CN204603296U - A kind of foundry production line - Google Patents
A kind of foundry production line Download PDFInfo
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- CN204603296U CN204603296U CN201520209298.7U CN201520209298U CN204603296U CN 204603296 U CN204603296 U CN 204603296U CN 201520209298 U CN201520209298 U CN 201520209298U CN 204603296 U CN204603296 U CN 204603296U
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Abstract
The utility model discloses a kind of foundry production line, be provided with part-moulding section, cast-condensation section and two casting die transition zones clearly; Described foundry production line is rectangular distribution in the horizontal plane, and described clear part-moulding section, cast-condensation section form a pair opposite side of this rectangle; Two described casting die transition zones form this rectangle another to opposite side.Adopting technique scheme, is line configurations by moulding, cast, condensation, clear part and other auxiliary technique, realizes automation or semi-automatic operating mode production; Realize the moulding simultaneously of plurality of specifications product, cast production, or Multi-station synchronous completes a kind of moulding of specification product, realizes continuous seepage, production capacity is largely increased; Different according to the product specification of having cast, clear part of classifying, to concentrate, avoid artificial separation, save artificial, reduce production cost; Improve working condition.
Description
Technical field
The utility model belongs to metal material casting production process technical field, relates to the technical equipment of the casting forming process of metal material.More specifically, the utility model relates to metal material foundry production line.
Background technology
Along with Casting Technology level improves constantly, traditional handwork pattern progressively steps down from the stage of history; Some special-purpose machineries or intelligent special production line are progressively applied to the melting and casting industry of some spare and accessory parts, rely on science and technology to instead of manual work to a certain extent, within the specific limits.
There is limitation in the scope of application or the technology of above-mentioned special-purpose machinery or intelligent special production line, can not realize the drawback of more than two kinds of specifications synchronous production on one wire, can not give full play to the usefulness of special-purpose machinery or intelligent special production line.
The operational mode of domestic existing cast ball production line is that mould advances operation one by one, and its Problems existing is:
1, mould drops into the quantity that must reach production line requirement, and production line could run;
2, for making cast ball production line run well, user standby must deposit a large amount of moulds, and fund input is very large;
3, during the work of cast ball production line, production line environment temperature is high, and flue gas distributes seriously; The operative employee of some key posts must locate to work in the presence of a harsh environment, has a strong impact on the healthy of operating personnel;
4, in production process, mould, auxiliary are changed frequent, and consuming time, effort, reduces production efficiency, improves production supplementary costs, constrains the raising of production capacity;
5, prior art can only realize the production of single station, and production capacity is not high.
It is large that above Problems existing causes user's casting mould to be injected capital into, and production cost is high, causes the market competitiveness to decline, and seriously constrains quick, the healthy development of foundry industry.
Utility model content
The utility model provides a kind of foundry production line, its objective is and realizes the moulding simultaneously of one or more specification products and cast production, improve production capacity.
To achieve these goals, the technical scheme that the utility model is taked is:
Foundry production line of the present utility model, comprises casting die, and described foundry production line is provided with part-moulding section, cast-condensation section and two casting die transition zones clearly; Described foundry production line is rectangular distribution in the horizontal plane, and described clear part-moulding section, cast-condensation section form a pair opposite side of this rectangle; Two described casting die transition zones form this rectangle another to opposite side.
Described clear part-moulding section sets gradually case unpacker, clear part machine, sand cleaning machine, moulding machine, top box tipper and closing machine.
Between described sand cleaning machine and moulding machine, be provided with mould temperature adjustment district.
Described cast-condensation section is provided with the front preprocessor of cast, automatic pouring machine and/or hand dropping mechanism successively.
Described hand dropping mechanism is provided with hand dropping buffer, hand dropping frame and hand dropping dolly.
Described foundry production line arranges roller-way, the described casting die described in roller-way carrying; In process of production, described casting die runs on described roller-way; Clear part-moulding section, cast-condensation section and two casting die transition zones are connected by described roller-way.
At the initiating terminal of described clear part-moulding section, cast-condensation section and casting die transition zone, be equipped with and run drive unit and stop into machine.
Described moulding machine comprises two or more moulding station, and described moulding station is applied to the production of the cast product of same specification or the cast product of different size.
Described casting die transition zone is provided with lifting steering box; The height of the roller-way of described lifting steering box is lower than the height of clear part-moulding section and cast-condensation section roller-way.
The condensing zone of described casting die transition zone and cast-condensation section is provided with casting die Accelerating running device; Described casting die Accelerating running device realizes the quick operation of a pair or how secondary casting die.
The utility model adopts technique scheme, is line configurations by moulding, cast, condensation, clear part and other auxiliary technique, realizes automation or semi-automatic operating mode production; Realize the moulding simultaneously of plurality of specifications product, cast production, or Multi-station synchronous completes a kind of moulding of specification product, realizes continuous seepage, production capacity is largely increased; Different according to the product specification of having cast, clear part of classifying, to concentrate, avoid artificial separation, save artificial, reduce production cost; Improve working condition.
Accompanying drawing explanation
Mark brief description in accompanying drawing content and figure is as follows:
Fig. 1 is the horizontal layout schematic diagram of foundry production line of the present utility model;
Fig. 2 is the structural representation of foundry production line of the present utility model;
Fig. 3 is the structural representation of push-down casting die Accelerating running device of the present utility model;
Fig. 4 is the structural representation of hand dropping device of the present utility model.
Be labeled as in figure:
1, run drive unit, 2, case unpacker, 3, cast product, 4, clear part machine, 5, residual sand gathering-device, 6, sand cleaning machine, 7, residual sand dress watch machine, 8, roller-way, 9, (metal type dies) mould temperature adjustment district, 10, elevator before moulding, 11, moulding machine, 12, molding quality inspection machine, 13, top box tipper, 14, closing machine, 15, stop into machine, 16, lifting steering box, 17, safety is crossed across ladder, 18, preprocessor before cast, 19, automatic pouring machine track, 20, automatic pouring machine, 21, hand dropping buffer, 22, hand dropping frame, 23, hand dropping dolly, 24, pouring area roller-way, 25, casting die, 26, casting die Accelerating running device.
Detailed description of the invention
Accompanying drawing is contrasted below craft, by the description to embodiment, detailed description of the invention of the present utility model is described in further detail, has more complete, accurate and deep understanding to help those skilled in the art to inventive concept of the present utility model, technical scheme.
Structure of the present utility model as shown in Figures 2 to 4, belongs to the production equipment of metal material thermoforming, is a kind of foundry production line, comprises casting die 25.Described Foundry Production operating line, is be that pipeline is arranged by moulding, cast, condensation, clear part and other auxiliary technique, realizes automatically or semiautomation operation mode of manufacture.Be widely used in metal type dies casting technique, production that sand casting process, swage mould cover sand casting technique.
In order to realize the moulding simultaneously of one or more specification products and cast production, improve the goal of the invention of production capacity, the technical scheme that the utility model is taked is:
As shown in Figure 2, foundry production line of the present utility model is provided with part-moulding section, cast-condensation section and two casting die transition zones clearly; Described foundry production line is rectangular distribution in the horizontal plane, and described clear part-moulding section, cast-condensation section form a pair opposite side of this rectangle; Two described casting die transition zones form this rectangle another to opposite side.Namely described streamline 4 section compositions, and form rectangle in the plane.Article two, casting die transition zone, namely casting die transition thread-changing is separately positioned on top and the terminal of part-moulding section and cast-condensation section clearly.
The utility model Foundry Production operating line is made up of above-mentioned four sections, and whole line is matrix arrangements (plane as the Foundry Production operating line technological process of Fig. 1).
Shown in composition graphs 1 and Fig. 2, above-described Foundry Production operating line has following characteristics: 1, streamline complete machine is matrix arrangements; 2, the Foundry Production of more than one specification products can be met simultaneously; 3, automatic casting and (or) hand dropping is realized.
Described clear part-moulding section is associated by described casting die transition zone (the casting die transition thread-changing namely in Fig. 1) smoothly with the casting die 25 on cast-condensation section, the circulation realizing the casting die 25 on Foundry Production operating line drives, and reaches quantity-produced object.
Described clear part-moulding section sets gradually case unpacker 2, clear part machine 4, sand cleaning machine 6, moulding machine 11, top box tipper 13 and closing machine 14.
For fully improving the function of Foundry Production operating line, clear part machine 4 and sand cleaning machine 6 can be single station or multistation form.Carry out the configuration of part machine 4 and sand cleaning machine 6 version clearly according to specific needs, with the actual needs of the single specification of satisfied production or plurality of specifications cast article.
Between described sand cleaning machine 6 and moulding machine 11, be provided with mould temperature adjustment district 9.When casting die 25 on described clear part-moulding section is metal type dies, by the effect in mould temperature adjustment district 9, realize heating or the cooling of casting die 25, the temperature of casting die 25 is controlled in claimed range, so that moulding.
On sand cleaning machine 6, residual sand gathering-device 5 is set.Elevator 10 before moulding is set between mould temperature adjustment district 9 and moulding machine 11.The casting die 25 be placed on roller-way 8 is promoted on moulding machine 11.
For guaranteeing the quality that residual sand is cleared up, between sand cleaning machine 6 and mould temperature adjustment district 9, being provided with residual sand dress watch machine 7, to ensure reconfigured completing smoothly, and guaranteeing molding quality.
As required, moulding machine 11 is double or Multi-station synchronous moulding, completes the moulding of single specification or plurality of specifications product simultaneously.Or realize the moulding that Multi-station synchronous completes single specification product, expand production capacity.
Described moulding machine 11 comprises two or more moulding station, and described moulding station is applied to the production of the cast product 3 of same specification or the cast product 3 of different size.
Mate with the moulding machine 11 of multistation, be provided with the clear part machine 6 of different size, different according to the product specification of having cast, clear part of classifying, to concentrate, avoid artificial separation, save artificial.
Between moulding machine 11 and top box tipper 13, molding quality inspection machine 12 is set, for checking molding quality, checks and terminating, carrying out top box upset and mould assembling.
At the casting die transition zone of the terminal of described clear part-moulding section, safety is set and crosses across ladder 17, pass in and out Production Regional for operating personnel.
Described cast-condensation section is provided with the front preprocessor 18 of cast, automatic pouring machine 20 and/or hand dropping mechanism successively.Meet the shaping cast of the requirement, particularly some special materials that in enormous quantities and small lot is cast.
Automatic pouring machine 20 runs on automatic pouring machine track 19.
As shown in Figure 4, described hand dropping mechanism is provided with hand dropping buffer 21, hand dropping frame 22 and hand dropping dolly 23.The design of hand dropping, achieves a bit or Multi-point pouring simultaneously, meets the needs of actual production.Hand dropping dolly 23 runs on pouring area roller-way 24.
In pouring area roller-way 24 position, safety is set and crosses across ladder 17, stride across above roller-way, realize manual operation.
Described foundry production line arranges roller-way 8, and described roller-way 8 carries described casting die 25; Namely described roller-way 8 is carriers that casting die 25 carries and moves.
In process of production, described casting die 25 runs on described roller-way 8; Clear part-moulding section, cast-condensation section and two casting die transition zones are connected by described roller-way 8.
At the initiating terminal of described clear part-moulding section, cast-condensation section and casting die transition zone, be equipped with and run drive unit 1 and stop into machine 15.
Running drive unit 1 is the power that runs of part-moulding section, cast-condensation section and two casting die transition zones clearly.Stop and control into machine 15 stroke that clear part-moulding section, cast-condensation section and two casting die transition zones run, impulsive force during simultaneous buffering operation by sections, guarantees the stability that section and whole line run.
Described casting die transition zone is provided with lifting steering box 16; The height of the roller-way 8 of described lifting steering box 16 is lower than the height of clear part-moulding section and cast-condensation section roller-way 8.
Lifting steering box 16 is located at top and the terminal of described casting die transition thread-changing, and casting die 25 realizes switching tracks by lifting smoothly.
The condensing zone of described casting die transition zone and cast-condensation section is provided with casting die Accelerating running device 26; Described casting die Accelerating running device 26 realizes the quick operation of a pair or how secondary casting die 25.Casting die 25, by the effect of described casting die Accelerating running device 26, realizes the quick operation of a pair or some secondary casting dies 25.Ensure that the continuity of cast, also meet the requirement of cast article Case opening operation.
When casting die 25 lazy weight, still can ensure that whole line normally runs, avoid the deficiency that mould contacts promotion one by one; When casting die 25 temperature reaches unpacking requirement, by the effect of casting die Accelerating running device 26, casting die 25 is transported to case unpacker 2 fast, avoids mould 25 temperature too low.
Described casting die Accelerating running device 26 is linear movement form, does not limit by concrete pattern or mechanism form.As shown in Figure 3, can be push-down drive pattern, also can be belt or linked transmission form.
The utility model Foundry Production operating line operator scheme is set to automatic mode or manual mode.
Described Foundry Production operating line is designed to Mechatronics control, as required, can open or close described casting die Accelerating running device 26 during work.Linked by electromechanical integration, realize the Based Intelligent Control of man-machine interface.
By casting die Accelerating running device 26, described Foundry Production operating line is made to be that open type flexibility is arranged---namely casting die 25 quantity can increase or reduce within the specific limits.
By reference to the accompanying drawings the utility model is exemplarily described above; obvious the utility model specific implementation is not subject to the restrictions described above; as long as have employed the improvement of the various unsubstantialities that method of the present utility model is conceived and technical scheme is carried out; or design of the present utility model and technical scheme directly applied to other occasion, all within protection domain of the present utility model without to improve.
Claims (10)
1. a foundry production line, comprises casting die (25), it is characterized in that: described foundry production line is provided with part-moulding section, cast-condensation section and two casting die transition zones clearly; Described foundry production line is rectangular distribution in the horizontal plane, and described clear part-moulding section, cast-condensation section form a pair opposite side of this rectangle; Two described casting die transition zones form this rectangle another to opposite side.
2. according to foundry production line according to claim 1, it is characterized in that: described clear part-moulding section sets gradually case unpacker (2), clear part machine (4), sand cleaning machine (6), moulding machine (11), top box tipper (13) and closing machine (14).
3. according to foundry production line according to claim 2, it is characterized in that: between described sand cleaning machine (6) and moulding machine (11), be provided with mould temperature adjustment district (9).
4. according to foundry production line according to claim 1, it is characterized in that: described cast-condensation section is provided with the front preprocessor (18) of cast, automatic pouring machine (20) and/or hand dropping mechanism successively.
5. according to foundry production line according to claim 4, it is characterized in that: described hand dropping mechanism is provided with hand dropping buffer (21), hand dropping frame (22) and hand dropping dolly (23).
6. according to foundry production line according to claim 1, it is characterized in that: described foundry production line arranges roller-way (8), the described casting die (25) described in roller-way (8) carrying; In process of production, described casting die (25) is in the upper operation of described roller-way (8); Clear part-moulding section, cast-condensation section and two casting die transition zones are connected by described roller-way (8).
7. according to foundry production line according to claim 1, it is characterized in that: at the initiating terminal of described clear part-moulding section, cast-condensation section and casting die transition zone, be equipped with and run drive unit (1) and stop into machine (15).
8. according to foundry production line according to claim 2, it is characterized in that: described moulding machine (11) comprises two or more moulding station, described moulding station is applied to the production of the cast product (3) of same specification or the cast product (3) of different size.
9. according to foundry production line according to claim 1, it is characterized in that: described casting die transition zone is provided with lifting steering box (16); The height of the roller-way (8) of described lifting steering box (16) is lower than the height of clear part-moulding section and cast-condensation section roller-way (8).
10. according to foundry production line according to claim 1, it is characterized in that: the condensing zone of described casting die transition zone and cast-condensation section is provided with casting die Accelerating running device (26); Described casting die Accelerating running device (26) realizes the quick operation of a pair or how secondary casting die (25).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520209298.7U CN204603296U (en) | 2015-04-08 | 2015-04-08 | A kind of foundry production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520209298.7U CN204603296U (en) | 2015-04-08 | 2015-04-08 | A kind of foundry production line |
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| CN204603296U true CN204603296U (en) | 2015-09-02 |
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| CN201520209298.7U Active CN204603296U (en) | 2015-04-08 | 2015-04-08 | A kind of foundry production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104801701A (en) * | 2015-04-08 | 2015-07-29 | 安徽新宁装备股份有限公司 | Casting production assembly line |
| CN106001510A (en) * | 2016-07-30 | 2016-10-12 | 临沂天阔铸造有限公司 | Imbedding casting system |
-
2015
- 2015-04-08 CN CN201520209298.7U patent/CN204603296U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104801701A (en) * | 2015-04-08 | 2015-07-29 | 安徽新宁装备股份有限公司 | Casting production assembly line |
| CN104801701B (en) * | 2015-04-08 | 2017-08-04 | 安徽新宁装备股份有限公司 | A kind of foundry production line |
| CN106001510A (en) * | 2016-07-30 | 2016-10-12 | 临沂天阔铸造有限公司 | Imbedding casting system |
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