CN104762234A - Complex bacterium for bean pulp fermentation and application of complex bacterium - Google Patents

Complex bacterium for bean pulp fermentation and application of complex bacterium Download PDF

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CN104762234A
CN104762234A CN201510165230.8A CN201510165230A CN104762234A CN 104762234 A CN104762234 A CN 104762234A CN 201510165230 A CN201510165230 A CN 201510165230A CN 104762234 A CN104762234 A CN 104762234A
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陈亮
惠明
王金水
黄亮
刘娜
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Henan University of Technology
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Abstract

The invention provides a complex bacterium for bean pulp fermentation. The complex bacterium is composed of bacillus subtilis, bacillus coagulans, aspergillus niger, aspergillus oryzae, lactobacillus plantarum and saccharomyces cerevisiae. The complex bacterium provided by the invention is obtained through repeated scientific experiment and reasonable combination based on physiological metabolism feature of the microorganism, the complex bacterium is vigorous in growth metabolism, is capable of secreting a plurality of enzymes, acids and other metabolites, and is capable of efficiently decomposing macromolecule protein, anti-nutritional factors and sensitization factors in the bean pulp, obviously increasing content of soluble protein, small peptide, organic acid, protease and vitamin and the number of probiotics and antibacterial peptide, improving the digestion utilization rate, inhibiting the growth of pathogenic bacteria and reducing the use of antibiotic; and meanwhile, the complex bacterium has acid fragrance of fermentation and is good in food attractant effect. The bacteria strains forming the complex bacterium are included in a feed additive variety catalogue (2013) issued by the department of agriculture, the complex bacterium is safe and reliable, and can be directly used for the industrial production for the bean pulp fermentation.

Description

一种用于豆粕发酵的复合菌群及其应用A kind of composite flora for soybean meal fermentation and its application

技术领域 technical field

本发明属于微生物技术领域,具体涉及一种豆粕发酵技术,尤其涉及一种用于豆粕发酵的复合菌群。 The invention belongs to the technical field of microorganisms, and in particular relates to a soybean meal fermentation technology, in particular to a complex flora used for soybean meal fermentation.

背景技术 Background technique

豆粕粗蛋白含量高、氨基酸组成均衡,一直都是畜禽最重要的植物源蛋白之一。然而,豆粕中还存在有胰蛋白酶抑制剂、脲酶、大豆凝血素等抗营养因子和大豆抗原蛋白等致敏因子,使得豆粕的消化利用率下降,甚至对动物生长健康造成不利影响。研究发现,利用微生物发酵处理豆粕可以有效降低豆粕中抗营养因子、致敏因子的含量,同时可以提高豆粕营养价值和消化利用率。 With high crude protein content and balanced amino acid composition, soybean meal has always been one of the most important plant-source proteins for livestock and poultry. However, there are also anti-nutritional factors such as trypsin inhibitors, urease, soybean hemagglutinin and allergenic factors such as soybean antigen protein in soybean meal, which reduces the digestion and utilization rate of soybean meal and even adversely affects the growth and health of animals. The study found that the use of microbial fermentation to treat soybean meal can effectively reduce the content of anti-nutritional factors and allergenic factors in soybean meal, and at the same time improve the nutritional value and digestibility of soybean meal.

目前,豆粕发酵研究和发酵豆粕企业生产都很多,采用的菌种、工艺也各不相同,总体来说,主要存在有以下问题:发酵菌种选择不合理、豆粕发酵不彻底、发酵周期长、产品质量不稳定、营养价值有待提高等。 At present, there are many studies on soybean meal fermentation and production of fermented soybean meal enterprises, and the strains and processes used are also different. Generally speaking, the main problems are as follows: unreasonable selection of fermentation strains, incomplete fermentation of soybean meal, long fermentation period, The product quality is unstable and the nutritional value needs to be improved.

发明内容 Contents of the invention

针对现有问题,本发明基于微生物生理代谢特点经过反复科学实验、合理搭配获得的一种复合菌群,由枯草芽孢杆菌、凝结芽孢杆菌、黑曲霉、米曲霉、植物乳杆菌和酿酒酵母组成。其中枯草芽孢杆菌优选菌株LM3403,菌株LM3403已于2014年6月25日保藏于中国微生物菌种保藏管理委员会普通微生物中心(北京市朝阳区北辰西路1号院3号中国科学院微生物研究所),保藏号为CGMCC No.9377。 Aiming at the existing problems, the present invention is based on the physiological metabolism characteristics of microorganisms, a composite flora obtained through repeated scientific experiments and rational collocation, consisting of Bacillus subtilis, Bacillus coagulans, Aspergillus niger, Aspergillus oryzae, Lactobacillus plantarum and Saccharomyces cerevisiae. Among them, Bacillus subtilis is the preferred strain LM3403, and the strain LM3403 has been preserved on June 25, 2014 in the General Microbiology Center of China Committee for the Collection of Microbial Cultures (Institute of Microbiology, Chinese Academy of Sciences, No. 1, Beichen West Road, Chaoyang District, Beijing), The deposit number is CGMCC No.9377.

本发明的有益效果: Beneficial effects of the present invention:

本发明所提供的一种用于豆粕发酵的复合菌群,其组成菌种均被列入农业部发布的《饲料添加剂品种目录(2013)》,安全可靠,可直接用于发酵豆粕工业化生产。 The composite bacterial flora used in the fermentation of soybean meal provided by the present invention is all included in the "Catalogue of Feed Additives (2013)" issued by the Ministry of Agriculture, is safe and reliable, and can be directly used in the industrial production of fermented soybean meal.

本发明所提供的复合菌群是基于微生物生理代谢特点经反复科学实验、合理搭配获得的,通过多菌种协同作用,生长迅速、代谢旺盛,豆粕发酵充分彻底,营养价值提高,生产效率提高,生产成本降低。 The composite flora provided by the present invention is obtained through repeated scientific experiments and reasonable collocation based on the physiological and metabolic characteristics of microorganisms. Through the synergistic effect of multiple strains, it grows rapidly and metabolizes vigorously. The soybean meal is fully fermented, the nutritional value is improved, and the production efficiency is improved. Production costs are reduced.

本发明提供的复合菌群生长代谢旺盛,能够分泌多种酶类、酸类及其他代谢产物,能够高效分解豆粕中大分子蛋白质、抗营养因子和致敏因子,显著增加可溶性蛋白、小肽、有机酸、蛋白酶、维生素等的含量和有益菌、抗菌肽的数量,提高消化利用率,抑制病原菌生长,减少抗生素的使用,同时具有发酵酸香味、诱食效果好。 The composite flora provided by the invention has vigorous growth and metabolism, can secrete various enzymes, acids and other metabolites, can efficiently decompose macromolecular proteins, antinutritional factors and allergenic factors in soybean meal, and significantly increase soluble proteins, small peptides, The content of organic acids, proteases, vitamins, etc. and the number of beneficial bacteria and antimicrobial peptides can improve digestion and utilization, inhibit the growth of pathogenic bacteria, and reduce the use of antibiotics.

经过复合菌群发酵,与豆粕原料相比,成品具有发酵酸香味,粗蛋白含量提高17%以上,小肽含量提高11倍,胰蛋白酶抑制剂含量下降80%以上,大豆凝血素含量下降99%以上。 After complex bacterial fermentation, compared with soybean meal raw materials, the finished product has a fermented sour aroma, the content of crude protein increases by more than 17%, the content of small peptides increases by 11 times, the content of trypsin inhibitors decreases by more than 80%, and the content of soybean hemagglutinin decreases by 99%. above.

具体实施方式 Detailed ways

为了使本发明更加容易理解,以下通过实施例对本发明作进一步的阐述。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。 In order to make the present invention easier to understand, the present invention will be further elaborated below through examples. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention.

下列实施例中未提及的具体实验方法,通常按常规实验方法进行。 The specific experimental methods not mentioned in the following examples are usually carried out according to conventional experimental methods.

实施例1:液体复合菌群制备 Embodiment 1: Preparation of liquid complex flora

将所述复合菌群各组成菌种采用各自相应的培养基,分别经过平板活化、小摇瓶培养、大摇瓶培养、发酵罐逐级放大培养,得到各菌种菌液。枯草芽孢杆菌、凝结芽孢杆菌、植物乳杆菌和酿酒酵母等菌液的活菌数不小于1×108cfu/mL,黑曲霉、米曲霉等菌液的活菌数不小于1×107cfu/mL。将各菌种菌液按比例混匀,即得到液体复合菌群。液体复合菌群活菌数不小于5×108cfu/mL。 The bacterial strains of the composite flora are respectively subjected to plate activation, culture in small shake flasks, culture in large shake flasks, and step-by-step amplified culture in fermentors using their corresponding culture medium to obtain bacterial fluids of various strains. The number of viable bacteria in Bacillus subtilis, Bacillus coagulans, Lactobacillus plantarum and Saccharomyces cerevisiae is not less than 1×10 8 cfu/mL, and the number of viable bacteria in Aspergillus niger and Aspergillus oryzae is not less than 1×10 7 cfu /mL. Mix the bacterial liquids of various strains in proportion to obtain the liquid composite bacterial group. The number of live bacteria in the liquid composite flora is not less than 5×10 8 cfu/mL.

液体复合菌群也可以采用各菌种的市售液体菌剂按比例混匀得到。 The liquid composite flora can also be obtained by mixing commercially available liquid strains of various strains in proportion.

实施例2:固体复合菌群制备 Embodiment 2: Preparation of solid composite flora

将所述复合菌群各组成菌种采用各自相应的培养基,分别经过平板活化、小摇瓶培养、大摇瓶培养、发酵罐逐级放大培养,得到各菌种菌液。枯草芽孢杆菌、凝结芽孢杆菌、植物乳杆菌和酿酒酵母等菌液的活菌数不小于5×108cfu/mL,黑曲霉、米曲霉等菌液的活菌数不小于1×108cfu/mL。将各菌种菌液采用载体吸附或冷冻干燥或喷雾干燥或固体基质培养等方式得到固体菌剂,将各菌种固体菌剂按比例混匀,即得到固体复合菌群。固体复合菌群活菌数不小于2×108cfu/g。 The bacterial strains of the composite flora are respectively subjected to plate activation, culture in small shake flasks, culture in large shake flasks, and step-by-step amplified culture in fermentors using their corresponding culture medium to obtain bacterial fluids of various strains. The number of viable bacteria in Bacillus subtilis, Bacillus coagulans, Lactobacillus plantarum and Saccharomyces cerevisiae is not less than 5×10 8 cfu/mL, and the number of viable bacteria in Aspergillus niger and Aspergillus oryzae is not less than 1×10 8 cfu /mL. The solid bacterial agents are obtained by carrier adsorption, freeze-drying, spray-drying or solid matrix culture, etc., and the solid bacterial agents of each bacterial species are mixed in proportion to obtain a solid composite bacterial group. The number of live bacteria in solid composite flora is not less than 2×10 8 cfu/g.

固体复合菌群也可以采用各菌种的市售固体菌剂按比例混匀得到。 The solid composite bacterial group can also be obtained by mixing commercially available solid microbial agents of various bacterial species in proportion.

实施例3:检测方法 Embodiment 3: detection method

水份含量按GB/T 6435-2006检测,粗蛋白含量按GB/T 6432-1994检测,小肽含量测定采用TCA法进行,胰蛋白酶抑制剂检测按BAPA法参照文献进行(李素芬, 霍贵成, 杨丽洁, 等. 黑龙江省主要大豆品种中胰蛋白酶抑制因子含量研究[J]. 中国饲料, 2001(5): 8-11),大豆凝血素检测参照参照文献进行(徐晓峰, 朱才. 大豆凝血素的测定法[J]. 生物技术, 1996, 6(5): 44-46.)。经检测,豆粕原料水份含量12.1%、粗蛋白含量45.5%、小肽含量1.1%、胰蛋白酶抑制剂含量1872TIU/mg、大豆凝血素效价10300、豆腥味。 Moisture content is tested according to GB/T 6435-2006, crude protein content is tested according to GB/T 6432-1994, small peptide content is determined by TCA method, and trypsin inhibitor is detected by BAPA method with reference to literature (Li Sufen, Huo Guicheng, Yang Lijie , et al. Study on the content of trypsin inhibitor in the main soybean varieties in Heilongjiang Province[J]. Assay [J]. Biotechnology, 1996, 6(5): 44-46.). After testing, the moisture content of soybean meal raw materials is 12.1%, the crude protein content is 45.5%, the small peptide content is 1.1%, the trypsin inhibitor content is 1872TIU/mg, the soybean hemagglutinin potency is 10300, and the beany smell.

实施例4: Example 4:

豆粕1kg、麸皮0.1kg、水0.7L,混合均匀,pH自然,121℃灭菌20分钟,降温备用。将液体复合菌群0.1L接入降至室温的物料,混匀,发酵初始温度35℃,发酵时间44h,每5h翻料通风。发酵结束后50℃-60℃烘干,粉碎过筛即得到发酵豆粕成品。液体复合菌群活菌数为3×109cfu/mL,各菌种数量比为2:2:1:1:1:3。成品发酵豆粕有发酵酸香味,水分含量11.2%,蛋白含量54.8%,小肽含量13.2%,有益菌活菌数为5×108cfu/g,胰蛋白酶抑制剂含量308TIU/mg,大豆凝血素效价34。 Mix 1kg of soybean meal, 0.1kg of bran, and 0.7L of water, keep the pH natural, sterilize at 121°C for 20 minutes, and cool down for later use. Add 0.1L of the liquid complex flora to the material that has dropped to room temperature, mix well, start the fermentation at 35°C, and ferment for 44 hours, turning the material every 5 hours for ventilation. After the fermentation is finished, it is dried at 50°C-60°C, crushed and sieved to obtain the finished product of fermented soybean meal. The number of viable bacteria in the liquid complex flora was 3×10 9 cfu/mL, and the ratio of the number of each strain was 2:2:1:1:1:3. The finished fermented soybean meal has a fermented sour aroma, with a moisture content of 11.2%, a protein content of 54.8%, a small peptide content of 13.2%, a viable count of beneficial bacteria of 5×10 8 cfu/g, a trypsin inhibitor content of 308TIU/mg, and soybean hemagglutinin Titer 34.

实施例5: Example 5:

豆粕5kg、麸皮0.3kg、米糠0.3kg、水3.5L,混合均匀,pH自然,121℃灭菌20分钟,降温备用。将液体复合菌群0.8L接入降至室温的物料,混匀,发酵初始温度35℃,发酵时间52h,每4h翻料通风。发酵结束后50℃-60℃烘干,粉碎过筛即得到发酵豆粕成品。液体复合菌群活菌数为5×109cfu/mL,各菌种数量比为3:1:1:1:3:1。成品发酵豆粕有发酵酸香味,水分含量11.8%,蛋白含量56.2%,小肽含量14.1%,有益菌活菌数为2×109cfu/g,胰蛋白酶抑制剂含量321TIU/mg,大豆凝血素效价47。 Mix 5kg of soybean meal, 0.3kg of bran, 0.3kg of rice bran, and 3.5L of water, keep the pH natural, sterilize at 121°C for 20 minutes, and cool down for later use. Add 0.8L of the liquid complex flora to the material that has dropped to room temperature, mix well, and start the fermentation at 35°C, the fermentation time is 52 hours, and the material is turned over every 4 hours for ventilation. After the fermentation is finished, it is dried at 50°C-60°C, crushed and sieved to obtain the finished product of fermented soybean meal. The number of live bacteria in the liquid complex flora is 5×10 9 cfu/mL, and the ratio of the number of each strain is 3:1:1:1:3:1. The finished fermented soybean meal has a fermented sour aroma, with a moisture content of 11.8%, a protein content of 56.2%, a small peptide content of 14.1%, a viable count of beneficial bacteria of 2×10 9 cfu/g, a trypsin inhibitor content of 321TIU/mg, and soybean hemagglutinin Titer 47.

实施例6: Embodiment 6:

豆粕10kg、麸皮1.2kg、水7L,混合均匀,pH自然,121℃灭菌20分钟,降温备用。将液体复合菌群1.7L接入降至室温的物料,混匀,发酵初始温度35℃,发酵时间56h,每3h翻料通风。发酵结束后50℃-60℃烘干,粉碎过筛即得到发酵豆粕成品。液体复合菌群活菌数为8×108cfu/mL,各菌种数量比为1:3:2:1:2:1。成品发酵豆粕有发酵酸香味,水分含量11.2%,蛋白含量54.7%,小肽含量12.8%,有益菌活菌数5×108cfu/g,胰蛋白酶抑制剂含量345TIU/mg,大豆凝血素效价50。 Mix 10kg of soybean meal, 1.2kg of bran, and 7L of water, keep the pH natural, sterilize at 121°C for 20 minutes, and cool down for later use. Add 1.7L of the liquid complex flora to the material that has dropped to room temperature, mix well, and ferment at an initial temperature of 35°C for a fermentation time of 56 hours, turning the material every 3 hours for ventilation. After the fermentation is finished, it is dried at 50°C-60°C, crushed and sieved to obtain the finished product of fermented soybean meal. The number of viable bacteria in the liquid composite flora was 8×10 8 cfu/mL, and the ratio of the number of each strain was 1:3:2:1:2:1. The finished fermented soybean meal has a fermented sour aroma, with a moisture content of 11.2%, a protein content of 54.7%, a small peptide content of 12.8%, a viable count of beneficial bacteria of 5×10 8 cfu/g, a trypsin inhibitor content of 345TIU/mg, and a soybean hemagglutinin effect. Price 50.

实施例7: Embodiment 7:

豆粕5kg、麸皮0.5kg、水5L,混合均匀,pH自然,121℃灭菌20分钟,降温备用。将固体复合菌群1.1kg接入降至室温的物料,混匀,发酵初始温度35℃,发酵时间60h,每4h翻料通风。发酵结束后50℃-60℃烘干,粉碎过筛即得到发酵豆粕成品。固体复合菌群活菌数为5×108cfu/mL,各菌种数量比为1:1:1:2:3:2。成品发酵豆粕有发酵酸香味,水分含量11.6%,蛋白含量52.5%,小肽含量12.2%,有益菌活菌数为2×108cfu/g,胰蛋白酶抑制剂含量364TIU/mg,大豆凝血素效价62。 5kg of soybean meal, 0.5kg of bran, and 5L of water are mixed evenly, the pH is natural, sterilized at 121°C for 20 minutes, and cooled for later use. Add 1.1 kg of solid composite bacteria to the material that has dropped to room temperature, mix well, start the fermentation at 35°C, and ferment for 60 hours, turning the material every 4 hours for ventilation. After the fermentation is finished, it is dried at 50°C-60°C, crushed and sieved to obtain the finished product of fermented soybean meal. The viable count of the solid composite flora was 5×10 8 cfu/mL, and the ratio of the number of each strain was 1:1:1:2:3:2. The finished fermented soybean meal has a fermented sour aroma, with a moisture content of 11.6%, a protein content of 52.5%, a small peptide content of 12.2%, a viable count of beneficial bacteria of 2×10 8 cfu/g, a trypsin inhibitor content of 364TIU/mg, and soybean hemagglutinin Titer 62.

实施例8: Embodiment 8:

棉籽粕2kg、菜籽粕1kg、花生粕1.5kg、麸皮0.5kg、水3.5L,混合均匀,pH自然,121℃灭菌20分钟,降温备用。将液体复合菌群1L接入降至室温的物料,混匀,发酵初始温度35℃,发酵时间60h,每4h翻料通风。发酵结束后50℃-60℃烘干,粉碎过筛即得到发酵豆粕成品。液体复合菌群活菌数为2×109cfu/mL,各菌种数量比为2:1:1:2:2:2。成品有发酵酸香味,水分含量12.1%,蛋白含量43.5%,小肽含量8.9%,有益菌活菌数为5×108cfu/g。 Cottonseed meal 2kg, rapeseed meal 1kg, peanut meal 1.5kg, bran 0.5kg, water 3.5L, mix evenly, pH is natural, sterilize at 121°C for 20 minutes, cool down for later use. Add 1L of the liquid complex flora to the material that has dropped to room temperature, mix well, and ferment the initial temperature at 35°C, the fermentation time is 60h, and turn the material every 4h for ventilation. After the fermentation is finished, it is dried at 50°C-60°C, crushed and sieved to obtain the finished product of fermented soybean meal. The number of live bacteria in the liquid complex flora is 2×10 9 cfu/mL, and the ratio of the number of each strain is 2:1:1:2:2:2. The finished product has a fermented sour aroma, with a moisture content of 12.1%, a protein content of 43.5%, a small peptide content of 8.9%, and a viable count of beneficial bacteria of 5×10 8 cfu/g.

对于本领域的普通技术人员来说,依然可以对上述实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或替换,并不使相应技术方案的本质脱离本发明所要求保护的技术方案的精神和范围。 For those of ordinary skill in the art, it is still possible to modify the technical solutions described in the above embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from this document. The spirit and scope of the technical solutions claimed by the invention.

Claims (7)

1. for a composite flora for bean pulp fermentation, it is characterized in that, composite flora is made up of subtilis, Bacillus coagulans, aspergillus niger, aspergillus oryzae, plant lactobacillus and yeast saccharomyces cerevisiae.
2. composite flora according to claim 1, is characterized in that, each bacterial classification number ratio is (1-3): (1-3): (1-2): (1-2): (1-3): (1-3).
3. composite flora according to claim 1, is characterized in that, the preferred preserving number of described subtilis is the bacterial strain of CGMCC No.9377.
4. composite flora according to claim 1, is characterized in that, can in liquid form or solid form be used for bean pulp fermentation.
5. described in claim 4, be characterised in that, the total viable count of liquid composite flora is not less than 2 × 10 8cfu/mL, the total viable count of solid composite flora is not less than 2 × 10 8cfu/g.
6. the application of composite flora according to claim 1 in bean pulp fermentation, is characterized in that, fermentation raw material weight ratio is dregs of beans 100 parts: wheat bran (or rice bran) 10-20 part; regulate fermentation raw material water content 45%-50%; pH nature, 121 DEG C of sterilizings 20 minutes, lower the temperature for subsequent use; The weight ratio of fermentation raw material and composite flora is fermentation raw material 100 parts: composite flora 10-20 part; Shallow tray fermentation after the fermentation raw material of room temperature is down in composite flora access, fermentation initial temperature 35 DEG C, every 3h-5h stirring ventilates, fermentation period 48h-60h, temperature of charge drops to less than 35 DEG C fermentation ends, and 50 DEG C-60 DEG C oven dry, pulverize and sieve and namely obtain fermented bean dregs finished product.
7. the application of composite flora according to claim 1 in the fermentations such as cottonseed meal, rapeseed meal, peanut meal and the mixing dregs of rice.
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