CN104775589A - Tile surface material composite plate and novel construction method thereof - Google Patents

Tile surface material composite plate and novel construction method thereof Download PDF

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Publication number
CN104775589A
CN104775589A CN201510200374.2A CN201510200374A CN104775589A CN 104775589 A CN104775589 A CN 104775589A CN 201510200374 A CN201510200374 A CN 201510200374A CN 104775589 A CN104775589 A CN 104775589A
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composite plate
shrinkage joint
ceramic tile
grooving
seam
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CN201510200374.2A
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CN104775589B (en
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陶运喜
李果成
刘小良
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Guangzhou Hongli New Materials Co ltd
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Guangzhou Hong Li Composite Material Co Ltd
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Abstract

The invention relates to a tile surface material composite plate and a novel construction method thereof. The construction method comprises the following steps: (1) sticking the tile surface material on a base plate to form a tile surface material spliced plate; (2) cleaning the tile surface material spliced plate; (3) forming straight-line-shaped cutting grooves on connecting seams of the tile surface material spliced plate in batches; (4) filling the cutting grooves with a crack-sealer, then curing to obtain the tile surface material composite plate and finishing the construction. The cutting grooves are formed in the modularized tile surface material composite plate in the construction method; the construction efficiency of the tile surface material composite plate can be improved, the labor intensity of the construction staff is reduced, the technological dependence of the construction staff is reduced; in addition, the butt seam precision of the tile is greatly improved, and the attractive effect of the buildings appearance is improved.

Description

A kind of ceramic tile plane materiel composite plate and novel construction method thereof
Technical field
The invention belongs to technical field of buildings, be specifically related to a kind of ceramic tile plane materiel composite plate and novel construction method thereof.
Background technology
Ceramic tile is the very important surface material of builing industry, combination with decorative surfaces attractive in appearance can be provided, and there is important functional advantage, as waterproof, hard, health, Yi Gan, easy cleaning etc., use in a large number in the building subassembly such as washroom, kitchen, ground, decorated wall surface.But, in work progress, because ceramic tile itself has comparatively high tolerance, and workman's pavement technique is very different when installing, cause brickwork joint irregular, uniformity and opposite joint precision, straightness accuracy are all poor, directly affect the building subassembly overall appearance effect of ceramic tile plane materiel.
In recent years, market upper part building adopts dry construction product, as components such as integral bathroom, whole kitchen, dry method floor tiles, tradition is changed in factory prefabricated all types of ceramic tile plane materiel composite board with mortar cement wet method vertical construction product at the construction field (site) by constructor, on-the-spot vertical construction is adjusted to divergence in factory, prefabricated complete after carry out to job site more assembled.Have certain help to the uniformity of ceramic tile opposite joint and opposite joint precision, straightness accuracy like this, but ceramic tile opposite joint still depends on range estimation and the subjective judgement of constructor, the not lifting in essence of ceramic tile opposite joint precision.
At present, infrared rays or laser alignment device is adopted in some work progresss, ceramic tile effect of mating formation is highly improved, but the size difference of the manufacturing tolerance of ceramic tile itself and ceramic tile positive and negative determine the method ceramic tile still cannot be made to mat formation effect reaches the level of high precision.
Therefore, be necessary to improve existing ceramic tile construction method, simplifying work progress, improve efficiency of construction, under the prerequisite that reduces labour intensity, realize the high precision level that ceramic tile is mated formation in effect, and then significantly promote ceramic tile and to mat formation quality and attractive in appearance.
Summary of the invention
The invention provides a kind of ceramic tile plane materiel composite plate and novel construction method thereof, modular tile plane materiel composite plate carries out grooving, not only can improve the efficiency of construction of ceramic tile plane materiel composite plate, reduce the labour intensity of constructor, reduce and the technology of constructor is relied on, and ceramic tile opposite joint precision can be increased substantially, promote the exquisite appearance effect of building subassembly.
For solving the problems of the technologies described above, technical scheme of the present invention is:
A kind of ceramic tile plane materiel composite plate, comprise substrate and be attached to the multiple panels on substrate, shrinkage joint is left between adjacent panel, form many shrinkage joint thus, and separate generally within many shrinkage joint on same straight line, described composite plate is generally within being all filled with the agent of U.S. seam in many shrinkage joint on same straight line, the agent of U.S. seam is filled up and covered and covers described shrinkage joint, rule continuous print linear U.S. seam bar is formed, to strengthen the visual effect of composite plate after U.S. seam agent solidification.
According to above-mentioned ceramic tile plane materiel composite plate, described panel offers grooving, the grooving symmetrically shape that relative panel is offered in the region at contiguous shrinkage joint, and described grooving is connected with shrinkage joint, and described U.S.'s seam agent is filled up and covered and covers described grooving and shrinkage joint.
According to above-mentioned ceramic tile plane materiel composite plate, described grooving is rectangular channel or vee gutter or dovetail groove.
According to above-mentioned ceramic tile plane materiel composite plate, described grooving is rectangular channel, and groove width is 2 ~ 5mm, and groove depth is 1 ~ 10mm.
According to above-mentioned ceramic tile plane materiel composite plate, described panel is any one in natural stone, artificial slabstone, glass board material and ceramic board.
According to above-mentioned ceramic tile plane materiel composite plate, described substrate is any one in cellular board, metal sheet, fiberboard and plastic plate.
A construction method for ceramic tile plane materiel composite plate, this construction method comprises the steps:
(1) multiple panel is attached on substrate, between adjacent panel, leaves shrinkage joint, form many shrinkage joint thus, and separate generally within many shrinkage joint on same straight line;
(2) all fill the agent of U.S. seam by generally within many shrinkage joint on same straight line, the agent of U.S. seam is filled up and is covered and covers shrinkage joint;
(3) agent of solidification U.S. seam, namely obtains composite plate, forms rule continuous print linear U.S. seam bar after U.S. seam agent solidification.
According to above-mentioned construction method, this construction method also sets up following steps between step (1) and step (2): the region batch being positioned at contiguous shrinkage joint at panel offers grooving, the grooving symmetrically shape that relative panel is offered, grooving is connected with shrinkage joint, in described step (2), U.S.A to be stitched agent and fills up and cover and cover grooving and shrinkage joint by institute.
According to above-mentioned construction method, described grooving is rectangular channel, and groove width is 2 ~ 5mm, and groove depth is 1 ~ 10mm.
According to above-mentioned construction method, described grooving is vee gutter or dovetail groove.
The present invention also designs a kind of novel construction method of ceramic tile plane materiel composite plate, comprises the steps:
(1) arrange ceramic tile plane materiel some, be pasted on a substrate, make compact siro spinning technology between ceramic tile plane materiel and ceramic tile plane materiel, and connecting sewing is alignd, form ceramic tile plane materiel scab;
(2) clear up ceramic tile plane materiel scab, make no-sundries in connection gap wherein;
(3) on each connection suture alignd in length and breadth of ceramic tile plane materiel scab, batch offers linear pattern grooving, makes notch width cover connection gap between ceramic tile plane materiel completely, then, and dust, particle that cleaning grooving produces;
(4) U.S.A is stitched agent to be filled in described grooving, after making the seam agent solidification of described U.S., obtain ceramic tile plane materiel composite plate, construction completes.
Preferably, the curing mode of step (4) described U.S. seam agent is: U.S.A stitched after agent is filled in described grooving, U.S. seam agent described in melting, adjustment U.S. seam agent addition, concordant with ceramic tile plane materiel composite plate after making solidification simultaneously, room temperature cooling curing.
Preferred, step (4) is by laser or the seam agent of acetylene flame melting U.S..
Preferably, described ceramic tile plane materiel is one or more in natural stone, artificial slabstone, glass board material and ceramic board.
Preferably, described substrate is one or more in cellular board, metal sheet, fiberboard and plastic plate.
Preferably; the seam agent of described U.S. is become by the mixed raw material of following weight portion: white cement 20 ~ 30 parts, steel-making slag powder 8 ~ 15 parts, 10 ~ 20 parts, porcelain powder, glass bead 12 ~ 16 parts, kaolin 5 ~ 10 parts, 10 ~ 16 parts, barium sulfate, aerosil 2 ~ 3 parts, calcium formate 3 ~ 5 parts, Graphene 2 ~ 3 parts, pigment 0 ~ 20 part.
Preferred; the seam agent of described U.S. is become by the mixed raw material of following weight portion: white cement 25 parts, steel-making slag powder 12 parts, 15 parts, porcelain powder, glass bead 15 parts, kaolin 8 parts, 12 parts, barium sulfate, aerosil 2.5 parts, calcium formate 4 parts, Graphene 2.5 parts, pigment 0 ~ 20 part.
Preferably, described pigment is iron oxide serial pigment.
Preferably, grooving is carried out by skive or chemical mordant in step (3).
Preferably, described in step (3), notch width is 2 ~ 5mm, and the degree of depth is 1 ~ 10mm, width can cover completely the connection gap between all ceramic tile plane materiels, the degree of depth can be taken the agent of U.S. seam in.
Compared with prior art, the present invention has following beneficial effect:
(1) the inventive method offers grooving in length and breadth by batch, cover all splicing gaps of ceramic tile plane materiel composite plate, opposite joint precision is made not rely on the accuracy of manufacture of himself completely, reach metal machinery accurately machined micron order tolerance level, solve the shortcomings such as traditional ceramic tile splicing seams gap is not of uniform size, also reduce the rigors to ceramic tile dimension high accuracy and constructor's mounting technique level, can large-scale production and application be carried out.
(2) the inventive method coordinates the U.S. by kaolin, steel-making slag powder, porcelain powder, glass bead etc. are refining to stitch agent; be combined with ceramic tile sheet material composite plate by high-temperature fusion; the performances such as it is wear-resisting, waterproof, grease proofing, dust-proof, the anti-accumulation of salt in the surface soil, bond strength are improved greatly; ceramic tile stitches not easily blackening, dirty, thus ensures that the final ceramic tile structure installed is compacter, attractive in appearance.
(3) design science of the inventive method U.S. used seam agent, each component Synergistic, make the change of its bond strength, alkali resistant, anti-shrinkage, stream, mildew-resistant, bactericidal property splendid, and raw material sources are extensive, abandon the use of several functions reagent, a large amount of discarded ceramic tiles and slag can be consumed, realize waste resource recycling.Wherein, 1) steel-making slag powder significantly can increase adhesion strength after melting and solidification, realizes twice laid, reduces the consumption of other enhancing ingredients.The seam agent of the present invention U.S. used is after filling, melting, and density and adhesive property increase, and the gap filler any surface finish after melting and solidification, bond strength can reach more than 60MPa.2) kaolin (Al used 2o 32SiO 22H 2o, AS 2h 2) anhydrous aluminium silicate of (600 ~ 900 DEG C) dehydration formation at a certain temperature (Al 2o 32SiO 2, AS 2), the molecules align due to anhydrous aluminium silicate is irregular, presents thermodynamics and to be situated between steady state, under suitably exciting, there is gelling, there is further hydration reaction in the calcium hydroxide that this anhydrous aluminium silicate and hydrated cementitious generate, generates CSH gel, reduce free Ca to greatest extent 2+with the CO in air 2reaction generates CaCO 3, not only greatly reduce Free Ca in cement 2+existence, suppress very well the condition that the accumulation of salt in the surface soil produces, and increase the density after U.S. seam agent solidification, make outside moisture more difficult to get access.3) aerosil used can improve viscosity, and prevent the agent of U.S. seam from occurring when solidifying shrinking, and can give gap filler good rheological behavior, especially hydrophobic type aerosil effectively can also suppress the generation of accumulation of salt in the surface soil phenomenon.4) barium sulfate used has humidification, wear-resisting after making U.S. seam agent solidification, improves application life.5) porcelain powder used, slag etc. are difficult to decompose as industrial refuse, and stacking occupies cultivated land, serious contaminated environment, constructional materials is it can be used as to use in a large number, resource can be made to be fully utilized, also greatly reduce cost simultaneously, decrease the consumption of quartz sand and dicalcium powder.Porcelain powder is through high temperature sintering, physical and chemical performance is stablized, volume stability, and itself and ceramic tile dilation coefficient are close, adopt the material of same dilation coefficient as bonding filler, significantly can reduce ceramic tile plane materiel composite plate and stitch with beautiful the possibility that agent produces crack.
Accompanying drawing explanation
Fig. 1 is the top view at connecting sewing place in the construction of prior art ceramic tile plane materiel composite plate;
Fig. 2 is that the present invention has slotted the structural representation of the ceramic tile plane materiel composite plate of not filling out groove;
Fig. 3 is that the present invention has slotted the top view of the ceramic tile plane materiel composite plate of not filling out groove;
Fig. 4 is that the present invention has slotted the lateral view of the ceramic tile plane materiel composite plate of not filling out groove;
Fig. 5 is the structural representation that the present invention has filled out the ceramic tile plane materiel composite plate of groove;
Fig. 6 is the top view that the present invention has filled out the ceramic tile plane materiel composite plate of groove;
Fig. 7 is the lateral view that the present invention has filled out the ceramic tile plane materiel composite plate of groove;
In figure, 1 is ceramic tile plane materiel composite plate, and 2 is connecting sewing, and 3 is grooving, and 4 is the agent of solidification U.S. seam.
Detailed description of the invention
Describe the present invention in detail below in conjunction with specific embodiment and accompanying drawing, following illustrative examples is only used for explaining and the present invention is described, not as a limitation of the invention.
embodiment 1
A novel construction method for ceramic tile plane materiel composite plate, comprises the steps:
(1) arrange ceramic tile plane materiel some, be pasted on a substrate, make compact siro spinning technology between ceramic tile plane materiel and ceramic tile plane materiel, be seamless or small gap, and connecting sewing is alignd, form ceramic tile plane materiel scab;
(2) clear up ceramic tile plane materiel scab, make no-sundries in connection gap wherein;
(3) on each connection suture alignd in length and breadth of ceramic tile plane materiel scab, offer linear pattern grooving by skive batch, make notch width cover connection gap between ceramic tile plane materiel completely, then, dust, particle that cleaning grooving produces; The Breadth Maximum connecting gap is 0.5mm, and notch width of opening is 2mm, can cover the connecting sewing between all ceramic tile plane materiels, and the degree of depth is 1mm, can take the agent of solidification U.S. seam in;
(4) U.S.A is stitched agent to be filled in described grooving, utilize U.S. seam agent described in acetylene flame melting, simultaneously adjustment U.S. seam agent addition, concordant with ceramic tile plane materiel after making solidification, room temperature cooling curing, obtain ceramic tile plane materiel composite plate, construction completes.
Described grooving is all opened in the outside at ceramic tile plane materiel splicing gap place.Described ceramic tile plane materiel is ceramic board, and described substrate is fiberboard.
The seam agent of described U.S. is become by the mixed raw material of following weight portion: white cement 25 parts, steel-making slag powder 12 parts, 15 parts, porcelain powder, glass bead 15 parts, kaolin 8 parts, 12 parts, barium sulfate, aerosil 2.5 parts, calcium formate 4 parts, Graphene 2.5 parts, iron oxide serial pigment 8 parts.
embodiment 2
A novel construction method for ceramic tile plane materiel composite plate, substantially the same manner as Example 1, difference is:
Step (3): carry out grooving by chemical mordant, the Breadth Maximum connecting gap is 3mm, and notch width of opening is 5mm, and can cover the connecting sewing between all ceramic tile plane materiel composite plates, the degree of depth is 10mm, can take the agent of solidification U.S. seam in.
Described grooving is all opened in the outside at ceramic tile plane materiel splicing gap place.Described ceramic tile plane materiel is natural stone, and described substrate is cellular board.
The seam agent of described U.S. is become by the mixed raw material of following weight portion: white cement 20 parts, steel-making slag powder 15 parts, 10 parts, porcelain powder, glass bead 16 parts, kaolin 5 parts, 16 parts, barium sulfate, aerosil 2 parts, calcium formate 5 parts, Graphene 2 parts, iron oxide serial pigment 20 parts.
embodiment 3
A novel construction method for ceramic tile plane materiel composite plate, substantially the same manner as Example 1, difference is:
The seam agent of described U.S. is become by the mixed raw material of following weight portion: white cement 30 parts, steel-making slag powder 8 parts, 20 parts, porcelain powder, glass bead 12 parts, kaolin 10 parts, 10 parts, barium sulfate, aerosil 3 parts, calcium formate 3 parts, Graphene 3 parts.
embodiment 4
A novel construction method for ceramic tile plane materiel composite plate, substantially the same manner as Example 2, difference is:
The seam agent of described U.S. is become by the mixed raw material of following weight portion: white cement 20 parts, steel-making slag powder 15 parts, 20 parts, porcelain powder, glass bead 12 parts, kaolin 10 parts, 15 parts, barium sulfate, aerosil 3 parts, calcium formate 3 parts, Graphene 2 parts, iron oxide serial pigment 10 parts.
Carry out performance test (part normative reference JC/T1004-2006) to the seam agent of embodiment 1 ~ 4 U.S. used, related data is in table 1:
Table 1 U.S. seam agent performance test related data
Project Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4
28d mar proof/mm 3 638 679 701 686
28d rupture strength/MPa 4.2 4.0 3.7 3.5
28d compressive strength/MPa 35 28 31 33
Bond strength/MPa 72 71 67 35
30min water absorption/g 1.6 1.8 1.7 1.9
240min water absorption/g 3.9 4.1 4.7 4.4
28d shrinkage value mm/m 1.2 1.4 1.3 1.5
Coefficient of thermal conductivity W/ (mk) 0.04 0.05 0.06 0.05
Accumulation of salt in the surface soil phenomenon Nothing Nothing Nothing Nothing
Hydrochloric acid, ammoniacal liquor soak 28d Corrosion-free cracking Corrosion-free cracking Corrosion-free cracking Corrosion-free cracking
Note: hydrochloric acid is 37wt% concentrated hydrochloric acid, ammoniacal liquor is 20wt% ammoniacal liquor.
The present invention is not limited to above-mentioned detailed description of the invention, and those skilled in the art also can make multiple change accordingly, but to be anyly equal to the present invention or similar change all should be encompassed in the scope of the claims in the present invention.

Claims (10)

1. a ceramic tile plane materiel composite plate, comprise substrate and be attached to the multiple panels on substrate, shrinkage joint is left between adjacent panel, form many shrinkage joint thus, and it is separate generally within many shrinkage joint on same straight line, it is characterized in that: described composite plate is generally within being all filled with the agent of U.S. seam in many shrinkage joint on same straight line, the agent of U.S. seam is filled up and is covered and covers described shrinkage joint, rule continuous print linear U.S. seam bar is formed, to strengthen the visual effect of composite plate after U.S. seam agent solidification.
2. ceramic tile plane materiel composite plate according to claim 1, it is characterized in that: described panel offers grooving in the region at contiguous shrinkage joint, the grooving symmetrically shape that relative panel is offered, described grooving is connected with shrinkage joint, and described U.S.'s seam agent is filled up and covered and covers described grooving and shrinkage joint.
3. ceramic tile plane materiel composite plate according to claim 2, is characterized in that: described grooving is rectangular channel or vee gutter or dovetail groove.
4. ceramic tile plane materiel composite plate according to claim 3, it is characterized in that: described grooving is rectangular channel, groove width is 2 ~ 5mm, and groove depth is 1 ~ 10mm.
5. the ceramic tile plane materiel composite plate according to any one of Claims 1-4, is characterized in that: described panel is any one in natural stone, artificial slabstone, glass board material and ceramic board.
6. the ceramic tile plane materiel composite plate according to any one of Claims 1-4, is characterized in that: described substrate is any one in cellular board, metal sheet, fiberboard and plastic plate.
7. a construction method for ceramic tile plane materiel composite plate, is characterized in that, this construction method comprises the steps:
(1) multiple panel is attached on substrate, between adjacent panel, leaves shrinkage joint, form many shrinkage joint thus, and separate generally within many shrinkage joint on same straight line;
(2) all fill the agent of U.S. seam by generally within many shrinkage joint on same straight line, the agent of U.S. seam is filled up and is covered and covers shrinkage joint;
(3) agent of solidification U.S. seam, namely obtains composite plate, forms rule continuous print linear U.S. seam bar after U.S. seam agent solidification.
8. construction method according to claim 7, it is characterized in that, this construction method also sets up following steps between step (1) and step (2): the region batch being positioned at contiguous shrinkage joint at panel offers grooving, the grooving symmetrically shape that relative panel is offered, grooving is connected with shrinkage joint, in described step (2), U.S.A to be stitched agent and fills up and cover and cover grooving and shrinkage joint by institute.
9. construction method according to claim 8, is characterized in that: described grooving is rectangular channel, and groove width is 2 ~ 5mm, and groove depth is 1 ~ 10mm.
10. construction method according to claim 8, is characterized in that: described grooving is vee gutter or dovetail groove.
CN201510200374.2A 2015-01-19 2015-04-24 A kind of ceramic tile plane materiel composite plate and novel construction method thereof Active CN104775589B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105507533A (en) * 2015-12-31 2016-04-20 浙江亚厦装饰股份有限公司 Composite decorative panel and manufacture method
CN106349954A (en) * 2016-08-29 2017-01-25 郑丽芬 Double-component tile-seam filling agent
CN108237636A (en) * 2016-12-23 2018-07-03 德州北辰福润达卫浴有限公司 The mating tile wall board production technology of integral bathroom
CN108976966A (en) * 2018-07-20 2018-12-11 昱风科技(深圳)有限公司 A kind of super environmentally friendly aqueous joint trimming agent and preparation method thereof
CN110952742A (en) * 2019-12-12 2020-04-03 浙江世贸装饰股份有限公司 Veneer combined structure for indoor wall veneer construction and installation method thereof

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CN103233566A (en) * 2013-05-07 2013-08-07 张云春 Construction method of joint trimming agent
WO2014006924A1 (en) * 2012-07-01 2014-01-09 株式会社ヒロコーポレーション Tile panel

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CN2407061Y (en) * 1994-08-08 2000-11-22 张宗玺 Structure of wall and floor of construction
CN2612753Y (en) * 2003-01-30 2004-04-21 海尔集团公司 Monolithic ceramic tile wall/floor
CN201367690Y (en) * 2009-03-03 2009-12-23 姚广宁 Detachable wallboard
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105507533A (en) * 2015-12-31 2016-04-20 浙江亚厦装饰股份有限公司 Composite decorative panel and manufacture method
CN106349954A (en) * 2016-08-29 2017-01-25 郑丽芬 Double-component tile-seam filling agent
CN108237636A (en) * 2016-12-23 2018-07-03 德州北辰福润达卫浴有限公司 The mating tile wall board production technology of integral bathroom
CN108976966A (en) * 2018-07-20 2018-12-11 昱风科技(深圳)有限公司 A kind of super environmentally friendly aqueous joint trimming agent and preparation method thereof
CN110952742A (en) * 2019-12-12 2020-04-03 浙江世贸装饰股份有限公司 Veneer combined structure for indoor wall veneer construction and installation method thereof
CN110952742B (en) * 2019-12-12 2022-03-18 浙江世贸装饰股份有限公司 Veneer combined structure for indoor wall veneer construction and installation method thereof

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Denomination of invention: Tile surface material composite plate and novel construction method thereof

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