CN104756882B - The processing method of cultivation composite fecaluria collection device - Google Patents

The processing method of cultivation composite fecaluria collection device Download PDF

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Publication number
CN104756882B
CN104756882B CN201410840396.0A CN201410840396A CN104756882B CN 104756882 B CN104756882 B CN 104756882B CN 201410840396 A CN201410840396 A CN 201410840396A CN 104756882 B CN104756882 B CN 104756882B
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CN
China
Prior art keywords
board
feces
leakage
scraper plate
thermoplastic
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CN201410840396.0A
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Chinese (zh)
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CN104756882A (en
Inventor
王红立
潘立国
薛海霞
李宁
时宏杰
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Zhengzhou medium carbon environmental treatment Co Ltd
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Zhengzhou Lingyu New Materials Co Ltd
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Priority to CN201410840396.0A priority Critical patent/CN104756882B/en
Publication of CN104756882A publication Critical patent/CN104756882A/en
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Publication of CN104756882B publication Critical patent/CN104756882B/en
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    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01K—ANIMAL HUSBANDRY; CARE OF BIRDS, FISHES, INSECTS; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
    • A01K1/00—Housing animals; Equipment therefor
    • A01K1/01—Removal of dung or urine, e.g. from stables
    • A01K1/0132—Removal of dung or urine, e.g. from stables by means of scrapers or the like moving to-and-fro or step-by-step

Abstract

A kind of processing method cultivated with composite fecaluria collection device, it is characterised in that this method comprises the following steps：1）After heating thermoplastic material is melted by die head extrude slabbing, 2）Form sheet material after roll-in cools down, 3）Bending：Needing cambered or angle region to be heated to softening, bending is carried out according to frock, 4）Splicing：Welded in both ends interface using corresponding thermoplastic job site；The fecaluria collection device steady quality of processing method manufacture, outward appearance are smooth；Product tensile strength is high；The resin-rich layer on surface makes it have good anti-corrosive properties again.

Description

The processing method of cultivation composite fecaluria collection device
Technical field
The invention belongs to livestock-raising technical field, and in particular to a kind of thermoplasticity enhancing composite leakage dropping-board and It is related to the crossbeam of leakage dropping-board, the processing method of thermoplastic long fiber composites and purposes, polymer composite fecaluria is collected Device, the processing method of polymer composite fecaluria collection device, dung scraping device and fecaluria cleaning automatic control system.
Background technology
People increasingly increase demands such as porks in daily life, and pig farm development is also more and more flourishing.Present pig farm Cultivation density it is higher, workload is bigger when pig house is swept and removes excrement.At present, existing leakage dropping-board is mostly Cement, cast iron and plastic material are made, and the processing method of such leakage dropping-board is fairly simple, and using effect is poor.Cement, cast iron class Leakage dropping-board is more heavy, is not easy to move, and the cost of cast iron class is higher, and the leakage dropping-board of common plastic material is easy to aging, uses Cycle is shorter, it is impossible to meets the requirement of the existing rearing conditions modernized on a large scale.Table in problem set existing for existing leakage dropping-board It is now：1）The proportion of cement is larger, in turn results in cost of transportation increase；2）Because heaviness causes installation and construction cost increase, Influence installation progress simultaneously.3）The machine-shaping low precision of cement beam, fit precision is low between leakage dropping-board when causing to install.
Because existing leakage dropping-board structure is mostly the planar structure containing elongate aperture, back is without reinforcement, leakage dropping-board in addition The crossbeam design of bottom is unreasonable.When mounted, because of connectionless device between adjacent leakage dropping-board, need to spend substantial amounts of artificial laying with Form the cultivation ground of large area.Also, the leakage dropping-board size of existing specification is smaller, it is necessary to set support post in manure pit. And the setting of column causes occur steric restriction in manure pit, mechanization can not be realized when excrement is cleared up, it is necessary to by people Work industry, and workload is huge, has much room for improvement.
In existing livestock-raising field, the design of fecaluria collection device is also unreasonable.Existing cement pours the chi of excrement groove Very little low precision, coordinates between scraper plate and dead angle and gap inequality has occurred, and fecaluria is not easy to scrape totally；Constructional difficulties, cost of labor It is high；Construction period is grown, and can not realize mass production；Cement water absorption rate is high, easily absorbs animal fecaluria and causes to distribute excrement groove Stink；It is unfavorable for temperature and environmental Kuznets Curves in breeding house, typically uses ventilation to reduce ammonia level in breeding house, then winter Easily make heat loss in breeding house；Summer ventilation can enter outside heat, the larger problem of energy consumption be present.
The development of China's Modern Animal Husbandry, it is more and more common to form the pig breeding farm of intensive scale, thus produces Excrement quantity set in and also amount it is big, raw mode use artificial cleaning up excrement, and its workload is very huge, and labor intensity is high, and produces and imitate Rate can not lowly meet the growth requirement of livestock breeding industry.Modern plant uses mechanical cleaning up excrement, common cleaning excrement more Mode uses high pressure water washing more, and which wastes substantial amounts of water resource.By environmental protection and the pressure of saving water resource, dry and wet point Turn into intensive now from cleaning up excrement（Plant）Main fecaluria cleaning pattern, but existing separating dry space from moist space cleaning up excrement be equipped with scrape excrement dress Put, be generally all the movable manure scraper plate of irony, because existing excrement groove is typically poured using cement, required shovel power and row when rooting out The thrust gone out is big, and this movable manure scraper plate easily scratches whole dung scraping device, and easily gets rusty and corroded by urine, thus the longevity Life is shorter.
For the present situation of above-mentioned dung scraping device, the stroke for the fecaluria cleaning control system being used in combination with dung scraping device is opened Close and many critical components, it is necessary to it is often exposed, it is easily contaminated or premature damage, influences service life, maintenance difficulties are big, Cost is high.To prevent from stroke contact-making switch from occurring pulling equipment being caused not stop continuous service after failure damaging feces leaking system The problem of, the motor and design on control circuit of part control system are more prone to pollute inside feces-leaking slot, assembling All very troublesome with maintenance, service life is shorter.For example, existing slurry scraper is all using mechanical stroke switch control mode, The shortcomings that this mode to must be placed at excrement groove one end, because Long Term Contact fecaluria is corroded and caused by contact oxidation, Jin Erzao Into contact-making switch or equipment malfunction, hoist engine is not shut down, and huge tractive force can cause security incident and destroy whole system.Separately Outside, mechanical travel switch, all it is mechanically to control, its control accuracy can not ensure, can not be to slurry scraper Dung scraping device is accurately controlled.Moreover, the travel switch of machinery is constantly using among process, it is easy to wear, When serious wear, its control accuracy will reduce.
The content of the invention
The present invention is mostly that cement pours for the feces-leaking slot of existing fecaluria collection device, and resistance is big when rooting out fecaluria, scrapes The problems such as unnet, there is provided coordinate between a kind of Stability Analysis of Structures and feces-leaking slot scraper plate without dead angle, clean clean, corrosion-resistant strong support Grow and use composite fecaluria collection device.And provide a kind of achievable mass, the steady quality of factorial praluction, tensile strength The processing method of high fecaluria collection device.
It is perishable for the irony manure scraper plate of existing dung scraping device, or because dung scraping device design is unreasonable, there is provided it is a kind of It is reasonable in design, it is simple in construction, facilitate excrement to clear up and avoid the dung scraping device of the wasting of resources.
Easily corrode for drive device during the shit remover use of prior art, cause drive device failure and presence The problem of potential safety hazard, there is provided a kind of to realize that the fecaluria of the purpose automatically controlled clears up control using photoelectricity magnetic induction control mode System so that drive device is from pollution.
To reach above-mentioned purpose, the technical solution adopted by the present invention is as follows：
A kind of thermoplasticity strengthens composite leakage dropping-board, and the leakage dropping-board is provided with leakage excrement hole, the both sides or periphery of leakage dropping-board With attachment means, described attachment means include hitch gear for the connection between leakage dropping-board, described attachment means, insert Binding structure, or splicing construction；The leakage dropping-board using thermoplasticity enhancing composite make, described attachment means include hook, Hinge, bolt, neck.
The leakage dropping-board is additionally provided with the horizontal cage bar and lengthways main steel bar of several square crossings, and leakage dropping-board is divided into several areas Domain.
Described lengthways main steel bar is made up of two vertical supports and some vertical support reinforcements.
The leakage dropping-board back side is provided with horizontal support, and the horizontal support both sides are provided with supporting plate reinforcement, reinforcement and horizontal branch Support is arranged in " non-" shape.
The specification of the leakage dropping-board is 600-3000*600.
Described leakage dropping-board can be rectangle, square, hexagon, arc.Described thermoplastic fibre reinforced plastics Mainly it is combined by continuous fiber and thermoplastic polymer.Described thermoplastic polymer be polypropylene, nylon, polyethylene, Acrylonitrile-butadiene-styrene copolymer, PVC polymer.
Described fiber is one or more fibers in glass fibre, carbon fiber, aramid fiber, natural plant fibre.
Using the leakage dropping-board with attachment means in the present invention, it is possible to achieve quick, the firm connection between leakage dropping-board；This Vertically and horizontally reinforcement, compared with the leakage dropping-board of same thickness, impact strength, tensile strength are set at leakage dropping-board back in invention It is improved largely etc. mechanical property, the cost of raw material is saved in the case of proof strength, and reduce leakage dropping-board Deflection；The size of leakage dropping-board can be brought up to 2.4 meters even 3 meters using the leakage dropping-board of technical solution of the present invention, can be cancelled Column in manure pit, realize and carry out mechanical cleaning up excrement using automatic slurry scraper, thorough liberation labour.
The advantages of present invention will further elucidate using technical scheme in conjunction with specific embodiments.In certain embodiments, even Connection device uses hook structure, and hook reinforcement can be set on hook；Hook is set on leakage dropping-board periphery or both sides, hook is taken It is connected on crossbeam, left and right anti-rock effect can be played, realizes the simple and fast installation of leakage dropping-board.
A kind of processing method of thermoplastic long fiber composites leakage dropping-board, it is characterized in that, this method comprises the following steps： Thermoplastic polymer and additive are mixed；Plastified into screw extruder, obtained melting compound, together with continuous fiber yarn Enter together in screw extruder, after screw rod shearing, scattered, melting, be sent into die for molding；
Or, by injection molding after fiber reinforced thermoplastics granule heating melting extrusion；Or, by fiber reinforced thermolplastic It is placed in after plastic sheet baking softening on mould, it is compressing.
Described fiber reinforced thermoplastics pellet or fiber reinforced thermoplastics sheet material by thermoplastic polymer, add Agent and fiber is added to form；Or, described polymer and additive mixing are continuous on-line mixing or/and precise mixing.
The temperature that material melts in screw extruder is 160-250 DEG C, screw speed 100-160r/min；Described thing Material refers to thermoplastic polymer and additive.
Represented with parts by weight：100 parts of thermoplastic polymer, additive 0.5-35 parts, glass fibre 20-120.
Using following one or more thermoplastic polymers：Polypropylene, nylon, polyethylene, acrylonitrile-butadiene-benzene second Alkene copolymer, PVC polymer.
Using following one or more additives：Toughener, coupling agent, inorganic filler, antiager, lubricant, color masterbatch.
Using following one or more toughener：It is styrene block copolymer, ethylene propylene diene rubber, butadiene-styrene rubber, poly- The common elastomer of ethylene octene；Following one or more are used as coupling agent：Maleic anhydride grafts, silane coupler, titanate esters, Borate, Aluminate.
Using following one or more inorganic fillers：Calcium carbonate, talcum powder, aluminium hydroxide, magnesium hydroxide, kaolin；Adopt With following one or more antiagers：The compound of antioxidant 1010, irgasfos 168 or both, or inhaled for uvioresistant Receive agent；Using following one or more fibrous materials：Glass fibre, carbon fiber, aramid fiber, natural plant fibre.
The length of described fiber reinforced thermoplastics pellet is 5-40mm.
A kind of processing method of thermoplastic long fiber composites leakage dropping-board, with thermoplastic polymer and additive mixing system Into；Including following procedure of processing：Thermoplastic polymer and additive are mixed；Plastified into screw extruder, obtained melting Compound, entered together with continuous fiber yarn in screw extruder, after screw rod shearing, scattered, melting, be sent into pressing die It is molded in tool.
A kind of processing method of thermoplastic long fiber composites leakage dropping-board, by fiber reinforced thermoplastics granule heating Injection molding after melting extrusion；Or, will be placed in after the baking softening of fiber reinforced thermoplastics sheet material on mould, it is compressing.
Semi-finished product step is omitted in the processing method of the composite leakage dropping-board of the present invention, is directly obtained by Raw material processing To finished product, the influence of processing cost and secondary operation to material property is reduced.The present invention is more flexible in material selection, Not only the content of fiber and length can adjust, and matrix polymer can also directly be adjusted to the requirement of final part；Can Increase the fibre length in product, the mechanical property of product is improved significantly.Use of the invention by adjusting additive Amount can change and influence the mechanical performance of product and the characteristic of special applications material, such as heat endurance, coloring, UV stable Property and the bonding characteristic of fiber and matrix etc., the needs of user can be met.The processing method of the present invention shortens the production cycle, Improve production efficiency；Overall process uses automatic production line, has liberated labour, is advantageous to increase economic efficiency.
Long fiber thermoplastic composite is incorporated into hog house feces leaking system, the material have low-density, high specific strength, The characteristics such as high ratio modulus and impact resistance are strong, and antiseptic can be added, the breeding of bacterium is suppressed, and then for a long time The purpose of health, safety；The material can directly use directly as raw material after crushed simultaneously, environmental protection and economy.
The leakage dropping-board used in the present invention generally supports and realized that leakage dropping-board part is connected with each other by composite crossbeam. Crossbeam in the present invention includes following feature：
Leakage dropping-board crossbeam includes tubular base, there is a upper vertical edge on tubular base, and upper vertical edge both sides are tubular base shapes Into half the circumference of the sleeve where it joins the shoulder, described upper vertical edge has positioning and a connection function, described positioning and connection function include for leakage dropping-board positioning or It is connected with the hook of leakage dropping-board；Described half the circumference of the sleeve where it joins the shoulder has positioning and supporting role, and described positioning and supporting role are included for leakage excrement Plate positions and support leakage dropping-board；Described positioning includes the positioning in direction up and down；
Or, described crossbeam is tubular base, described crossbeam has positioning and supporting role, and described positioning and support are made With including leakage dropping-board is positioned and supported for leakage dropping-board；Described positioning includes the positioning in direction up and down.
Described tubular base is hollow structure, is circular square or trapezoidal or three along the cross sectional shape of pipe bearing of trend It is angular.
The cross sectional shape that described upper vertical edge extends along direction is solid inverted "convex" shape shape, its lower end and tubular base The top of seat links into an integrated entity.
The bottom width of described tubular base is more than or equal to the width at its top.
Described leakage dropping-board crossbeam, its material are fibre reinforced composites.
Described fibre reinforced composites include fibre-reinforced thermosetting plastic and thermoplastic fibre reinforced plastics.
Described thermoplastic fibre reinforced plastics is mainly combined by continuous fiber and thermoplastic polymer.
Described thermoplastic polymer is polypropylene, nylon, polyethylene, acrylonitrile-butadiene-styrene copolymer, PVC Polymer.
Described fiber is one or more fibers in glass fibre, carbon fiber, aramid fiber, natural plant fibre.
The processing mode of the crossbeam is pultrusion.
The crossbeam it is compact-sized, stability of strutting system is good, and intensity is high, and fibre reinforced composites are incorporated into pig house in addition In feces leaking system, the characteristics such as the material has low-density, high specific strength, high ratio modulus and impact resistance strong, cost of transportation is low, Install convenient, short molding cycle, production efficiency are high, are preferable cultivation with composite leakage dropping-board support beam.
Arrange in pairs or groups and use with leakage dropping-board, install convenient, leakage dropping-board pressure part can be transferred on crossbeam, mentioned whole Body load bearing effect.
The present invention, which also includes, to be used to collect the fecaluria collection device for falling excrement from leakage dropping-board excrement hole.Fecaluria collection device Including the feces-leaking slot made of thermosetting or thermoplastic composite, the feces-leaking slot end is provided with faces-collecting groove, the leakage excrement The leakage of urine groove at bottom land end.Wherein, feces-leaking slot is a channel-shaped thing, is mainly used in accepting the excreta of livestock above feces-leaking slot.Collection Excrement groove is a channel-shaped thing for being used to collect excrement, and the leakage of urine groove is also a channel-shaped thing, and the excreta of livestock drops to leakage excrement After on groove, what urine will be slowly flows among leakage of urine groove because of gravity.
Polymer composite fecaluria collection device in the present invention adopts the following technical scheme that：
Polymer composite fecaluria collection device includes feces-leaking slot and faces-collecting groove, and faces-collecting groove bottom is provided with leakage of urine groove, leakage On the left of excrement trench bottom or right side tilts to leakage of urine notch；The feces-leaking slot front end is higher than rear end, and the forward and backward both ends of feces-leaking slot are set respectively Faces-collecting groove and urine collection tank are equipped with, faces-collecting groove and urine collection tank are below feces-leaking slot end；Wherein described feces-leaking slot, faces-collecting groove, leakage of urine Groove and urine collection tank are that have the integrative-structure made of composite reinforced on polymer, or the integrative-structure being formed from a resin, or It is the integrative-structure being mixed by composite reinforced on polymer and resin material；Or the feces-leaking slot, faces-collecting groove, leakage One or two or three in urine groove and urine collection tank are made up of composite reinforced on polymer, or are formed from a resin, or It is to be mixed by composite reinforced on polymer and resin material.
Incline to centroclinal in leakage of urine groove, or feces-leaking slot bottom from a lateral opposite side left and right sides of feces-leaking slot bottom Tiltedly in leakage of urine groove, its inclined plane is plane or cambered surface；Relatively low cascaded surface among either, or wavy surface, or fall Triangle.
Leakage dropping-board is installed, the both sides or periphery of leakage dropping-board carry attachment means, described company on the upside of the feces-leaking slot The connection that connection device is used between leakage dropping-board, described attachment means include hitch gear, connected structure, or splicing construction；Should Leakage dropping-board is made using thermoplasticity enhancing composite, and described attachment means include hook, hinge, bolt, neck.
Manure scraper plate is set in the feces-leaking slot；Or dung scraping device is provided with feces-leaking slot, dung scraping device carries and scrapes excrement Plate；The lower edge of the manure scraper plate matches with feces-leaking slot bottom surface.
The dung scraping device includes scraping framework and draw-gear, and the both sides for scraping framework are with being arranged on feces-leaking slot two The guide rail installation of side, is scraped and movable manure scraper plate is provided with framework, and lower edge and the feces-leaking slot bottom surface of the movable manure scraper plate are taken turns Exterior feature matching；The middle part of the draw-gear is provided with transverse axis, and the top of movable manure scraper plate is provided with vertical pilot hole, the vertical guiding Hole matches suit with transverse axis.The bottom of feces-leaking slot is the leakage of urine groove of tubular structure, and leakage of urine groove scraper plate is provided with leakage of urine groove, is leaked Urine groove scraper plate lower edge matches with leakage of urine trench bottom, and the leakage of urine groove scraper plate is connected with the framework of scraping of the dung scraping device.
Described resin is thermosetting resin or thermoplastic resin.Described thermosetting resin is unsaturated-resin or ethene One or more in base resin or phenolic resin or epoxy resin combine；Described thermoplastic resin is polypropylene or gathered One or more groups in ethene or polyvinyl chloride or acrylonitrile-butadiene-styrene copolymer or nylon or polyamide Conjunction forms.
Reinforcing material in the enhancing composite includes following one or more：In fiber, metal, wooden thing One or more combine.
Described fiber includes following one or more：Glass fibre, carbon fiber, aramid fiber, string, ore deposit Fibres.
Described feces-leaking slot is one or more；When the feces-leaking slot is multiple, multiple feces-leaking slots are set laterally side by side； Or described faces-collecting groove is one or more；When the faces-collecting groove is multiple, multiple faces-collecting grooves are set laterally side by side or longitudinal direction Connection is set；The material of described manure scraper plate is metal or thermoplastic composite or same with thermosetting compound material.
Multiple fecaluria collection devices are installed laterally side by side, and their faces-collecting groove is in termination cross connection；Or, multiple fecalurias are received The longitudinally connected installation of acquisition means, their faces-collecting groove vertical communication, longitudinal manure scraper plate is provided with the faces-collecting groove of vertical communication.
The both ends of leakage of urine groove can also be connected with Collecting duct.Wherein, Collecting duct refers to that one kind can be accepted to leakage of urine groove Urine carry out conclude collection tubular structure.The faces-collecting groove scraper plate of longitudinal direction can also be provided with the faces-collecting groove of connection.
The structure of the above-mentioned fecaluria collection device of the present invention is simple, the integral structure and feces-leaking slot scraper plate of feces-leaking slot bottom surface it Between fit dimension precision it is high, without dead angle between feces-leaking slot scraper plate and feces-leaking slot, cleaning is clean, while cleaning up excrement efficiency high.It can be achieved Batch production, mass production, production efficiency is high, and easy for installation, need to only assemble in breeding house and can be used, cost of labor drop It is low.Used composite water absorption rate is extremely low, and only 0.05%, it is low for animal fecaluria absorptivity, it can effectively reduce breeding house Interior pernicious gas content, so as to reduce ring control energy consumption, meanwhile, the growth environment of livestock is improved, and then is effectively improved Price of deed rate, shorten breeding cycle and improve meat quality of item, while reduce the work that ventilation and heat number plays energy-conservation With.
The above-mentioned fecaluria collection device of the present invention uses following processing method：
This method comprises the following steps：1）After heating thermoplastic material is melted by die head extrude slabbing, 2）Through roller Press and sheet material is formed after cooling down, 3）Bending：Needing cambered or angle region to be heated to softening, bending carried out according to frock, 4）Splicing：Welded in both ends interface using corresponding thermoplastic job site；
Or the processing method used for：1）Heating thermoplastic material is melted, 2）Add fiber mixing to be uniformly dispersed, squeeze Go out slabbing, 3）Form sheet material after roll-in cools down, 4）Bending：Needing cambered or angle region to be heated to softening, pressing According to frock carry out bending, 5）Splicing：Welded in both ends interface using corresponding thermoplastic job site；
Or the processing method used for：1）By heating thermoplastic material's melting extrusion into bulk material, 2）Bulk material is placed in Shape of product is molded into mould；3）Splicing：Welded in both ends interface using corresponding thermoplastic job site；
Or the processing method used for：1）Heating thermoplastic material is melted, 2）Add fiber mixing to be uniformly dispersed, squeeze Go out into bulk material, 3）Bulk material, which is placed in mould, is molded into shape of product；4）Splicing：Job site uses phase in both ends interface The thermoplastic welding answered；
Or use plastic uptake method machine-shaping.
Described fecaluria collection device material is thermoplastic resin or fiber-reinforced thermoplastic resin.Described thermoplastic resin Fat is the one or more in polyvinylchloride, polythene PE, polypropylene PP, nylon.The formula of wherein thermoplastic is： Represented with parts by weight, 100 parts of thermoplastic polymer, additive 0.5-35 parts, glass fibre 20-120 parts.
The thermoplastic polymer is that polyvinyl chloride, polypropylene, nylon, polyethylene, acrylonitrile-butadiene-styrene (ABS) are common One or more in polymers, PVC polymer.
The additive includes toughener, coupling agent, inorganic filler, antiager, lubricant, one kind in color masterbatch or more Kind.
The toughener is styrene block copolymer, ethylene propylene diene rubber, butadiene-styrene rubber, polyethylene octene elasticity altogether One or more in body；The coupling agent is in maleic anhydride grafts, silane coupler, titanate esters, borate, Aluminate One or more.
The inorganic filler is the one or more in calcium carbonate, talcum powder, aluminium hydroxide, magnesium hydroxide, kaolin；Institute Compound of the antiager for antioxidant 1010, irgasfos 168 or both is stated, or is ultraviolet-resistant absorbent；The fiber For the one or more in glass fibre, carbon fiber, aramid fiber, natural plant fibre.The fiber is glass fibre, carbon fibre One or more in dimension, aramid fiber, natural plant fibre.
When thermoplastic polymer resin is polyvinyl chloride, melting temperature is 160-220 DEG C, extruder die temperature 20- 50℃；When thermoplastic resin is polypropylene, melting temperature is 180-280 DEG C；When thermoplastic resin is polyethylene, melting temperature Spend for 170-240 DEG C, mold temperature is 25-40 DEG C.
The fecaluria collection device steady quality manufactured using material used in the present invention and processing method, outward appearance are smooth；Production Product tensile strength is high；The resin-rich layer on surface makes it have good anti-corrosive properties again.
Composite water absorption rate of the present invention is extremely low, and only 0.05%, it is low for animal fecaluria absorptivity, can effectively it reduce foster Pernicious gas content in house is grown, so as to reduce ring control energy consumption, meanwhile, the growth environment of livestock is improved, and then is effectively carried High price of deed rate, shorten breeding cycle and improve meat quality of item, while reduce ventilation and heat number and play energy-conservation Effect.
The method of the present invention is suitable to batch production, and resin content accurately controls；Because fiber is in longitudinal direction, thus section bar axle It is good to architectural characteristic；Mainly strengthened with roving, the cost of raw material is low, and a variety of reinforcing materials are applied in combination, and can adjust product Mechanical property.
Batch production, mass production, production effect can be realized using fecaluria collection device material in the present invention and processing method Rate is high, and easy for installation, need to only assemble in breeding house and can be used, and cost of labor reduces.
The dung scraping device being used cooperatively with above-mentioned fecaluria collection device, including manure scraper plate skeleton and draw-gear；Wherein, scrape Dropping-board skeleton both sides are respectively fixed with side plate, and the front side in the middle part of manure scraper plate skeleton is fixed with movable manure scraper plate, the movable manure scraper plate Lower edge matched with feces-leaking slot bottom profile；The middle part of the draw-gear is provided with transverse axis, and the top of movable manure scraper plate is provided with Vertical pilot hole, the vertical pilot hole match suit with transverse axis.Movable manure scraper plate top is provided with otic placode, and otic placode scrapes excrement with activity Plate is vertically fixed, and the vertical pilot hole is located on otic placode.Middle riser is fixed with below the draw-gear, the bottom of riser in this Portion is provided with leakage of urine groove activity manure scraper plate, and the edge contour of the leakage of urine groove activity manure scraper plate matches with leakage of urine groove inwall；The work Dynamic manure scraper plate includes left scraper plate and right scraper plate, is provided with gap between two movable manure scraper plates, the middle riser is located in the gap.
Directive wheel is installed in the manure scraper plate skeleton bottom, the directive wheel and the guide rail for being arranged on feces-leaking slot both sides Installation.The directive wheel includes left and right directive wheel and upper and lower directive wheel, and left and right directive wheel coordinates with the guide rail side to be rolled, on Lower directive wheel coordinates with feces-leaking slot bottom to be rolled.The end for being arranged on a swing rod of left and right directive wheel, the other end of swing rod lead to Cross rotating shaft to be hinged on slide plate skeleton, while the fixed guide pole on slide plate skeleton, fixed guide pole end set nut and covered Shock mount, spring are connected between nut and swing rod.
The draw-gear includes draw beam, and bearing up pulley is respectively equipped with the rear and front end of draw beam；The bearing up pulley bag Link is included, reel for rope is installed on link, the end of pull rope is wound on rope sheave, and list is provided with one end of reel for rope To wheel, it is provided with link and coordinates the click beetle compressed with one-way wheel.The front and rear sides of draw beam are respectively arranged with bar shaped Cross-drilled hole, the connecting pin axle position on middle riser top is in the bar shaped cross-drilled hole.
The leakage of urine groove activity manure scraper plate is discoid movable manure scraper plate, is distinguished in the two sides of the disk activity manure scraper plate Pressing plate is fixed with, a pair of engaging lugs are fixed with the surface of a side guide, the middle riser is installed, and pass through in the engaging lug Bearing pin is installed together.
The movable manure scraper plate is made up of composite reinforced on polymer；Or, the movable manure scraper plate is formed from a resin； Or, the movable manure scraper plate is cooperated by composite reinforced on polymer and resin material and is made.Described resin is thermosetting Property resin or thermoplastic resin, described thermosetting resin is unsaturated-resin, vinylite, phenolic resin, epoxy resin； Described thermoplastic resin is polypropylene, polyethylene, polyvinyl chloride（PVC）, acrylonitrile-butadiene-styrene copolymer (ABS), nylon, polyamide；The fiber is in glass fibre, carbon fiber, aramid fiber or natural plant fibre It is one or more kinds of；The material of the draw beam is stainless steel or polymer composite or inorganic safety glass.
Above-mentioned dung scraping device it is simple and reasonable, manure scraper plate skeleton moves along guide rail parallel, and its high and low position is constant, together When be used to carrying leakage of urine groove scraper plate and come and go operation along straight line, and movable manure scraper plate can be swung up and down as needed, with arc Structure.When being moved to faces-collecting groove, cancave cambered surface stress can be bonded with feces-leaking slot bottom, and cleaning is thorough.When to leakage of urine groove one end During motion, convex globoidal stress, movable scraping plate is above pushed away automatically, is no longer bonded with feces-leaking slot bottom, prevents excrement from entering collection as far as possible Urinate in groove.
The scraper plate made using composite reinforced on polymer is had the advantage that：1）Surface is resin-rich layer, acid and alkali-resistance Corrosion, service life are longer；2）Material water absorption rate is extremely low, is easy to clean；3）Case hardness is relatively low, will not be to entirely scraping excrement Device produces the problems such as scratch, it is possible to reduce abrasion；4）Movable scraping plate bottom can realize the tight fit with feces-leaking slot, cleaning up excrement effect Fruit is good.
Automatic control system is cleared up with the fecaluria being used cooperatively together with the fecaluria collection device and dung scraping device, including is driven Motivation structure, transmission mechanism and timing controller, transmission mechanism include the drawstring and directive wheel for being fixed on dung scraping device both ends, its In, transmission mechanism synchronously drives a screw mandrel being sealed in shell in the process of running, screw block is arranged on screw mandrel, described Screw mandrel both ends in sealing shell, are separately installed with the detection probe for detecting screw block, and detection probe is infrared switch Or the one or more in magnetic induction switch or proximity switch.
The drive mechanism includes motor, and the transmission mechanism includes the first pulley set, the second pulley set and pull rope, institute To state motor and drive the first pulley set, the pull rope extends to the inner side of fecaluria collection device, and with pacifying in fecaluria collection device The dung scraping device of dress is fixedly connected, and the pull rope winds the first pulley set and the second pulley set, the pull rope pass through guiding Dung scraping device is driven after wheel together along feces-leaking slot parallel motion.
The screw block stroke and dung scraping device stroke are corresponding, when dung scraping device moves to the end of feces-leaking slot, institute Screw block is stated to reach at detection probe just.Its advantage is the cooperation of the invention by screw mandrel and screw and detection probe, The move distance of accurate control dung scraping device.
Above-mentioned fecaluria clears up automatic control system, has simple in construction and stable performance a little.Drive device can be put Put at an arbitrary position, due to Stroke Control positioned at sealing shell in, will not be made moist because of must be placed at feces-leaking slot end and Corrosion, avoid after the long-term use Stroke Control break down and caused by whole cleaning plant be stopped or pacify caused by out of control Full accident.On the one hand whole cleaning plant service life can be extended, securely and reliably；On the other hand can also realize integrated remote Process control, control accuracy are high.
Fixed test driving wheel in the rotating shaft of second pulley set, detection driving wheel are passive by the detection described in chain-driving Wheel, detects the screw mandrel that bearings are fixed with the wheel shaft of follower, screw block is spacing by bottom surface, and screw block can only be along screw axis To movement.
The pull rope overcoat protection sleeve pipe of dung scraping device both sides.It is that protection sleeve pipe can protect pull rope to work, and is prevented Only pull rope is polluted by fecaluria, reduces service life.
Drive device in above-mentioned fecaluria cleaning automatic control system will not make moist and corrode, and enter whole cleaning plant and use Long lifespan, securely and reliably；Whole cleaning plant can also realize integrated remote control, control accuracy height simultaneously.Work can be achieved Factory, mass production, production efficiency is high, and easy for installation, need to only assemble in breeding house and can be used, cost of labor drop It is low.
Brief description of the drawings
Fig. 1 is the fecaluria collection device conjoined structure schematic diagram of the present invention；
Fig. 2 is the monomer structure schematic diagram of fecaluria collection device of the present invention；
Fig. 3 is the scheme of installation of fecaluria cleaning automatic control system；
Fig. 4 is Fig. 3 A-A cross-sectional views；
Fig. 5 is Fig. 4 end view drawing；
Fig. 6 is dung scraping device schematic diagram；
Fig. 7 is Fig. 6 B-B cross-sectional views；
Fig. 8 is Fig. 6 end view drawing；
Fig. 9 is Fig. 7 middle scraper side views；
Figure 10 is Fig. 9 front elevation；
Figure 11 is Figure 10 top view；
Figure 12 is leakage of urine groove and leakage of urine groove scraper plate scheme of installation；
Figure 13 is Figure 12 C-C cross-sectional views；
Figure 14 is Figure 13 top view；
Figure 15 is the side structure schematic diagram of draw-gear；
Figure 16 is Figure 15 top view；
Figure 17 is Figure 15 D-D cross-sectional views；
Figure 18 is euphroe structural representation；
Figure 19 is the mounting structure schematic diagram of left and right directive wheel；
Figure 20 is Figure 19 side structure schematic diagram；
Figure 21 is Figure 19 E-E cross-sectional views；
Figure 22 is Figure 19 F-F cross-sectional views；
Figure 23 is the partial end-face structural representation of drive device；
Figure 24 is the schematic diagram of drive part in Figure 23；
Figure 25 is the schematic top plan view of fecaluria cleaning automatic control system；
Figure 26 is one of main structure diagram of leakage dropping-board crossbeam；
Figure 27 is the leakage dropping-board assembling schematic diagram of notch；
Figure 28 is the leakage dropping-board schematic diagram of arc
Figure 29 is one of main structure diagram of leakage dropping-board crossbeam；
Figure 30 is the two of the main structure diagram of leakage dropping-board crossbeam；
Figure 31 is the three of the main structure diagram of leakage dropping-board crossbeam；
Figure 32 is the four of the main structure diagram of leakage dropping-board crossbeam；
Figure 33 is the main structure diagram of leakage dropping-board；
Figure 34 is the side structure schematic view of leakage dropping-board；
Figure 35 is Fig. 1 side structure schematic view；
Figure 36 is the mounted configuration schematic diagram of leakage dropping-board；
Figure 37 is Figure 36 side view；
Figure 38 is the leakage dropping-board assembling schematic diagram of hinge attachment structure；
Figure 39 is one of leakage dropping-board schematic diagram of connected structure；
Figure 40 is the two of the leakage dropping-board schematic diagram of connected structure；
Figure 41 is the leakage dropping-board assembling schematic diagram of connected structure；
Figure 42 is the leakage dropping-board schematic diagram of splicing construction；
Figure 43 is the leakage dropping-board assembling schematic diagram of splicing construction.
Label in figure, 1 is feces-leaking slot, and 2 be faces-collecting groove, and 3 be leakage of urine groove, and 4 be urine collection tank, and 5 be guide rail, and 6 be drive device, 7 be feces-leaking slot scraper plate, and 8 be draw-gear, and 9 be pull rope, and 10 be swing rod, and 11 be connecting seat, and 12 be rotating shaft, and 13 be fixed guide Axle, 14 be spring, and 15 be urine-leakage tube, and 16 be directive wheel.31 be disk scraper plate, and 32 be pressing plate, and 33 be engaging lug, and 34 be bolt. 201 be upper vertical edge, and 202 be tubular base, and 301 be crossbeam, and 302 be leakage dropping-board, and 305 be horizontal support, and 306 be subject beam, 307 It is main body vertical beam for hole for the expansion bolt, 308,309 be leakage excrement hole, and 310 be anti-skidding boss, and 311 be hook, and 312 add for supporting plate Strengthening tendons, 313 be arch support, and 314 be hook reinforcement, and 315 be vertical support reinforcement, and 316 be hinge, and 317 be the heavy platform of hinge, 318 be plug, and 319 be slot, and 320 be leakage dropping-board, and 321 be positive spelling joint, and 322 be dop, and 323 be neck, and 324 be cloudy splicing Groove.601 be motor, and 602 be bearing, and 603 be drive sprocket, and 604 be traction wheel, and 605 be traction wheel shaft, and 606 be screw, 607 be drive sprocket, and 608 be spacer sleeve, and 609 be side plate, and 610 be angle steel, and 611 be chain, and 612 be bearing, and 613 be screw, 614 be screw, and 615 be screw, and 616 be screw, and 615 be screw, and 616 be screw, and 617 be base folded plate, and 618 be rubber blanket, 619 be cover plate, and 620 be bushing, and 621 be screw, and 622 be screw, and 623 be angle bar frame, and 624 be expansion bolt, and 625 be transmission Sprocket wheel, 626 be first pulley group, and 627 be second pulley group, and 628 be screw mandrel, and 629 be screw block, and 630 be detection probe.70 are Feces-leaking slot dung scraping device, 71 be side plate, and 72 be left and right directive wheel, and 73 be upper and lower directive wheel, and 74 be leakage of urine groove scraper plate, and 75 be scraper plate Skeleton, 76 be movable manure scraper plate, and 761 be left scraper plate, and 762 be right scraper plate, and 77 be middle riser, and 78 be anchor ear, and 79 be otic placode.80 are Transverse axis, 81 be one-way wheel, and 82 be click beetle, and 83 be draw beam, and 84 be link, and 85 be reel for rope, 86 bearing pins, and 87 be clamping plate, 88 It is split pin for backing plate, 89.
Embodiment
Below in conjunction with the accompanying drawings 1, Fig. 2, Fig. 3, Fig. 7-Figure 11 are described in further detail to fecaluria collection device.
Embodiment 1：Polymer composite fecaluria collection device as depicted in figs. 1 and 2 includes feces-leaking slot 1 and collection excrement Groove, feces-leaking slot 1 and faces-collecting groove are made up of two groove profiles containing four side frames arranged side by side, are transversely set in each trench structure Feces-leaking slot 1 is put, faces-collecting groove bottom is provided with leakage of urine groove, the bottom left of feces-leaking slot 1 or right side and tilted to leakage of urine notch；The feces-leaking slot 1 front end is higher than rear end, and 1 forward and backward both ends of feces-leaking slot are respectively arranged with faces-collecting groove and urine collection tank, and faces-collecting groove and urine collection tank are below leak The end of excrement groove 1；Wherein described feces-leaking slot 1, faces-collecting groove, leakage of urine groove and urine collection tank are that have made of composite reinforced on polymer Integrative-structure, or the integrative-structure being formed from a resin, or be mixed by composite reinforced on polymer and resin material Integrative-structure；Or one or two or three in the feces-leaking slot 1, faces-collecting groove, leakage of urine groove and urine collection tank are by resin Base enhancing composite is made, or is formed from a resin, or is mixed by composite reinforced on polymer and resin material. Described feces-leaking slot 1 is in PDX or PSX or arc surfaced；Relatively low cascaded surface among either, or wavy surface, or Person is upside-down triangle shape.
Feces-leaking slot scraper plate 7 is set on feces-leaking slot 1.The lower edge of feces-leaking slot scraper plate 7 matches with the bottom surface of feces-leaking slot 1, is also arc The shape such as shape or inclined-plane.The material of feces-leaking slot scraper plate 6 is：Metal, thermoplastic composite, same with thermosetting compound material.
Described resin is thermosetting resin or thermoplastic resin.Described thermosetting resin is unsaturated-resin or ethene Base resin or phenolic resin or epoxy resin；Described thermoplastic resin is polypropylene or polyethylene or polyvinyl chloride or propylene Nitrile-BS or nylon or polyamide.
Reinforcing material in the enhancing composite includes following one or more：Fiber, metal, wooden thing.
Described fiber includes following one or more：Glass fibre, carbon fiber, aramid fiber, string, ore deposit Fibres.
Embodiment 2：Fig. 3, Fig. 7 and Fig. 8, another frame mode, it is that leakage excrement is set on feces-leaking slot 1 referring to Fig. 1, Fig. 2 Groove dung scraping device 70, movable manure scraper plate 76 is installed in the lower end of feces-leaking slot dung scraping device 70；The lower edge of movable manure scraper plate 76 with The bottom surface of feces-leaking slot 1 matches, and is also the shapes such as arc or inclined-plane.The structure type of feces-leaking slot scraper plate 7 can be only scraper plate group Into structure, such as the movable manure scraper plate 76 that can be adjusted shown in Figure 10 and Figure 11, including left scraper plate 761 and right scraper plate 762. 1 two ends of feces-leaking slot be respectively equipped with longitudinal direction to faces-collecting groove 2, the faces-collecting groove of two trench structures arranged side by side is connected.If After above-mentioned leakage dropping-board dung scraping device, guide rail 5 can also be provided with the both sides of feces-leaking slot 1, feces-leaking slot scraper plate 7 or feces-leaking slot scrape excrement Device Matching installation is on guide rail.
Such as Fig. 2, horizontal leakage of urine groove 3 is provided with the bottom of feces-leaking slot 1.The floor height of feces-leaking slot 1 is high higher than leakage of urine groove bottom Degree, leakage of urine groove bottom are highly higher than faces-collecting groove floor height, so as to conflux and collect downwards beneficial to fecaluria.
Thermosetting or thermoplasticity the enhancing composite that the feces-leaking slot 1, faces-collecting groove 2, leakage of urine groove 3 and frame 4 are integrated, The fecaluria collection device is that composite is manually pasted or machined, is molded, the processing mode such as hot pressing or pultrusion is processed into Integral structure.The thermosetting or thermoplasticity enhancing composite are that the one or more in fiber, metal and timber are total to With composition.Wherein fiber can be glass fibre, carbon fiber, aramid fiber, natural plant fibre etc..
Embodiment 3：Feces-leaking slot 1 is at least one, can be side by side multiple, as shown in Figure 1.The bottom of feces-leaking slot 1 coordinates Leakage of urine groove 3, the bottom surface of feces-leaking slot 1 are arcuation face, or can also be middle relatively low cascaded surfaces, or wavy surface, either Upside-down triangle shape.Feces-leaking slot 1 at least two, feces-leaking slot 1 are arranged side by side, and multiple feces-leaking slots 1 can be interrupted or continuously coupled side by side. The both sides of feces-leaking slot 1 are provided with the guide rail 5 integral with it.Thermosetting or thermoplasticity enhancing composite or gold are set on feces-leaking slot 1 Belong to the feces-leaking slot scraper plate 6 of material, feces-leaking slot scraper plate 6 is arranged on the guide rail 5 of the both sides of feces-leaking slot 1.Faces-collecting groove 2 in frame 4 one End or both ends set the through hole consistent with the section of faces-collecting groove 2, i.e. 2 moral one or both ends of faces-collecting groove are penetrating.
As shown in Fig. 2 fecaluria collection device is multiple parallel constructions, certainly, fecaluria collection device can also be independent one Use.Each faces-collecting groove in Fig. 2 is interconnected, and the faces-collecting groove scraper plate of longitudinal direction, leakage of urine can also be provided with the faces-collecting groove 2 of connection The both ends of groove 3 connect with Collecting duct, by outside urine collecting to breeding house so that excrement and urine separate collection.
As shown in Figure 12, Figure 13 and Figure 14, the bottom of leakage of urine groove can be designed as tubular structure urine-leakage tube 15, in urine-leakage tube Disk scraper plate 31 is provided with 15 and is used as leakage of urine groove scraper plate, leakage of urine groove scraper edge matches with leakage of urine inwall, and the leakage of urine groove is scraped Plate is connected with the feces-leaking slot dung scraping device.
When specifically using installation, multiple fecaluria collection devices connect along faces-collecting groove 2, the collection of multiple fecaluria collection devices Excrement groove 2 connects the collection excrement channel that breeding house Outer Tube forms a connection, and is provided with longitudinal faces-collecting groove scraper plate in faces-collecting groove 2, The motion of feces-leaking slot scraper plate and faces-collecting groove scraper plate is controlled by automaton, it is final to realize that automation fecaluria is collected.
The above-mentioned fecaluria collection device of the present invention can realize batch production, mass production, the fecaluria produced according to required specification Collection device is transported to the breeding house in building, and after having dug foundation pit, fecaluria collection device is put into foundation ditch, then installs leakage excrement additional Plate.
The present invention can realize that excrement, the leakage of urine groove 3 of the bottom of feces-leaking slot 1 are scraped in the timing of feces-leaking slot scraper plate by automatic control system The collection that the pipeline being in communication with the outside completes urine is flow to after collecting urine, after fecaluria accumulation a period of time of feces-leaking slot 1, leaks excrement Groove scraper plate can once be scraped excrement under automaton control, and fecaluria is scraped to faces-collecting groove 2；Installed for multiple breeding houses Into connection shape fecaluria collection device as shown in Figure 2, faces-collecting groove scraper plate is installed in faces-collecting groove 2, while can realize and automatically control, Excrement is voluntarily scraped after certain interval of time, fecaluria is collected to outside breeding house.
The cambered design of feces-leaking slot scraper plate 6 that the bottom surface of feces-leaking slot 1 could be arranged to arcuation face and coordinate with it so that fecaluria Collection device reaches high-precision perfect cooperation, and cleaning up excrement efficiency high.Or the bottom surface of feces-leaking slot 1 is it can also be provided that middle relatively low Cascaded surface, or wavy surface, or del.As long as feces-leaking slot bottom surface there are some relatively low points, urine is facilitated to leak To among leakage of urine groove.Simultaneously feces-leaking slot scraper plate shape need design with the close-fitting shape in feces-leaking slot bottom surface, side Just excrement is scraped.
Feces-leaking slot 1, faces-collecting groove 2 and the leakage of urine groove 3 of the present invention can use thermosetting or thermoplastic composite, i.e., fine Thermosetting or thermoplasticity enhancing composite are tieed up, not only surface is smooth, corrosion-resistant, and intensity is larger, and water absorption rate is extremely low, is only 0.05%, it is low for animal fecaluria absorptivity, it can effectively reduce pernicious gas content in breeding house；So as to reduce ring control energy consumption.Together When due to composite can mass processing type, batch production, the standardized production of fecaluria collection device can be achieved, accelerate cultivation The construction period of industry.
Fecaluria collection device of the present invention is except that should include feces-leaking slot, leakage of urine groove, faces-collecting groove wherein in the various embodiments described above One or two be resin material, can also by feces-leaking slot, faces-collecting groove, leakage of urine groove and urine collection tank by resin base strengthen composite wood Integrative-structure made of material, or the integrative-structure being formed from a resin, or by composite reinforced on polymer and resin material The integrative-structure being mixed；Or one or two in the feces-leaking slot, faces-collecting groove, leakage of urine groove and urine collection tank or three It is made up, or is formed from a resin of composite reinforced on polymer, or by composite reinforced on polymer and resin material It is mixed.
The above-mentioned fecaluria collection device of the present invention can realize batch production, mass production, and production efficiency is high, and easy for installation, It need to only assemble in breeding house and can be used, cost of labor reduces.Composite water absorption rate of the present invention is extremely low, and only 0.05%, it is right It is low in animal fecaluria absorptivity, pernicious gas content in breeding house can be effectively reduced, so as to reduce ring control energy consumption, meanwhile, livestock Growth environment improved, and then be effectively improved price of deed rate, shorten breeding cycle and improve domestic animals meat products matter Amount, while reduce ventilation and heat number and play a part of energy-conservation.
3- Figure 22 is described in further detail to dung scraping device of the present invention below in conjunction with the accompanying drawings.
Embodiment 4：In Fig. 3-Fig. 8, dung scraping device includes：Manure scraper plate skeleton and draw-gear.Wherein, manure scraper plate skeleton two Side is respectively fixed with side plate, and the front side in the middle part of manure scraper plate skeleton is fixed with movable manure scraper plate.
In Fig. 9, Figure 10 and Figure 11, movable manure scraper plate top is provided with otic placode, and otic placode is vertical with movable manure scraper plate to be fixed, Vertical pilot hole is set on otic placode.The lower edge of movable manure scraper plate matches with feces-leaking slot bottom profile.
In Figure 15 and Figure 16, the middle part of draw-gear is provided with transverse axis, and the top of movable manure scraper plate is provided with vertical pilot hole, The vertical pilot hole matches suit with transverse axis.In Fig. 7, Fig. 8, Figure 12-15, middle riser is fixed with below draw-gear, the neutrality The bottom of plate is provided with leakage of urine groove activity manure scraper plate, and the edge contour of the leakage of urine groove activity manure scraper plate matches with leakage of urine groove inwall； The movable manure scraper plate includes left scraper plate and right scraper plate, is provided with gap between two movable manure scraper plates, middle riser is located at the gap In.
Directive wheel is installed in the manure scraper plate skeleton bottom, the directive wheel and the guide rail for being arranged on feces-leaking slot both sides Installation.Specifically, directive wheel includes left and right directive wheel and upper and lower directive wheel, and left and right directive wheel coordinates with the guide rail side to be rolled Dynamic, upper and lower directive wheel coordinates with feces-leaking slot bottom to be rolled.Such as Figure 19, Figure 20 and Figure 21, left and right directive wheel is arranged on swing rod 10 End, the other end of swing rod 10 is hinged on slide plate skeleton by rotating shaft 12, while the fixed guide pole 13 on slide plate skeleton, The end of fixed guide pole 13 sets nut and pocketed springs 14, and spring 14 is connected between nut and swing rod 10.
The draw-gear includes draw beam（Such as T-steel）, bearing up pulley is respectively equipped with the rear and front end of draw beam；It is described Bearing up pulley includes link, reel for rope is provided with link, the end of pull rope is wound on rope sheave, in one end of reel for rope One-way wheel is installed, is provided with link and coordinates the click beetle compressed with one-way wheel.
The front and rear sides of the draw beam are respectively arranged with bar shaped cross-drilled hole, and the connecting pin axle position on middle riser top is in the bar shaped In cross-drilled hole.
The leakage of urine groove activity manure scraper plate is discoid movable manure scraper plate, is distinguished in the two sides of the disk activity manure scraper plate Pressing plate is fixed with, a pair of engaging lugs are fixed with the surface of a side guide, the middle riser is installed, and pass through in the engaging lug Bearing pin is installed together.
Embodiment 5：The movable manure scraper plate is made up of composite reinforced on polymer；Or, the movable manure scraper plate is by setting Fat is made；Or, the movable manure scraper plate is cooperated by composite reinforced on polymer and resin material and is made.The macromolecule Composite is same with thermosetting compound material or thermoplastic composite.Using polymer composite, cost is low, makes shaping Cycle is short.Acid-alkali-corrosive-resisting, service life are longer.Case hardness is relatively low, will not produce scratch etc. to whole dung scraping device Problem, it is possible to reduce abrasion.Water absorption rate is extremely low, and only 0.05%, it is low for animal fecaluria absorptivity.So as to convenient for cleaning, cleaning up excrement Efficiency high, while movable manure scraper plate bottom can realize the tight fit with feces-leaking slot, cleaning up excrement effect is good.
The operation principle of the present embodiment dung scraping device is, after there is provided movable manure scraper plate 76, when needing to scrape excrement, outside Driving pull rope 9 is moved under the driving of portion's motor, so as to pull rope 9 by draw-gear 8 drive whole dung scraping device to Predetermined direction moves.So that the excrement scraped clean in feces-leaking slot 1 can be prevented the residual of excrement by movable manure scraper plate 76 Stay.Meanwhile the dung scraping device both ensure that the intensity of movable manure scraper plate 76, and reduced compared with existing irony dung scraping device The overall weight of whole dung scraping device, reduces the active force acted on when scraping excrement in dung scraping device.The dung scraping device clears up excrement Just it is convenient, simple in construction and easily manufactured.
Polymer composite among dung scraping device of the present invention can be same with thermosetting compound material or thermoplastic composite Material.Because thermosetting or thermoplastic composite, its hardness is moderate, can realize the function of scraping excrement.
In order to ensure that the stable connection of pull rope 9 is non-slip, can be fixed with the both ends of draw-gear 8 or one end Euphroe, realize that the euphroe of stablizing that pull rope 9 connects is connected with pull rope 9.Can easily it be adjusted by euphroe Save the tightness for the pull rope 9 being connected with draw-gear 8.If dung scraping device is overall using after a period of time, finding When comparing loosening, pull rope 9 can be tightened up by euphroe, so that whole device is more accurately stablized.
Generally, the material of draw-gear 8 is stainless steel or polymer composite or inorganic safety glass.Because these materials Material has certain intensity, and can be with corrosion-resistant.
Among the present embodiment, movable manure scraper plate 76 is to be rotatably connected with draw-gear 8, on the movable manure scraper plate 76 Otic placode 79 is provided with, the otic placode 79 is hung on transverse axis 80.Its advantage is, can be with portable propelling after otic placode 79 The rotation of manure scraper plate 76 when in use, the contact with feces-leaking slot 1 of portable propelling manure scraper plate 76, is easy to the cleaning of excrement.Drawing Draw beam 83 is provided with spacing hole on device 8, is connected between the guide position limiter and draw-gear 8 by bearing pin 86. Spacing hole is provided with draw-gear 8, is connected between the limiting and guiding device and draw-gear 8 of movable manure scraper plate 76 by bearing pin 86 Connect.When motor driven dung scraping device scrape excrement work, the spacing hole rear portion on draw-gear 8 connects with limiting and guiding device Touch, the movable rotation of manure scraper plate 76 starts to contact the bottom of feces-leaking slot 1, movable manure scraper plate 76 so as to the most bottom surface of movable manure scraper plate 76 It is in running order；When dung scraping device backhaul, the spacing hole other end on draw-gear 8 is in contact with limiting and guiding device, Movable manure scraper plate 76 starts to tilt no longer to be contacted with feces-leaking slot 1.
Embodiment 6：Some devices of feces-leaking slot 1 for having leakage of urine groove 7 are directed to, the bottom of movable manure scraper plate 76 of the invention may be used also To be connected with cleaning up excrement plate 5, the direction of rotation of the cleaning up excrement plate 5 is opposite with the rotation direction of the movable manure scraper plate 76.Because Among return stroke, the movable manure scraper plate 76 of dung scraping device is upspring, but cleaning up excrement plate 5 rotates round about, and cleaning up excrement plate 5 is in work It is operated during dynamic 76 drawback movement of manure scraper plate, strikes off the excrement in leakage of urine groove 7.
Above-described is only the preferred embodiment of dung scraping device of the present invention, it is noted that for the common of this area For technical staff, without departing from the concept of the premise of the invention, various modifications and improvements can be made, these all belong to In protection scope of the present invention.
After there is provided movable manure scraper plate, when needing to scrape excrement, pull rope is driven to be transported under the driving of external motor It is dynamic, so as to which pull rope drives whole dung scraping device to be moved to predetermined direction by traction element.So that movable manure scraper plate can By the excrement scraped clean in feces-leaking slot, to prevent the residual of excrement.Meanwhile the dung scraping device both ensure that movable manure scraper plate Intensity, and the overall weight of whole dung scraping device is reduced compared with existing irony dung scraping device, reduce and acted on when scraping excrement Active force in dung scraping device.Dung scraping device cleaning excrement is convenient, simple in construction and easily manufactured.
Embodiment 7：Polymer composite is same with thermosetting compound material or thermoplastic composite.Its advantage It is that thermosetting or thermoplastic composite, its hardness is moderate, can realize the function of scraping excrement.
Embodiment 8：The both ends or one end of draw beam are fixed with rope tightening device, and the rope tightening device is connected with pull rope Connect.Its advantage is that the tightness for the pull rope being connected with draw beam can be easily adjusted by rope tightening device.Such as When relatively being loosened using after a period of time, discovery is overall of fruit dung scraping device, can tighten up pull rope by rope tightening device, from And whole device is more accurately stablized.
Embodiment 9：The rope tightening device includes the wheel of ratchet, clamp, wrapping post and support, the clamp and the ratchet Tooth is engaged, and the wrapping post is rigidly connected with the ratchet, and the wrapping post is arranged on the support.Its advantage It is that very easily can be tightened up pull rope by wrapping post, while in the case where pull rope has been tightened up, passes through card Plate and ratchet coordinate, and realize the stabilization of pull rope connection.
Embodiment 10：The material of draw beam is stainless steel or polymer composite or inorganic safety glass.It is beneficial to effect Fruit is that have certain intensity, and can be with corrosion-resistant.
Embodiment 11：Guide position limiter includes midfoot support plate, support beam and two panels side plate, and midfoot support plate is located at two Between piece side plate, midfoot support plate and movable manure scraper plate are arranged in a crossed manner, and midfoot support plate is located at below the draw beam, support beam Through midfoot support plate, the both ends of support beam are connected with side plate, and front end draw beam is provided between support beam and the traction element, The side wall of side plate is provided with left and right guide wheel device, and the bottom of side plate is provided with upper and lower guide wheel device.Its advantage is to be provided with Left and right guide wheel device, in the case of being defined to the travel direction of whole movable manure scraper plate, can also greatly it subtract The interaction force of small dung scraping device and the side wall of feces-leaking slot, reduce friction.Guide wheel device can greatly subtract above and below setting Interaction force between small dung scraping device and the bottom of feces-leaking slot, reduce friction damage.Support beam and supporting plate are to entirely leading To stopping means equivalent to skeleton function.Front end draw beam is mainly used in connecting between support beam and the traction element, so as to Ensure the bulk strength of whole dung scraping device.
Embodiment 12：Movable manure scraper plate is to be rotatably connected with traction element, and hangers is provided with the movable manure scraper plate, The hangers is hung in the support beam of the guide position limiter.Its advantage is, can be with portable propelling after hangers The rotation of manure scraper plate when in use, contact of the portable propelling manure scraper plate with feces-leaking slot, is easy to the cleaning of excrement.
Embodiment 13：Spacing hole, the midfoot support plate and tractive unit of the guide position limiter are provided with traction element Pass through spacing pin connection between part.
Dung scraping device of the present invention can realize batch production, mass production, and production efficiency is high, and easy for installation, need to only support Grow assembling in house to can be used, cost of labor reduces.
Composite feces-leaking slot and manure scraper plate water absorption rate in dung scraping device of the present invention is extremely low, and only 0.05%, for animal Fecaluria absorptivity is low, can effectively reduce pernicious gas content in breeding house, so as to reduce ring control energy consumption, meanwhile, the growth of livestock Environment is improved, and then is effectively improved price of deed rate, is shortened breeding cycle and improve meat quality of item, simultaneously Reduce ventilation and heat number and play a part of energy-conservation.
Below in conjunction with the accompanying drawings 3- Fig. 5, Figure 15-Figure 18, Figure 23-Figure 25 to fecaluria of the present invention cleaning automatic control system make into One step is described in detail.
Embodiment 14：As shown in Figure 23, Figure 24 and Figure 25, fecaluria cleaning automatic control system, including by control section root The drive device 601 controlled according to detection signal, wherein, control section is mainly using photoelectricity magnetic induction control technology to drive device 601 are controlled, and drive device 601 drives feces-leaking slot dung scraping device 70 motion work, institute in feces-leaking slot 1 by pull rope 9 State drive device 601 and detection part with feces-leaking slot 1 to isolate, pull rope 9 is scraped through the cord hole driving feces-leaking slot that separator is set Excrement device 70 works.
As shown in Fig. 2 drive device 601 drives the first pulley set 626 by motor, pull rope 9 scrapes excrement fixed to feces-leaking slot Device 70, pull rope 9 winds the first pulley set 626 and the second pulley set 627, and is driven by directive wheel 16 into feces-leaking slot 1 Feces-leaking slot dung scraping device 70 scrapes excrement, couples detection means in the rotating shaft of the pulley set 627 of the first pulley set 626 or second.
Detection means is the rotatably supported screw mandrel 628 in both ends, and screw block 629, the both sides of screw block 629 are arranged on screw mandrel 628 If detection probe 630, screw mandrel 628 is connected by the axis of rotation of the first pulley set 626 or the second pulley set 627.Wherein, detection is visited Head is the one or more in infrared switch, magnetic induction switch and proximity switch
The detection drive sprocket 608 is fixed in the rotating shaft of second pulley set 627 as detection drive sprocket, detects drive chain Wheel, to detect by movable sprocket, is detected and is fixed with the wheel shaft by movable sprocket by the detection drive sprocket 603 described in chain-driving The screw mandrel 628 of bearings, rotation set movable wire mother tuber 629 on screw mandrel, screw block 629 is spacing by bottom surface, and screw block 629 can only edge The axial rotation of screw mandrel 628.
The stroke of screw block 629 and the stroke of feces-leaking slot dung scraping device 70 are corresponding, when screw block 629 is detected the inspection of probe 630 When measuring, feces-leaking slot dung scraping device 70 also reaches the other end of feces-leaking slot 1, and motor is detected by detection probe 630 Signal is stopped operating by control section control, after control section self-clocking certain time, starts motor 11, motor is anti- Turn, screw block 629 moves backward, and feces-leaking slot dung scraping device 70 also moves backward, and circulates successively.
Overcoat protection sleeve pipe on the pull rope 9 of the both sides of feces-leaking slot dung scraping device 70, protection sleeve pipe can be bellows or screw thread Pipe, make control section, detection part from pollution, i.e., control section and detection part will not corrode because making moist, and in turn result in Whole cleaning plant is stopped, while extends whole cleaning plant service life.
Embodiment 15：As shown in Figures 3 and 4, the bottom surface of feces-leaking slot 1 is thermosetting or thermoplastic composite integral structure, is leaked There is its feces-leaking slot dung scraping device 70 coordinated in excrement groove 1, feces-leaking slot dung scraping device 70 includes scraping framework with positioning pulley 75 and the manure scraper plate 76 installed in its underpart, the leakage of urine groove 3 that the bottom of feces-leaking slot 1 is provided with, manure scraper plate 76 is provided with and stretches into leakage of urine groove 3 Interior leakage of urine groove scraper plate.
The drive device 6 of the present embodiment specifically, the first pulley set is driven by power transmission shaft using motor 601 etc. 626 rotate, and drive pull rope 9 to rotate, pull rope 9 then drives the second pulley set 627 to rotate, the rotating shaft of the second pulley set 627 Upper fixed test drive sprocket 608 is detection drive sprocket, and detection drive sprocket drives detection by movable sprocket, and then with dynamic bearing The screw mandrel 628 of support, rotation set movable wire mother tuber 629 on screw mandrel, screw block 629 can rotate with screw mandrel 628, when screw block 629 When being detected by the detection probe 630 of both sides, detection probe 630 outputs signal to control section, and control section is believed according to detection Number control drive device 601, i.e. drive device 601 can stop and start, so as to which control manure scraper plate 76 scrapes excrement time interval.
The protection sleeve pipe of the present invention and the cabinet design of separate type can make control section, detection part from polluting, together When be arranged on outside breeding house, be easy to manual operation.Fit dimension between the integral structure and manure scraper plate 76 of the bottom surface of feces-leaking slot 1 Precision is high, and without dead angle between scraper plate, cleaning is clean, while cleaning up excrement efficiency high.Excrement cleaning plant can realize batch production, mass Production, production efficiency is high, and easy for installation, need to only assemble in breeding house and can be used, and cost of labor reduces.
Fecaluria cleaning automatic control system of the present invention is beneficial in that, photoelectricity magnetic induction is used to drive device 601 Control mode is controlled, so drive device can place at an arbitrary position.One side drive device 601 will not be because of must The end of feces-leaking slot 1 must be placed on to make moist and corrode, whole cleaning plant service life can be extended, securely and reliably；On the other hand Integrated remote control, control accuracy height can also be realized.
Embodiment 16：A kind of leakage dropping-board crossbeam, comprising tubular base and upper vertical edge, concrete structure diagram is shown in accompanying drawing 26.It is described Base pedestal be hollow structure, the cross sectional shape along pipe bearing of trend is rectangle；Described upper vertical edge 201-1 is solid Inverted "convex" shape shape, its lower end and tubular base 201-2 top link into an integrated entity.
Described upper vertical edge has positioning and a connection function, described positioning and connection function include positioning for leakage dropping-board or with The hook connection of leakage dropping-board；Described half the circumference of the sleeve where it joins the shoulder has positioning and supporting role, and described positioning and supporting role include being leakage dropping-board Positioning and support leakage dropping-board；Described positioning includes the positioning in direction up and down.
Embodiment 17：A kind of leakage dropping-board crossbeam, comprising tubular base and upper vertical edge, concrete structure diagram is shown in accompanying drawing 29.It is described Base pedestal be hollow structure, along pipe bearing of trend cross sectional shape for circle；Described upper vertical edge falls " convex " for solid The top of word shape, its lower end and tubular base links into an integrated entity.
Described upper vertical edge has positioning and a connection function, described positioning and connection function include positioning for leakage dropping-board or with The hook connection of leakage dropping-board；Described half the circumference of the sleeve where it joins the shoulder has positioning and supporting role, and described positioning and supporting role include being leakage dropping-board Positioning and support leakage dropping-board；Described positioning includes the positioning in direction up and down.
Embodiment 18：A kind of leakage dropping-board crossbeam, comprising tubular base and upper vertical edge, concrete structure diagram is shown in accompanying drawing 30.It is described Base pedestal be hollow structure, along pipe bearing of trend cross sectional shape for ellipse；Described upper vertical edge falls for solid The top of "convex" shaped shape, its lower end and tubular base links into an integrated entity.
Described upper vertical edge has positioning and a connection function, described positioning and connection function include positioning for leakage dropping-board or with The hook connection of leakage dropping-board；Described half the circumference of the sleeve where it joins the shoulder has positioning and supporting role, and described positioning and supporting role include being leakage dropping-board Positioning and support leakage dropping-board；Described positioning includes the positioning in direction up and down.
Embodiment 19：A kind of leakage dropping-board crossbeam, comprising tubular base and upper vertical edge, concrete structure diagram is shown in accompanying drawing 31.It is described Base pedestal be hollow structure, along the cross sectional shape of pipe bearing of trend to be trapezoidal；Described upper vertical edge falls " convex " for solid The top of word shape, its lower end and tubular base links into an integrated entity.
Described upper vertical edge has positioning and a connection function, described positioning and connection function include positioning for leakage dropping-board or with The hook connection of leakage dropping-board；Described half the circumference of the sleeve where it joins the shoulder has positioning and supporting role, and described positioning and supporting role include being leakage dropping-board Positioning and support leakage dropping-board；Described positioning includes the positioning in direction up and down.
Embodiment 20：A kind of leakage dropping-board crossbeam, comprising tubular base and upper vertical edge, concrete structure diagram is shown in accompanying drawing 32.It is described Base pedestal be hollow structure, the cross sectional shape along pipe bearing of trend is triangle；Described upper vertical edge falls for solid The top of "convex" shaped shape, its lower end and tubular base links into an integrated entity.
Described upper vertical edge has positioning and a connection function, described positioning and connection function include positioning for leakage dropping-board or with The hook connection of leakage dropping-board；Described half the circumference of the sleeve where it joins the shoulder has positioning and supporting role, and described positioning and supporting role include being leakage dropping-board Positioning and support leakage dropping-board；Described positioning includes the positioning in direction up and down.
Embodiment 21：A kind of leakage dropping-board crossbeam, include tubular base and upper vertical edge, due to approximate with embodiment 16, accompanying drawing Do not draw.Described base pedestal is hollow structure, is square along the cross sectional shape of pipe bearing of trend；Described upper vertical edge is real The top of the inverted "convex" shape shape of the heart, its lower end and tubular base links into an integrated entity.
Described upper vertical edge has positioning and a connection function, described positioning and connection function include positioning for leakage dropping-board or with The hook connection of leakage dropping-board；Described half the circumference of the sleeve where it joins the shoulder has positioning and supporting role, and described positioning and supporting role include being leakage dropping-board Positioning and support leakage dropping-board；Described positioning includes the positioning in direction up and down.
It can ensure to realize between leakage dropping-board in structure using the crossbeam in as above technical scheme and be fitted close, by leakage dropping-board Withstand forces part to be transferred on crossbeam, improve the load bearing effect of product, while add the stability of leakage dropping-board installation. Proportion is small in material, and cost of transportation is low；Install convenient, quick, construction effect is good；In terms of processing, precision is high, molding cycle Short, production efficiency is high.
Embodiment 22：Referring to Figure 33-35, leakage dropping-board described in figure is provided with leakage excrement hole 309, subject beam 306 and main body and erected Beam 308, leakage dropping-board edge, which also has, is provided with edge hook 311；The leakage dropping-board back side is provided with horizontal support 305, and the both sides of horizontal support 305 are provided with Supporting plate reinforcement 312；The edge of leakage dropping-board is additionally provided with hook reinforcement 314.
In the present embodiment, vertical support reinforcement 315, supporting plate reinforcement 312 is set to increase the intensity of leakage dropping-board, if The intensity of edge hook 311 can be increased by putting hook reinforcement 314 so that the combination of leakage dropping-board and leakage dropping-board crossbeam 301 is more firm Lean on.The utility model can accomplish 150*60,240*60 even 300*60cm specification.
When in use, it links up with 311 and hung on leakage dropping-board crossbeam 301 leakage dropping-board, realizes the connection of two leakage dropping-boards, Expansion bolt can be used to be connected leakage dropping-board with ground at hole for the expansion bolt 307, it is therefore prevented that leakage dropping-board teetertotters, and enhances Stability.
In addition, be provided with anti-skidding boss 310 on subject beam 306 and main body vertical beam 308, can prevent leakage dropping-board front because It is excessively wet and slippery and cause pig injured.In order to be further ensured that the mechanical property of leakage dropping-board, can be set at the leakage dropping-board back side and horizontal stroke Support 305 parallel arch supports 313.Using domes while leakage dropping-board intensity is ensured, leakage dropping-board can also be mitigated Weight, while be easy to be stripped in terms of production technology.
In certain embodiments, when attachment means use hook structure, reinforcement is set on hook, extension can be effectively ensured The intensity of hook, prevent from linking up with fracture in use；
In certain embodiments, the periphery of leakage dropping-board or both sides use the attachment means of hinge 316 as shown in figure 38, will close 316 sides of page are fixed on the side of one piece of leakage dropping-board, and side is screwed is connected in the leakage dropping-board when mounted Another leakage dropping-board side, realize the interconnection of leakage dropping-board；
In certain embodiments, when leakage dropping-board, which is adopted, to be connected with hinge, leakage dropping-board side has hinge to sink platform 317（Such as Figure 37 It is shown）；
In certain embodiments, the periphery of leakage dropping-board or both sides use connected structure, including plug 318 and slot 319, such as Shown in Figure 39-42；As shown in figure 38；
In certain embodiments, the periphery of leakage dropping-board or both sides use splicing construction, including positive spelling joint 321 and cloudy splicing Groove 324, as shown in Figure 42-43；
In certain embodiments, the periphery of leakage dropping-board or both sides use notch, are respectively equipped with dop 322 and groove 323, as shown in figure 27.
In certain embodiments, the leakage dropping-board back side is provided with the horizontal cage bar and lengthways main steel bar of several square crossings, will leak Dropping-board is divided into several regions.
In certain embodiments, the lengthways main steel bar of leakage dropping-board is made up of some vertical supports and some vertical support reinforcements；
In certain embodiments, the leakage dropping-board back side is provided with horizontal support, and the horizontal support both sides are provided with supporting plate reinforcement, added Strengthening tendons is arranged with horizontal support in " non-" shape.
Vertically and horizontally reinforcement is set at leakage dropping-board back in the present invention, compared with the leakage dropping-board of same thickness, shock resistance is strong The mechanical properties such as degree, tensile strength are improved largely, and the cost of raw material are saved in the case of proof strength, and reduce The deflection of leakage dropping-board；
Leakage dropping-board is shaped as rectangle；The specification of leakage dropping-board is 600-3000mm*600mm.Or leakage dropping-board is shaped as just It is square；Leakage dropping-board is shaped as hexagon；Leakage dropping-board is shaped as arc；As shown in figure 27.
The size of leakage dropping-board can be brought up to 2.4 meters even 3 meters using the leakage dropping-board of technical solution of the present invention, can be cancelled Column in manure pit, realize and carry out mechanical cleaning up excrement using automatic slurry scraper, thorough liberation labour.
The leakage dropping-board of the present invention can be made variously-shaped, conveniently establish quick, efficient Three-dimensional cultivating system.
It the above is only the preferred embodiment of the present invention, it is noted that come for those skilled in the art Say, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications also should be regarded as Protection scope of the present invention.
Embodiment 23, a kind of processing method of leakage dropping-board composite, comprise the following steps：By thermoplastic polymer and add Agent is added to be mixed after continuous on-line weighing device precise；Plastified into single order Bitruder, obtained melt compounded Thing forms thin polymer film by sheeting die, is directly entered the opening of Bitruder；Then by the glass fibers of preheating Dimension is incorporated into thin polymer film, and second order Bitruder is together entered with thin polymer film and forms rove, rove is through screw rod After cutting, it is mixed into the polymer of fritting, is then fed into compacting tool set and is molded.
Wherein temperature of the material when single order twin-screw melts is 180-220 DEG C, screw speed 100-160r/min；Two The temperature of rank Bitruder is 180-220 DEG C, and screw speed is slightly less than single order twin-screw rotating speed.
The wherein temperature setting of mould is lower 30 DEG C of mould temperature, upper 35 DEG C of mould temperature；Pressure set according to product structure and Area sets pressure limit and dwell time.
Raw material therein represents with parts by weight, 100 parts of thermoplastic polymer, additive 0.5-35 parts, fiber 20-120 parts. Wherein fibre length is 2-30mm；Content is 20-50%；
Thermoplastic polymer is polypropylene, nylon, polyethylene, acrylonitrile-butadiene-styrene copolymer, PVC polymer In one or more；
The additive includes one in toughener, coupling agent, compatilizer, inorganic filler, antiager, lubricant, color masterbatch Kind is a variety of；
The toughener is styrene block copolymer, ethylene propylene diene rubber, butadiene-styrene rubber, polyethylene octene elasticity altogether One or more in body；Coupling agent is one in maleic anhydride grafts, silane coupler, titanate esters, borate, Aluminate Kind is a variety of；Compatilizer is maleic anhydride.
The inorganic filler is the one or more in calcium carbonate, talcum powder, aluminium hydroxide, magnesium hydroxide, kaolin；Institute Compound of the antiager for antioxidant 1010, irgasfos 168 or both is stated, or is ultraviolet-resistant absorbent.
Embodiment 24, a kind of processing method of leakage dropping-board composite, essentially identical with embodiment 23, difference exists In：
Raw material represents with parts by weight, 100 parts of thermoplastic polymer, 20 parts of additive, 50 parts of glass fibre.
Thermoplastic polymer is polypropylene；Additive is toughener styrene block copolymer, coupling agent maleic anhydride Graft, compatilizer maleic anhydride, inorganic filler calcium carbonate, antiager 1010, lubricant, color masterbatch, each composition in additive Than identical.
The processing method of embodiment 25, leakage dropping-board composite, essentially identical with embodiment 23, difference is：
Raw material represents with parts by weight, 100 parts of thermoplastic polymer, 35 parts of additive, 120 parts of glass fibre.
Thermoplastic polymer is polypropylene；Additive includes toughener ethylene propylene diene rubber, coupling agent maleic anhydride is grafted Thing, compatilizer maleic anhydride, inorganic filler talcum powder, antiager 1010, lubricant, color masterbatch；The ratio phase of each composition in additive Together.
Embodiment 26, a kind of processing method of leakage dropping-board composite, essentially identical with embodiment 23, difference exists In：
Raw material represents with parts by weight, 100 parts of thermoplastic polymer, 0.5 part of additive, 20 parts of glass fibre.
Thermoplastic polymer is polypropylene；Additive is toughener styrene block copolymer, coupling agent maleic anhydride Graft, compatilizer maleic anhydride, inorganic filler calcium carbonate, antiager 1010, lubricant, color masterbatch, each composition in additive Than identical.
Embodiment 27, a kind of processing method of leakage dropping-board composite, essentially identical with embodiment 23, difference exists In：
Raw material represents with parts by weight, 100 parts of thermoplastic polymer, 25 parts of additive, 80 parts of glass fibre.
Thermoplastic polymer is one in nylon, polyethylene, acrylonitrile-butadiene-styrene copolymer, PVC polymer Kind；Additive includes toughener ethylene propylene diene rubber, silane coupler, compatilizer maleic anhydride, inorganic filler aluminium hydroxide, anti- Old agent 168, lubricant, color masterbatch；The ratio of each composition is identical in additive.
Embodiment 28, a kind of processing method of leakage dropping-board composite, essentially identical with embodiment 71, difference exists In：
Raw material represents with parts by weight, 100 parts of thermoplastic polymer, 10 parts of additive, 30 parts of glass fibre.
Thermoplastic polymer is acrylonitrile-butadiene-styrene copolymer or PVC polymer；
Additive includes：Toughener butadiene-styrene rubber, coupling agent titanate esters, borate or Aluminate, compatilizer maleic anhydride, Inorganic filler kaolin, antiager 1010, lubricant, color masterbatch.
Embodiment 29, a kind of processing method of leakage dropping-board composite, are by fiber reinforced thermoplastics granule heating Injection molding after melting extrusion；
Described fiber reinforced thermoplastics pellet is made up of thermoplastic polymer, various additives and fiber.
Wherein raw material is represented with parts by weight, 100 parts of thermoplastic polymer, 5 parts of additive, 40 parts of fiber.Wherein fiber Length is 2-30mm；Content is 20-50%；
Thermoplastic polymer is polypropylene, nylon, polyethylene, acrylonitrile-butadiene-styrene copolymer, PVC polymer In one or more；
The additive includes one in toughener, coupling agent, compatilizer, inorganic filler, antiager, lubricant, color masterbatch Kind；
The toughener is styrene block copolymer, ethylene propylene diene rubber, butadiene-styrene rubber, polyethylene octene elasticity altogether One or more in body；Coupling agent is one in maleic anhydride grafts, silane coupler, titanate esters, borate, Aluminate Kind；Compatilizer is maleic anhydride.
The inorganic filler is the one or more in calcium carbonate, talcum powder, aluminium hydroxide, magnesium hydroxide, kaolin；Institute Compound of the antiager for antioxidant 1010, irgasfos 168 or both is stated, or is ultraviolet-resistant absorbent.
Embodiment 30, a kind of processing method of leakage dropping-board composite, as different from Example 29：
Raw material represents with parts by weight, 100 parts of thermoplastic polymer, 0.5 part of additive, 20 parts of fiber.The wherein length of fiber Spend for 2-30mm；Content is 20-50%；
Embodiment 31, a kind of processing method of leakage dropping-board composite, as different from Example 29：
Raw material represents with parts by weight, 100 parts of thermoplastic polymer, 35 parts of additive, 120 parts of fiber.The wherein length of fiber Spend for 2-30mm；Content is 20-50%；
The additive includes one in toughener, coupling agent, compatilizer, inorganic filler, antiager, lubricant, color masterbatch Kind is a variety of；
Embodiment 32, a kind of processing method of leakage dropping-board composite,
Raw material represents with parts by weight, 100 parts of thermoplastic polymer, 15 parts of additive, 50 parts of fiber.The wherein length of fiber For 2-30mm；Content is 20-50%；
The inorganic filler is the one or more in calcium carbonate, talcum powder, aluminium hydroxide, magnesium hydroxide, kaolin；Institute It is antioxidant 1010 or irgasfos 168 to state antiager, or is ultraviolet-resistant absorbent.
Embodiment 33, a kind of processing method of leakage dropping-board composite,
The raw material of leakage dropping-board composite represents with parts by weight, 100 parts of thermoplastic polymer, 15 parts of additive, fiber 50 Part.Wherein the length of fiber is 2-30mm；Content is 20-50%；
Thermoplastic polymer is polypropylene, nylon, polyethylene, acrylonitrile-butadiene-styrene copolymer, PVC polymer In one kind；
Embodiment 34, a kind of processing method of leakage dropping-board composite, are to toast fiber reinforced thermoplastics sheet material It is placed in after softening on mould, it is compressing.
Described fiber reinforced thermoplastics sheet material is made up of thermoplastic polymer, various additives and fiber.
Wherein raw material is represented with parts by weight, 100 parts of thermoplastic polymer, 15 parts of additive, 50 parts of fiber.Wherein fiber Length is 2-30mm；Content is 20-50%；
Thermoplastic polymer is polypropylene, nylon, polyethylene, acrylonitrile-butadiene-styrene copolymer, PVC polymer In one kind；
The additive includes one in toughener, coupling agent, compatilizer, inorganic filler, antiager, lubricant, color masterbatch Kind；
The toughener is styrene block copolymer, ethylene propylene diene rubber, butadiene-styrene rubber, polyethylene octene elasticity altogether One kind in body；Coupling agent is one kind in maleic anhydride grafts, silane coupler, titanate esters, borate, Aluminate；Phase Appearance agent is maleic anhydride.
The inorganic filler is the one or more in calcium carbonate, talcum powder, aluminium hydroxide, magnesium hydroxide, kaolin；Institute It is antioxidant 1010 or irgasfos 168 to state antiager.
Embodiment 35：A kind of processing method cultivated with composite fecaluria collection device, comprises the following steps：1）By heat Plastic material heating melting after by die head extrude slabbing, 2）Form sheet material after roll-in cools down, 3）Bending：Needing arc Degree or the region of angle are heated to softening, and bending is carried out according to frock, and 4）Splicing：Job site uses corresponding in both ends interface Thermoplastic welding；The specific formula of wherein thermoplastic is：Represented, 100 parts of thermoplastic polymer, added with parts by weight Add agent 0.5-35 parts, glass fibre 20-120 parts.
Described thermoplastic resin is the one or more in polyvinylchloride, polythene PE, polypropylene PP, nylon.
When thermoplastic resin is polyvinyl chloride, described melting temperature is 185-205 DEG C, extruder die temperature 20- 50℃；When thermoplastic resin is polypropylene, described melting temperature is 200-260 DEG C；When thermoplastic resin is polypropylene, Melting temperature is 180-220 DEG C, and mold temperature is 25-40 DEG C.
Embodiment 36：A kind of processing method cultivated with composite fecaluria collection device, comprises the following steps：1）By heat Plastic material heating melting, 2）Add fiber mixing to be uniformly dispersed, extrusion slabbing, 3）Form sheet material after roll-in cools down, 4） Bending：Needing cambered or angle region to be heated to softening, bending is carried out according to frock, 5）Splicing：Job site is two Welded at end interface using corresponding thermoplastic；The specific formula of wherein thermoplastic is：Represented with parts by weight, thermoplastic 100 parts of polymer of property, additive 0.5-35 parts, glass fibre 20-120 parts.
Described fecaluria collection device material is thermoplastic resin or fiber-reinforced thermoplastic resin.
Described thermoplastic resin is the one or more in polyvinylchloride, polythene PE, polypropylene PP, nylon.
When thermoplastic resin is polyvinyl chloride, described melting temperature is 185-205 DEG C, extruder die temperature 20- 50℃；When thermoplastic resin is polypropylene, described melting temperature is 200-260 DEG C；When thermoplastic resin is polypropylene, Melting temperature is 180-220 DEG C, and mold temperature is 25-40 DEG C.
Embodiment 37：A kind of processing method cultivated with composite fecaluria collection device, comprises the following steps：1）By heat Plastic material heating melting, 2）Add fiber mixing to be uniformly dispersed, be extruded into bulk material, 3）Bulk material, which is placed in mould, to be molded into Shape of product；4）Splicing：Welded in both ends interface using corresponding thermoplastic job site；Wherein thermoplastic Specific formula is：Represented with parts by weight, 100 parts of thermoplastic polymer, additive 0.5-35 parts, glass fibre 20-120 parts.
Described fecaluria collection device material is thermoplastic resin or fiber-reinforced thermoplastic resin.
Described thermoplastic resin is the one or more in polyvinylchloride, polythene PE, polypropylene PP, nylon.
When thermoplastic resin is polyvinyl chloride, described melting temperature is 185-205 DEG C, extruder die temperature 20- 50℃；When thermoplastic resin is polypropylene, described melting temperature is 200-260 DEG C；When thermoplastic resin is polypropylene, Melting temperature is 180-220 DEG C, and mold temperature is 25-40 DEG C.
Embodiment 38：A kind of processing method cultivated with composite fecaluria collection device, is processed into using plastic uptake method Type.
The specific steps and technological parameter of plastic uptake method machine-shaping are：Thermoplastic sheets are drawn in baking oven be heated to it is soft Change state, multiply heat and move to again above feces-leaking slot plastics suction mould, mould is moved up and vacuumized, by the sheet material of softening to mould table Face, while cooling water is sprayed on formed sheet surface with vaporific, its hardening is formed composite feces-leaking slot.It is pulled to bin stock Case, unformed sheet material is separated from feces-leaking slot by pneumatic cut-off knife.
Described thermoplastic resin is the one or more in polyvinylchloride, polythene PE, polypropylene PP, nylon.
When thermoplastic resin is polyvinyl chloride, heating-up temperature：120-200℃；Vacuum degree control is in more than 0.1MPa； Pumpdown time：10-30s
Embodiment 39：A kind of processing method cultivated with composite fecaluria collection device, comprises the following steps：1）By heat Plastic material heating melting after by die head extrude slabbing, 2）Form sheet material after roll-in cools down, 3）Bending：Needing arc Degree or the region of angle are heated to softening, and bending is carried out according to frock, and 4）Splicing：Job site uses corresponding in both ends interface Thermoplastic welding；The specific formula of wherein thermoplastic is：Represented with parts by weight, 100 parts of thermoplastic polymer, Additive 0.5-35 parts, glass fibre 20-120 parts.
Described fecaluria collection device material is thermoplastic resin or fiber-reinforced thermoplastic resin.
Described thermoplastic resin is the one or more in polyvinylchloride, polythene PE, polypropylene PP, nylon.
When thermoplastic resin is polyvinyl chloride, described melting temperature is 185-205 DEG C, extruder die temperature 20- 50℃；When thermoplastic resin is polypropylene, described melting temperature is 200-260 DEG C；When thermoplastic resin is polypropylene, Melting temperature is 180-220 DEG C, and mold temperature is 25-40 DEG C.

Claims (3)

1. a kind of processing method cultivated with composite fecaluria collection device, it is characterised in that this method comprises the following steps： 1）After heating thermoplastic material is melted by die head extrude slabbing, 2）Form sheet material after roll-in cools down, 3）Bending：Needing Want cambered or angle region to be heated to softening, according to frock carry out bending, 4）Splicing：Job site makes in both ends interface Welded with corresponding thermoplastic；
The formula of wherein thermoplastic is：Represented with parts by weight, 100 parts of thermoplastic polymer, additive 0.5-35 parts, glass Fiber 20-120 parts；
The thermoplastic polymer be polyvinyl chloride, polypropylene, nylon, polyethylene, acrylonitrile-butadiene-styrene copolymer, One or more in PVC polymer；
The additive includes the one or more in toughener, coupling agent, inorganic filler, antiager, lubricant, color masterbatch；
When thermoplastic polymer resin is polyvinyl chloride, melting temperature is 160-220 DEG C, and extruder die temperature is 20-50 DEG C； When thermoplastic resin is polypropylene, melting temperature is 180-280 DEG C；When thermoplastic resin is polyethylene, melting temperature is 170-240 DEG C, mold temperature is 25-40 DEG C.
2. the processing method of fecaluria collection device according to claim 1, it is characterized in that, the toughener is polystyrene One or more in block copolymer, ethylene propylene diene rubber, butadiene-styrene rubber, polyethylene octene elastomer；The coupling agent For the one or more in maleic anhydride grafts, silane coupler, titanate esters, borate, Aluminate.
3. the processing method of fecaluria collection device according to claim 1, it is characterized in that, the inorganic filler is carbonic acid One or more in calcium, talcum powder, aluminium hydroxide, magnesium hydroxide, kaolin；The antiager is antioxidant 1010, antioxygen The compound of agent 168 or both, or be ultraviolet-resistant absorbent；The fiber is glass fibre, carbon fiber, aramid fiber fibre One or more in dimension, natural plant fibre.
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CN201410841341.1A Active CN104839038B (en) 2013-12-31 2014-12-30 Fecaluria clears up automatic control system
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CN201410841341.1A Active CN104839038B (en) 2013-12-31 2014-12-30 Fecaluria clears up automatic control system
CN201410841751.6A Pending CN104686378A (en) 2013-12-31 2014-12-30 Excrement scraping device
CN201410840898.3A Pending CN104839035A (en) 2013-12-31 2014-12-30 Excrement and urine collecting device made from macromolecular composite material
CN201410841834.5A Pending CN104737929A (en) 2013-12-31 2014-12-30 Thermal plastic reinforced composite feces leaking plate
CN201410839685.9A Active CN104756881B (en) 2013-12-31 2014-12-30 The processing method that thermoplastic long fiber composites leak dropping-board

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CN104686378A (en) 2015-06-10
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CN104839038B (en) 2018-02-16
CN104756881B (en) 2017-09-22
CN104756882A (en) 2015-07-08
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CN104839035A (en) 2015-08-19
CN104737929A (en) 2015-07-01

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