CN213890878U

CN213890878U - Flat vulcanization production line for steel wire rope core conveying belt

Info

Publication number: CN213890878U
Application number: CN202022697117.3U
Authority: CN
Inventors: 王芬云; 李战斗
Original assignee: Qingdao Fenyun Rubber Machinery Manufacturing Co ltd
Current assignee: Qingdao Fenyun Rubber Machinery Manufacturing Co ltd
Priority date: 2020-11-20
Filing date: 2020-11-20
Publication date: 2021-08-06
Anticipated expiration: 2030-11-20

Abstract

The utility model discloses a steel wire rope core conveyer belt plate vulcanization production line, which comprises a workbench and a hot pressing structure; a workbench: the supporting legs are symmetrically arranged at four corners of the lower surface of the flat plate vulcanization production line, the lower surface center of the workbench is provided with a motor, an output shaft of the motor penetrates through a through hole in the lower surface of the workbench and is provided with a gear at the upper end, the upper surface of the workbench is provided with a first T-shaped groove which is symmetrically and transversely distributed, sliders which are staggered and distributed are arranged inside the first T-shaped groove in a left-right mode and are located on the upper surface of the same transverse slider and are fixedly connected with the lower surface of a corresponding rack plate, teeth which are uniformly distributed on the relative inner sides of the two rack plates are connected with gears in a meshed mode, the upper surface, which is far away from one side of the gear, of each rack plate is provided with a fixed block, the upper surface of each fixed block is provided with a vulcanization box, the flat plate vulcanization production line of the steel wire rope core conveying belt is realized, hot-pressing treatment with different requirements on products is realized, and the practicability of the device is improved.

Description

Flat vulcanization production line for steel wire rope core conveying belt

Technical Field

The utility model relates to a dull and stereotyped vulcanization technical field specifically is a steel wire rope core conveyer belt dull and stereotyped vulcanization production line.

Background

The steel wire rope core conveying belt flat vulcanizing production line is mainly used for continuous production of the steel wire rope core conveying belt and can also be used for producing a fabric core conveying belt, and mainly comprises an ingot frame, a tension station, a fixing comb, a forming vehicle, an inspection vehicle, a laying cloth coiling, a raw belt unwinding, front clamping and stretching, a main vulcanizing machine, a middle clamping, a carrier roller group, a multifunctional combined unit, a hydraulic belt cutting machine, a coiling and counting packaging machine, a hydraulic control system, an electrical control system and the like, when the steel wire rope core conveying belt is subjected to flat vulcanizing processing, the vulcanizing operation is sequentially carried out in sections, the positioning and the picking and the placing of the conveying belt need to be accurate, but the existing steel wire rope core conveying belt flat vulcanizing production line cannot stably control the lifting of a hot pressing component, increase the operation of personnel, and cannot stably realize the hot pressing treatment of different requirements on products, the practicality of influencing the device, unable stable control influences the direction that the product was exerted pressure, influences off-the-shelf quality, can not guide orientation vulcanize regional concatenation to the product, reduces the reliability of device, is not convenient for get the finished product and puts, consequently for solving the realization of a steel wire rope core conveyer belt dull and stereotyped vulcanization production line of this type of problem.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to overcome current defect, provide a steel wire rope core conveyer belt curing production line, realize carrying out the hot pressing that different requirements were carried out to the product and handle, improve the practicality of device, can effectively solve the problem in the background art.

In order to achieve the above object, the utility model provides a following technical scheme: a steel wire rope core conveying belt plate vulcanization production line comprises a workbench and a hot pressing structure;

a workbench: supporting legs are symmetrically arranged at four corners of the lower surface of the workbench, a motor is arranged at the center of the lower surface of the workbench, an output shaft of the motor penetrates through a through hole in the lower surface of the workbench, a gear is arranged at the upper end of the through hole, a first T-shaped groove is symmetrically and transversely distributed in the front and back direction, sliders which are staggered in the left and right direction are slidably connected inside the first T-shaped groove, the upper surfaces of the sliders which are positioned in the same transverse direction are fixedly connected with the lower surfaces of the corresponding rack plates, teeth which are uniformly distributed on the opposite inner side surfaces of the two rack plates are meshed with the gear, fixed blocks are arranged on the upper surfaces of the rack plates, which are far away from the gear, vulcanizing boxes are arranged on the upper surfaces of the fixed blocks, the top ends of the vulcanizing boxes and the opposite inner side surfaces of the two vulcanizing boxes are both of an open structure, T-shaped blocks are arranged at the bottom ends of the vulcanizing boxes, T-shaped blocks which are symmetrically and transversely distributed in the left and right direction are slidably connected with the corresponding T-shaped grooves;

the hot-pressing structure is as follows: the rear side of the upper surface of the workbench;

wherein: still include the control switch group, the upper surface at the workstation is arranged in to the control switch group, and external power source is connected to the input electricity of control switch group, and the output of control switch group is connected to the input electricity of motor, and stable control is to the lift of hot pressing component, simplifies personnel's operation, realizes carrying out the hot pressing that different requirements were handled to the product, and the practicality of improving device, stable control improves off-the-shelf quality to the direction that the product was exerted pressure, and the guide orientation vulcanizes regional concatenation to the product, improves the reliability of device, is convenient for get the finished product and puts.

Further, hot pressing structure includes hydraulic pump, L shaped plate and flexible post, the L shaped plate sets up in the upper surface rear side of workstation, and the horizontal plate body upper surface of L shaped plate is equipped with the hydraulic pump, and the horizontal plate body lower surface of L shaped plate is equipped with flexible post, and the hydraulic oil delivery outlet of hydraulic pump communicates with each other through the oil inlet of oil pipe with flexible post right flank, and the output of control switch group is connected to the input electricity of hydraulic pump, and stable control simplifies personnel's operation to the lift of hot pressing subassembly.

Further, the hot pressing structure still includes lifter plate, spring, snakelike heater strip, hot-pressing box and serpentine heating pipe, the lifter plate sets up in flexible end lower extreme department of flexible post, and the lower surface of lifter plate is connected with the last fixed surface of hot-pressing box through evenly distributed's spring, and the inside of hot-pressing box is equipped with serpentine heating pipe, and serpentine heating pipe's inside is equipped with snakelike heater strip, and the inside packing of hot-pressing box has the conduction oil, and the output of snakelike heater strip's input electricity connection control switch group realizes carrying out the hot pressing of different requirements to the product and handles, improves device's practicality.

Further, hot-pressing structure still includes fixed pipe, fixed pipe four corners symmetry sets up in the lower surface of lifter plate, and the equal sliding connection in inside of fixed pipe has the slip pipe, and the lower end of slip pipe all is connected with the last fixed surface of hot pressing box, and stability control improves off-the-shelf quality to the direction that the product was impressed pressure.

Further, still including sealed pad, guiding hole and guide post, the guiding hole is even vertically set up in left vulcanization case right flank bottom, and vulcanization case left surface bottom on right side is equipped with even longitudinal distribution's guide post, and the position of the even guiding hole of guide post corresponds, and two relative medial surfaces of vulcanizing the case all are equipped with sealed the pad, and guiding orientation vulcanizes regional concatenation to the product, improves the reliability of device, is convenient for get the finished product and puts.

Compared with the prior art, the beneficial effects of the utility model are that: this steel wire rope core conveyer belt curing production line has following benefit:

the hydraulic pump is controlled by the control switch group to start working, the hydraulic pump drives the telescopic columns to start extending, and further drives the lifting plate to start moving downwards, so that the supporting sliding pipes symmetrically distributed at four corners of the upper surface of the lifting plate start sliding in the supporting fixed pipes symmetrically distributed at four corners of the lower surface of the L-shaped plate transverse plate body, the hot pressing box is driven to move downwards in the moving downwards process of the lifting plate until the lower surface of the hot pressing box is tightly attached to the upper surface of the whole body formed by the composite film and the steel wire rope, the telescopic columns are continuously controlled to extend at the moment, so that the springs are in a compressed state, meanwhile, the sliding pipes start sliding in the corresponding fixed pipes, stable guiding for the hot pressing box is achieved, the pressure applied to the product by the hot pressing box is controlled according to the manufacturing requirement, the snake-shaped heating wires are controlled by the control switch group to start working, and heat generated by the snake-shaped heating wires is transmitted to the inside of the hot pressing box through the snake-shaped heating pipes, and the product is uniformly hot-pressed by the heat conduction oil in the hot-pressing box, the pressure temperature and time of the product are controlled according to the process requirements, the operation by personnel is convenient, the uniform hot-pressing treatment of the product is realized, and the quality of the product is improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of the vulcanizing tank of the present invention;

fig. 3 is a schematic view of the hot pressing structure of the present invention.

In the figure: the device comprises a working table 1, a control switch group 2, a support leg 3, a vulcanization box 4, a hot pressing structure 5, a hydraulic pump 51, a 52L-shaped plate, a telescopic column 53, a fixed pipe 54, a lifting plate 55, a spring 56, a snake-shaped heating wire 57, a hot pressing box 58, a snake-shaped heating pipe 59, a rack plate 6, a first T-shaped groove 7, a second T-shaped groove 8, a sealing gasket 9, a gear 10, a motor 11, a guide hole 12 and a guide column 13.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: a steel wire rope core conveyer belt plate vulcanization production line comprises a workbench 1 and a hot pressing structure 5;

a workbench 1: supporting legs 3 are symmetrically arranged at four corners of the lower surface of the worktable 1, a motor 11 is arranged at the center of the lower surface of the worktable 1, an output shaft of the motor 11 penetrates through a through hole at the lower surface of the worktable 1 and is provided with a gear 10 at the upper end, a T-shaped groove 7 which is symmetrically and transversely distributed is arranged on the front and back of the upper surface of the worktable 1, sliders which are staggered left and right are connected inside the T-shaped groove 7 in a sliding manner, the upper surfaces of the sliders which are positioned in the same transverse direction are fixedly connected with the lower surfaces of corresponding rack plates 6, teeth which are uniformly distributed on the opposite inner side surfaces of the two rack plates 6 are meshed with the gear 10, fixed blocks are arranged on the upper surfaces of the rack plates 6 far away from the gear 10, vulcanizing boxes 4 are arranged on the upper surfaces of the fixed blocks, the top ends of the vulcanizing boxes 4 and the opposite inner side surfaces of the two vulcanizing boxes 4 are both of an open structure, T-shaped blocks are arranged at the bottom ends of the vulcanizing boxes 4, T-shaped blocks are arranged on the upper surface of the worktable 1 and are symmetrically and transversely distributed, the T-shaped blocks are all in sliding connection with the corresponding T-shaped grooves II 8, the workbench 1 is placed on the appropriate horizontal working ground by utilizing the supporting legs 3, the motor 11 is controlled to start to rotate positively, the motor 11 drives the gear 10 to start to rotate clockwise, and teeth uniformly distributed on the opposite inner side surfaces of the two rack plates 6 are all in meshed connection with the gear 10, so that the two rack plates 6 are driven to start to move oppositely under the clockwise rotation of the gear 10, the sliders positioned on the same transverse direction are driven to start to slide oppositely in the corresponding T-shaped grooves I7, the T-shaped blocks at the bottom end of the vulcanizing box 4 are further driven to slide oppositely in the corresponding T-shaped grooves II 8, and the two vulcanizing boxes 4 are driven to start to move oppositely;

the hot-pressing structure 5: set up in the upper surface rear side of workstation 1, hot pressing structure 5 includes hydraulic pump 51, L shaped plate 52 and flexible post 53, L shaped plate 52 sets up in the upper surface rear side of workstation 1, the horizontal plate body upper surface of L shaped plate 52 is equipped with hydraulic pump 51, the horizontal plate body lower surface of L shaped plate 52 is equipped with flexible post 53, the hydraulic oil delivery outlet of hydraulic pump 51 communicates with each other through the oil inlet of oil pipe with flexible post 53 right flank, hot pressing structure 5 still includes lifter plate 55, spring 56, snakelike heater strip 57, hot pressing box 58 and snakelike heating pipe 59, lifter plate 55 sets up in the flexible end lower tip department of flexible post 53, the lower surface of lifter plate 55 is connected with the upper surface fixed connection of hot pressing box 58 through evenly distributed spring 56, hot pressing box 58's inside is equipped with snakelike heating pipe 59, snakelike heating pipe 59's inside is equipped with snakelike heater strip 57, hot pressing box 58's inside is filled with the conduction oil, the hot-pressing structure 5 further comprises a fixed pipe 54, the fixed pipe 54 is symmetrically arranged on the lower surface of the lifting plate 55 at four corners, sliding pipes are connected to the inner portion of the fixed pipe 54 in a sliding manner, the lower end heads of the sliding pipes are fixedly connected with the upper surface of the hot-pressing box 58, the hydraulic pump 51 is controlled to start working, the hydraulic pump 51 drives the telescopic columns 53 to start extending, the lifting plate 55 is further driven to start moving downwards, the hot-pressing box 58 is driven to move downwards in the downward moving process of the lifting plate 55 until the lower surface of the hot-pressing box 58 is tightly attached to the upper surface of the whole body formed by the composite film and the steel wire rope, the telescopic columns 53 are continuously controlled to extend to enable the springs 56 to be in a compressed state, meanwhile, the sliding pipes start sliding in the corresponding fixed pipes 54, the pressure applied to the product by the hot-pressing box 58 is controlled according to the manufacturing requirements, the serpentine heating wire 57 is controlled to start working, and the heat generated by the serpentine heating wire 57 is transferred to the inner portion of the hot-pressing box 58 through the serpentine heating wire 59, and the product is uniformly hot-pressed by the heat-conducting oil in the hot-pressing box 58;

wherein: still include control switch group 2, control switch group 2 sets up in the upper surface of workstation 1, external power source is connected to control switch group 2's input electricity, motor 11, the equal electric connection of input of hydraulic pump 51 and serpentine heater strip 57 control switch group 2's output, motor 11 provides power, be convenient for to the vulcanization processing of product with get put, the size of exerting pressure of hydraulic pump 51 control to the product, serpentine heater strip 57 provides the heat, carry out the even heating to the product.

Wherein: the vulcanizing tank sealing device is characterized by further comprising a sealing gasket 9, guide holes 12 and guide columns 13, wherein the guide holes 12 are uniformly and longitudinally arranged at the bottom end of the right side face of the vulcanizing tank 4 on the left side, the guide columns 13 which are uniformly and longitudinally distributed are arranged at the bottom end of the left side face of the vulcanizing tank 4 on the right side, the guide columns 13 correspond to the guide holes 12 uniformly in position, the sealing gasket 9 is arranged on the inner side faces, corresponding to the two vulcanizing tanks 4, when the two vulcanizing tanks 4 start to move in opposite directions, the guide columns 13 are sequentially inserted into the corresponding guide holes 12, the connection of the two vulcanizing tanks 4 is stabilized, and the two sealing gaskets 9 are tightly attached to the inner side faces;

when in use: the workbench 1 is placed on a proper horizontal working ground by utilizing the supporting legs 3, the core rubber sheet and the covering rubber sheet which are prepared outside are compounded and molded, the outer steel wire rope is hung on an outer spindle frame and passes through an outer tension station for positioning and carding, the core rubber sheet and the covering rubber sheet are clamped by an outer cold pressing flat plate and a clamping plate, certain tension is applied to the steel wire rope, the prepared composite rubber sheet is covered on the upper surface and the lower surface of the steel wire rope which is applied with the tension, the composite rubber sheet is pressed into a whole by the cold pressing flat plate and is subjected to sequential segmented pressure vulcanization, at the moment, the motor 11 is controlled by the control switch group 2 to start to rotate forwards, the motor 11 drives the gear 10 to rotate clockwise, and the teeth which are uniformly distributed on the opposite inner side surfaces of the two rack plates 6 are meshed and connected with the gear 10, so that the two rack plates 6 are driven to move oppositely under the clockwise rotation of the gear 10, the sliding blocks in the same transverse direction are driven to slide in opposite directions in the corresponding T-shaped grooves I7, so that the T-shaped blocks at the bottom ends of the vulcanizing boxes 4 slide in opposite directions in the corresponding T-shaped grooves II 8, the two vulcanizing boxes 4 are driven to move in opposite directions, the guide posts 13 are sequentially inserted into the corresponding guide holes 12, the connection of the two vulcanizing boxes 4 is stabilized until the opposite inner side surfaces of the two sealing gaskets 9 are tightly attached, the motor 11 is controlled to stop running through the control switch group 2 at the moment, the splicing of the vulcanizing workbench is completed, the steel wire rope covered with the composite film is integrally corresponding to the opening positions at the top ends of the two vulcanizing boxes 4 and is placed at the bottom ends of the two vulcanizing boxes 4, the hydraulic pump 51 is controlled to start working through the control switch group 2, the hydraulic pump 51 drives the telescopic posts 53 to start to extend, and further drives the lifting plate 55, the supporting sliding tubes symmetrically distributed at four corners of the upper surface of the lifting plate 55 start to slide in the supporting fixed tubes symmetrically distributed at four corners of the lower surface of the transverse plate body of the L-shaped plate 52, the hot pressing box 58 is driven to move downwards in the downward moving process of the lifting plate 55 until the lower surface of the hot pressing box 58 is tightly attached to the upper surface of the whole formed by the composite film and the steel wire rope, the telescopic columns 53 are continuously controlled to extend, the springs 56 are in a compressed state, meanwhile, the sliding tubes start to slide in the corresponding fixed tubes 54 to play a role in stably guiding the hot pressing box 58, the pressure applied to the product by the hot pressing box 58 is controlled according to the manufacturing requirement, the snake-shaped heating wires 57 are controlled to start to work by the control switch group 2, the heat generated by the snake-shaped heating wires 57 is transmitted to the inside of the hot pressing box 58 through the snake-shaped heating tubes 59, and uniform hot pressing treatment is started through the heat conduction oil in the hot pressing box 58, the pressure, temperature and time of the product are controlled according to the process requirements, the operation of personnel is facilitated, after vulcanization is completed, the telescopic column 53 is controlled to contract and reset, the motor 11 is controlled to rotate reversely until the vulcanized product can be taken out, the finished product after processing is convenient to take out, and the working efficiency is improved.

It should be noted that the motor 11 disclosed in this embodiment may be a motor with a model number of 5IK150GU-SF, from weibang electromechanical limited, dongguan, the serpentine heater 57 may be a serpentine heater with a model number of Cr30Ni35, the hydraulic pump 51 may be a hydraulic pump with a model number of 2CY1.1/14.5, from delck alloy limited, shanghai solar pump industry, and the control switch group 2 controls the operation of the motor 11, the serpentine heater 57 and the hydraulic pump 51 by a method commonly used in the prior art.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a steel wire rope core conveyer belt curing production line which characterized in that: comprises a workbench (1) and a hot-pressing structure (5);

table (1): supporting legs (3) are symmetrically arranged at four corners of the lower surface of the worktable (1), a motor (11) is arranged at the center of the lower surface of the worktable (1), an output shaft of the motor (11) penetrates through a through hole in the lower surface of the worktable (1) and is provided with a gear (10) at the upper end, T-shaped grooves I (7) which are symmetrically and transversely distributed are arranged on the upper surface of the worktable (1), sliders which are symmetrically and transversely distributed are arranged inside the T-shaped grooves I (7), sliders which are staggered left and right are connected in a sliding manner, the upper surfaces of the sliders which are positioned in the same transverse direction are fixedly connected with the lower surfaces of corresponding rack plates (6), teeth which are uniformly distributed on the opposite inner side surfaces of the two rack plates (6) are meshed with the gear (10), fixed blocks are arranged on the upper surfaces of the rack plates (6) far away from the gear (10), vulcanization boxes (4) are arranged on the upper surfaces of the fixed blocks, the top ends of the vulcanization boxes (4) and the opposite inner side surfaces of the two vulcanization boxes (4) are both of open structures, the bottom end of the vulcanizing tank (4) is provided with a T-shaped block, the upper surface of the workbench (1) is provided with a second T-shaped groove (8) which is symmetrically arranged left and right and transversely, and the T-shaped block is connected with the corresponding second T-shaped groove (8) in a sliding manner;

hot-pressing structure (5): is arranged at the rear side of the upper surface of the workbench (1);

wherein: still include control switch group (2), control switch group (2) set up in the upper surface of workstation (1), and external power source is connected to the input electricity of control switch group (2), and the output of control switch group (2) is connected to the input electricity of motor (11).

2. The steel cord conveyor belt press vulcanization production line of claim 1, characterized in that: hot-pressing structure (5) are including hydraulic pump (51), L shaped plate (52) and flexible post (53), L shaped plate (52) set up in the upper surface rear side of workstation (1), and the horizontal plate body upper surface of L shaped plate (52) is equipped with hydraulic pump (51), and the horizontal plate body lower surface of L shaped plate (52) is equipped with flexible post (53), and the hydraulic oil delivery outlet of hydraulic pump (51) communicates with each other through the oil pipe with the oil inlet of flexible post (53) right flank, and the output of control switch group (2) is connected to the input electricity of hydraulic pump (51).

3. The steel cord conveyor belt press vulcanization production line of claim 2, characterized in that: hot-pressing structure (5) still include lifter plate (55), spring (56), snakelike heater strip (57), hot-pressing box (58) and snakelike heating pipe (59), lifter plate (55) set up in the flexible end lower extreme department of flexible post (53), and the lower surface of lifter plate (55) is connected with the last fixed surface of hot-pressing box (58) through evenly distributed's spring (56), and the inside of hot-pressing box (58) is equipped with snakelike heating pipe (59), and the inside of snakelike heating pipe (59) is equipped with snakelike heater strip (57), and the inside packing of hot-pressing box (58) has the conduction oil, and the output of input electric connection control switch group (2) of snakelike heater strip (57).

4. The steel cord conveyor belt press vulcanization production line of claim 3, characterized in that: the hot-pressing structure (5) further comprises a fixing pipe (54), four corners of the fixing pipe (54) are symmetrically arranged on the lower surface of the lifting plate (55), the fixing pipe (54) is connected with a sliding pipe in a sliding mode, and the lower end head of the sliding pipe is fixedly connected with the upper surface of the hot-pressing box (58).

5. The steel cord conveyor belt press vulcanization production line of claim 1, characterized in that: still including sealed pad (9), guiding hole (12) and guide post (13), guiding hole (12) are even vertically set up in left vulcanization case (4) right flank bottom, and vulcanization case (4) left flank bottom on right side is equipped with guide post (13) of even longitudinal distribution, and the position of guide post (13) even guide hole (12) corresponds, and the relative medial surface of two vulcanization cases (4) all is equipped with sealed pad (9).