CN106001510A - Imbedding casting system - Google Patents
Imbedding casting system Download PDFInfo
- Publication number
- CN106001510A CN106001510A CN201610611189.7A CN201610611189A CN106001510A CN 106001510 A CN106001510 A CN 106001510A CN 201610611189 A CN201610611189 A CN 201610611189A CN 106001510 A CN106001510 A CN 106001510A
- Authority
- CN
- China
- Prior art keywords
- unit
- sand
- equipment
- sieve plate
- casting system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
- B22C5/06—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by sieving or magnetic separating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
- B22C5/08—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by sprinkling, cooling, or drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/08—Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
- B22C9/082—Sprues, pouring cups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/08—Shaking, vibrating, or turning of moulds
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
The invention discloses an imbedding casting system. The system comprises a mold preparing and forming unit, a sand filling and compacting device, a sand circulating unit, a vibratory shakeout machine, a shakeout unit, a degate device, sand screening and cooling equipment, conveying and screening equipment, a molding sand mixing unit, pulse vibration equipment, a pouring unit, a melting unit, an interrupted front treatment unit, a component testing device, smelting equipment, a cooling unit, a box opening unit, sand removal equipment, a casting head cutting unit and a casting forming unit. The box opening unit is connected with the sand circulating device, sand can be recycled after being processed, and therefore waste of mixed sand is avoided; dispersive inner gates are adopted during pouring, so that pouring is quick and convenient; through connection with the pulse vibration equipment, vibration can be generated during pouring, and therefore pouring flow rate can be increased.
Description
Technical field
The present invention relates to a kind of casting system, be specially a kind of castingin casting system, belong to Casting Equipment technical field.
Background technology
Castingin casting is through preparing the technological equipments such as fusing material, molding and core making material and apperance, core box, sandbox；Carry out moulding and coremaking, melt and complete foundry goods formation unit with cast finally by master operations such as peeling and foundry goods formation unit checks；The most under certain condition, utilize imbedding process can improve foundry goods and form element quality, alleviate foundry goods and form unit weight, reduce machining and assembly work amount, sometimes can also solve to design above and insoluble problem in technique, so castingin is cast in machinery industry and has the highest utilization rate；But imbedding process also has its weak point, as made casting technique complicate, control improper waste product easily occurs, such as when pouring into a mould, if molten steel can not being filled out equably and will pouring into a mould intracavity around castingin body, may result in that casting pouring is not enough or molten steel mother metal and castingin body can not metallurgical binding, and do not reach design requirement, it is impossible to meet the particular/special requirement to foundry goods under the conditions of specific operation.Additionally produce in whole technique and take sand, cause unnecessary waste, therefore, propose a kind of castingin casting system for the problems referred to above.
Summary of the invention
The purpose of the present invention is that provides a kind of castingin casting system to solve the problems referred to above.
The present invention is achieved through the following technical solutions above-mentioned purpose, a kind of castingin casting system, and including type group type unit processed, described type group type unit processed connects back-up sand mold compacting device, and described back-up sand mold compacting device connects cast unit；Described cast unit connects impulse oscillation equipment, melts unit, cooling unit, and described cooling unit connects unit of unpacking；Described unpacking unit connects sand cycling element, sand removal equipment, and described sand removal equipment connects cutting dead head unit；Described cutting dead head unit connects foundry goods and forms unit, and described sand cycling element includes vibratory shakeout machine, and described vibratory shakeout machine includes that knockout unit, degate device and sand sieve divide cooling device；Described knockout unit connects degate device, and described degate device connects sand sieve and divides cooling device, described sand sieve to divide cooling device to connect transport, sieving equipment, and the connection of described transport, sieving equipment is blended molding sand unit；Described thawing unit includes stokehold processing unit, composition assay device, smelting equipment.
Preferably, described cast unit is a kind of employing multiple scattered ingates cast unit.
Preferably, described stokehold processing unit is bi-directionally connected with described composition assay device.
Preferably, described sand cycling element, described sand removal equipment, described cooling unit are all connected with described unpacking unit.
Preferably, described composition assay device uses a kind of spectrogrph composition assay device and the system of measurement.
Preferably, the plurality of scattered ingate is uniformly distributed.
Preferably, described sand sieve divides cooling device, including housing, the charging aperture and the dust-exhausting port that are successively set on housing upper along shell length direction, it is arranged on the vibrating motor on housing both sides, and it is arranged on the discharging opening of housing tail end, the inner horizontal of described housing is provided with upper sieve plate, and the lower section of described upper sieve plate is provided with cooling water tank and lower sieve plate, and described cooling water tank is positioned at the lower section of charging aperture；Described lower sieve plate is connected with cooling water tank.
Preferably, being provided with discharging opening I at described upper sieve plate and housing tail end link position, the end opening of described discharging opening I flushes with upper sieve plate；Being provided with discharging opening II at described lower sieve plate and housing tail end link position, the end opening of described discharging opening II flushes with lower sieve plate.
Preferably, the lower section of described lower sieve plate is additionally provided with collection charging basket.
The invention has the beneficial effects as follows: this kind of castingin casting system can effectively realize molding sand and core sand mould assembling cast formation foundry goods, and unit of unpacking connects sand circulating device, again can recycle, it is to avoid the waste of mixed sand after being processed by sand, economic and environment-friendly；Scattered ingate is used during cast, have and pour into a mould advantage quickly and easily, and by connecting impulse oscillation device, vibration can be produced while cast, carry out the vibration of cast limit, limit, the speed of cast flowing can be promoted, and promote when vibration the field trash in molten iron and gas to float, thus decrease field trash and gas content；Can also effectively break the dendroid product grain interrupting the formation of molten steel solidification initial stage simultaneously during vibration, so that tissue more refines, and add casting density, improve the quality of foundry goods；Add spectrogrph ingredient analysis device when smelting equipment, it is possible to the detection composition of smelting equipment dispensing, temperature etc., and composition adjustment can be carried out according to detection, it is ensured that chemical analysis accurately and reliably, meets casting quality requirement.
The unpacking unit of the present invention connects sand circulating device, again can recycle, it is to avoid the waste of mixed sand after being processed by sand；Use scattered ingate during cast, have and pour into a mould advantage quickly and easily, and by connecting impulse oscillation device, vibration can be produced while cast.
Accompanying drawing explanation
Fig. 1 is attachment structure schematic diagram of the present invention.
Fig. 2 is that the sand sieve of the present invention divides cooling device structural representation.
In figure: 1, type group type unit processed, 2, back-up sand mold compacting device, 3, sand cycling element, 31, vibratory shakeout machine, 32, knockout unit, 33, degate device, 34, sand sieve divide cooling device, 35, transport, sieving equipment, 36, molding sand unit it is blended, 4, impulse oscillation equipment, 5, cast unit, 6, melt unit, 61, stokehold processing unit, 62, composition assay device, 63, smelting equipment, 7, cooling unit, 8, unpacking unit, 9, sand removal equipment, 10, cutting dead head unit, 11, foundry goods formed unit.
In Fig. 2, housing (101), charging aperture (102), dust-exhausting port (103), vibrating motor (104), cooling water tank (105), upper sieve plate (1061), lower sieve plate (1062), discharging opening I (1071), discharging opening II (1072), collection charging basket (108).
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art are obtained under not making creative work premise, broadly fall into the scope of protection of the invention.
Referring to shown in Fig. 1, a kind of castingin casting system, including type group type unit 1 processed, described type group type unit 1 processed connects back-up sand mold compacting device 2, and described back-up sand mold compacting device 2 connects cast unit 5；Described cast unit 5 connects impulse oscillation equipment 4, melts unit 6, cooling unit 7, and described cooling unit 7 connects unit 8 of unpacking；Described unpacking unit 8 connects sand cycling element 3, sand removal equipment 9, and described sand removal equipment 9 connects cutting dead head unit 10；Described cutting dead head unit 10 connects foundry goods and forms unit 11, and described sand cycling element 3 includes vibratory shakeout machine 31, and described vibratory shakeout machine 31 includes that knockout unit 32, degate device 33 and sand sieve divide cooling device 34；Described knockout unit 32 connects degate device 33, and described degate device 33 connects sand sieve and divides cooling device 34, described sand sieve to divide cooling device 34 to connect transport, sieving equipment 35, and the connection of described transport, sieving equipment 35 is blended molding sand unit 36；Described thawing unit 6 includes stokehold processing unit 61, composition assay device 62, smelting equipment 63.
As a kind of technical optimization scheme of the present invention, described cast unit 5 is a kind of employing multiple scattered ingates cast unit 5, it is simple to cast sizing.
As a kind of technical optimization scheme of the present invention, described stokehold processing unit 61 is bi-directionally connected with described composition assay device 62, can carry out the interpolation of necessity according to detection.
As a kind of technical optimization scheme of the present invention, described sand cycling element 3, described sand removal equipment 9, described cooling unit 7 are all connected with described unpacking unit 8, effectively realize the circulation of sand.
As a kind of technical optimization scheme of the present invention, described composition assay device 62 uses a kind of spectrogrph composition assay device 62, it is simple to effectively detect.
The present invention is in use, this kind of castingin casting system adds molding sand by type group type unit 1 processed and carries out back-up sand compacting at back-up sand mold compacting device 2, another side carries out dispensing melting at dispensing smelting equipment 63, spectrogrph chemical examination is carried out at composition assay device 62, detection dispensing, temperature are the most qualified, and are processed by stokehold processing unit 61 and adjusted；After qualified, the mixed sand with compacting is poured into a mould at cast unit 5, open impulse oscillation device 4 in cast simultaneously, realize the cast of vibration limit, limit, carry out the cooling molding of cooling unit 7 after cast, then carry out unpacking unit 8 and carry out pickup of unpacking, by sand removal equipment 9, cutting dead head unit 10 completes foundry goods, another side passes through knockout unit 32, carries out sand sieve and divides cooling device 34 separation to shake out, the utilization being circulated after carrying out transport, sieving equipment 35.
A kind of molding sand cooling screening equipment of the present invention, the charging aperture (102) including housing (101), being successively set on housing (101) top along housing (101) length direction and dust-exhausting port (103), it is arranged on the vibrating motor (104) on housing (101) both sides, and it is arranged on the discharging opening of housing (101) tail end, the inner horizontal of described housing (101) is provided with upper sieve plate (1061), the lower section of described upper sieve plate (1061) is provided with cooling water tank (105) and lower sieve plate (1062), and described cooling water tank (105) is positioned at the lower section of charging aperture (102)；Described lower sieve plate (1062) is connected with cooling water tank (105).Being provided with discharging opening I (1071) at described upper sieve plate (1061) and housing (101) tail end link position, the end opening of described discharging opening I (1071) flushes with upper sieve plate (1061)；Being provided with discharging opening II (1072) at described lower sieve plate (1062) and housing (101) tail end link position, the end opening of described discharging opening II (1072) flushes with lower sieve plate (1062)；Described lower sieve plate (1062) place plane is less than cooling water tank (105) top board place plane；The lower section of described lower sieve plate (1062) is additionally provided with collection charging basket (108).
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, and without departing from the spirit or essential characteristics of the present invention, it is possible to realize the present invention in other specific forms.Therefore, no matter from the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is limited by claims rather than described above, it is intended that all changes fallen in the implication of equivalency and scope of claim included in the present invention.Should not be considered as limiting involved claim by any reference in claim.
In addition, it is to be understood that, although this specification is been described by according to embodiment, but the most each embodiment only comprises an independent technical scheme, this narrating mode of description is only for clarity sake, description should can also be formed, through appropriately combined, other embodiments that it will be appreciated by those skilled in the art that as an entirety, the technical scheme in each embodiment by those skilled in the art.
Claims (9)
1. a castingin casting system, including type group type unit processed, it is characterised in that: described type group type unit processed connects back-up sand mold compacting device, and described back-up sand mold compacting device connects cast unit；Described cast unit connects impulse oscillation equipment, melts unit, cooling unit, and described cooling unit connects unit of unpacking；Described unpacking unit connects sand cycling element, sand removal equipment, and described sand removal equipment connects cutting dead head unit；Described cutting dead head unit connects foundry goods and forms unit, and described sand cycling element includes vibratory shakeout machine, and described vibratory shakeout machine includes that knockout unit, degate device and sand sieve divide cooling device；Described knockout unit connects degate device, and described degate device connects sand sieve and divides cooling device, described sand sieve to divide cooling device to connect transport, sieving equipment, and the connection of described transport, sieving equipment is blended molding sand unit；Described thawing unit includes stokehold processing unit, composition assay device, smelting equipment.
A kind of castingin casting system the most according to claim 1, it is characterised in that: described cast unit is a kind of employing multiple scattered ingates cast unit.
A kind of castingin casting system the most according to claim 1, it is characterised in that: described stokehold processing unit is bi-directionally connected with described composition assay device.
A kind of castingin casting system the most according to claim 1, it is characterised in that: described sand cycling element, described sand removal equipment, described cooling unit are all connected with described unpacking unit.
A kind of castingin casting system the most according to claim 1, it is characterised in that: described composition assay device uses a kind of spectrogrph composition assay device and the system of measurement.
A kind of castingin casting system the most according to claim 2, it is characterised in that: multiple scattered ingates are uniformly distributed.
A kind of castingin casting system the most according to claim 1, it is characterized in that: described sand sieve divides cooling device, including housing, the charging aperture and the dust-exhausting port that are successively set on housing upper along shell length direction, it is arranged on the vibrating motor on housing both sides, and it is arranged on the discharging opening of housing tail end, the inner horizontal of described housing is provided with upper sieve plate, and the lower section of described upper sieve plate is provided with cooling water tank and lower sieve plate, and described cooling water tank is positioned at the lower section of charging aperture；Described lower sieve plate is connected with cooling water tank.
A kind of castingin casting system the most according to claim 1, it is characterised in that: being provided with discharging opening I at described upper sieve plate and housing tail end link position, the end opening of described discharging opening I flushes with upper sieve plate；Being provided with discharging opening II at described lower sieve plate and housing tail end link position, the end opening of described discharging opening II flushes with lower sieve plate.
A kind of castingin casting system the most according to claim 1, it is characterised in that: the lower section of described lower sieve plate is additionally provided with collection charging basket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610611189.7A CN106001510A (en) | 2016-07-30 | 2016-07-30 | Imbedding casting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610611189.7A CN106001510A (en) | 2016-07-30 | 2016-07-30 | Imbedding casting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106001510A true CN106001510A (en) | 2016-10-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610611189.7A Pending CN106001510A (en) | 2016-07-30 | 2016-07-30 | Imbedding casting system |
Country Status (1)
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| CN (1) | CN106001510A (en) |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN86102969A (en) * | 1985-05-02 | 1987-01-07 | 阿姆斯蒂德工业公司 | Automated casting plant |
| DE102006010798B3 (en) * | 2006-03-07 | 2007-10-11 | Heinrich Wagner Sinto Maschinenfabrik Gmbh | Core pack fixing device handling process for cast component production involves fitting core pack fixing devices to core packs in input sector of conveyor |
| CN101511507A (en) * | 2006-09-25 | 2009-08-19 | 爱信高丘株式会社 | Production line device of casting article |
| CN102438775A (en) * | 2009-05-01 | 2012-05-02 | I’Tecfm株式会社 | Method of manufacturing cast metal products, and manufacturing plant |
| CN102513504A (en) * | 2011-12-20 | 2012-06-27 | 浙江裕融实业有限公司 | Sand mold casting technology and equipment |
| CN203184577U (en) * | 2013-04-03 | 2013-09-11 | 淮安市淮工机械有限公司 | Foundry sand cooling and sieving device |
| CN203610610U (en) * | 2013-09-06 | 2014-05-28 | 安徽应流集团霍山铸造有限公司 | Molding pouring system of cable protector |
| CN104259438A (en) * | 2014-09-28 | 2015-01-07 | 贵州安吉航空精密铸造有限责任公司 | Copper-steel bimetal casting improved technology |
| CN204603296U (en) * | 2015-04-08 | 2015-09-02 | 安徽新宁装备股份有限公司 | A kind of foundry production line |
| CN105517732A (en) * | 2013-09-06 | 2016-04-20 | 迪萨工业有限公司 | Method of operating a metal foundry, system for performing the method, and metal foundry comprising the system |
| CN105798283A (en) * | 2016-05-16 | 2016-07-27 | 徐�明 | Casting production line |
| CN205888035U (en) * | 2016-07-30 | 2017-01-18 | 临沂天阔铸造有限公司 | Castingin casting system |
-
2016
- 2016-07-30 CN CN201610611189.7A patent/CN106001510A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN86102969A (en) * | 1985-05-02 | 1987-01-07 | 阿姆斯蒂德工业公司 | Automated casting plant |
| DE102006010798B3 (en) * | 2006-03-07 | 2007-10-11 | Heinrich Wagner Sinto Maschinenfabrik Gmbh | Core pack fixing device handling process for cast component production involves fitting core pack fixing devices to core packs in input sector of conveyor |
| CN101511507A (en) * | 2006-09-25 | 2009-08-19 | 爱信高丘株式会社 | Production line device of casting article |
| CN102438775A (en) * | 2009-05-01 | 2012-05-02 | I’Tecfm株式会社 | Method of manufacturing cast metal products, and manufacturing plant |
| CN102513504A (en) * | 2011-12-20 | 2012-06-27 | 浙江裕融实业有限公司 | Sand mold casting technology and equipment |
| CN203184577U (en) * | 2013-04-03 | 2013-09-11 | 淮安市淮工机械有限公司 | Foundry sand cooling and sieving device |
| CN203610610U (en) * | 2013-09-06 | 2014-05-28 | 安徽应流集团霍山铸造有限公司 | Molding pouring system of cable protector |
| CN105517732A (en) * | 2013-09-06 | 2016-04-20 | 迪萨工业有限公司 | Method of operating a metal foundry, system for performing the method, and metal foundry comprising the system |
| CN104259438A (en) * | 2014-09-28 | 2015-01-07 | 贵州安吉航空精密铸造有限责任公司 | Copper-steel bimetal casting improved technology |
| CN204603296U (en) * | 2015-04-08 | 2015-09-02 | 安徽新宁装备股份有限公司 | A kind of foundry production line |
| CN105798283A (en) * | 2016-05-16 | 2016-07-27 | 徐�明 | Casting production line |
| CN205888035U (en) * | 2016-07-30 | 2017-01-18 | 临沂天阔铸造有限公司 | Castingin casting system |
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| PB01 | Publication | ||
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Application publication date: 20161012 |