CN204604767U - A kind of voluminous injection mould - Google Patents
A kind of voluminous injection mould Download PDFInfo
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- CN204604767U CN204604767U CN201520191154.3U CN201520191154U CN204604767U CN 204604767 U CN204604767 U CN 204604767U CN 201520191154 U CN201520191154 U CN 201520191154U CN 204604767 U CN204604767 U CN 204604767U
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- 238000002347 injection Methods 0.000 title claims abstract description 35
- 239000007924 injection Substances 0.000 title claims abstract description 35
- 238000004519 manufacturing process Methods 0.000 claims abstract description 22
- 238000001746 injection moulding Methods 0.000 claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 12
- 230000002062 proliferating effect Effects 0.000 claims abstract description 9
- 239000002994 raw material Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000010970 precious metal Substances 0.000 description 1
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Abstract
一种多产注塑模,包括上模、下模以及驱动部件,上模设置有多个竖直设置的第一凹槽以及多个沿第一凹槽深度方向向下延伸的第一型芯,该多个第一型芯一一对应的设置在第一凹槽内;下模上设置有多个与第一凹槽一一对应且水平设置的第二凹槽,下模上活动的设置有多个第二型芯,该第二型芯的内侧面在合模时与第一型芯的下端面贴合;合模时对应的第一型芯外表面、第二型芯外表面、第一凹槽内壁以及第二凹槽内壁配合形成与弯管结构一致的型腔;上模上开设有用于将注塑熔体导入型腔内的注射流道;该多产注塑模还包括一用于在开模时带动第二型芯沿水平方向由第二凹槽中移出的导向机构。本实用新型提高了生产效率,节约生产成本。
A prolific injection mold, comprising an upper mold, a lower mold and a driving part, the upper mold is provided with a plurality of vertically arranged first grooves and a plurality of first cores extending downward along the depth direction of the first grooves, The plurality of first cores are arranged in the first groove in one-to-one correspondence; the lower mold is provided with a plurality of second grooves corresponding to the first groove and arranged horizontally, and the lower mold is movable. A plurality of second cores, the inner surface of the second core is attached to the lower end surface of the first core when the mold is closed; the corresponding outer surface of the first core, the outer surface of the second core, the second The inner wall of a groove and the inner wall of the second groove cooperate to form a cavity consistent with the structure of the elbow; the upper mold is provided with an injection flow channel for introducing the injection molding melt into the cavity; the prolific injection mold also includes a The guide mechanism that drives the second core to move out of the second groove along the horizontal direction when the mold is opened. The utility model improves production efficiency and saves production cost.
Description
技术领域technical field
本实用新型涉及一种多产注塑模。The utility model relates to a prolific injection mold.
背景技术Background technique
注塑模具由上模和下模两部分组成,上模安装在注射成型机的移动模板上,下模安装在注射成型机的固定模板上。在注射成型时上模与下模闭合构成浇注系统和型腔,开模时上模和下模分离以便取出塑料制品。The injection mold consists of two parts, the upper mold and the lower mold. The upper mold is installed on the movable template of the injection molding machine, and the lower mold is installed on the fixed template of the injection molding machine. During injection molding, the upper mold and the lower mold are closed to form the gating system and the cavity, and the upper mold and the lower mold are separated to take out the plastic product when the mold is opened.
目前国内外生产弯管的注塑模具多采用一个弯管一个型号即一模一腔(100mm规格以上的大弯管)和一模多腔(100mm规格以下的小弯管)设计,一个模具生产一个规格产品,多个规格产品则需要多个模具,多台注塑机,如果没有多台注塑机就需要一个产品生产完后更换模具,再生产下一个规格产品,从而导致制造模具以及设备投资成本高且生产周期长、效率低。而一模多腔的模具虽可生产多个同规格产品但也存在着模具大、模具成本高以及需采用大功率注塑机的缺陷。At present, the injection molds for the production of bends at home and abroad mostly use one bend and one model, that is, one mold with one cavity (large bends above 100mm) and one mold with multiple cavities (small bends below 100mm). One mold produces one Standard products, products with multiple specifications require multiple molds and multiple injection molding machines. If there are no multiple injection molding machines, it is necessary to replace the mold after one product is produced, and then produce the next specification product, resulting in high investment costs for manufacturing molds and equipment. Long production cycle and low efficiency. Although a multi-cavity mold can produce multiple products of the same specification, it also has the disadvantages of large mold, high mold cost and the need to use a high-power injection molding machine.
实用新型内容Utility model content
针对现有技术的不足,本实用新型的目的在于提供一种多产注塑模具,能够一次性生产多个不同规格的弯管,成本低,生产效率高。Aiming at the deficiencies of the prior art, the purpose of this utility model is to provide a multi-production injection mold capable of producing multiple bent pipes of different specifications at one time, with low cost and high production efficiency.
为实现上述目的,本实用新型通过采用以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种多产注塑模,包括上模、下模以及一用于驱动开模/合模的驱动部件,上模设置有多个竖直设置的第一凹槽以及多个沿第一凹槽深度方向向下延伸的第一型芯,该多个第一型芯一一对应的设置在第一凹槽内;下模上设置有多个与第一凹槽一一对应且水平设置的第二凹槽,下模上活动的设置有多个第二型芯,该第二型芯的内侧面在合模时与第一型芯的下端面贴合;合模时对应的第一型芯外表面、第二型芯外表面、第一凹槽内壁以及第二凹槽内壁配合形成与弯管结构一致的型腔;上模上开设有与注塑机连通且用于将注塑熔体导入型腔内的注射流道;该多产注塑模还包括一用于在开模时带动第二型芯沿水平方向由第二凹槽中移出的导向机构。A kind of multi-production injection mold, comprises upper mold, lower mold and a driving part for driving mold opening/closing, upper mold is provided with a plurality of vertically arranged first grooves and a plurality of depths along the first grooves The first cores extending downward, the multiple first cores are arranged in the first grooves in one-to-one correspondence; the lower mold is provided with a plurality of second horizontally arranged one-to-one corresponding to the first grooves. Grooves, a plurality of second cores are movable on the lower mold, and the inner surface of the second cores is attached to the lower end surface of the first cores when the mold is closed; the corresponding outer surface of the first cores is surface, the outer surface of the second core, the inner wall of the first groove, and the inner wall of the second groove cooperate to form a cavity that is consistent with the structure of the elbow; the upper mold is provided with a mold that communicates with the injection molding machine and is used to introduce the injection molding melt into the cavity Injection channel inside; the multi-production injection mold also includes a guide mechanism for driving the second core to move out of the second groove along the horizontal direction when the mold is opened.
优选的,导向机构包括设置于上模上的斜导柱以及与斜导柱的下端滑动连接的滑块;斜导柱由上至下逐渐向外倾斜,第二型芯固定在滑块上。Preferably, the guide mechanism includes an inclined guide post arranged on the upper mold and a slider slidingly connected with the lower end of the inclined guide post; the inclined guide post gradually inclines outward from top to bottom, and the second core is fixed on the slider.
优选的,滑块上开设有供斜导柱穿过的通孔,斜导柱穿过通孔与滑块滑动连接。Preferably, the slider is provided with a through hole for the oblique guide post to pass through, and the oblique guide post passes through the through hole and is slidably connected with the slider.
优选的,下模上端面设置有滑动槽,滑块活动的设置在滑动槽内。Preferably, a sliding groove is provided on the upper end surface of the lower die, and the slider is movably arranged in the sliding groove.
优选的,上模包括模架、内模,内模通过螺栓固定在模架上。Preferably, the upper mold includes a mold base and an inner mold, and the inner mold is fixed on the mold base by bolts.
优选的,注射流道包括主流道以及多个与型腔一一对应的分流道,分流道的一端与主流道的末端连通,分流道的另一端和与其对应的型腔导通。Preferably, the injection channel includes a main channel and a plurality of branch channels corresponding to the cavity one by one, one end of the branch channel communicates with the end of the main channel, and the other end of the branch channel communicates with the corresponding cavity.
优选的,型腔数目为四个。Preferably, the number of cavities is four.
本实用新型的有益效果在于:The beneficial effects of the utility model are:
相比于现有技术,本实用新型的多产注塑模具,通过上模和下模在合模时能够形成的多个型腔,因而能够达到一次生产多个不同规格的弯管,提高了生产效率,节约生产成本;且该模具采用设计有一导向机构带动模具的侧向抽芯,其结构简单稳定且方便加工。Compared with the prior art, the multi-production injection mold of the utility model can produce multiple bent pipes of different specifications at one time through the multiple cavities that can be formed by the upper mold and the lower mold when the mold is closed, which improves the production efficiency. High efficiency, saving production cost; and the mold is designed with a guiding mechanism to drive the lateral core pulling of the mold, and its structure is simple, stable and convenient for processing.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
附图说明:10、上模;11、注射流道;12、模架;13、内模;14、第一型芯;20、下模;21、滑块;22、第二型芯;30、斜导柱。Description of drawings: 10, upper mold; 11, injection runner; 12, mold frame; 13, inner mold; 14, first core; 20, lower mold; 21, slider; 22, second core; 30 , Inclined guide column.
具体实施方式Detailed ways
下面,结合附图以及具体实施方式,对本实用新型做进一步描述:Below, in conjunction with accompanying drawing and specific embodiment, the utility model is described further:
如图1所示的一种多产注塑模,包括上模10、下模20以及用于驱动该模具开模/合模的驱动部件。该上模10设置有多个第一凹槽、第一型芯14,该第一凹槽沿竖直方向设置,具体的,第一型芯14设置在第一凹槽内且沿第一凹槽的深度方向向下延伸;相应的,在下模20上设置有多个第二凹槽以及多个第二型芯22,具体的该第二凹槽与上述第一凹槽一一对应;在合模时,该第二型芯22的内侧面与第一型芯14下端面贴合,这样在合模时对应的第一型芯14的外表面、第二型芯22的外表面、第一凹槽内壁以及第二凹槽内壁能够配合形成与弯管结构一致的型腔。同时,在上述上模10上开设有注射流道11,该注射流道11的一端与注塑机连通,另一端与型腔导通,这样注塑熔体经由注塑流道进入型腔内,方便产品在型腔内成型。具体的,本多产注塑模具内生产出来的成品可以是不同规格的,也可以是相同规格的,方便生产,提高生产效率。A multi-production injection mold as shown in FIG. 1 includes an upper mold 10, a lower mold 20 and a driving part for driving the mold opening/closing. The upper mold 10 is provided with a plurality of first grooves and first cores 14, and the first grooves are arranged in the vertical direction. Specifically, the first cores 14 are arranged in the first grooves and along the first grooves. The depth direction of the groove extends downwards; correspondingly, a plurality of second grooves and a plurality of second cores 22 are provided on the lower mold 20, and specifically the second grooves correspond to the above-mentioned first grooves one by one; During mold closing, the inner surface of the second core 22 is attached to the lower end surface of the first core 14, so that the corresponding outer surface of the first core 14, the outer surface of the second core 22, the second The inner wall of the first groove and the inner wall of the second groove can cooperate to form a cavity consistent with the structure of the bent pipe. At the same time, an injection runner 11 is provided on the above-mentioned upper mold 10. One end of the injection runner 11 communicates with the injection molding machine, and the other end communicates with the cavity, so that the injection melt enters the cavity through the injection runner, which is convenient for product Formed in the cavity. Specifically, the finished products produced in the prolific injection mold can be of different specifications or of the same specification, which facilitates production and improves production efficiency.
除此之外,该多产注塑模具还包括一导向机构,具体该导向机构用于在开模时带动第二型芯22沿水平方向由第二凹槽中移出,进行侧向抽芯。在本实施例中,该导向机构具体可包括斜导柱30以及滑块21,上述第二型芯22固定在该滑块21上。具体该斜导柱30设置在上模10上且是由上至下逐渐向外倾斜的,该斜导柱30与上述滑块21是滑动连接的,在上述驱动部件的作用下,斜导柱30上下活动,能够带动滑块21的在水平方向移动,从而起到侧向抽芯的作用,便于产品的成型。进一步的,可以在该滑块21上面开设有供斜导柱30穿过的通孔,斜导柱30穿过通孔与滑块21滑动连接,这样可以简化整个模具的结构。当然,可以在滑块21上设置其他结构使斜导柱30与其滑动连接。除上述采用斜导柱和滑块配合以带动第二型芯22水平移动的导向机构以外,本实用新型还可以采用其他的导向机构,用以在上模10相对于下模20运动时,将上模10和下模20的上下运动转换为第二型芯22的水平运动。In addition, the prolific injection mold also includes a guide mechanism, specifically, the guide mechanism is used to drive the second core 22 to move out of the second groove along the horizontal direction when the mold is opened, so as to perform lateral core pulling. In this embodiment, the guide mechanism may specifically include an inclined guide post 30 and a slider 21 on which the above-mentioned second core 22 is fixed. Specifically, the inclined guide post 30 is arranged on the upper mold 10 and gradually inclines outward from top to bottom. The inclined guide post 30 is slidingly connected with the above-mentioned slider 21. 30 moves up and down, which can drive the slider 21 to move in the horizontal direction, so as to play the role of lateral core pulling and facilitate the molding of products. Further, a through hole for the oblique guide post 30 to pass through may be opened on the slider 21, and the oblique guide post 30 is slidably connected with the slider 21 through the through hole, which can simplify the structure of the entire mold. Certainly, other structures may be provided on the slider 21 so that the inclined guide post 30 is slidably connected thereto. In addition to the above-mentioned guiding mechanism that adopts the combination of the inclined guide column and the slider to drive the second core 22 to move horizontally, the utility model can also adopt other guiding mechanisms to move the upper mold 10 relative to the lower mold 20 when the upper mold 10 moves relative to the lower mold 20. The up and down movement of the upper mold 10 and the lower mold 20 is converted into the horizontal movement of the second core 22 .
在本实施例中,上述驱动机构为液压缸,具体可以是利用油缸进行驱动,一般会使模具结构变得较为简单,除此之外也可采用其他驱动装置进行驱动。In this embodiment, the above-mentioned driving mechanism is a hydraulic cylinder, specifically an oil cylinder may be used for driving, which generally makes the mold structure relatively simple, and other driving devices may also be used for driving.
优选的,在下模20上端面设置有滑动槽,滑块21活动的设置在滑动槽内,这样可以将滑块21的活动范围限制在滑动槽内,同时也限定了上述斜导柱30的活动范围,提高了整个模具的生产精度。Preferably, a sliding groove is provided on the upper end surface of the lower mold 20, and the sliding block 21 is movably arranged in the sliding groove, so that the movable range of the sliding block 21 can be limited in the sliding groove, and the activity of the above-mentioned inclined guide post 30 is also limited. range, improving the production accuracy of the entire mold.
优选的,上述上模10可以包括模架12以及内模13,该内模13通过螺栓固定在模架12上。由于生产模具时大多采用贵重金属制作模架12,而内模13可以互换的,在该模具中,采用这种螺栓固定结构,可以在内模13损坏时直接替换内模13而无需更换模架12,这样节约成本。Preferably, the above-mentioned upper mold 10 may include a mold frame 12 and an inner mold 13, and the inner mold 13 is fixed on the mold frame 12 by bolts. Because most of the mold bases 12 are made of precious metals when producing molds, and the inner mold 13 is interchangeable, in this mould, the bolt-fixed structure can be used to directly replace the inner mold 13 when the inner mold 13 is damaged without changing the mold. Frame 12 saves costs like this.
优选的,上述注射流道11主要包括主流道以及多个与型腔一一对应的分流道,分流道的一端与主流道的末端连通,分流道的另一端和与其对应的型腔导通。主流道内的注塑熔体通过不同的分流道将原料分别导入不同的型腔内,这样方便产品成型。另外,分流道可以设置在两两型腔之间,这样方便原料的充分流动,充分利用原材料。Preferably, the above-mentioned injection channel 11 mainly includes a main channel and a plurality of sub-runners corresponding to the cavities one by one, one end of the sub-runner communicates with the end of the main channel, and the other end of the sub-runner communicates with the corresponding cavity. The injection melt in the main channel guides the raw materials into different cavities through different runners, which facilitates product molding. In addition, the runners can be set between two cavities, so as to facilitate the sufficient flow of raw materials and make full use of raw materials.
优选的,型腔的数目具体可以是四个,这样能够使模具的结构更加合理化。当然,在进行生产时,可以只使用其中的一个或者两个型腔进行生产,具体视生产量而定。Preferably, the number of cavities can be specifically four, which can make the structure of the mold more rational. Of course, during production, only one or two cavities can be used for production, depending on the production volume.
具体在该模具工作时,上下模20处于合模的状态,将注塑熔体由注射流道11注入到型腔内,待产品成型之后,在驱动部件的作用下进行开模,开模时,第一型芯14可随着上模10的运动向上抽出,而在上模10运动向上运动的过程中,斜导柱30会带动滑块21沿在水平方向移动,此时固定在滑块21上的第二型芯22则随之移动,达到侧向抽芯的效果,如此,整个弯管被加工好,将成品取出即可。当然,在不需要生产很多成品时,可以将不需要的型腔堵上,防止原料进入,可以节约原料,进行合理生产。Specifically, when the mold is working, the upper and lower molds 20 are in the mold closing state, and the injection molding melt is injected into the cavity through the injection runner 11. After the product is formed, the mold is opened under the action of the driving parts. When the mold is opened, The first core 14 can be drawn upwards with the movement of the upper mold 10, and during the upward movement of the upper mold 10, the inclined guide post 30 will drive the slider 21 to move in the horizontal direction, and at this time it is fixed on the slider 21. The second core 22 on the top moves accordingly to achieve the effect of sideways core pulling. In this way, the whole elbow is processed and the finished product can be taken out. Of course, when there is no need to produce many finished products, the unnecessary cavity can be blocked to prevent the entry of raw materials, which can save raw materials and carry out reasonable production.
对本领域的技术人员来说,可根据以上描述的技术方案以及构思,做出其它各种相应的改变以及形变,而所有的这些改变以及形变都应该属于本实用新型权利要求的保护范围之内。For those skilled in the art, various other corresponding changes and deformations can be made according to the technical solutions and ideas described above, and all these changes and deformations should fall within the protection scope of the claims of the present utility model.
Claims (7)
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| CN201520191154.3U CN204604767U (en) | 2015-03-30 | 2015-03-30 | A kind of voluminous injection mould |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107186970A (en) * | 2017-06-08 | 2017-09-22 | 永高股份有限公司 | A kind of injection mold of automatic demoulding |
| CN107650341A (en) * | 2017-09-29 | 2018-02-02 | 李金国 | A kind of fabricated structure mould |
| CN111645269A (en) * | 2020-06-10 | 2020-09-11 | 永高股份有限公司 | Fixing mechanism of mould |
| CN114347406A (en) * | 2022-01-24 | 2022-04-15 | 台州市黄岩炜大塑料机械有限公司 | Product and material handle automatic separation inscribe mechanism of pipe fitting injection mold |
-
2015
- 2015-03-30 CN CN201520191154.3U patent/CN204604767U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107186970A (en) * | 2017-06-08 | 2017-09-22 | 永高股份有限公司 | A kind of injection mold of automatic demoulding |
| CN107650341A (en) * | 2017-09-29 | 2018-02-02 | 李金国 | A kind of fabricated structure mould |
| CN107650341B (en) * | 2017-09-29 | 2024-05-24 | 李金国 | Combined structural die |
| CN111645269A (en) * | 2020-06-10 | 2020-09-11 | 永高股份有限公司 | Fixing mechanism of mould |
| CN114347406A (en) * | 2022-01-24 | 2022-04-15 | 台州市黄岩炜大塑料机械有限公司 | Product and material handle automatic separation inscribe mechanism of pipe fitting injection mold |
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Granted publication date: 20150902 Termination date: 20210330 |