CN104785913A - Partition board assembling and welding work station - Google Patents
Partition board assembling and welding work station Download PDFInfo
- Publication number
- CN104785913A CN104785913A CN201510185851.2A CN201510185851A CN104785913A CN 104785913 A CN104785913 A CN 104785913A CN 201510185851 A CN201510185851 A CN 201510185851A CN 104785913 A CN104785913 A CN 104785913A
- Authority
- CN
- China
- Prior art keywords
- dividing plate
- arm
- work station
- base
- crossbeam
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/10—Spot welding; Stitch welding
- B23K11/11—Spot welding
- B23K11/115—Spot welding by means of two electrodes placed opposite one another on both sides of the welded parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/30—Features relating to electrodes
- B23K11/31—Electrode holders and actuating devices therefor
- B23K11/312—Electrode holders and actuating devices therefor for several electrodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/36—Auxiliary equipment
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention provides a partition board assembling and welding work station. The work station comprises a partition board assembling device and a partition board welding device. The partition board assembling device comprises a base, a support arranged on the base in a sliding mode, a lifting frame arranged on the support, a lifting arm arranged on the lifting frame, an electric lifting device arranged on the lower portion of the lifting arm and a lifting tool arranged on the lower side of the electric lifting device. The lifting tool comprises a beam, two lifting hooks and two butting elements. The partition board welding device comprises a base, a first sliding block arranged on the base in a sliding mode, a supporting column rotationally arranged on the first sliding block, a second sliding block arranged on the supporting column in a sliding mode, a beam connected with the second sliding block in a sliding mode and a welding robot disposed at the tail end of the beam. The welding robot comprises a supporting base, a rotary plate rotationally arranged on the supporting base, a rocker arranged on the rotary plate in a swinging mode, a rotary arm arranged on the rocker, a robot hand arranged on the rotary arm and a welding clamp disposed on the robot hand. By means of the partition board assembling and welding work station, partition boards can be mechanically assembled and welded.
Description
Technical field
The present invention relates to a kind of work station, particularly a kind of dividing plate welding work station.
Background technology
Carrying out welding to workpiece is a requisite operation in modern industry production process, and existing group to and welding manner normally adopt respectively and manually realize, and the group of dividing plate is larger to making Workpiece shaping dimensional discrepancy, especially between workpiece, the gap deviation of cooperation, lap-joint is larger, affect the final welding quality of product, and this mode of operation not only labour intensity is large, welding efficiency is low, is difficult to adapt to the group of high-quality workpiece in enormous quantities to demand.
Summary of the invention
The present invention proposes a kind of dividing plate welding work station, solve artificial group in prior art to and weld the problems brought.
Technical scheme of the present invention is achieved in that
A kind of dividing plate welding work station, comprise a dividing plate group to device and be positioned at the dividing plate welder of this dividing plate group to device side, this dividing plate group comprises base to device, slidably be located at the support on this base, be located at the crane on this support, be located at the arm on this crane, the suspender be located at the Motorized lift device below this arm and be located at below this Motorized lift device, the lifting hydraulic cylinder for driving crane to be elevated also is provided with in described support, this suspender comprises crossbeam, to be located at respectively below this crossbeam left and right relatively both sides two suspension hooks and to be located at below crossbeam and two supporters between two suspension hooks, chute is provided with in described crossbeam, and be provided with some to holddown groove in the bottom of chute, the top of described suspension hook to be slidably located in chute and to be positioned in holddown groove, described dividing plate welder comprises base, slidably be located at the first slide block on this base, rotatably be located at the pillar on this first slide block, slidably be located at the second slide block on this pillar, the crossbeam be connected with the second skid and the welding robot be located on this beam-ends, described welding robot comprises bearing, be located at the rotating disk on bearing rotationally, be located at the rocking arm on rotating disk swingably, be located at the spiral arm on rocking arm swingably, the soldering turret be located at the robot on spiral arm and be located on robot.
Beneficial effect of the present invention is:
The group that dividing plate welding work station in the present invention is mechanizable realizes dividing plate to and welding, and welding robot can arbitrarily adjust on freedom and flexibility ground, be applicable to the welding job of all angles, for the automatic welding of dividing plate provides safeguard, more save manpower compared to existing robot welding, meet high-quality dividing plate in enormous quantities welding demand.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the stereogram of dividing plate welding work station of the present invention;
Fig. 2 is that Fig. 1 median septum group is to the stereogram of device;
Fig. 3 is the side schematic view of suspender part in Fig. 2;
Fig. 4 is the stereogram of Fig. 1 median septum welder;
Fig. 5 is the side schematic view of welding robot part in Fig. 4.
In figure:
300, dividing plate welding work station; 100, dividing plate group is to device; 200, dividing plate welder; 10,10a, base; 20, support; 30, crane; 40, arm; 50, Motorized lift device; 60, suspender; 11,11a, base plate; 12,12a, guide rail; 21, underframe; 22, pillar; 23, frame is pushed up; 25, slide block; 26, slide rail; 27, cross bar; 70, lifting hydraulic cylinder; 31, folding stand; 32, gripper shoe; 310, connecting rod; 41, the first arm; 42, the second arm; 61, crossbeam; 62, linkage; 63, suspension hook; 64, supporter; 65, chute; 66, holddown groove; 620, sprocket wheel; 621, connecting plate; 622, the horizontal body of rod; 623, longitudinal body of rod; 624, bearing block; 630, arm; 631, coupler body; 632, sawtooth; 200, dividing plate welder; 20a, the first slide block; 30a, pillar; 40a, the second slide block; 50a, crossbeam; 60a, welding robot; 13a, the first transmission mechanism; 31a, the second transmission mechanism; 61a, bearing; 62a, rotating disk; 63a, rocking arm; 64a, spiral arm; 65a, robot; 66a, soldering turret; 67a, horn; 68a, welding electrode; 690, motor; 691, arbor.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
As shown in Figure 1, this dividing plate group to and welding workstation 300 comprise a dividing plate group to device 100 and be located at the dividing plate welder 200 of this dividing plate group to device 100 side.
Please refer to Fig. 2, this dividing plate group comprises a base 10 to device 100, is located at the support 20 on this base 10, the crane 30 be located on this support 20, the arm 40 be located on this crane 30, the suspender 60 being located at the Motorized lift device 50 below this arm 40 and being located at below this Motorized lift device 50 slidably.
Two guide rails 12 that described base 10 comprises a base plate 11 and upwards extended by the relative both sides of this base plate 11.
Described support 20 comprises and is roughly square frame shape, it comprise a rectangle underframe 21, four pillars 22 upwards extended to form by the corner of underframe 21, be connected the top frame 23 of a rectangle with pillar 22 top.The position of the corresponding guide rail 12 in relative both sides of this underframe 21 is respectively equipped with slide block 25, and described slide block 25 is contained in guide rail 12, slides along the guide rail 12 of base 10 to make support 20.The top that the relative both sides, rear end of this support 20 upwards extend to form two slide rail 26, two slide rails 26 connects a cross bar 27.
A lifting hydraulic cylinder 70 is also provided with, for the lifting of the crane 30 above driving arm 20 in described support 20.The lifting effective travel of this lifting hydraulic cylinder 70 is 1200mm.Described crane 30 comprises a folding stand 31 and is located at the gripper shoe 32 above this folding stand 31.Some connecting rods 310 that described folding stand 31 is arranged by stacked on top form, often connecting rod 310 between adjacent two connecting rods 310, bottom with between support 20 and connecting rod 310 topmost be all connected by axle pivot joint with between gripper shoe 32.The rear end of described gripper shoe 32 extends in the middle of two slide rails 26, and is respectively equipped with the sliding parts such as the pulley be contained in slide rail 26 in the position of the corresponding slide rail 26 in its relative both sides, and gripper shoe 32 is moved up and down along slide rail 26.
Described arm 40 is located in the gripper shoe 32 of this crane 30, and it comprises and is vertical at the first arm 41 in this gripper shoe 32 and second arm 42 vertically disposed with this first arm 41.Described first arm 41 is vertically arranged.Described second arm 42 is horizontally disposed with and is rotationally connected with the first arm 41, namely the horizontal plane of the second arm 42 in its place can 180 degree rotate freely.
Described Motorized lift device 50 can be the lowering or hoisting gear such as electric block or hoist engine.This Motorized lift device is connected with this suspender 60 for 50 times, to control the work of this suspender 60.The handling of this Motorized lift device 50 is highly 0-3500mm.
Please refer to Fig. 3, this suspender 60 comprises crossbeam 61, be located at a linkage 62 above this crossbeam 61, be located at respectively left and right below this crossbeam 61 relatively both sides two suspension hooks 63 and to be located at below crossbeam 61 and two supporters 64 between two suspension hooks 63.Be provided with chute 65 in described crossbeam 61, and be provided with in the bottom of chute 65 some to holddown groove 66.
Described linkage 62 comprises sprocket wheel 620, connecting plate 621, the horizontal body of rod 622, longitudinal body of rod 623 and bearing block 624.The two ends of described connecting plate 621 connect the horizontal body of rod 622 respectively, and the other end of the described horizontal body of rod 622 is connected with suspension hook 63.Described sprocket wheel 620 is connected with the middle part axle of connecting plate 621 by longitudinal body of rod 623 and bearing block 624.This linkage 62 makes suspension hook 63 horizontal extension in slideway move by both forward and reverse directions rotating sprocket, to realize the assembling of dividing plate and to fix.This suspension hook 63 is positioned in holddown groove 66 after moving at every turn, thus realizes the fixing, simple to operate of its position, and it is reliable to be active in one's movements.The shape of described bar linkage structure 62 is not limited to the situation of the present embodiment, also drives suspension hook to move by transmission mechanisms such as wireline pulleys.Meanwhile, described suspension hook 63 can be positioned in any holddown groove 66 in chute 65, to adapt to the dividing plate of different in width.
Described two suspension hooks 63 are symmetrically set in the left and right sides of crossbeam 61 respectively, and each suspension hook 63 comprises an arm 630 and is positioned at a coupler body 631 of arm 630 end.The medial surface of described coupler body 631 is provided with sawtooth 632, thus increases the friction between dividing plate, prevents its run-off the straight under gravity.
Described two supporters 64 are symmetrically set in the left and right sides of crossbeam 61, and lay respectively between two suspension hooks 63, thus ensure that the position of dividing plate does not occur to move collision, not easily cause dividing plate to damage in use.
This dividing plate group is right to the mechanizable group realizing dividing plate of device 100, for the automatic welding of dividing plate provides safeguard, more saves manpower compared to existing man-made assembly, meets high-quality dividing plate group in enormous quantities to demand.
Please refer to Fig. 4, this dividing plate welder 200 comprise a base 10a, can horizontal slip be located at one first slide block 20a on this base 10a, be rotatably located at the pillar 30a on this first slide block 20a, the one second slide block 40a be located on this pillar 30a that can vertically slide, the crossbeam 50a that is slidably connected with the second slide block 40a and the welding robot 60a be located on this crossbeam 50a end.
The first transmission mechanism 13a that described base 10a comprises a base plate 11a, the two guide rail 12a upwards extended by the relative both sides of this base plate 11a and is located on this base plate 11a.This base plate 11a is rectangular bar shaped.Described guide rail 12a is straight guide.Described first transmission mechanism 13a is rack and pinion drive mechanism, and this first transmission mechanism 13a is also connected with decelerator, to control the transfer rate of the first transmission mechanism 13a.
Described first slide block 20a is connected with the first transmission mechanism 13a, slides to drive the first slide block 20a.The position of the corresponding guide rail 12a in both sides of this first slide block 20a is respectively equipped with the sliding parts such as pulley, and described sliding part is located in guide rail 12a, and can slide along guide rail 12a.This first slide block 20a is 4000mm along the sliding distance of guide rail 12a.
Described pillar 30a is vertical on the first slide block 20a, and can rotate relative to the first slide block 20a, and its rotary speed is 0-3000mm/min.Described pillar 30a is provided with one second transmission mechanism 31a, and this second transmission mechanism 31a is ball-screw transmission mechanism.Described second slide block 40a is connected with the second transmission mechanism 31a, slides to drive the second slide block 40a pillar 30a that hands down.This second slide block 40a is 3500mm along the distance that pillar 30a slides.
Described crossbeam 50a is horizontally disposed with, and perpendicular with pillar 30a.Be provided with the 3rd transmission mechanism (not shown) in this crossbeam 50a, the 3rd transmission mechanism is connected with the second slide block 40a, to drive crossbeam 50a relative to the second slide block 40a horizontal movement.The distance that the relative second slide block 40a of this crossbeam 50a slides is 2500mm.
The rotation of described first transmission mechanism 13a, the second transmission mechanism 31a, the 3rd transmission mechanism and pillar 30a is driven by servomotor, and is controlled by a central control unit PLC, by encoder positioning servo motor position, guarantees the reliability of registration.Described base 10a, pillar 30a and welding robot 60a all adopt box Welding Structure, to improve Whole Equipment rigidity and running precision.This central control unit has been responsible for coordination between total system job control, man machine operation interface, Stateful Inspection and subsystems, information exchange.
Please refer to Fig. 5, the bearing 61a that described welding robot 60a comprises, be located at rotating disk 62a on bearing 61a rotationally, be located at rocking arm 63a on rotating disk 62a swingably, be located at the spiral arm 64a on rocking arm 63a, the robot 65a be located on spiral arm 64a swingably.
Described robot 60a is flange fixture construction, for fixing soldering turret 66a.Spiral arm 64a supports robot 65a with three axles.
Described soldering turret 66a has two horn 67a, and the end of each horn 67a is respectively equipped with welding electrode 68a.By clamp driver, horn 67a is deflected, make two electrodes relatively pressed through the object that resistance spot welding welds together.In the present embodiment, the arbor 691 that clamp driver comprises motor 690 and is connected with horn 67a, arbor 691 is driven by motor, deflects to make two horn 67a.This welding robot 60a controls the source of welding current by the total son of a contravariant and powers, inversion welding source and the sub-control technology of number are combined, welding robot 60a is certainly dynamically connected under free voltage, the output of stable and consistent can be guaranteed when primary voltage fluctuates.
The group that this dividing plate welding work station 300 is mechanizable realizes dividing plate to and welding, and welding robot 60a can arbitrarily adjust on freedom and flexibility ground, be applicable to the welding job of all angles, for the automatic welding of dividing plate provides safeguard, more save manpower compared to existing robot welding, meet high-quality dividing plate in enormous quantities welding demand.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. a dividing plate welding work station, it is characterized in that: comprise a dividing plate group to device and be positioned at the dividing plate welder of this dividing plate group to device side, this dividing plate group comprises base to device, slidably be located at the support on this base, be located at the crane on this support, be located at the arm on this crane, the suspender be located at the Motorized lift device below this arm and be located at below this Motorized lift device, the lifting hydraulic cylinder for driving crane to be elevated also is provided with in described support, this suspender comprises crossbeam, to be located at respectively below this crossbeam left and right relatively both sides two suspension hooks and to be located at below crossbeam and two supporters between two suspension hooks, chute is provided with in described crossbeam, and be provided with some to holddown groove in the bottom of chute, the top of described suspension hook to be slidably located in chute and to be positioned in holddown groove, described dividing plate welder comprises base, slidably be located at the first slide block on the base of this dividing plate welder, rotatably be located at the pillar on this first slide block, slidably be located at the second slide block on this pillar, the crossbeam be connected with the second skid and the welding robot be located on this beam-ends, described welding robot comprises bearing, be located at the rotating disk on bearing rotationally, be located at the rocking arm on rotating disk swingably, be located at the spiral arm on rocking arm swingably, the soldering turret be located at the robot on spiral arm and be located on robot.
2. dividing plate welding work station as claimed in claim 1, is characterized in that: described crane comprises a folding stand and is located at the gripper shoe above this folding stand, and described arm is located in gripper shoe.
3. dividing plate welding work station as claimed in claim 1, it is characterized in that: described suspender also comprises the linkage be located at above this crossbeam, described linkage comprises sprocket wheel, connecting plate, the horizontal body of rod, longitudinal body of rod and bearing block, the two ends of described connecting plate connect the horizontal body of rod respectively, the other end of the described horizontal body of rod is connected with suspension hook, described sprocket wheel is connected with the middle part axle of connecting plate by longitudinal body of rod and bearing block, and this linkage is used for both forward and reverse directions rotating sprocket makes suspension hook horizontal extension in slideway move.
4. dividing plate welding work station as claimed in claim 1, it is characterized in that: the relative both sides, rear end of described support upwards extend to form two slide rails, the top of two slide rails connects a cross bar, the rear end of described gripper shoe extends in the middle of two slide rails, and is respectively equipped with in the position of the corresponding slide rail in its relative both sides the sliding part be located in slide rail.
5. dividing plate welding work station as claimed in claim 2, it is characterized in that: described arm is located in gripper shoe, it comprises and is vertical at the first arm in this gripper shoe and second arm vertically disposed with this first arm, and described second arm and the first arm are rotationally connected.
6. dividing plate welding work station as claimed in claim 1, it is characterized in that: described Motorized lift device is electric block or hoist engine, the handling of this Motorized lift device is highly 0-3500mm.
7. dividing plate welding work station as claimed in claim 1, it is characterized in that: the first transmission mechanism that described base comprises a base plate, two guide rails upwards extended by the relative both sides of this base plate and is located on this base plate, described first slide block is connected with the first transmission mechanism, described first transmission mechanism is rack and pinion drive mechanism, and this first transmission mechanism is also connected with decelerator.
8. dividing plate welding work station as claimed in claim 1, it is characterized in that: described pillar is provided with one second transmission mechanism, this second transmission mechanism is ball-screw transmission mechanism, and described second slide block is connected with the second transmission mechanism.
9. dividing plate welding work station as claimed in claim 1, it is characterized in that: described crossbeam is horizontally disposed with, be provided with the 3rd transmission mechanism in this crossbeam, the 3rd transmission mechanism is connected with the second slide block.
10. dividing plate welding work station as claimed in claim 1, it is characterized in that: described first slide block, the second slide block and the slip of crossbeam and the rotation of pillar are driven by servomotor, and controlled by a central control unit PLC, by an encoder positioning servo motor position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510185851.2A CN104785913B (en) | 2015-04-20 | 2015-04-20 | Dividing plate welding work station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510185851.2A CN104785913B (en) | 2015-04-20 | 2015-04-20 | Dividing plate welding work station |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104785913A true CN104785913A (en) | 2015-07-22 |
| CN104785913B CN104785913B (en) | 2017-03-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510185851.2A Expired - Fee Related CN104785913B (en) | 2015-04-20 | 2015-04-20 | Dividing plate welding work station |
Country Status (1)
| Country | Link |
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| CN (1) | CN104785913B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105195868A (en) * | 2015-11-12 | 2015-12-30 | 上海电气核电设备有限公司 | Robot welding system and welding method thereof |
| CN105382372A (en) * | 2015-12-02 | 2016-03-09 | 芜湖成德龙过滤设备有限公司 | Soldering pencil fixing frame |
| CN111633315A (en) * | 2020-05-06 | 2020-09-08 | 江苏超惠环保科技有限公司 | Welding resistance equipment for machining axial flow fan shell |
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| CN204913044U (en) * | 2015-04-20 | 2015-12-30 | 骏马石油装备制造有限公司 | Baffle group stands to weldment work |
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| CN201205638Y (en) * | 2008-06-06 | 2009-03-11 | 无锡市南方电器制造有限公司 | Machine frame of cantilevered mode digital control flame plasma cutting machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105195868A (en) * | 2015-11-12 | 2015-12-30 | 上海电气核电设备有限公司 | Robot welding system and welding method thereof |
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| CN105382372A (en) * | 2015-12-02 | 2016-03-09 | 芜湖成德龙过滤设备有限公司 | Soldering pencil fixing frame |
| CN111633315A (en) * | 2020-05-06 | 2020-09-08 | 江苏超惠环保科技有限公司 | Welding resistance equipment for machining axial flow fan shell |
| CN111633315B (en) * | 2020-05-06 | 2022-02-25 | 上海德惠特种风机有限公司 | Welding resistance equipment for machining axial flow fan shell |
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| Publication number | Publication date |
|---|---|
| CN104785913B (en) | 2017-03-15 |
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