CN104801701B - A kind of foundry production line - Google Patents
A kind of foundry production line Download PDFInfo
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- CN104801701B CN104801701B CN201510164334.7A CN201510164334A CN104801701B CN 104801701 B CN104801701 B CN 104801701B CN 201510164334 A CN201510164334 A CN 201510164334A CN 104801701 B CN104801701 B CN 104801701B
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Abstract
The invention discloses a kind of foundry production line, provided with clear part-moulding section, cast-condensation section and two casting die transition zones；The rectangular distribution in the horizontal plane of described foundry production line, described clear part-moulding section, cast-condensation section constitute a pair of opposite side of the rectangle；Two described casting die transition zones constitute another pair opposite side of the rectangle.It is line configurations by moulding, cast, condensation, clear part and other auxiliary techniques using above-mentioned technical proposal, realizes automation or semi-automatic operating mode production；Realize that the moulding simultaneously of plurality of specifications product, cast production, or Multi-station synchronous complete a kind of moulding of specification product, realize continuous production, production capacity is largely increased；Different according to the product specification cast, classify clear part, concentration, it is to avoid artificial separation have saved artificial, have reduced production cost；Improve working condition.
Description
Technical field
The invention belongs to metal material casting production process technical field, it is related to the skill of the casting forming process of metal material
Art is equipped.More particularly it relates to metal material foundry production line.
Background technology
As Casting Technology level is improved constantly, traditional handwork pattern progressively steps down from the stage of history；One
A little special-purpose machineries or intelligent special production line are progressively applied to the melting and casting industry of some spare and accessory parts, to a certain extent,
In certain limit manual work is instead of by science and technology.
There is limitation in the scope of application or technology of above-mentioned special-purpose machinery or intelligent special production line, it is impossible to realize two kinds
It is more than specification on one wire synchronous production the drawbacks of, it is impossible to give full play to the effect of special-purpose machinery or intelligent special production line
Energy.
The operational mode of domestic existing cast ball production line is that mould promotes operation one by one, and the problem of it is present is：
1st, mould input must reach the quantity of production line requirement, and production line could be run；
2nd, to make cast ball production line run well, user standby must deposit substantial amounts of mould, and fund input is very big；
3rd, when cast ball production line works, environment temperature is high in production line, and flue gas is distributed seriously；The operation of some key posts
Work must be located to work in the presence of a harsh environment, have a strong impact on the healthy of operating personnel；
4th, mould, auxiliary change frequent in production process, and time-consuming, effort reduces production efficiency, improve production auxiliary
Cost, constrains the raising of production capacity；
5th, prior art can only realize that single-station is produced, and production capacity is not high.
The problem of existing above causes the infusion of financial resources of user's casting mould big, production cost height, causes under the market competitiveness
Drop, has seriously constrained quick, the healthy development of foundry industry.
The content of the invention
The present invention provides a kind of foundry production line, the purpose is to realize the moulding simultaneously of one or more specification products and
Cast production, improves production capacity.
To achieve these goals, the technical scheme taken of the present invention is：
The foundry production line of the present invention, including casting die, described foundry production line are provided with clear part-moulding
Section, cast-condensation section and two casting die transition zones；Described foundry production line is rectangular in the horizontal plane
Distribution, described clear part-moulding section, cast-condensation section constitute a pair of opposite side of the rectangle；Two described casting dies
Transition zone constitutes another pair opposite side of the rectangle.
Described clear part-moulding section set gradually case unpacker, clear part machine, sand cleaning machine, moulding machine, top box tipper and
Closing machine.
Between described sand cleaning machine and moulding machine, provided with mould temperature adjustment area.
Described cast-condensation section is sequentially provided with preprocessor, automatic pouring machine and/or hand dropping machine before cast
Structure.
Described hand dropping mechanism is provided with hand dropping buffer, hand dropping frame and hand dropping dolly.
Described foundry production line sets roller-way, the described casting die of described roller-way carrying；In process of production,
Described casting die is run on described roller-way；Clear part-moulding section, cast-condensing zone are connected by described roller-way
Section and two casting die transition zones.
In the initiating terminal of described clear part-moulding section, cast-condensation section and casting die transition zone, it is equipped with
Run drive device and stop into machine.
Described moulding machine includes two or more moulding stations, and described moulding station is applied to same specification
Cast product or different size cast product production.
Described casting die transition zone is provided with lifting steering machine；The height of the roller-way of described lifting steering machine is less than clear
The height of part-moulding section and cast-condensation section roller-way.
The condensing zone of described casting die transition zone and cast-condensation section is provided with casting die Accelerating running device；Institute
The casting die Accelerating running device stated realizes the quick operation of a secondary or how secondary casting die.
The present invention uses above-mentioned technical proposal, is flowing water by moulding, cast, condensation, clear part and other auxiliary techniques
Line is arranged, realizes automation or semi-automatic operating mode production；The moulding simultaneously of plurality of specifications product, cast production are realized, or
Multi-station synchronous completes a kind of moulding of specification product, realizes continuous production, and production capacity is largely increased；According to having cast
Product specification it is different, classify clear part, concentrations, it is to avoid artificial separation have been saved manually, have reduced production cost；Improve life
Production condition.
Brief description of the drawings
Mark in accompanying drawing content and figure is briefly described as follows：
Fig. 1 is the horizontal layout schematic diagram of the foundry production line of the present invention；
Fig. 2 is the structural representation of the foundry production line of the present invention；
Fig. 3 is the structural representation of the push-down casting die Accelerating running device of the present invention；
Fig. 4 is the structural representation of the hand dropping device of the present invention.
Marked in figure：
1st, drive device is run, 2, case unpacker, 3, cast product, 4, clear part machine, 5, residual sand collection device, 6, sand cleaning machine,
7th, residual sand dress watch machine, 8, roller-way, 9, (metal type dies) mould temperature adjustment area, 10, elevator before moulding, 11, moulding machine,
12nd, molding quality check machine, 13, top box tipper, 14, closing machine, 15, stop into machine, 16, lifting steering machine, 17, safety cross across
Ladder, 18, preprocessor before cast, 19, automatic pouring machine track, 20, automatic pouring machine, 21, hand dropping buffer, 22, hand
Work pours into a mould frame, and 23, hand dropping dolly, 24, pouring area roller-way, 25, casting die, 26, casting die Accelerating running device.
Embodiment
By hand below against accompanying drawing, by the description to embodiment, the embodiment to the present invention makees further detailed
Thin explanation, to help those skilled in the art to have to inventive concept of the invention, technical scheme more complete, accurate and go deep into
Understanding.
Structure of the invention as shown in Figures 2 to 4, belongs to the producing equipment of metal material thermoforming, is a kind of casting
Production line, including casting die 25.Described Foundry Production operating line, be by moulding, cast, condensation, clear part and its
Its auxiliary technique is arranged for pipeline, realizes and automatically or semi-automatically changes operator scheme production.It is widely used in metal mold
Mold casting process, sand casting process, swage mould cover the production of sand casting technique.
In order to realize that the moulding simultaneously of one or more specification products and cast are produced, the goal of the invention of production capacity is improved,
The technical scheme that the present invention takes is：
As shown in Fig. 2 the foundry production line of the present invention is provided with clear part-moulding section, cast-condensation section and two
Bar casting die transition zone；The rectangular distribution in the horizontal plane of described foundry production line, described clear part-moulding area
Section, cast-condensation section constitute a pair of opposite side of the rectangle；Two described casting die transition zones constitute the another of the rectangle
A pair of opposite side.I.e. described 4 section compositions of streamline, and rectangle is formed in the plane.Two casting die transition zones, that is, cast
Modeling transition thread-changing is separately positioned on the top and terminal of clear part-moulding section and cast-condensation section.
Foundry Production operating line of the present invention is made up of four above-mentioned sections, and whole line is in matrix arrangements (such as Fig. 1 casting
Make the plan of production operation inline process flow).
With reference to shown in Fig. 1 and Fig. 2, above-described Foundry Production operating line has the characteristics that：1st, streamline is whole
Machine is in matrix arrangements；2nd, the Foundry Production of more than one specification products can be met simultaneously；3rd, automatic casting and (or) craft are realized
Cast.
Casting die 25 on described clear part-moulding section and cast-condensation section passes through described casting die transition
Section (i.e. casting die transition thread-changing in Fig. 1) is smoothly associated, and realizes following for the casting die 25 on Foundry Production operating line
Ring drives, and reaches quantity-produced purpose.
Described clear part-moulding section sets gradually case unpacker 2, clear part machine 4, sand cleaning machine 6, moulding machine 11, top box upset
Machine 13 and closing machine 14.
Fully to improve the function of Foundry Production operating line, clear part machine 4 and sand cleaning machine 6 can be single-station or multiplexing
Position form.The configuration of clear part machine 4 and the structure type of sand cleaning machine 6 is carried out according to specific needs, to meet the single specification or many of production
Plant being actually needed for specification cast article.
Between described sand cleaning machine 6 and moulding machine 11, provided with mould temperature adjustment area 9.On described clear part-moulding section
Casting die 25 be metal type dies when, by the effect in mould temperature adjustment area 9, realize the heating or cooling of casting die 25, make casting
The temperature control of modeling 25 is in claimed range, in order to moulding.
On sand cleaning machine 6, residual sand collection device 5 is set.Moulding premise is set between mould temperature adjustment area 9 and moulding machine 11
Rise machine 10.The casting die 25 being placed on roller-way 8 is promoted on moulding machine 11.
To ensure the quality of residual sand cleaning, between sand cleaning machine 6 and mould temperature adjustment area 9, there is provided residual sand dress watch machine
7, with ensure it is reconfigured smoothly complete, and ensure molding quality.
As needed, moulding machine 11 is double or Multi-station synchronous moulding, while completing single specification or plurality of specifications
The moulding of product.Or realize that Multi-station synchronous completes the moulding of single specification product, expand production capacity.
Described moulding machine 11 includes two or more moulding stations, and described moulding station is applied to same rule
The production of the cast product 3 of lattice or the cast product 3 of different size.
Matched with the moulding machine 11 of multistation, the clear part machine 6 provided with different size, according to the product specification cast not
Together, the clear part of classification, concentration, it is to avoid artificial separation, have saved artificial.
Between moulding machine 11 and top box tipper 13, molding quality check machine 12 is set, for checking molding quality, inspection
Come to an end beam, carries out top box upset and mould assembling.
In the casting die transition zone of the terminal of described clear part-moulding section, safety is set to cross across ladder 17, for grasping
Make personnel's turnover producing region.
Described cast-condensation section is sequentially provided with preprocessor 18 before cast, automatic pouring machine 20 and/or poured by hand
Note mechanism.Meet the shaping cast of the requirement that high-volume and small lot are cast, particularly some special materials.
Automatic pouring machine 20 is run on automatic pouring machine track 19.
As shown in figure 4, described hand dropping mechanism is provided with hand dropping buffer 21, hand dropping frame 22 and craft
Casting trolley 23.The design of hand dropping, realizes any or simultaneously Multi-point pouring, the need for meeting actual production.By hand
Casting trolley 23 is run on pouring area roller-way 24.
The position of roller-way 24 in pouring area, sets safety to cross across ladder 17, across roller-way top, realizes artificial operation.
Described foundry production line sets roller-way 8, and described roller-way 8 carries described casting die 25；It is i.e. described
Roller-way 8 is the carrier that casting die 25 is carried and moved.
In process of production, described casting die 25 is run on described roller-way 8；Connected clearly by described roller-way 8
Part-moulding section, cast-condensation section and two casting die transition zones.
In the initiating terminal of described clear part-moulding section, cast-condensation section and casting die transition zone, it is equipped with
Run drive device 1 and stop into machine 15.
Operation drive device 1 is clear part-moulding section, cast-condensation section and two casting die transition zone operations
Power.Stop the row that clear part-moulding section, cast-condensation section and two casting die transition zone operations are controlled into machine 15
Journey, impulsive force during simultaneous buffering operation by sections, it is ensured that section and the stability of whole line operation.
Described casting die transition zone is provided with lifting steering machine 16；The height of the roller-way 8 of described lifting steering machine 16
Less than the height of clear part-moulding section and cast-condensation section roller-way 8.
Lifting steering machine 16 is located at the top and terminal of described casting die transition thread-changing, and casting die 25 is smooth by lifting
Realization switches tracks.
The condensing zone of described casting die transition zone and cast-condensation section is provided with casting die Accelerating running device 26；
Described casting die Accelerating running device 26 realizes the quick operation of a secondary or how secondary casting die 25.Casting die 25 is by described
The effect of casting die Accelerating running device 26, realizes the quick operation of secondary or some secondary casting dies 25.It ensure that the company of cast
Continuous property, also meets cast article Case opening operation requirement.
When the lazy weight of casting die 25, it can still ensure that whole line is normally run, it is to avoid mould contacts the deficiency of promotion one by one；
When the temperature of casting die 25 reaches unpacking require, by the effect of casting die Accelerating running device 26, casting die 25 is quickly transported
Deliver to case unpacker 2, it is to avoid the temperature of mould 25 is too low.
Described casting die Accelerating running device 26 is linear movement form, is not limited by specific pattern or mechanism form.
As shown in figure 3, can be push-down drive pattern, or belt or linked transmission form.
Foundry Production operating line operator scheme of the present invention is set to automatic mode or manual mode.
Described Foundry Production operating line is designed as Mechatronics control, can be as needed during work, open or
Close the casting die Accelerating running device 26.Linked by electromechanical integration, realize the intelligent control of man-machine interface.
By casting die Accelerating running device 26, it is open type flexibility arrangement to make described Foundry Production operating line ---
That is the quantity of casting die 25 can be increased or decreased within the specific limits.
The present invention is exemplarily described above in conjunction with accompanying drawing, it is clear that the present invention is implemented not by aforesaid way
Limitation, as long as the improvement of the various unsubstantialities of inventive concept and technical scheme of the present invention progress is employed, or without changing
Enter and the design of the present invention and technical scheme are directly applied into other occasions, within protection scope of the present invention.
Claims (1)
1. a kind of foundry production line, including casting die (25)；Described foundry production line is provided with clear part-moulding area
Section, cast-condensation section and two casting die transition zones；Rectangular point in the horizontal plane of described foundry production line
Cloth, described clear part-moulding section, cast-condensation section constitute a pair of opposite side of the rectangle；Two described casting die mistakes
Cross another pair opposite side that section constitutes the rectangle
It is characterized in that：
Described clear part-moulding section sets gradually case unpacker (2), clear part machine (4), sand cleaning machine (6), moulding machine (11), top box
Tipper (13) and closing machine (14)；
Described cast-condensation section is sequentially provided with preprocessor (18) before cast, automatic pouring machine (20) and/or poured by hand
Note mechanism；
Between described sand cleaning machine (6) and moulding machine (11), provided with mould temperature adjustment area (9)；
Described hand dropping mechanism is provided with hand dropping buffer (21), hand dropping frame (22) and hand dropping dolly
(23)；
Described foundry production line sets roller-way (8), the described casting die (25) of described roller-way (8) carrying；In production
During, described casting die (25) is run on described roller-way (8)；Clear part-moulding is connected by described roller-way (8)
Section, cast-condensation section and two casting die transition zones；
In the initiating terminal of described clear part-moulding section, cast-condensation section and casting die transition zone, operation is equipped with
Drive device (1) and stop into machine (15)；
Described moulding machine (11) includes two or more moulding stations, and described moulding station is applied to same specification
Cast product (3) or different size cast product (3) production；
Described casting die transition zone is provided with lifting steering machine (16)；Described lifting turns to the height of the roller-way (8) of machine (16)
Height of the degree less than clear part-moulding section and cast-condensation section roller-way (8)；
The condensing zone of described casting die transition zone and cast-condensation section is provided with casting die Accelerating running device (26)；Institute
The casting die Accelerating running device (26) stated realizes the quick operation of a secondary or how secondary casting die (25).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510164334.7A CN104801701B (en) | 2015-04-08 | 2015-04-08 | A kind of foundry production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510164334.7A CN104801701B (en) | 2015-04-08 | 2015-04-08 | A kind of foundry production line |
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| Publication Number | Publication Date |
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| CN104801701A CN104801701A (en) | 2015-07-29 |
| CN104801701B true CN104801701B (en) | 2017-08-04 |
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| CN201510164334.7A Active CN104801701B (en) | 2015-04-08 | 2015-04-08 | A kind of foundry production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110944773A (en) * | 2017-08-31 | 2020-03-31 | 新东工业株式会社 | Casting production line for slip flask casting mold and working method thereof |
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| CN105499518B (en) * | 2016-02-05 | 2018-10-23 | 宁国市志诚机械制造有限公司 | Casting and molding production line and foundry production line |
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| CN106077603A (en) * | 2016-08-27 | 2016-11-09 | 安徽新宁装备股份有限公司 | A kind of foundry production line |
| CN107855515A (en) * | 2017-10-31 | 2018-03-30 | 安徽新宁装备股份有限公司 | More specification foundry production lines |
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| CN109202057A (en) * | 2018-11-08 | 2019-01-15 | 安徽新宁装备股份有限公司 | A kind of foundry production line |
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| CN116237515A (en) * | 2023-04-27 | 2023-06-09 | 浙江省机电设计研究院有限公司 | Intelligent molding production line and method for keel plates |
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| Publication number | Publication date |
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| CN104801701A (en) | 2015-07-29 |
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