CN214641275U - Intelligent electric welding equipment for industrial production - Google Patents
Intelligent electric welding equipment for industrial production Download PDFInfo
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- CN214641275U CN214641275U CN202120962328.7U CN202120962328U CN214641275U CN 214641275 U CN214641275 U CN 214641275U CN 202120962328 U CN202120962328 U CN 202120962328U CN 214641275 U CN214641275 U CN 214641275U
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Abstract
The utility model aims at providing an intelligence electric welding equipment for industrial production, its characterized in that: the welding robot consists of a bottom platform, a control device, a welding base, two welding mechanical arm moving tracks, a welding mechanical arm bearing vehicle, a welding robot, a welding positioning baffle, two welding bearing vehicle tracks, a welding bearing vehicle, a welding bearing lifting tray and two protecting nets, wherein each welding mechanical arm moving track is provided with two limiting baffles, and each welding bearing vehicle track is provided with a limiting block; the structure thinking of complete equipment is clear, easy operation is convenient, welding operation's controllable scope has been enlarged, and but cooperation numerical control's horizontal migration and possess raising and lowering functions's welding load-bearing platform be used for carrying and lifting the product that needs the welded, but its inside violently indulges adjustable draw-in groove and can satisfy the clamping of the product of different specification and dimension sizes, let treat that the fixed of welding product is more stable and firm, and then promote welding quality and work efficiency, the protection operation environment, it is systematic more.
Description
Technical Field
The utility model relates to a numerical control machine electrical machining welding field especially relates to an intelligence electric welding equipment for industrial production.
Background
The development level of the welding technology is one of the marks of the development level of the national mechanical manufacturing and scientific technology, and as the welding technology is applied in more and more industries, the occupied proportion is larger and more strict, and the requirements of industrial production on the welding technology are stricter and more strict. Welding equipment is rapidly developed, the industry of welding auxiliary machines is continuously developed, a numerical control welding type process becomes the mainstream of modern industrial welding production, and a plurality of more modern welding auxiliary machines such as a positioner, a welding turntable, a welding positioner, a welding chuck and a welding roller frame are matched with an auxiliary welding robot to work, so that more standardized production equipment is formed, the welding efficiency is improved, and higher-quality product parts are produced; although the existing industrial intelligent welding equipment can well complete welding operation, due to the fact that the framework of the equipment is a fixed structure, flexible controllability is lacked between a welding robot and each welding auxiliary machine, the operation range of the welding robot can be limited within a certain range, one welding robot can only correspondingly operate parts with one specification and size to perform welding operation, parts needing to be welded cannot be allocated, and operation protection of a welding environment is lacked; therefore, there is a need for improvements and upgrades to existing welding equipment to address and circumvent the above-mentioned problems.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an install additional and bear car and guide rail in welding machine device bottom, a horizontal migration distance for improving mechanical welding, thereby enlarge welding operation's controllable scope, and but cooperation numerical control's horizontal migration and the welding load-bearing platform who possesses raising and lowering functions are used for carrying and lifting needs welded product, the product of different specification and size's products clamps can be satisfied to its inside violently indulge adjustable draw-in groove, let treat that the fixed of welding product is more stable and firm, and then promote welding quality and work efficiency, also can let welding operation control in the within range that sets up simultaneously, the intelligent electric welding equipment that is used for industrial production that protection operation environment and equipment spare part are not disturbed by the welding spark more systematized.
The technical scheme of the utility model is that: the utility model provides an intelligence electric welding equipment for industrial production which characterized in that: the welding robot comprises a base platform, a control device, a welding base platform, two welding robot arm moving tracks, a welding robot arm carrying vehicle, a welding robot, a welding positioning baffle, two welding carrying vehicle tracks, a welding carrying vehicle, a welding carrying lifting tray and two protecting nets, wherein the control device is positioned on the upper portion of the base platform, the control device is fixedly connected with the base platform, the welding base platform is positioned on one side of the control device, the welding base platform is fixedly connected with the base platform, the two welding robot arm moving tracks are horizontally and parallelly positioned on the upper portion of the welding base platform, the two welding robot arm moving tracks are fixedly connected with the welding base platform, any welding robot arm moving track is further provided with two limiting baffles, the two limiting baffles are respectively positioned at two ends of the welding robot arm moving tracks, and the two limiting baffles are fixedly connected with the welding robot arm moving tracks, the welding mechanical arm bearing vehicle is positioned on the upper parts of the two welding mechanical arm moving tracks, the welding mechanical arm bearing vehicle is movably connected with the two welding mechanical arm moving tracks, the welding robot is positioned on the upper part of the welding mechanical arm bearing vehicle, the welding robot is detachably connected with the welding mechanical arm bearing vehicle, the welding positioning baffle is positioned on one side of a welding base platform close to the welding mechanical arm bearing vehicle, the welding positioning baffle is fixedly connected with the welding base platform, the two welding bearing vehicle tracks are horizontally and parallelly positioned on one side of the welding base platform close to the welding positioning baffle, the two welding bearing vehicle tracks are fixedly connected with the base platform, a limit block is further arranged on any welding bearing vehicle track, the limit block is positioned on the upper part of one end of the welding bearing vehicle track far away from the welding base platform, and the limit block is fixedly connected with the welding base platform, the welding bears the weight of the car and is located two welding and bears orbital upper portions of car, the welding bears the weight of the car and bears the weight of the car track with two welding and be swing joint, the welding bears the weight of the lift tray and is located the welding and bears one side that car upper portion is close to the welding position baffle, the welding bears the weight of the lift tray and bears the weight of the car with the welding and be fixed connection, the welding bears still to be equipped with the welding draw-in groove on the lift tray, the welding draw-in groove is located the welding and bears the central point on lift tray upper portion and puts the department, the welding draw-in groove bears the weight of the lift tray with the welding and is fixed connection, two protecting nets are located two welding respectively and bear the orbital both sides of car, two protecting nets all are connected for dismantling with the base frame.
Further, the two welding mechanical arm moving tracks and the two welding bearing vehicle tracks are both horizontal groove type structure tracks.
Furthermore, the welding mechanical arm bearing vehicle and the welding bearing vehicle are all four-corner directional bearing roller type electric control driving flat cars.
Further, the welding robot is an intelligent numerical control rotary welding mechanical device.
Furthermore, the material of the limiting baffle, the welding positioning baffle and the limiting block is wood.
Further, the welding bearing lifting tray is an electric control hydraulic drive type lifting tray device.
Further, the welding clamping groove is a transverse and longitudinal adjusting type clamping groove.
The beneficial effects of the utility model reside in that: this intelligence electric welding equipment is arranged in the industrial production process, the structure thinking of complete equipment is clear, and is easy and convenient to operate, install additional bearing vehicle and guide rail in welding machinery device bottom, be used for improving mechanical welding's horizontal migration distance, thereby enlarge welding operation's controllable scope, and cooperation numerical control's but horizontal migration and possess raising and lowering functions's welding load-bearing platform are used for carrying and lifting the welded product of needs, its inside violently indulges the clamping of the product that adjustable draw-in groove can satisfy different specification and dimension sizes, let treat that the fixed of welding product is more stable and firm, and then promote welding quality and work efficiency, also can let welding operation control in the within range that sets up simultaneously, protection operation environment and equipment spare part are not disturbed by the welding spark, it is systematic more.
Drawings
Fig. 1 is a front view of the present invention.
Wherein: 1. base 2, control device 3, welding base
4. Welding mechanical arm moving track 5, welding mechanical arm bearing vehicle 6 and welding robot
7. Limiting baffle 8, welding positioning baffle 9 and welding bearing vehicle track
10. Stopper 11, welding bear car 12, welding bear lift tray
13. The clamping groove 14 and the protective net are welded.
Detailed Description
The following provides a brief description of the embodiments of the present invention with reference to the accompanying drawings.
An intelligent electric welding device for industrial production as shown in figure 1 is characterized in that: the welding robot comprises a base platform 1, a control device 2, a welding base platform 3, two welding mechanical arm moving tracks 4, a welding mechanical arm bearing vehicle 5, a welding robot 6, a welding positioning baffle 8, two welding bearing vehicle tracks 9, a welding bearing vehicle 11, a welding bearing lifting tray 12 and two protecting nets 14, wherein the control device 2 is positioned on the upper portion of the base platform 1, the control device 2 is fixedly connected with the base platform 1, the welding base platform 3 is positioned on one side of the control device 2, the welding base platform 3 is fixedly connected with the base platform 1, the two welding mechanical arm moving tracks 4 are horizontally and parallelly positioned on the upper portion of the welding base platform 3, the two welding mechanical arm moving tracks 4 are fixedly connected with the welding base platform 3, two limiting baffles 7 are further arranged on any welding mechanical arm moving track 4, and the two limiting baffles 7 are respectively positioned at the positions at the two ends of the welding mechanical arm moving tracks 4, the two limit baffles 7 are fixedly connected with the welding mechanical arm moving track 4, the welding mechanical arm carrier vehicle 5 is positioned on the upper parts of the two welding mechanical arm moving tracks 4, the welding mechanical arm carrier vehicle 5 is movably connected with the two welding mechanical arm moving tracks 4, the welding robot 6 is positioned on the upper parts of the welding mechanical arm carrier vehicle 5, the welding robot 6 is detachably connected with the welding mechanical arm carrier vehicle 5, the welding positioning baffle 8 is positioned on one side of the welding base 3 close to the welding carrier vehicle 11, the welding positioning baffle 8 is fixedly connected with the welding base 3, the two welding carrier vehicle tracks 9 are horizontally and parallelly positioned on one side of the welding base 3 close to the welding positioning baffle 8, the two welding carrier vehicle tracks 9 are fixedly connected with the bottom platform 1, and any limiting block 10 is also arranged on the welding carrier vehicle track 9, the limiting block 10 is positioned at the upper part of one end of the welding bearing vehicle track 9 far away from the welding base 3, the limiting block 10 is fixedly connected with the welding base 3, the welding carrier vehicle 11 is positioned at the upper part of the two welding carrier vehicle rails 9, the welding carrier vehicle 11 is movably connected with the two welding carrier vehicle rails 9, the welding carrier lifting tray 12 is positioned at one side of the upper part of the welding carrier vehicle 11 close to the welding positioning baffle 8, the welding bearing lifting tray 12 is fixedly connected with the welding bearing vehicle 11, a welding clamping groove 13 is also arranged on the welding bearing lifting tray 12, the welding clamping groove 13 is positioned at the central position of the upper part of the welding bearing lifting tray 12, the welding clamping groove 13 is fixedly connected with the welding bearing lifting tray 12, the two protecting nets 14 are respectively positioned at two sides of the two welding bearing vehicle tracks 9, and the two protecting nets 14 are detachably connected with the base platform 1. The two welding mechanical arm moving tracks 4 and the two welding bearing vehicle tracks 9 are horizontal groove type structure tracks. The welding mechanical arm bearing vehicle 5 and the welding bearing vehicle 11 are all four-corner directional bearing roller type electric control driving flat cars. The welding robot 6 is an intelligent numerical control rotary welding mechanical device. The limiting baffle 7, the welding positioning baffle 8 and the limiting block 10 are all made of wood. The welding bearing lifting tray 12 is an electrically controlled hydraulically driven lifting tray device. The welding clamping groove 13 is a transverse and longitudinal adjusting type clamping groove.
The working mode is as follows: the intelligent electric welding equipment is used in the industrial production process, and the whole is mainly composed of a bottom platform 1, a control device 2, a welding base platform 3, two welding mechanical arm moving tracks 4, a welding mechanical arm bearing vehicle 5, a welding robot 6, a welding positioning baffle 8, two welding bearing vehicle tracks 9, a welding bearing vehicle 11, a welding bearing lifting tray 12 and two protective nets 14, wherein the control device 2, the welding base platform 3, the two welding mechanical arm moving tracks 4, the welding mechanical arm bearing vehicle 5, the welding robot 6, the two welding bearing vehicle tracks 9, the welding bearing vehicle 11, the welding bearing lifting tray 12 and the two protective nets 14 are all intensively arranged on the upper part of the bottom platform 1 to form a whole device which is convenient to disassemble, assemble and move, and the control device 2 utilizes a line cable to be connected with the welding mechanical arm bearing vehicle 5, the welding robot 6, the welding bearing vehicle 11, The welding bearing lifting tray 12 is connected and used for controlling the coordinated welding operation of the whole device, and an operator can complete the operation control of the whole welding device only by changing the parameter setting of each driving part in the control device 2; when in use, firstly, under the control of the instruction of the control device 2, the welding carrier vehicle 11 is driven to be far away from the welding base station 3 and the welding robot 6, the welding carrier vehicle 11 adopts a four-corner directional bearing roller type electric control driving flat car which is arranged on the upper parts of two welding carrier vehicle rails 9, the two welding carrier vehicle rails 9 both adopt horizontal groove type structural rails, each directional bearing roller of the welding carrier vehicle 11 can be clamped on the upper part of the welding carrier vehicle rail 9, the driving device of the welding carrier vehicle 11 is driven by the instruction of the control device 2 and can horizontally move along the two welding carrier vehicle rails 9, each directional bearing roller of the welding carrier vehicle 11 is matched with the two welding carrier vehicle rails 9, so that the horizontal movement of the welding carrier vehicle 11 is more accurate and can not generate deviation, and a limit block 10 is respectively arranged at one end position of each welding carrier vehicle rail 9 far away from the welding base station 3, the limiting block 10 is made of wood, so that the welding carrier 11 can be prevented from derailing from the two welding carrier rails 9, the limiting block 10 and a directional bearing roller of the welding carrier 11 can be prevented from being collided and damaged, and a limiting protection effect is achieved; when the welding carrier vehicle 11 moves along the two welding carrier vehicle rails 9 and is far away from the welding base station 3 and the welding robot 6, then an operator places product components to be welded on a welding carrier lifting tray 12 on one side of the upper part of the welding carrier vehicle 11, a welding clamping groove 13 is further arranged at the central position of the upper part of the welding carrier lifting tray 12, the welding clamping groove 13 adopts a transverse and longitudinal adjusting type clamping groove, the size of the clamping groove can be adjusted according to the specification and the size of the placed product components to be welded, the product components to be welded are clamped and fixed, the product components to be welded are fixed in the welding clamping groove 13, then the welding carrier vehicle 11 is driven to the position close to a welding positioning baffle plate 8 on one side of the welding base station 3 under the control of the control device 2, one end of the welding carrier lifting tray 12 is attached to the welding positioning baffle plate 8, the welding carrier lifting tray 12 adopts an electric control hydraulic lifting driving type tray device, the welding positioning baffle 8 which is jointed with the welding bearing trolley 11, the welding bearing lifting tray 12 and the welding base station 3 can be effectively prevented from colliding, the welding base station 3 is protected, and when the welding bearing lifting tray 12 is jointed with the welding positioning baffle 8 to move, the friction force between the welding bearing lifting tray 12 and the welding positioning baffle 8 can be reduced, so that the welding bearing lifting tray 12 can be lifted more freely; then, the control device 2 sends an instruction to the welding robot 6, the welding robot 6 adopts an intelligent numerical control rotary type welding mechanical device, can automatically judge and accurately find the welding area of the product part to be welded in the welding clamping groove 13 according to the instruction of the control device 2 and the video of the camera of the welding port to carry out welding operation, the welding robot 6 is installed on a welding mechanical arm bearing vehicle 5, the welding mechanical arm bearing vehicle 5 is the same as the welding bearing vehicle 11, a four-corner directional bearing roller type electric control driving flat car is also adopted, two welding mechanical arm moving rails 4 arranged at the lower part of the welding mechanical arm bearing vehicle also adopt a horizontal groove type structure rail, four directional bearing rollers arranged at the bottom of the welding mechanical arm bearing vehicle 5 are clamped at the upper parts of the two welding mechanical arm moving rails 4, so that the horizontal movement of the welding mechanical arm bearing vehicle 5 is more accurate, the welding mechanical arm bearing vehicle 5 cannot deviate, the driving device of the welding mechanical arm bearing vehicle 5 is driven by the instruction of the control device 2 and can horizontally move along the two welding mechanical arm moving rails 4, in addition, two limiting baffle plates 7 are respectively arranged at the positions of two ends of each welding mechanical arm moving rail 4, the limiting baffle plates 7 are made of wood, so that the welding mechanical arm bearing vehicle 5 can be controlled in the range of the welding mechanical arm moving rails 4, derailment is avoided, and the movable extension operation range of the welding robot 6 can be enlarged when welding work is carried out; the lifting regulation and control of the welding bearing lifting tray 12, the horizontal movement control of the welding mechanical arm bearing vehicle 5 and the stretching and bending rotation control of the welding robot 6 form an operation range for welding product parts, so that the control range of welding operation is larger and more flexible, and the left side and the right side of the two welding bearing vehicle tracks 9 are respectively provided with a protecting net 14, so that the splashing of welding scraps can be avoided in the welding operation process, the surrounding operation environment is polluted, and each protecting net 14 and the base platform 1 are in a detachable connection structure, and the cleaning and the replacement are also convenient; the structure thinking of the whole equipment is clear, the operation is simple and convenient, install bearing vehicle and guide rail additional in welding machinery device bottom, be used for improving mechanical welding's horizontal migration distance, thereby enlarge welding operation's controllable scope, but cooperation numerical control's horizontal migration and the welding load-bearing platform who possesses raising and lowering functions are used for carrying and lifting needs welded product, the clamping of the product of different specification and dimension sizes can be satisfied to its inside violently indulge adjustable draw-in groove, let treat that the fixed of welding product is more stable and firm, and then promote welding quality and work efficiency, also can let welding operation control in the within range that sets up simultaneously, protection operation environment and equipment spare part are not disturbed by the welding spark, it is systematic more.
In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "inner", "outer", "top", "bottom", "end", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplification of the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention, and should not be considered as limiting the scope of the present invention. All the equivalent changes and improvements made according to the application scope of the present invention should still fall within the patent coverage of the present invention.
Claims (7)
1. The utility model provides an intelligence electric welding equipment for industrial production which characterized in that: the welding robot comprises a base platform, a control device, a welding base platform, two welding robot arm moving tracks, a welding robot arm carrying vehicle, a welding robot, a welding positioning baffle, two welding carrying vehicle tracks, a welding carrying vehicle, a welding carrying lifting tray and two protecting nets, wherein the control device is positioned on the upper portion of the base platform, the control device is fixedly connected with the base platform, the welding base platform is positioned on one side of the control device, the welding base platform is fixedly connected with the base platform, the two welding robot arm moving tracks are horizontally and parallelly positioned on the upper portion of the welding base platform, the two welding robot arm moving tracks are fixedly connected with the welding base platform, any welding robot arm moving track is further provided with two limiting baffles, the two limiting baffles are respectively positioned at two ends of the welding robot arm moving tracks, and the two limiting baffles are fixedly connected with the welding robot arm moving tracks, the welding mechanical arm bearing vehicle is positioned on the upper parts of the two welding mechanical arm moving tracks, the welding mechanical arm bearing vehicle is movably connected with the two welding mechanical arm moving tracks, the welding robot is positioned on the upper part of the welding mechanical arm bearing vehicle, the welding robot is detachably connected with the welding mechanical arm bearing vehicle, the welding positioning baffle is positioned on one side of a welding base platform close to the welding mechanical arm bearing vehicle, the welding positioning baffle is fixedly connected with the welding base platform, the two welding bearing vehicle tracks are horizontally and parallelly positioned on one side of the welding base platform close to the welding positioning baffle, the two welding bearing vehicle tracks are fixedly connected with the base platform, a limit block is further arranged on any welding bearing vehicle track, the limit block is positioned on the upper part of one end of the welding bearing vehicle track far away from the welding base platform, and the limit block is fixedly connected with the welding base platform, the welding bears the weight of the car and is located two welding and bears orbital upper portions of car, the welding bears the weight of the car and bears the weight of the car track with two welding and be swing joint, the welding bears the weight of the lift tray and is located the welding and bears one side that car upper portion is close to the welding position baffle, the welding bears the weight of the lift tray and bears the weight of the car with the welding and be fixed connection, the welding bears still to be equipped with the welding draw-in groove on the lift tray, the welding draw-in groove is located the welding and bears the central point on lift tray upper portion and puts the department, the welding draw-in groove bears the weight of the lift tray with the welding and is fixed connection, two protecting nets are located two welding respectively and bear the orbital both sides of car, two protecting nets all are connected for dismantling with the base frame.
2. The intelligent electric welding equipment for industrial production according to claim 1, characterized in that: the two welding mechanical arm moving tracks and the two welding bearing vehicle tracks are both horizontal groove type structure tracks.
3. The intelligent electric welding equipment for industrial production according to claim 1, characterized in that: the welding mechanical arm bearing vehicle and the welding bearing vehicle are all four-corner directional bearing roller type electric control driving flat cars.
4. The intelligent electric welding equipment for industrial production according to claim 1, characterized in that: the welding robot is an intelligent numerical control rotary welding mechanical device.
5. The intelligent electric welding equipment for industrial production according to claim 1, characterized in that: the material of limit baffle, welding position baffle, stopper is wooden.
6. The intelligent electric welding equipment for industrial production according to claim 1, characterized in that: the welding bearing lifting tray is an electric control hydraulic driving type lifting tray device.
7. The intelligent electric welding equipment for industrial production according to claim 1, characterized in that: the welding clamping groove is a transverse and longitudinal adjusting type clamping groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120962328.7U CN214641275U (en) | 2021-05-07 | 2021-05-07 | Intelligent electric welding equipment for industrial production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120962328.7U CN214641275U (en) | 2021-05-07 | 2021-05-07 | Intelligent electric welding equipment for industrial production |
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| CN214641275U true CN214641275U (en) | 2021-11-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202120962328.7U Active CN214641275U (en) | 2021-05-07 | 2021-05-07 | Intelligent electric welding equipment for industrial production |
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| CN (1) | CN214641275U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114799520A (en) * | 2022-05-31 | 2022-07-29 | 广东利元亨技术有限公司 | Welding equipment and welding method thereof |
-
2021
- 2021-05-07 CN CN202120962328.7U patent/CN214641275U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114799520A (en) * | 2022-05-31 | 2022-07-29 | 广东利元亨技术有限公司 | Welding equipment and welding method thereof |
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