 3 spacers, the undercarriage welding is below the wallboard, be equipped with on the upper portion of wallboard and connect the cloth platform to fix the inboard at the wallboard, be equipped with respectively and connect the cloth roller connecting the cloth platform about connecing, press the material indisputable and cylinder five to link to each other, the left and right sides at the wallboard is fixed to cylinder five, the sensor is equipped with on the middle part left side of wallboard, the sensor diaxon end is equipped with the P bearing and links to each other with tension sensor, the inboard at the wallboard is fixed to the support for tension sensor, the transition roller is equipped with below the sensor, 2 draw the cloth axles still are equipped.
7. The multifunctional intelligent abrasive cloth printing composite combination machine according to claim 1, characterized in that: the cloth-receiving table top comprises a left side plate, a right side plate, a machine foot, a cylinder bracket, a sixth air cylinder, a tension spring seat, a tension spring, an insulating connecting plate, a heating wire, a roller bracket, rollers, a lead, a transformer, a silica gel strip, a paint-free woodworking plate and a pressing plate, wherein the left side plate and the right side plate are connected with the machine foot and fixed into an integral frame, the cylinder bracket is respectively fixed at the middle parts of the outer sides of the left side plate and the right side plate, the sixth air cylinder is fixed on the cylinder bracket, the outlet shaft end of the sixth air cylinder is fixed with the two ends of the pressing plate, the silica gel strip is fixed on the lower plane of the pressing plate, the paint-free woodworking plate is arranged on the upper planes of the left side plate and the right side plate, the high-temperature resistant rubberized cloth is pasted on the paint-free woodworking plate, the rollers with semicircular grooves are arranged at the two ends of the paint-free woodworking plate, the roller bracket is fixed on the paint-free woodworking plate, two ends are respectively fixed on the upper part of the insulation connecting plate, one end of a tension spring is fixed on the lower part of the insulation connecting plate, the other end is connected with a tension spring seat, the tension spring seats are respectively fixed under the left side plate and the right side plate, and a transformer wire for connecting with an electric heating wire is arranged on the upper plane of the machine foot.
8. The multifunctional intelligent abrasive cloth printing composite combination machine according to claim 1, characterized in that: the printing and drying device comprises a regulating machine leg, a wallboard, a supporting block, a mandrel, a swing plate, a turbine speed reducer, a printing mechanism, a motor IV, a cylinder VII, a drying cover, a cylinder VIII, a motor V, a T-shaped bearing support, an ink tank, a traction roller, a cloth guiding shaft, a support, a cylinder IX and a compression roller III; the wallboard is two parts of the same size, connect the fastening with 4 spacers and be an integral frame, four corners welding adjustment machine foot below the wallboard, the carry over pinch rolls is equipped with in the center left side below of wallboard, the axle head on one side of carry over pinch rolls is equipped with the turbine speed reducer and links to each other with motor four, fix the outside at the wallboard with the support, the antifriction bearing fixed mounting is equipped with to the three diaxon ends of compression roller in the top of wobble plate, the central point of wobble plate is equipped with the dabber and fixes on the inboard plane of wallboard, link to each other with the U type joint on the nine of cylinder with the round pin axle in the lower part of wobble plate, the nine right angle supports of cylinder are fixed on the inboard plane of wallboard, the central point of wallboard is equipped with and dries by the cover, inside electrothermal tube is fixed inboard at the wallboard towards the right, printing mechanism installs in the central top of wallboard, by holding ink roller, china ink transfer, The trademark roller and the shaft necks at the two ends of the compression roller are respectively provided with a rolling bearing and a specially-made bearing seat with a key groove, the special-made bearing seats are installed in the guide rail in a matching mode, the right end of the guide rail is provided with a sealing plate, the sealing plate is provided with an air cylinder eight, the air cylinder eight is connected and fixed with the bearing seat on the compression roller two, the ink transfer roller is a fixed driving roller, a turbine speed reducer is installed at one shaft end, a motor is installed at the four ends of the shaft end, the turbine speed reducer and the motor are connected and installed on the outer side plane of the wallboard and fixed through a support, an ink containing roller is installed below the vertical center line of the ink transfer roller, T bearings are installed at the two shaft ends of the ink.
9. The multifunctional intelligent abrasive cloth printing composite combination machine according to claim 1, characterized in that: the transverse cutting device comprises machine legs, wall plates, a supporting block, a disc cutter, a cross beam, a square ball linear guide rail, a tool rest, a turbine reduction box, a motor V, a cylinder V, a movable pressing block, a cloth guiding shaft, a synchronous wheel, a fixed pressing block and a cylinder bracket, wherein the machine legs are welded below the wall plates, 2 wall plates and the supporting block are fixedly connected to form an integral frame, the cross beam is fixed on the upper plane of the inner side of the wall plates, the turbine reduction box is fixedly arranged on the left side of the frame through the bracket and is connected with the motor V, the output shaft end of the turbine reduction box is fixedly connected with a synchronous pulley, a rolling bearing is arranged in the center of the synchronous wheel on the right side and is fixed on the cross beam through a mandrel, synchronous belts are connected with each other, the square ball linear guide rail is arranged in the center of the cross beam, the tool, a disc cutter provided with a rolling bearing is fixed below a cutter rest by a mandrel, fixed pressing iron and movable pressing iron are respectively arranged on the left side and the right side of the disc cutter, the movable pressing iron is connected with a cylinder ten, and the cylinder ten is connected with a fixed rack by a cylinder support.
10. The multifunctional intelligent abrasive cloth printing composite combination machine according to claim 1, characterized in that: the winding device comprises machine legs, a wall plate, supporting blocks, a turbine box support, a cloth guiding shaft, a locking cylinder, an air expansion shaft gear, a chain, a turbine box and a motor, wherein the wall plate is two parts with the same size, the machine legs are welded below the wall plate, the wall plate is connected and fastened into a whole frame through the 3 supporting blocks, the turbine box is fixed on the upper plane of the turbine box support and is directly connected with the motor six below the left side face outside the whole frame on the right-angle face adjacent to the turbine box, a chain wheel and the chain gear are arranged on an output shaft of the turbine box on a vertical plane, the gear of the chain gear is close to the outer plane of the frame, the chain wheel is fixed with a mandrel outwards and is connected with the chain gear on the turbine box through the chain, the air expansion shaft gear is arranged on the outer side of a bearing of the air expansion shaft and is meshed with the gear on the chain gear, and.
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CN111591027A (en) * | 2020-06-24 | 2020-08-28 | 山东亚泰新材料科技有限公司 | Pre-roller-coating aluminum coil four-color printing forming device and roller coating process thereof |
CN111823685A (en) * | 2020-06-19 | 2020-10-27 | 盐城市协和机械有限公司 | Hot melting bonder for graphene floor heating material |
CN112848630A (en) * | 2021-01-29 | 2021-05-28 | 东莞市俊宇电子有限公司 | A full-automatic production line for sponge rubber production |
CN113085338A (en) * | 2021-04-01 | 2021-07-09 | 莆田市远航包装饰品有限公司 | Automatic production equipment for police epaulet |
CN113774597A (en) * | 2021-10-19 | 2021-12-10 | 杭州春江制药机械有限公司 | Gauze cleaning and drying machine and working method thereof |
CN116571391A (en) * | 2023-04-18 | 2023-08-11 | 江苏金大包装材料科技有限公司 | Film self-adhesive label coating device |
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CN111823685A (en) * | 2020-06-19 | 2020-10-27 | 盐城市协和机械有限公司 | Hot melting bonder for graphene floor heating material |
CN111591027A (en) * | 2020-06-24 | 2020-08-28 | 山东亚泰新材料科技有限公司 | Pre-roller-coating aluminum coil four-color printing forming device and roller coating process thereof |
CN111591027B (en) * | 2020-06-24 | 2024-05-07 | 山东亚泰新材料科技有限公司 | Four-color printing forming device for pre-roll coating aluminum coil and roll coating process thereof |
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CN113774597A (en) * | 2021-10-19 | 2021-12-10 | 杭州春江制药机械有限公司 | Gauze cleaning and drying machine and working method thereof |
CN116571391A (en) * | 2023-04-18 | 2023-08-11 | 江苏金大包装材料科技有限公司 | Film self-adhesive label coating device |
CN116571391B (en) * | 2023-04-18 | 2024-01-23 | 江苏金大包装材料科技有限公司 | Film self-adhesive label coating device |
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