CN204653283U - Fecaluria gathering-device - Google Patents

Fecaluria gathering-device Download PDF

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Publication number
CN204653283U
CN204653283U CN201420858041.XU CN201420858041U CN204653283U CN 204653283 U CN204653283 U CN 204653283U CN 201420858041 U CN201420858041 U CN 201420858041U CN 204653283 U CN204653283 U CN 204653283U
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CN
China
Prior art keywords
feces
leakage
scraper plate
leaking slot
board
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Expired - Fee Related
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CN201420858041.XU
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Chinese (zh)
Inventor
王红立
潘立国
薛海霞
李宁
时宏杰
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Zhengzhou Lingyu New Materials Co Ltd
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Zhengzhou Lingyu New Materials Co Ltd
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Abstract

The utility model discloses a kind of fecaluria gathering-device, comprise feces-leaking slot and faces-collecting groove, faces-collecting groove bottom is provided with leakage of urine groove, and feces-leaking slot bottom left or right side tilt to leakage of urine notch; Described feces-leaking slot front end is higher than rear end, and the forward and backward two ends of feces-leaking slot are respectively arranged with faces-collecting groove and urine collection tank, and faces-collecting groove and urine collection tank are all lower than feces-leaking slot end. Simply, between the integral structure of feces-leaking slot bottom surface and feces-leaking slot scraper plate, fit dimension precision is high for structure of the present utility model, and without dead angle, clean clean between feces-leaking slot scraper plate and feces-leaking slot, clear excrement efficiency is high simultaneously. Batch production, mass production can be realized, and production efficiency is high, and easy for installation, only need assemble and can use in breeding house, and cost of labor reduces.

Description

Fecaluria gathering-device
Technical field
The utility model belongs to livestock-raising technical field, is specifically related to a kind of thermoplasticity reinforced composite and leaks dropping-board and relate to the processing method of the crossbeam, the thermoplastic long fiber composites that leak dropping-board and the processing method of purposes, polymer composite fecaluria gathering-device, polymer composite fecaluria gathering-device, scrape excrement device and fecaluria cleaning automatic control system.
Background technology
In daily life, people increase day by day to demands such as porks, and pig farm development is also more and more flourishing. The cultivation density on pig farm is higher now, and when pig house is swept and removed ight soil, workload is larger. At present, existing leakage dropping-board mostly is cement, cast iron and plastic material and makes, and this type of processing method of leaking dropping-board is fairly simple, result of use difference. The leakage dropping-board of cement, cast iron class is comparatively heavy, and be not easy to move, the cost of cast iron class is higher, and the leakage dropping-board of common plastic material is easy to aging, and life cycle is shorter, and the requirement of existing extensive modern rearing conditions can not be met. Existing leakage dropping-board Problems existing concentrates on: 1) proportion of cement is comparatively large, and then causes cost of transportation to increase; 2) install and construction cost increase because heaviness causes, affect installation progress simultaneously. 3) the machine-shaping low precision of cement beam, cause install time with leakage dropping-board between quality of fit low.
Because existing leakage dropping-board structure mostly is the planar structure that contains elongate aperture, back is without reinforcement, and the beam design of in addition leaking dropping-board bottom is unreasonable. When mounted, because of between adjacent leakage dropping-board without jockey, need a large amount of artificial laying of cost to form large-area cultivation ground. Further, the leakage dropping-board size of existing specification is less, and support post need to be set in manure pit. And column be arranged so that in manure pit, there is steric restriction, mechanization cannot be realized in cleaning ight soil, manual work must be relied on, workload is huge, haves much room for improvement.
In existing livestock-raising field, the design of fecaluria gathering-device is also unreasonable. Existing cement is built the poor dimensional precision of excrement groove, and occur dead angle and gap inequality with coordinating between scraper plate, fecaluria is not easily scraped totally; Constructional difficulties, cost of labor is high; Construction period is long, and mass production cannot be realized; Cement water absorption rate is high, easily absorbs animal fecaluria and causes excrement groove is given an offensive smell; Be unfavorable for temperature and environmental Kuznets Curves in breeding house, generally adopt ventilation for reducing ammonia level in breeding house, easily make heat loss in breeding house so winter; Summer ventilation can make outside heat enter, and has the larger problem of energy consumption.
The development of China's Modern Animal Husbandry; the pig breeding farm that forms intensive scale is more and more general; in consequent excrement quantity set and amount large; raw mode adopts artificial clear excrement; its workload is very huge; labour intensity is high, and production efficiency lowly can not meet the growth requirement of livestock breeding industry. Modern plant adopts the clear excrement of machinery more, and common cleaning ight soil mode adopts high pressure water washing more, and which wastes a large amount of water resources. Be subject to the pressure of environmental protection and saving water resource, the clear excrement of separating dry space from moist space becomes the main fecaluria cleaning pattern of intensive (plant) now, but what the clear excrement of existing separating dry space from moist space was equipped with scrapes excrement device, conventionally be all the movable manure scraper plate of irony, because existing excrement groove generally adopts cement to build, when rooting out, the thrust of required shovel power and discharge wants large, and this movable manure scraper plate easily scratches the whole excrement device of scraping, and easily get rusty and corroded by urine, thus the life-span is shorter.
For above-mentioned present situation of scraping excrement device, and scrape excrement device combine travel switch and many critical components of the fecaluria cleaning control system using, constantly expose, easily polluted or premature damage, affect service life, greatly, cost is high for maintenance difficulties. The Lou problem of excrement system is damaged for pulling equipment being caused not stop continuous service after preventing the appearance of stroke contact-making switch malfunctioning, the drive motors of part control system and design on control circuit are in feces-leaking slot inside, be more prone to pollute, assembling and maintenance all bother very much, and service life is shorter. For example; existing slurry scraper is all to adopt mechanical stroke switch control rule mode; the shortcoming of this mode is for must be placed on excrement groove one end; because being corroded, Long Term Contact fecaluria causes contact oxidation; and then cause contact-making switch or equipment malfunction; hoist engine is not shut down, and huge tractive force can cause security incident and destroy whole system. In addition, mechanical travel switch, be all to control mechanically, its control accuracy cannot ensure, cannot scraping excrement device and accurately control slurry scraper. And the travel switch of machinery is in the middle of continuous use procedure, and be easy to wear and tear, when serious wear, its control accuracy will reduce.
Utility model content
The utility model mostly is cement for the feces-leaking slot of existing fecaluria gathering-device and builds, when rooting out fecaluria, resistance is large, scrape the problems such as unclean, provide a kind of Stability Analysis of Structures, with feces-leaking slot scraper plate between coordinate without dead angle, clean clean, corrosion-resistant strong cultivation composite fecaluria gathering-device. And provide the processing method of the fecaluria gathering-device that a kind of steady quality, hot strength that realizes mass, factorial praluction is high.
Perishable for the existing irony manure scraper plate of scraping excrement device, or unreasonable because scraping excrement apparatus design, provide a kind of reasonable in design, structure is simple, and what facilitate ight soil cleaning and avoid the wasting of resources scrapes excrement device.
Easily corrode for drive unit in the shit remover use procedure of prior art, cause the malfunctioning problem with there is potential safety hazard of drive unit, a kind of fecaluria cleaning control system that adopts photoelectromagnetic induction control mode to realize the object automatically controlling is provided, makes drive unit protection from pollution.
For achieving the above object, the utility model adoptsTechnical schemeAs follows:
A kind of thermoplasticity reinforced composite leaks dropping-board, and described leakage dropping-board is provided with Lous excrement hole, and the both sides of leakage dropping-board or periphery are with jockey, the connection of described jockey for leaking between dropping-board, described jockey comprises hitch gear, connected structure, or splicing construction; This leakage dropping-board adopts thermoplasticity reinforced composite to make, and described jockey comprises hook, hinge, bolt, draw-in groove.
This leakage dropping-board is also provided with horizontal main muscle and the lengthways main steel bar of several square crossings, and leakage dropping-board is divided into several regions.
Described lengthways main steel bar is made up of two vertical supports and some vertical supporting rib stiffeners.
The described leakage dropping-board back side is provided with horizontal support, and described horizontal support both sides are provided with gripper shoe reinforcement, and reinforcement and horizontal support are arranged in " non-" shape.
The specification of described leakage dropping-board is 600-3000*600.
Described leakage dropping-board can be rectangle, square, hexagon, arc. Described thermoplastic fibre reinforced plastics is composited primarily of continuous fiber and thermoplastic polymer. Described thermoplastic polymer is polypropylene, nylon, polyethylene, acrylonitrile-butadiene-styrene copolymer, PVC polymer.
Described fiber is one or more fibers in glass fibre, carbon fiber, aramid fiber, natural plant fibre.
Adopt the leakage dropping-board with jockey in the utility model, Lou quick, firmly connection between dropping-board can be realized; In the utility model, vertical cross reinforcing is set at leakage dropping-board back, compared with the leakage dropping-board of same thickness, the mechanical property such as impact strength, hot strength is all improved largely, and saves the cost of raw material, and reduce the Lou deflection of dropping-board when proof strength; Adopt the leakage dropping-board of technical solutions of the utility model that by leaking the size of dropping-board, 2.4 meters even 3 meters can be brought up to, column in manure pit can be cancelled, realize and use automatic slurry scraper to carry out machinery excrement clearly, thorough liberation labour.
The utility model is illustrated the advantage that adopts technical scheme further in connection with specific embodiment. In certain embodiments, jockey adopts hook structure, and hook can arrange hook reinforcement; At leakage dropping-board periphery or both sides, hook is set, and hook is overlapped on crossbeam, and left and right anti-rock effect can be played, and realizes the simple and fast that leaks dropping-board and installs.
Thermoplastic long fiber composites leaks a processing method for dropping-board, and it is characterized in that, the method comprises the following steps: by thermoplastic polymer and additive mixing; Enter screw extruder plasticizing, the melting compound obtaining, enters into screw extruder together with continuous fiber yarn, after screw rod shearing, dispersion, melting, sends into die for molding;
Or, fiber reinforced thermoplastics granule heating is melt extruded to rear injection mo(u)lding; Or, be placed on softening the baking of fiber reinforced thermoplastics sheet material on mould, compressing.
Described fiber reinforced thermoplastics pellet or fiber reinforced thermoplastics sheet material are by thermoplastic polymer, additive and fibrous; Or described polymer and additive mixing are that continuous on-line mixing is or/and precise mixing.
The temperature of material melting in screw extruder is 160-250 DEG C, screw speed 100-160r/min; Described material refers to thermoplastic polymer and additive.
Additive 0.5-35 part, glass fibre 20-120 is represented: 100 parts of thermoplastic polymers with weight portion.
Adopt following one or more thermoplastic polymers: polypropylene, nylon, polyethylene, acrylonitrile-butadiene-styrene copolymer, PVC polymer.
Adopt following one or more additives: flexibilizer, coupling agent, inorganic filler, antiager, lubricant, look mother.
Adopt following one or more flexibilizer: styrene block copolymer, ethylene propylene diene rubber, butadiene-styrene rubber, polyethylene octene elastomer; One or more are coupling agent as follows in employing: maleic anhydride grafts, silane coupler, titanate esters, borate, Aluminate.
Adopt following one or more inorganic fillers: calcium carbonate, talcum powder, aluminium hydroxide, magnesium hydroxide, kaolin; Adopt following one or more antiagers: antioxidant 1010, irgasfos 168 or both compounds, or be ultraviolet-resistant absorbent; Adopt following one or more fibrous materials: glass fibre, carbon fiber, aramid fiber, natural plant fibre.
The length of described fiber reinforced thermoplastics pellet is 5-40mm.
Thermoplastic long fiber composites leaks a processing method for dropping-board, is mixed with thermoplastic polymer and additive; Comprise following procedure of processing: by thermoplastic polymer and additive mixing; Enter screw extruder plasticizing, the melting compound obtaining, enters into screw extruder together with continuous fiber yarn, after screw rod shearing, dispersion, melting, sends in compacting tool set shaping.
Thermoplastic long fiber composites leaks a processing method for dropping-board, and fiber reinforced thermoplastics granule heating is melt extruded to rear injection mo(u)lding; Or, be placed on softening the baking of fiber reinforced thermoplastics sheet material on mould, compressing.
In the processing method of composite leakage dropping-board of the present utility model, semi-finished product step has been removed, and directly obtains finished product by Raw material processing, reduces processing cost and the impact of secondary operations on material property. The utility model is more flexible on Material selec-tion, and not only content and the length of fiber can adjust, and matrix polymer also can directly be adjusted to the requirement of final parts; The fibre length in product can be made to increase, and the mechanical property of product is improved significantly. The utility model can be changed and affect mechanical performance and the special applications properties of materials of goods by adjusting the consumption of additive, bonding characteristic as heat endurance, coloring, ultraviolet stability and fiber and matrix etc., can meet user's needs. Processing method of the present utility model shortens the production cycle, improves production efficiency; Overall process adopts automatic production line, has liberated labour, has been conducive to increase economic efficiency.
Long fiber thermoplastic composite is incorporated into pig house leak in excrement system, this material has the characteristics such as low-density, high specific strength, high ratio modulus and impact resistance are strong, and antiseptic can be added, the breeding of bacterium is suppressed, and then reach the object of long-term hygienic, safety; This material can directly directly use as raw material after crushed simultaneously, environmental protection and economy.
Leakage dropping-board in the utility model is conventionally supported and realizes Lou dropping-board part by composite crossbeam and is interconnected. Crossbeam in the utility model comprises following feature:
Leak dropping-board crossbeam and comprise tubular base, tubular base there is a upper vertical edge, upper vertical edge both sides are half the circumference of the sleeve where it joins the shoulders that tubular base forms, and described upper vertical edge has location and connection function, and described location is included as Lou dropping-board with connection function and locates or be connected with the hook that leaks dropping-board; Described half the circumference of the sleeve where it joins the shoulder has location and supporting role, and described location and supporting role are included as Lou dropping-board location and support leakage dropping-board; Described location comprises the location in direction up and down;
Or described crossbeam is tubular base, described crossbeam has location and supporting role, and described location and supporting role are included as Lou dropping-board location and support leakage dropping-board; Described location comprises the location in direction up and down.
Described tubular base is hollow structure, and the cross sectional shape along pipe bearing of trend is circular square or trapezoidal or triangle.
Described upper vertical edge is solid inverted "convex" shape shape along the cross sectional shape of its bearing of trend, and the top of its lower end and tubular base links into an integrated entity.
The bottom width of described tubular base is more than or equal to the width at its top.
Described leakage dropping-board crossbeam, its material is fibre reinforced composites.
Described fibre reinforced composites comprise fibre-reinforced thermosetting plastic and thermoplastic fibre reinforced plastics.
Described thermoplastic fibre reinforced plastics is composited primarily of continuous fiber and thermoplastic polymer.
Described thermoplastic polymer is polypropylene, nylon, polyethylene, acrylonitrile-butadiene-styrene copolymer, PVC polymer.
Described fiber is one or more fibers in glass fibre, carbon fiber, aramid fiber, natural plant fibre.
The processing mode of described crossbeam is pultrusion.
The compact conformation of this crossbeam, stability of strutting system is good, intensity is high, in addition fibre reinforced composites are incorporated into pig house to leak in excrement system, this material has the characteristics such as low-density, high specific strength, high ratio modulus and impact resistance are strong, and cost of transportation is low, and it is convenient to install, molding cycle is short, production efficiency is high, is that desirable cultivation composite leaks dropping-board brace summer.
Use with the collocation of leakage dropping-board, it is convenient to install, and can be transferred to leaking dropping-board pressure part on crossbeam, mention overall load bearing effect.
The utility model also comprises the fecaluria gathering-device that falls ight soil for collecting from leak dropping-board excrement hole. Fecaluria gathering-device comprises the feces-leaking slot of being made up of thermosetting or thermoplastic composite, described feces-leaking slot end be provided with faces-collecting groove, the leakage of urine groove of described feces-leaking slot bottom. Wherein, feces-leaking slot is a channel-shaped thing, is mainly used in accepting the excreta of feces-leaking slot top livestock. Faces-collecting groove is one, and for collecting the channel-shaped thing of ight soil, described leakage of urine groove is also a channel-shaped thing, and after the excreta of livestock drops on feces-leaking slot, urine will slowly flow in the middle of leakage of urine groove because of gravity.
Polymer composite fecaluria gathering-device in the utility model adopts following technical scheme:
Polymer composite fecaluria gathering-device comprises feces-leaking slot and faces-collecting groove, and faces-collecting groove bottom is provided with leakage of urine groove, and feces-leaking slot bottom left or right side tilt to leakage of urine notch; Described feces-leaking slot front end is higher than rear end, and the forward and backward two ends of feces-leaking slot are respectively arranged with faces-collecting groove and urine collection tank, and faces-collecting groove and urine collection tank are all lower than feces-leaking slot end; Wherein said feces-leaking slot, faces-collecting groove, leakage of urine groove and urine collection tank are to have the integrative-structure of being made up of composite reinforced on polymer, or the integrative-structure being formed from a resin, or the integrative-structure being mixed by composite reinforced on polymer and resin material; Or one or two or three in described feces-leaking slot, faces-collecting groove, leakage of urine groove and urine collection tank are to be made up of composite reinforced on polymer, or are formed from a resin, or are mixed by composite reinforced on polymer and resin material.
The left and right sides of feces-leaking slot bottom is to centroclinal in leakage of urine groove, or feces-leaking slot bottom favours leakage of urine groove from side to opposite side, and its inclined plane is plane or cambered surface; Or middle lower cascaded surface, or wavy surface, or upside-down triangle shape.
The upside of described feces-leaking slot is provided with leakage dropping-board, and leak the both sides of dropping-board or periphery with jockey, the connection of described jockey for leaking between dropping-board, described jockey comprises hitch gear, connected structure, or splicing construction; This leakage dropping-board adopts thermoplasticity reinforced composite to make, and described jockey comprises hook, hinge, bolt, draw-in groove.
In described feces-leaking slot, manure scraper plate is set; Or, in feces-leaking slot, be provided with and scrape excrement device, scrape excrement device with manure scraper plate; The lower edge of described manure scraper plate mates with feces-leaking slot bottom surface.
The described excrement device of scraping comprises and scrapes framework and draw-gear, described in scrape framework both sides install with the guide rail that is arranged on feces-leaking slot both sides, scrape on framework movable manure scraper plate is installed, the lower edge of this activity manure scraper plate mates with feces-leaking slot bottom profile; The middle part of described draw-gear is provided with transverse axis, and the top of movable manure scraper plate is provided with vertical pilot hole, and this vertical pilot hole mates suit with transverse axis. The leakage of urine groove that the bottom of feces-leaking slot is tubular structure is provided with leakage of urine groove scraper plate in leakage of urine groove, and leakage of urine groove scraper plate lower limb and leakage of urine trench bottom match, this leakage of urine groove scraper plate with described in scrape scraping framework and being connected of excrement device.
Described resin is thermosetting resin or thermoplastic resin. Described thermosetting resin is that one or more in unsaturated-resin or vinylite or phenolic resins or epoxy resin combine; Described thermoplastic resin is that one or more in polypropylene or polyethylene or polyvinyl chloride or acrylonitrile-butadiene-styrene copolymer or nylon or polyamide combine.
Reinforcing material in described reinforced composite comprise following one or more: one or more in fiber, metal, wooden thing combine.
Described fiber comprises following one or more: glass fibre, carbon fiber, aramid fiber, string, mineral fibres.
Described feces-leaking slot is one or more; When described feces-leaking slot is multiple, multiple feces-leaking slots are laterally arranged side by side; Or described faces-collecting groove is one or more; When described faces-collecting groove is multiple, multiple faces-collecting grooves are laterally arranged side by side or longitudinally connection setting; The material of described manure scraper plate is metal or thermoplastic composite or same with thermosetting compound material.
Multiple fecaluria gathering-devices are laterally installed side by side, and their faces-collecting groove is at termination cross connection; Or multiple fecaluria gathering-devices are longitudinally connected and installed, their faces-collecting groove vertical communication is provided with longitudinal manure scraper plate in the faces-collecting groove of vertical communication.
The two ends of leakage of urine groove can also be communicated with Collecting duct. Wherein, Collecting duct refers to a kind of tubular structure that collection can be concluded the urine that leakage of urine groove is accepted. In the faces-collecting groove being communicated with, longitudinal faces-collecting groove scraper plate can also be provided with.
Simply, between the integral structure of feces-leaking slot bottom surface and feces-leaking slot scraper plate, fit dimension precision is high for the structure of the above-mentioned fecaluria gathering-device of the utility model, and without dead angle, clean clean between feces-leaking slot scraper plate and feces-leaking slot, clear excrement efficiency is high simultaneously. Batch production, mass production can be realized, and production efficiency is high, and easy for installation, only need assemble and can use in breeding house, and cost of labor reduces. The composite water absorption rate adopting is extremely low, be only 0.05%, low for animal fecaluria absorptivity, breeding house in pernicious gas content effectively can be reduced, thus reduce ring control energy consumption, meanwhile, the growth environment of livestock improves, and then effectively improve price of deed rate, shorten breeding cycle and improve meat quality of item, reduce ventilation and heat number of times simultaneously and play energy-conservation effect.
The above-mentioned fecaluria gathering-device of the utility model adopts following processing method:
The method comprises the following steps: 1) by die head, sheet will be extruded into after heating thermoplastic material's melting, 2) sheet material after roll-in cooling, is formed, 3) bending: be heated to soften in the region that needs radian or angle, bending, 4 are carried out according to frock) splicing: job site uses corresponding thermoplastic welding at two ends interface;
Or the processing method adopting is: 1) by heating thermoplastic material's melting, 2) fibers mixture is added to be uniformly dispersed, be extruded into sheet, 3) sheet material after roll-in cooling, is formed, 4) bending: be heated to soften in the region that needs radian or angle, bending, 5 are carried out according to frock) splicing: job site uses corresponding thermoplastic welding at two ends interface;
Or the processing method adopting is: 1) heating thermoplastic material is melt extruded into bulk material, 2) bulk material is placed in mould and is molded into shape of product; 3) splicing: job site uses corresponding thermoplastic welding at two ends interface;
Or the processing method adopting is: 1) by heating thermoplastic material's melting, 2) add fibers mixture to be uniformly dispersed, be extruded into bulk material, 3) bulk material is placed in mould and is molded into shape of product; 4) splicing: job site uses corresponding thermoplastic welding at two ends interface;
Or adopt the machine-shaping of plastic uptake method.
Described fecaluria gathering-device material is thermoplastic resin or fiber-reinforced thermoplastic resin. Described thermoplastic resin is one or more in polyvinylchloride, polythene PE, polypropylene PP, nylon. Wherein the formula of thermoplastic is: represent with weight portion, 100 parts of thermoplastic polymers, additive 0.5-35 part, glass fibre 20-120 part.
Described thermoplastic polymer is one or more in polyvinyl chloride, polypropylene, nylon, polyethylene, acrylonitrile-butadiene-styrene copolymer, PVC polymer.
Described additive comprises one or more in flexibilizer, coupling agent, inorganic filler, antiager, lubricant, look mother.
Described flexibilizer is one or more in styrene block copolymer, ethylene propylene diene rubber, butadiene-styrene rubber, polyethylene octene elastomer; Described coupling agent is one or more in maleic anhydride grafts, silane coupler, titanate esters, borate, Aluminate.
Described inorganic filler is one or more in calcium carbonate, talcum powder, aluminium hydroxide, magnesium hydroxide, kaolin; Described antiager is antioxidant 1010, irgasfos 168 or both compounds, or is ultraviolet-resistant absorbent; Described fiber is one or more in glass fibre, carbon fiber, aramid fiber, natural plant fibre. Described fiber is one or more in glass fibre, carbon fiber, aramid fiber, natural plant fibre.
When thermoplastic polymer resin is polyvinyl chloride, melt temperature is 160-220 DEG C, and extruder die temperature is 20-50 DEG C; When thermoplastic resin is polypropylene, melt temperature is 180-280 DEG C; When thermoplastic resin is polyethylene, melt temperature is 170-240 DEG C, and mold temperature is 25-40 DEG C.
Adopt the fecaluria gathering-device steady quality that material used and processing method in the utility model are manufactured, outward appearance is level and smooth; Product hot strength is high; The resin-rich layer on surface makes it have again good anti-corrosive properties.
The utility model composite water absorption rate is extremely low, be only 0.05%, low for animal fecaluria absorptivity, breeding house in pernicious gas content effectively can be reduced, thus reduce ring control energy consumption, meanwhile, the growth environment of livestock improves, and then effectively improve price of deed rate, shorten breeding cycle and improve meat quality of item, reduce ventilation and heat number of times simultaneously and play energy-conservation effect.
Method of the present utility model is suitable for batch production, and resin content can accurately control; Because fiber is in longitudinally, thus section bar axial arrangement characteristic is good; Mainly strengthen with roving, the cost of raw material is low, and multiple reinforcing material combinationally uses, the mechanical property of adjustable goods.
Adopt fecaluria gathering-device material and processing method in the utility model that batch production, mass production can be realized, production efficiency is high, and easy for installation, only need assemble and can use in breeding house, cost of labor reduction.
What coordinate use with above-mentioned fecaluria gathering-device scrapes excrement device, comprises manure scraper plate skeleton and draw-gear; Wherein, manure scraper plate skeleton both sides are fixed with respectively side plate, and the front side at manure scraper plate skeleton middle part is fixed with movable manure scraper plate, and the lower edge of this activity manure scraper plate mates with feces-leaking slot bottom profile; The middle part of described draw-gear is provided with transverse axis, and the top of movable manure scraper plate is provided with vertical pilot hole, and this vertical pilot hole mates suit with transverse axis. Movable manure scraper plate top is provided with otic placode, and otic placode is vertical with movable manure scraper plate fixing, and described vertical pilot hole is positioned on otic placode. Described draw-gear below is fixed with middle riser, and in this, the bottom of riser is provided with the movable manure scraper plate of leakage of urine groove, and the edge contour of the movable manure scraper plate of this leakage of urine groove mates with leakage of urine groove inwall; Described movable manure scraper plate comprises left scraper plate and right scraper plate, between two movable manure scraper plates, is provided with gap, and described middle riser is arranged in this gap.
In described manure scraper plate skeleton bottom, directive wheel is installed, this directive wheel is installed with the guide rail that is arranged on feces-leaking slot both sides. Described directive wheel comprises left and right directive wheel and upper and lower directive wheel, and left and right directive wheel and described guide rail side-fit roll, and directive wheel coordinates rolling with feces-leaking slot bottom up and down. The end that is arranged on a fork of left and right directive wheel, the other end of fork is hinged on slide plate skeleton by rotating shaft, simultaneously fixed guide pole on slide plate skeleton, and fixed guide pole end arranges nut pocketed springs, and spring is connected between nut and fork.
Described draw-gear comprises draw beam, is respectively equipped with bearing up pulley in the rear and front end of draw beam; Described bearing up pulley comprises link, and link is provided with reel for rope, and the end of pull rope is wound around around on rope sheave, in one end of reel for rope, one-way wheel is installed, and link is provided with and coordinates the click beetle compressing with one-way wheel. The both sides, front and back of draw beam are respectively arranged with bar shaped cross-drilled hole, and the connection bearing pin on middle riser top is arranged in this bar shaped cross-drilled hole.
The movable manure scraper plate of described leakage of urine groove is discoid movable manure scraper plate, pressing plate is fixed with respectively in the two sides of the movable manure scraper plate of this disk, the surface of one side guide is fixed with a pair of engaging lug, described middle riser is installed in this engaging lug, and is installed together by bearing pin.
Described movable manure scraper plate is made up of composite reinforced on polymer; Or described movable manure scraper plate is formed from a resin; Or described movable manure scraper plate is cooperatively interacted made by composite reinforced on polymer and resin material. Described resin is thermosetting resin or thermoplastic resin, and described thermosetting resin is unsaturated-resin, vinylite, phenolic resins, epoxy resin; Described thermoplastic resin is polypropylene, polyethylene, polyvinyl chloride (PVC), acrylonitrile-butadiene-styrene copolymer (ABS), nylon, polyamide; Described fiber is one or more in glass fibre, carbon fiber, aramid fiber or natural plant fibre; The material of described draw beam is stainless steel or polymer composite or inorganic safety glass.
Above-mentioned the simple and reasonable of excrement device of scraping, manure scraper plate skeleton moves along guide rail parallel, and its high and low position is constant, linearly come and go operation, and movable manure scraper plate can swing up and down as required, with arcuate structure for carrying leakage of urine groove scraper plate simultaneously. When moving to faces-collecting groove, cancave cambered surface is stressed can fit with feces-leaking slot bottom, and cleaning thoroughly. When to one end motion of leakage of urine groove, convex globoidal is stressed, and movable scraping plate pushes away on automatically, no longer with the laminating of feces-leaking slot bottom, prevents ight soil from entering in urine collection tank as far as possible.
The scraper plate that adopts composite reinforced on polymer to make has following advantage: 1) surface is resin-rich layer, acid-alkali-corrosive-resisting, and service life is longer; 2) material water absorption rate is extremely low, is convenient to clean; 3) case hardness is relatively low, to the whole excrement device of scraping, the problems such as scratch can not be produced, can reduce wear; 4) movable scraping plate bottom can be realized and the closely cooperating of feces-leaking slot, and clear excrement is effective.
The fecaluria cleaning automatic control system of use is coordinated together with scraping excrement device with described fecaluria gathering-device, comprise driving mechanism, transmission mechanism and timing controller, transmission mechanism comprises and is fixed on stay cord and the directive wheel of scraping excrement device two ends, wherein, transmission mechanism is a synchronous driving screw mandrel being sealed in shell in running, sheathed screw piece on screw mandrel, screw mandrel two ends in described can, be separately installed with the detection probe for detecting screw piece, detection probe is one or more in infrared switch or magnetic induction switch or approach switch.
Described driving mechanism comprises motor, described transmission mechanism comprises the first pulley set, the second pulley set and pull rope, described motor drives the first pulley set, described pull rope extends to the inner side of fecaluria gathering-device, and with in fecaluria gathering-device, install scrape excrement device and be fixedly connected with, described pull rope is wound around the first pulley set and the second pulley set, described pull rope by directive wheel after drive scrape excrement device together along feces-leaking slot parallel motion.
Described screw piece stroke is with to scrape excrement device stroke corresponding, and when scraping the end that excrement device moves to feces-leaking slot, described screw piece arrives detection probe place just. Its beneficial effect is, the utility model is coordinated by screw mandrel and screw and detection probe, accurately controls the move distance of scraping excrement device.
Above-mentioned fecaluria cleaning automatic control system, has the simple and stable performance of structure a little. Drive unit can be placed on optional position, because Stroke Control is positioned at the shell of sealing, can not make moist because of feces-leaking slot end must be placed on and corrode, avoid causing whole cleaning plant to quit work because Stroke Control after Long-Time Service breaks down or because of the security incident that causes out of control. Whole cleaning plant service life can be extended on the one hand, safe and reliable; Integrated Long-distance Control can also be realized on the other hand, and control accuracy is high.
Fixed test driving wheel in the rotating shaft of the second pulley set, detects driving wheel by the detection follower described in chain-driving, and the wheel shaft of detection follower is fixed with the screw mandrel of bearings, and screw piece is subject to bottom surface spacing, and screw piece can only move axially along screw mandrel.
Scrape the pull rope overcoat protective casing of excrement device both sides. Working is that protective casing can protect pull rope, prevents pull rope from being polluted by fecaluria, reduces service life.
Drive unit in above-mentioned fecaluria cleaning automatic control system can not make moist and corrode, and enters whole cleaning plant long service life, safe and reliable; Whole cleaning plant can also be realized integrated Long-distance Control simultaneously, and control accuracy is high. Batch production, mass production can be realized, and production efficiency is high, and easy for installation, only need assemble and can use in breeding house, and cost of labor reduces.
Accompanying drawing explanation
Fig. 1 is fecaluria gathering-device conjoined structure schematic diagram of the present utility model;
Fig. 2 is the monomer structure schematic diagram of the utility model fecaluria gathering-device;
Fig. 3 is the scheme of installation of fecaluria cleaning automatic control system;
Fig. 4 is the A-A cross-sectional view of Fig. 3;
Fig. 5 is the end view drawing of Fig. 4;
Fig. 6 scrapes excrement device schematic diagram;
Fig. 7 is the B-B cross-sectional view of Fig. 6;
Fig. 8 is the end view drawing of Fig. 6;
Fig. 9 is Fig. 7 middle scraper side view;
Figure 10 is the front elevation of Fig. 9;
Figure 11 is the top view of Figure 10;
Figure 12 is leakage of urine groove and leakage of urine groove scraper plate scheme of installation;
Figure 13 is the C-C cross-sectional view of Figure 12;
Figure 14 is the top view of Figure 13;
Figure 15 is the side structure schematic diagram of draw-gear;
Figure 16 is the top view of Figure 15;
Figure 17 is the D-D cross-sectional view of Figure 15;
Figure 18 is euphroe structural representation;
Figure 19 is the mounting structure schematic diagram of left and right directive wheel;
Figure 20 is the side structure schematic diagram of Figure 19;
Figure 21 is the E-E cross-sectional view of Figure 19;
Figure 22 is the F-F cross-sectional view of Figure 19;
Figure 23 is the partial end-face structural representation of drive unit;
Figure 24 is the schematic diagram of drive part in Figure 23;
Figure 25 is the schematic top plan view of fecaluria cleaning automatic control system;
Figure 26 is one of main TV structure schematic diagram that leaks dropping-board crossbeam;
Figure 27 is the leakage dropping-board assembling schematic diagram of notch;
Figure 28 is the leakage dropping-board schematic diagram of arc
Figure 29 is one of main TV structure schematic diagram that leaks dropping-board crossbeam;
Figure 30 is two of the main TV structure schematic diagram that leaks dropping-board crossbeam;
Figure 31 is three of the main TV structure schematic diagram that leaks dropping-board crossbeam;
Figure 32 is four of the main TV structure schematic diagram that leaks dropping-board crossbeam;
Figure 33 is the main TV structure schematic diagram that leaks dropping-board;
Figure 34 is the side-looking structural representation that leaks dropping-board;
Figure 35 is the side-looking structural representation of Fig. 1;
Figure 36 is the mounted configuration schematic diagram that leaks dropping-board;
Figure 37 is the side view of Figure 36;
Figure 38 is the leakage dropping-board assembling schematic diagram of gemel connection structure;
Figure 39 is one of leakage dropping-board schematic diagram of connected structure;
Figure 40 be connected structure leakage dropping-board schematic diagram two;
Figure 41 is the leakage dropping-board assembling schematic diagram of connected structure;
Figure 42 is the leakage dropping-board schematic diagram of splicing construction;
Figure 43 is the leakage dropping-board assembling schematic diagram of splicing construction.
Number in the figure, 1 is feces-leaking slot, and 2 is faces-collecting groove, 3 is leakage of urine groove, and 4 is urine collection tank, and 5 is guide rail, 6 is drive unit, and 7 is feces-leaking slot scraper plate, and 8 is draw-gear, 9 is pull rope, and 10 is fork, and 11 is Connection Block, 12 is rotating shaft, and 13 is fixed guide axle, and 14 is spring, 15 is urine-leakage tube, and 16 is directive wheel. 31 is disk scraper plate, and 32 is pressing plate, and 33 is engaging lug, and 34 is bolt. 201 is upper vertical edge, and 202 is tubular base, and 301 is crossbeam, 302 for leaking dropping-board, and 305 is horizontal support, and 306 is subject beam, 307 is hole for the expansion bolt, and 308 is main body vertical beam, and 309 for leaking excrement hole, 310 is anti-skidding boss, and 311 is hook, and 312 is gripper shoe reinforcement, 313 is arch support, 314 is hook reinforcement, and 315 is vertical supporting rib stiffener, and 316 is hinge, 317 is hinge heavy stand, 318 is plug, and 319 is slot, and 320 for leaking dropping-board, 321 is positive spelling joint, 322 is dop, and 323 is draw-in groove, and 324 is cloudy splicing groove. 601 is drive motors, 602 is bearing, 603 is drive sprocket, 604 is traction wheel, 605 is traction wheel shaft, 606 is screw, 607 is drive sprocket, 608 is spacer sleeve, 609 is side plate, 610 is angle steel, 611 is chain, 612 is bearing, 613 is screw, 614 is screw, 615 is screw, 616 is screw, 615 is screw, 616 is screw, 617 is base flap, 618 is rubber blanket, 619 is cover plate, 620 is lining, 621 is screw, 622 is screw, 623 is angle bar frame, 624 is expansion bolt, 625 is drive sprocket, 626 is the first assembly pulley, 627 is the second assembly pulley, 628 is screw mandrel, 629 is screw piece, 630 is detection probe. 70 scrape excrement device for feces-leaking slot, and 71 is side plate, and 72 is left and right directive wheel, and 73 is upper and lower directive wheel, and 74 is leakage of urine groove scraper plate, and 75 for scraping framework, and 76 is movable manure scraper plate, and 761 is left scraper plate, and 762 is right scraper plate, and 77 is middle riser, and 78 is anchor ear, and 79 is otic placode. 80 is transverse axis, and 81 is one-way wheel, and 82 is click beetle, and 83 is draw beam, and 84 is link, and 85 is reel for rope, 86 bearing pins, and 87 is clamping plate, and 88 is backing plate, and 89 is split pin.
Detailed description of the invention
Below in conjunction with accompanying drawing 1, Fig. 2, Fig. 3, Fig. 7-Figure 11 is described in further detail fecaluria gathering-device.
Embodiment 1: polymer composite fecaluria gathering-device as depicted in figs. 1 and 2 comprises feces-leaking slot 1 and faces-collecting groove, feces-leaking slot 1 and faces-collecting groove are made up of two arranged side by side grooveds that contain four limit frames, feces-leaking slot 1 is transversely set in each trench structure, faces-collecting groove bottom is provided with leakage of urine groove, and feces-leaking slot 1 bottom left or right side tilt to leakage of urine notch; Described feces-leaking slot 1 front end is higher than rear end, and the forward and backward two ends of feces-leaking slot 1 are respectively arranged with faces-collecting groove and urine collection tank, and faces-collecting groove and urine collection tank are all lower than feces-leaking slot 1 end; Wherein said feces-leaking slot 1, faces-collecting groove, leakage of urine groove and urine collection tank are to have the integrative-structure of being made up of composite reinforced on polymer, or the integrative-structure being formed from a resin, or the integrative-structure being mixed by composite reinforced on polymer and resin material; Or one or two or three in described feces-leaking slot 1, faces-collecting groove, leakage of urine groove and urine collection tank are to be made up of composite reinforced on polymer, or are formed from a resin, or are mixed by composite reinforced on polymer and resin material. Described feces-leaking slot 1 is in PDX or PSX or arc surfaced; Or middle lower cascaded surface, or wavy surface, or upside-down triangle shape.
Feces-leaking slot 1 arranges feces-leaking slot scraper plate 7. The lower limb of feces-leaking slot scraper plate 7 mates with feces-leaking slot 1 bottom surface, is also the shapes such as arc or inclined-plane. The material of feces-leaking slot scraper plate 6 is: metal, thermoplastic composite, same with thermosetting compound material.
Described resin is thermosetting resin or thermoplastic resin. Described thermosetting resin is unsaturated-resin or vinylite or phenolic resins or epoxy resin; Described thermoplastic resin is polypropylene or polyethylene or polyvinyl chloride or acrylonitrile-butadiene-styrene copolymer or nylon or polyamide.
Reinforcing material in described reinforced composite comprise following one or more: fiber, metal, wooden thing.
Described fiber comprises following one or more: glass fibre, carbon fiber, aramid fiber, string, mineral fibres.
Embodiment 2: see Fig. 1, Fig. 2, Fig. 3, Fig. 7 and Fig. 8, another kind of frame mode, is feces-leaking slot to be set on feces-leaking slot 1 scrape excrement device 70, scrapes excrement device 70 lower end movable manure scraper plate 76 is installed at feces-leaking slot; The lower limb of movable manure scraper plate 76 mates with feces-leaking slot 1 bottom surface, is also the shapes such as arc or inclined-plane. The version of feces-leaking slot scraper plate 7 can be the structure being only made up of scraper plate, and for example the movable manure scraper plate 76 that can regulate shown in Figure 10 and Figure 11, comprises left scraper plate 761 and right scraper plate 762. Feces-leaking slot 1 two ends be respectively equipped with longitudinally to faces-collecting groove 2, the faces-collecting groove of two trench structures arranged side by side is connected. If after adopting above-mentioned leakage dropping-board to scrape excrement device, in feces-leaking slot 1 both sides, guide rail 5 can also be provided with, feces-leaking slot scraper plate 7 or feces-leaking slot are scraped excrement device Matching installation on guide rail.
As Fig. 2, be provided with horizontal leakage of urine groove 3 in feces-leaking slot 1 bottom. Feces-leaking slot 1 floor height is higher than leakage of urine groove bottom height, and leakage of urine groove bottom height, higher than faces-collecting groove floor height, confluxes downwards thus be beneficial to fecaluria and collect.
The thermosetting that described feces-leaking slot 1, faces-collecting groove 2, leakage of urine groove 3 and frame 4 are integrated or thermoplasticity reinforced composite, this fecaluria gathering-device is the integral structure that composite manually pastes or the processing mode such as machined, injection moulding, hot pressing or pultrusion is processed into. Described thermosetting or thermoplasticity reinforced composite are that one or more in fiber, metal and timber form jointly. Wherein fiber can be glass fibre, carbon fiber, aramid fiber, natural plant fibre etc.
Embodiment 3: feces-leaking slot 1 is at least one can be arranged side by side multiple, as shown in Figure 1. Feces-leaking slot 1 bottom coordinates leakage of urine groove 3, and feces-leaking slot 1 bottom surface is arcuation face, or also can be middle lower cascaded surface, or wavy surface, or upside-down triangle shape. Feces-leaking slot 1 is at least two, and feces-leaking slot 1 is arranged side by side, and multiple feces-leaking slots 1 can be interrupted or connection continuously side by side. Feces-leaking slot 1 both sides are provided with the guide rail 5 with its one. Feces-leaking slot 1 arranges the feces-leaking slot scraper plate 6 of thermosetting or thermoplasticity reinforced composite or metal material, feces-leaking slot scraper plate 6 is arranged on the guide rail 5 of feces-leaking slot 1 both sides. Faces-collecting groove 2 is established the through hole consistent with faces-collecting groove 2 cross section in the one or both ends of frame 4, namely 2 moral one or both ends of faces-collecting groove are penetrating.
As shown in Figure 2, fecaluria gathering-device is multiple parallel constructions, and certainly, fecaluria gathering-device also can an independent use. Each faces-collecting groove in Fig. 2 is interconnected, and in the faces-collecting groove 2 being communicated with, longitudinal faces-collecting groove scraper plate can also be provided with, and the two ends of leakage of urine groove 3 are communicated with Collecting duct, and urine collecting, to outside breeding house, is made to ight soil and urine separate collection.
According to Figure 12, Figure 13 and Figure 14, the bottom of leakage of urine groove can be designed as tubular structure urine-leakage tube 15, in urine-leakage tube 15, be provided with disk scraper plate 31 as leakage of urine groove scraper plate, leakage of urine groove scraper edge and leakage of urine inwall match, and this leakage of urine groove scraper plate is scraped excrement device with described feces-leaking slot and is connected.
When concrete use is installed, multiple fecaluria gathering-devices are communicated with along faces-collecting groove 2, the faces-collecting groove 2 of multiple fecaluria gathering-devices is communicated with breeding house Outer Tube and forms the collection excrement channel of a connection, and in faces-collecting groove 2, be provided with longitudinal faces-collecting groove scraper plate, controlled the motion of feces-leaking slot scraper plate and faces-collecting groove scraper plate by automaton, finally realize automation fecaluria and collect.
The above-mentioned fecaluria gathering-device of the utility model can be realized batch production, mass production, and the fecaluria gathering-device of producing according to required specification is transported to the breeding house in construction, after having dug foundation pit, fecaluria gathering-device is put into foundation ditch, then installs leakage dropping-board additional.
The utility model can be scraped excrement by the timing that automatic control system realizes feces-leaking slot scraper plate, after collecting urine, the leakage of urine groove 3 of feces-leaking slot 1 bottom flow to the pipeline being in communication with the outside and completes the collection of urine, after the fecaluria of feces-leaking slot 1 accumulates a period of time, feces-leaking slot scraper plate can once be scraped excrement under automaton control, and fecaluria is scraped to faces-collecting groove 2; Be mounted to connection shape fecaluria gathering-device as shown in Figure 2 for multiple breeding houses, at faces-collecting groove 2, faces-collecting groove scraper plate be installed, automatic control can be realized, after certain interval of time, scrape excrement voluntarily, fecaluria is collected into outside breeding house simultaneously.
Feces-leaking slot 1 bottom surface can be set to arcuation face and the cambered design of the feces-leaking slot scraper plate 6 that is mated, makes fecaluria gathering-device reach high-precision perfect cooperation, and clear excrement efficiency is high. Or feces-leaking slot 1 bottom surface also can be set to middle lower cascaded surface, or wavy surface, or del. As long as there is the point that some are lower feces-leaking slot bottom surface, urine is facilitated to drain in the middle of leakage of urine groove. Simultaneously the shape of feces-leaking slot scraper plate need to design with the close-fitting shape in feces-leaking slot bottom surface, conveniently scrape excrement.
Feces-leaking slot 1 of the present utility model, faces-collecting groove 2 and leakage of urine groove 3 all can adopt thermosetting or thermoplastic composite, i.e. fiber thermosetting or thermoplasticity reinforced composite, not only smooth surface, corrosion-resistant, intensity is comparatively large, and water absorption rate is extremely low, is only 0.05%, low for animal fecaluria absorptivity, breeding house in pernicious gas content effectively can be reduced; Thus reduce ring control energy consumption. Simultaneously due to composite can mass processing type, batch production, the standardized production of fecaluria gathering-device can be realized, accelerate the construction period of aquaculture.
The utility model fecaluria gathering-device except in the various embodiments described above, should list feces-leaking slot, leakage of urine groove, faces-collecting groove one kind of or two kinds be resin material, the integrative-structure that feces-leaking slot, faces-collecting groove, leakage of urine groove and urine collection tank can also be made up of composite reinforced on polymer, or the integrative-structure being formed from a resin, or the integrative-structure being mixed by composite reinforced on polymer and resin material; Or one or two or three in described feces-leaking slot, faces-collecting groove, leakage of urine groove and urine collection tank are to be made up of composite reinforced on polymer, or are formed from a resin, or are mixed by composite reinforced on polymer and resin material.
The above-mentioned fecaluria gathering-device of the utility model can be realized batch production, mass production, and production efficiency is high, and easy for installation, only need assemble and can use in breeding house, and cost of labor reduces. The utility model composite water absorption rate is extremely low, be only 0.05%, low for animal fecaluria absorptivity, breeding house in pernicious gas content effectively can be reduced, thus reduce ring control energy consumption, meanwhile, the growth environment of livestock improves, and then effectively improve price of deed rate, shorten breeding cycle and improve meat quality of item, reduce ventilation and heat number of times simultaneously and play energy-conservation effect.
Below in conjunction with accompanying drawing 3-Figure 22, excrement device is scraped to the utility model to be described in further detail.
In embodiment 4: Fig. 3-Fig. 8, scrape excrement device and comprise: manure scraper plate skeleton and draw-gear. Wherein, manure scraper plate skeleton both sides are fixed with respectively side plate, and the front side at manure scraper plate skeleton middle part is fixed with movable manure scraper plate.
As in Fig. 9, Figure 10 and Figure 11, movable manure scraper plate top is provided with otic placode, and otic placode is vertical with movable manure scraper plate fixing, and otic placode arranges vertical pilot hole. The lower edge of movable manure scraper plate mates with feces-leaking slot bottom profile.
In Figure 15 and Figure 16, the middle part of draw-gear is provided with transverse axis, and the top of movable manure scraper plate is provided with vertical pilot hole, and this vertical pilot hole mates suit with transverse axis. In Fig. 7, Fig. 8, Figure 12-15, draw-gear below is fixed with middle riser, and in this, the bottom of riser is provided with the movable manure scraper plate of leakage of urine groove, and the edge contour of the movable manure scraper plate of this leakage of urine groove mates with leakage of urine groove inwall; Described movable manure scraper plate comprises left scraper plate and right scraper plate, and between two movable manure scraper plates, be provided with gap, middle riser is arranged in this gap.
In described manure scraper plate skeleton bottom, directive wheel is installed, this directive wheel is installed with the guide rail that is arranged on feces-leaking slot both sides. Particularly, directive wheel comprises left and right directive wheel and upper and lower directive wheel, and left and right directive wheel and described guide rail side-fit roll, and directive wheel coordinates rolling with feces-leaking slot bottom up and down. As Figure 19, Figure 20 and Figure 21, the end that is arranged on fork 10 of left and right directive wheel, the other end of fork 10 is hinged on slide plate skeleton by rotating shaft 12, fixed guide pole 13 on slide plate skeleton simultaneously, fixed guide pole 13 end arranges nut pocketed springs 14, and spring 14 is connected between nut and fork 10.
Described draw-gear comprises draw beam (as T-steel), is respectively equipped with bearing up pulley in the rear and front end of draw beam; Described bearing up pulley comprises link, and link is provided with reel for rope, and the end of pull rope is wound around around on rope sheave, in one end of reel for rope, one-way wheel is installed, and link is provided with and coordinates the click beetle compressing with one-way wheel.
The both sides, front and back of described draw beam are respectively arranged with bar shaped cross-drilled hole, and the connection bearing pin on middle riser top is arranged in this bar shaped cross-drilled hole.
The movable manure scraper plate of described leakage of urine groove is discoid movable manure scraper plate, pressing plate is fixed with respectively in the two sides of the movable manure scraper plate of this disk, the surface of one side guide is fixed with a pair of engaging lug, described middle riser is installed in this engaging lug, and is installed together by bearing pin.
Embodiment 5: described movable manure scraper plate is made up of composite reinforced on polymer; Or described movable manure scraper plate is formed from a resin; Or described movable manure scraper plate is cooperatively interacted made by composite reinforced on polymer and resin material. Described polymer composite is same with thermosetting compound material or thermoplastic composite. Adopt polymer composite, cost is low, making molding cycle is short. Acid-alkali-corrosive-resisting, service life is longer. Case hardness is relatively low, to the whole excrement device of scraping, the problems such as scratch can not be produced, can reduce wear. Water absorption rate is extremely low, is only 0.05%, low for animal fecaluria absorptivity. Thus convenient for cleaning, clear excrement efficiency is high, and simultaneously movable manure scraper plate bottom can be realized and the closely cooperating of feces-leaking slot, and clear excrement is effective.
The operation principle that the present embodiment is scraped excrement device is, is being provided with after movable manure scraper plate 76, when needs are scraped excrement, drive pull rope 9 to move, thus pull rope 9 is driven the whole excrement device of scraping to move to predetermined direction by draw-gear 8 under the driving of external motor. Thus make movable manure scraper plate 76 that by the ight soil scraped clean in feces-leaking slot 1, the residual of ight soil can be prevented. Meanwhile, this scrapes excrement device and both ensure that the intensity of movable manure scraper plate 76, reduces whole overall weight of scraping excrement device compared with scraping excrement device again with existing irony, reduces and when scraping excrement, acts on the active force of scraping on excrement device. This is scraped, and excrement device cleaning ight soil is convenient, structure is simple and easily manufactured.
The polymer composite that the utility model is scraped in the middle of excrement device can be same with thermosetting compound material or thermoplastic composite. Because thermosetting or thermoplastic composite, its hardness is moderate, and the function of scraping excrement can be realized.
Stable connection in order to ensure pull rope 9 is non-slip, and at the two ends of draw-gear 8 or one end, euphroe can be fixed with, and that realizes that pull rope 9 connects stablizes described euphroe and be connected with pull rope 9. The tightness of the pull rope 9 that with draw-gear 8 be connected can be regulated easily by euphroe. If after scraping use a period of time of excrement device, when finding that entirety is relatively more loosening, by euphroe, pull rope 9 can be tightened up, thus make whole device more stable.
Conventionally, the material of draw-gear 8 is stainless steel or polymer composite or inorganic safety glass. Because these materials have certain intensity, and can be corrosion-resistant.
In the middle of the present embodiment, movable manure scraper plate 76 is with draw-gear 8 for being rotatably connected, and described movable manure scraper plate 76 is provided with otic placode 79, and described otic placode 79 hangs on transverse axis 80. Its beneficial effect is, after being provided with otic placode 79, can portable propelling manure scraper plate 76 rotation in use, and portable propelling manure scraper plate 76 contacts with feces-leaking slot 1, is convenient to the cleaning of ight soil. On draw-gear 8, draw beam 83 is provided with spacing hole, between described guide position limiter and draw-gear 8, is connected by bearing pin 86. Draw-gear 8 is provided with spacing hole, between the limiting and guiding device of movable manure scraper plate 76 and draw-gear 8, is connected by bearing pin 86. Scrape excrement device when driven by motor and scrape excrement when work, spacing hole rear portion on draw-gear 8 contacts with limiting and guiding device, movable manure scraper plate 76 rotates thus the most bottom surface of movable manure scraper plate 76 starts to contact the bottom of feces-leaking slot 1, and movable manure scraper plate 76 is in running order; When scraping the backhaul of excrement device, the spacing hole other end on draw-gear 8 contacts with limiting and guiding device, and movable manure scraper plate 76 starts perk and no longer contacts with feces-leaking slot 1.
Embodiment 6: be directed to some feces-leaking slots 1 that have leakage of urine groove 7 and install, movable manure scraper plate 76 of the present utility model bottom can also be connected with dropping-board 5 clearly, and the direction of rotation of described clear dropping-board 5 is contrary with the rotation direction of described movable manure scraper plate 76. Because in the middle of return stroke, the movable manure scraper plate 76 of scraping excrement device is upspring, but clear dropping-board 5 rotates round about, and clear dropping-board 5 carries out work when movable manure scraper plate 76 drawback movement, strikes off the ight soil in leakage of urine groove 7.
Above-described is only the preferred embodiment that the utility model is scraped excrement device; it should be pointed out that for the person of ordinary skill of the art, under the prerequisite that does not depart from the utility model creation design; some distortion and improvement can also be made, and these all belong to protection domain of the present utility model.
Be provided with after movable manure scraper plate, when needs are scraped excrement, under the driving of external motor, drive pull rope to move, thus pull rope driven the whole excrement device of scraping to move to predetermined direction by traction element. Thus make movable manure scraper plate that by the ight soil scraped clean in feces-leaking slot, the residual of ight soil can be prevented. Meanwhile, this scrapes excrement device and both ensure that the intensity of movable manure scraper plate, reduces whole overall weight of scraping excrement device compared with scraping excrement device again with existing irony, reduces and when scraping excrement, acts on the active force of scraping on excrement device. This is scraped, and excrement device cleaning ight soil is convenient, structure is simple and easily manufactured.
Embodiment 7: polymer composite is same with thermosetting compound material or thermoplastic composite. Its beneficial effect is, thermosetting or thermoplastic composite, and its hardness is moderate, and the function of scraping excrement can be realized.
Embodiment 8: two ends or one end of draw beam are fixed with rope tightening device, and described rope tightening device is connected with pull rope. Its beneficial effect is, the tightness of the pull rope that with draw beam be connected can be regulated easily by rope tightening device. If after scraping use a period of time of excrement device, when finding that entirety is relatively more loosening, by rope tightening device, pull rope can be tightened up, thus make whole device more stable.
Embodiment 9: described rope tightening device comprises ratchet, clamp, wrapping post and support, the gear teeth of described clamp and described ratchet match, and described wrapping post and described ratchet are rigidly connected, and described wrapping post is arranged on described support. Its beneficial effect is, can very easily pull rope be tightened up by wrapping post, simultaneously when pull rope tightens up, is coordinated by clamp and ratchet, realizes the stable of pull rope connection.
Embodiment 10: the material of draw beam is stainless steel or polymer composite or inorganic safety glass. Its beneficial effect is, has certain intensity, and can be corrosion-resistant.
Embodiment 11: guide position limiter comprises midfoot support plate, brace summer and two panels side plate, midfoot support plate is between two panels side plate, midfoot support plate and movable manure scraper plate are arranged in a crossed manner, midfoot support plate is positioned at described draw beam below, brace summer is through midfoot support plate, and the two ends of brace summer are connected with side plate, between brace summer and described traction element, are provided with front end draw beam, the sidewall of side plate is provided with left and right guide wheel device, and the bottom of side plate is provided with upper and lower guide wheel device. Its beneficial effect is, is provided with left and right guide wheel device, in situation about limiting except the travel direction to whole movable manure scraper plate, the interaction force of the sidewall of scraping excrement device and feces-leaking slot can also be reduced greatly, reduces friction. Upper and lower guide wheel device is set and can reduces to scrape the interaction force between excrement device and the bottom of feces-leaking slot greatly, reduce friction damage. Brace summer and gripper shoe are equivalent to skeleton function to whole guide position limiter. Front end draw beam is mainly used in being connected between brace summer and described traction element, thus ensures the whole bulk strength of scraping excrement device.
Embodiment 12: movable manure scraper plate and traction element are for being rotatably connected, and described movable manure scraper plate is provided with hangers, and described hangers hangs on the brace summer of described guide position limiter. Its beneficial effect is, after being provided with hangers, can the rotation in use of portable propelling manure scraper plate, and portable propelling manure scraper plate contacts with feces-leaking slot, is convenient to the cleaning of ight soil.
Embodiment 13: be provided with spacing hole on traction element, is connected by spacer pin between the midfoot support plate of described guide position limiter and traction element.
The utility model is scraped excrement device can realize batch production, mass production, and production efficiency is high, and easy for installation, only need assemble and can use in breeding house, and cost of labor reduces.
It is extremely low that the utility model is scraped composite feces-leaking slot and manure scraper plate water absorption rate in excrement device, be only 0.05%, low for animal fecaluria absorptivity, breeding house in pernicious gas content effectively can be reduced, thus reduce ring control energy consumption, meanwhile, the growth environment of livestock improves, and then effectively improve price of deed rate, shorten breeding cycle and improve meat quality of item, reduce ventilation and heat number of times simultaneously and play energy-conservation effect.
Below in conjunction with accompanying drawing 3-Fig. 5, Figure 15-Figure 18, Figure 23-Figure 25, the utility model fecaluria cleaning automatic control system is described in further detail.
Embodiment 14: according to Figure 23, Figure 24 and Figure 25, fecaluria cleaning automatic control system, comprise by control section according to the drive unit 601 of detection signal control, wherein, control section mainly adopts photoelectromagnetic induction control technology to control drive unit 601, drive unit 601 is driven feces-leaking slot to scrape excrement device 70 in the interior motion work of feces-leaking slot 1 by pull rope 9, described drive unit 601 and detecting portion and feces-leaking slot 1 are isolated, and the cord hole that pull rope 9 arranges through separator drives feces-leaking slot to scrape excrement device 70 and works.
As shown in Figure 2, drive unit 601 drives the first pulley set 626 by motor, pull rope 9 is fixed to feces-leaking slot and scrapes excrement device 70, pull rope 9 is wound around the first pulley set 626 and the second pulley set 627, and entered feces-leaking slot 1 by directive wheel 16 and drive feces-leaking slot to scrape excrement device 70 to scrape excrement, the rotating shaft of described the first pulley set 626 or the second pulley set 627 connects checkout gear.
Checkout gear is the rotatably supported screw mandrels 628 in two ends, sheathed screw piece 629 on screw mandrel 628, and detection probe 630 is established in screw piece 629 both sides, and screw mandrel 628 is connected by the axis of rotation of the first pulley set 626 or the second pulley set 627. Wherein, detection probe is one or more in infrared switch, magnetic induction switch and approach switch
The rotating shaft of the second pulley set 627 is fixed described detection drive sprocket 608 for detecting drive sprocket, detect drive sprocket by the detection drive sprocket described in chain-driving 603 for detecting by movable sprocket, detect the screw mandrel 628 that is fixed with bearings on the wheel shaft of movable sprocket, rotation set movable wire mother tuber 629 on screw mandrel, screw piece 629 is subject to bottom surface spacing, and screw piece 629 can only along screw mandrel 628 axial rotation.
It is corresponding that screw piece 629 stroke and feces-leaking slot are scraped excrement device 70 stroke, when the detected probe 630 of screw piece 629 detects, feces-leaking slot is scraped excrement device 70 and also arrives the other end of feces-leaking slot 1, drive motors is stopped operating by control section control by the signal that detection probe 630 detects, when after control section self-clocking certain hour, starts drive motors 11, motor reversal, screw piece 629 oppositely moves, and feces-leaking slot is scraped excrement device 70 and also oppositely moved, successively circulation.
Feces-leaking slot is scraped overcoat protective casing on the pull rope 9 of excrement device 70 both sides; protective casing can be bellows or screwed pipe; make control section, detecting portion protection from pollution; namely control section and detecting portion can not be corroded because making moist; and then cause whole cleaning plant to quit work, extend whole cleaning plant service life simultaneously.
Embodiment 15: as shown in Figures 3 and 4, feces-leaking slot 1 bottom surface is thermosetting or thermoplastic composite integral structure, the feces-leaking slot of its cooperation in feces-leaking slot 1, is had to scrape excrement device 70, feces-leaking slot is scraped excrement device 70 and is comprised scraping framework 75 and being arranged on the manure scraper plate 76 of its underpart with positioning pulley, the leakage of urine groove 3 that feces-leaking slot 1 bottom is provided with, manure scraper plate 76 is provided with the leakage of urine groove scraper plate stretching in leakage of urine groove 3.
The drive unit 6 of the present embodiment adopts drive motors 601 etc., particularly, the first pulley set 626 is driven to rotate by power transmission shaft, pull rope 9 is driven to rotate, pull rope 9 drives the second pulley set 627 to rotate then, in the rotating shaft of the second pulley set 627, fixed test drive sprocket 608 is for detecting drive sprocket, detecting drive sprocket drives detection by movable sprocket, and then the screw mandrel 628 of drive bearings, rotation set movable wire mother tuber 629 on screw mandrel, screw piece 629 can rotate along with screw mandrel 628, when screw piece 629 is detected by the detection probe 630 of both sides, detection probe 630 outputs signal to control section, control section is according to detection signal accessory drive 601, namely drive unit 601 can stop and starting, thus control manure scraper plate 76 scrape the excrement time interval.
The cabinet design of protective casing of the present utility model and separate type can make control section, detecting portion protection from pollution, is arranged on breeding house outside simultaneously, is convenient to manual operation. Between the integral structure of feces-leaking slot 1 bottom surface and manure scraper plate 76, fit dimension precision is high, and without dead angle, clean clean between scraper plate, clear excrement efficiency is high simultaneously. Ight soil cleaning plant can be realized batch production, mass production, and production efficiency is high, and easy for installation, only need assemble and can use in breeding house, and cost of labor reduces.
The usefulness of the utility model fecaluria cleaning automatic control system is, adopts photoelectromagnetic induction control mode to control, so drive unit can be placed on optional position to drive unit 601. On the one hand drive unit 601 can not make moist because of feces-leaking slot 1 end must be placed on and corrode, and whole cleaning plant service life can be extended, safe and reliable; Integrated Long-distance Control can also be realized on the other hand, and control accuracy is high.
Embodiment 16: a kind of dropping-board crossbeam that leaks, comprise tubular base and upper vertical edge, concrete structure figure is shown in accompanying drawing 26. Described base pedestal is hollow structure, and the cross sectional shape along pipe bearing of trend is rectangle; Described upper vertical edge 201-1 is solid inverted "convex" shape shape, and the top of its lower end and tubular base 201-2 links into an integrated entity.
Described upper vertical edge has location and connection function, and described location is included as Lou dropping-board with connection function and locates or be connected with the hook that leaks dropping-board; Described half the circumference of the sleeve where it joins the shoulder has location and supporting role, and described location and supporting role are included as Lou dropping-board location and support leakage dropping-board; Described location comprises the location in direction up and down.
Embodiment 17: a kind of dropping-board crossbeam that leaks, comprise tubular base and upper vertical edge, concrete structure figure is shown in accompanying drawing 29. Described base pedestal is hollow structure, and the cross sectional shape along pipe bearing of trend is circular; Described upper vertical edge is solid inverted "convex" shape shape, and the top of its lower end and tubular base links into an integrated entity.
Described upper vertical edge has location and connection function, and described location is included as Lou dropping-board with connection function and locates or be connected with the hook that leaks dropping-board; Described half the circumference of the sleeve where it joins the shoulder has location and supporting role, and described location and supporting role are included as Lou dropping-board location and support leakage dropping-board; Described location comprises the location in direction up and down.
Embodiment 18: a kind of dropping-board crossbeam that leaks, comprise tubular base and upper vertical edge, concrete structure figure is shown in accompanying drawing 30. Described base pedestal is hollow structure, and the cross sectional shape along pipe bearing of trend is oval; Described upper vertical edge is solid inverted "convex" shape shape, and the top of its lower end and tubular base links into an integrated entity.
Described upper vertical edge has location and connection function, and described location is included as Lou dropping-board with connection function and locates or be connected with the hook that leaks dropping-board; Described half the circumference of the sleeve where it joins the shoulder has location and supporting role, and described location and supporting role are included as Lou dropping-board location and support leakage dropping-board; Described location comprises the location in direction up and down.
Embodiment 19: a kind of dropping-board crossbeam that leaks, comprise tubular base and upper vertical edge, concrete structure figure is shown in accompanying drawing 31. Described base pedestal is hollow structure, and the cross sectional shape along pipe bearing of trend is trapezoidal; Described upper vertical edge is solid inverted "convex" shape shape, and the top of its lower end and tubular base links into an integrated entity.
Described upper vertical edge has location and connection function, and described location is included as Lou dropping-board with connection function and locates or be connected with the hook that leaks dropping-board; Described half the circumference of the sleeve where it joins the shoulder has location and supporting role, and described location and supporting role are included as Lou dropping-board location and support leakage dropping-board; Described location comprises the location in direction up and down.
Embodiment 20: a kind of dropping-board crossbeam that leaks, comprise tubular base and upper vertical edge, concrete structure figure is shown in accompanying drawing 32. Described base pedestal is hollow structure, and the cross sectional shape along pipe bearing of trend is triangle; Described upper vertical edge is solid inverted "convex" shape shape, and the top of its lower end and tubular base links into an integrated entity.
Described upper vertical edge has location and connection function, and described location is included as Lou dropping-board with connection function and locates or be connected with the hook that leaks dropping-board; Described half the circumference of the sleeve where it joins the shoulder has location and supporting role, and described location and supporting role are included as Lou dropping-board location and support leakage dropping-board; Described location comprises the location in direction up and down.
Embodiment 21: a kind of dropping-board crossbeam that leaks, comprises tubular base and upper vertical edge, due to approximate with embodiment 49, accompanying drawing is not drawn. Described base pedestal is hollow structure, and the cross sectional shape along pipe bearing of trend is square; Described upper vertical edge is solid inverted "convex" shape shape, and the top of its lower end and tubular base links into an integrated entity.
Described upper vertical edge has location and connection function, and described location is included as Lou dropping-board with connection function and locates or be connected with the hook that leaks dropping-board; Described half the circumference of the sleeve where it joins the shoulder has location and supporting role, and described location and supporting role are included as Lou dropping-board location and support leakage dropping-board; Described location comprises the location in direction up and down.
Adopt crossbeam in as above technical scheme structurally can ensure and leak between dropping-board to realize and closely cooperating, leakages dropping-board institute holding capacity part is transferred on crossbeam, improve the load bearing effect of product, add the Lou stability of dropping-board installation simultaneously. In material, proportion is little, and cost of transportation is low; Install convenient, quick, construction effect is good; At processing aspect, precision is high, molding cycle is short, and production efficiency is high.
Embodiment 22: see Figure 33-35, leaks dropping-board and is provided with Lou excrement hole 309, subject beam 306 and main body vertical beam 308 described in figure, leak dropping-board edge and be provided with edge hook 311 in addition; Leak the dropping-board back side and be provided with horizontal support 305, horizontal support 305 both sides are provided with gripper shoe reinforcement 312; The edge that leaks dropping-board is also provided with hook reinforcement 314.
In the present embodiment, vertical supporting rib stiffener 315 is set, gripper shoe reinforcement 312 can increase the intensity of leaking dropping-board, hook reinforcement 314 is set can increase the intensity of edge hook 311, makes Lous dropping-board more firm with the combination of leakage dropping-board crossbeam 301. The utility model can be accomplished the even specification of 300*60cm of 150*60,240*60.
In use, its hook 311 hangs over Lous on dropping-board crossbeam 301 this leakage dropping-board, achieves the connections of two leakage dropping-boards, can use expansion bolt that dropping-board will be leaked and be connected with ground, prevent Lou dropping-board and teetertotter, enhance stability at hole for the expansion bolt 307 place.
In addition, subject beam 306 and main body vertical beam 308 are provided with anti-skidding boss 310, can pig are caused injured because of too wet and slippery in anti-leak-stopping dropping-board front. In order to ensure to leak the mechanical property of dropping-board further, can the arch support 313 parallel with horizontal support 305 be set leaking the dropping-board back side. Adopt domes in ensureing to leak dropping-board intensity, can also alleviate and leak dropping-board weight, be convenient to the demoulding at production technology aspect simultaneously.
In certain embodiments, when jockey adopts hook structure, hook arranges reinforcement, the intensity of hook effectively can be ensured, prevent in use fracture of hook;
In certain embodiments, periphery or the both sides of leaking dropping-board adopt hinge 316 jockey as shown in figure 38, hinge 316 side is fixed on to a side of leaking dropping-board, and side is screwed the side that leaks dropping-board in another being connected with this leakage dropping-board when mounted, realizes and leak being interconnected of dropping-board;
In certain embodiments, when leaking dropping-board employing gemel connection, leaking dropping-board side has hinge heavy stand 317(as shown in figure 37);
In certain embodiments, periphery or the both sides of leaking dropping-board adopt connected structure, comprise plug 318 and slot 319, according to Figure 39-42; As shown in figure 38;
In certain embodiments, periphery or the both sides of leaking dropping-board adopt splicing construction, comprise positive spelling joint 321 and cloudy splicing groove 324, according to Figure 42-43;
In certain embodiments, periphery or the both sides of leaking dropping-board adopt notch, are respectively equipped with dop 322 and groove 323, as shown in figure 27.
In certain embodiments, the leakage dropping-board back side is provided with horizontal main muscle and the lengthways main steel bar of several square crossings, and leakage dropping-board is divided into several regions.
In certain embodiments, the lengthways main steel bar that leaks dropping-board is made up of some vertical supports and some vertical supporting rib stiffeners;
In certain embodiments, leak the dropping-board back side and be provided with horizontal support, described horizontal support both sides are provided with gripper shoe reinforcement, and reinforcement and horizontal support are arranged in " non-" shape.
In the utility model, vertical cross reinforcing is set at leakage dropping-board back, compared with the leakage dropping-board of same thickness, the mechanical property such as impact strength, hot strength is all improved largely, and saves the cost of raw material, and reduce the Lou deflection of dropping-board when proof strength;
Leak dropping-board and be shaped as rectangle; The specification of leaking dropping-board is 600-3000mm*600mm. Or, leak dropping-board and be shaped as square; Leak dropping-board and be shaped as hexagon; Leak dropping-board and be shaped as arc; As shown in figure 27.
Adopt the leakage dropping-board of technical solutions of the utility model that by leaking the size of dropping-board, 2.4 meters even 3 meters can be brought up to, column in manure pit can be cancelled, realize and use automatic slurry scraper to carry out machinery excrement clearly, thorough liberation labour.
Leakage dropping-board of the present utility model can be made various shapes, quick, the efficient Three-dimensional cultivating system of convenient foundation.
Below be only preferred embodiment of the present utility model; it should be pointed out that for those skilled in the art, under the prerequisite that does not depart from the utility model principle; some improvements and modifications can also be made, and these improvements and modifications also should be considered as protection domain of the present utility model.
Embodiment 23, a kind of leak dropping-board composite processing method, comprise the following steps: thermoplastic polymer and additive are mixed after continuous on-line weighing device precise; Enter the plasticizing of single order Bitruder, the melting compound obtaining is formed thin polymer film by sheeting die, directly enters the opening part of Bitruder; Then the glass fibre of preheating is incorporated in thin polymer film, together enters second order Bitruder form rove with thin polymer film, rove, after screw rod cutting, is mixed in the polymer of fritting, then sends in compacting tool set shaping.
Wherein the temperature of material when the melting of single order twin-screw is 180-220 DEG C, screw speed 100-160r/min; Temperature at second order Bitruder is 180-220 DEG C, and screw speed is slightly lower than single order twin-screw rotating speed.
Wherein the temperature setting of mould is set to 30 DEG C of counterdie temperature, 35 DEG C of patrix temperature; Pressure arranged according to product structure and area setting pressure scope and dwell time.
Raw material wherein represents with weight portion, 100 parts of thermoplastic polymers, additive 0.5-35 part, fiber 20-120 part. Wherein fibre length is 2-30mm; Content is 20-50%;
Thermoplastic polymer is one or more in polypropylene, nylon, polyethylene, acrylonitrile-butadiene-styrene copolymer, PVC polymer;
Described additive comprises one or more in flexibilizer, coupling agent, compatilizer, inorganic filler, antiager, lubricant, look mother;
Described flexibilizer is one or more in styrene block copolymer, ethylene propylene diene rubber, butadiene-styrene rubber, polyethylene octene elastomer; Coupling agent is one or more in maleic anhydride grafts, silane coupler, titanate esters, borate, Aluminate; Compatilizer is maleic anhydride.
Described inorganic filler is one or more in calcium carbonate, talcum powder, aluminium hydroxide, magnesium hydroxide, kaolin; Described antiager is antioxidant 1010, irgasfos 168 or both compounds, or is ultraviolet-resistant absorbent.
Embodiment 24, a kind of leak dropping-board composite processing method, substantially identical with embodiment 71, difference is:
Raw material represents with weight portion, 100 parts of thermoplastic polymers, 20 parts of additives, 50 parts, glass fibre.
Thermoplastic polymer is polypropylene; Additive is flexibilizer styrene block copolymer, coupling agent maleic anhydride grafts, compatilizer maleic anhydride, inorganic filler calcium carbonate, antiager 1010, lubricant, look mother, and in additive, the ratio of each composition is identical.
Embodiment 25, the processing method of leaking dropping-board composite, substantially identical with embodiment 71, difference is:
Raw material represents with weight portion, 100 parts of thermoplastic polymers, 35 parts of additives, 120 parts, glass fibre.
Thermoplastic polymer is polypropylene; Additive comprises flexibilizer ethylene propylene diene rubber, coupling agent maleic anhydride grafts, compatilizer maleic anhydride, inorganic filler talcum powder, antiager 1010, lubricant, look mother; In additive, the ratio of each composition is identical.
Embodiment 26, a kind of leak dropping-board composite processing method, substantially identical with embodiment 71, difference is:
Raw material represents with weight portion, 100 parts of thermoplastic polymers, 0.5 part of additive, 20 parts, glass fibre.
Thermoplastic polymer is polypropylene; Additive is flexibilizer styrene block copolymer, coupling agent maleic anhydride grafts, compatilizer maleic anhydride, inorganic filler calcium carbonate, antiager 1010, lubricant, look mother, and in additive, the ratio of each composition is identical.
Embodiment 27, a kind of leak dropping-board composite processing method, substantially identical with embodiment 71, difference is:
Raw material represents with weight portion, 100 parts of thermoplastic polymers, 25 parts of additives, 80 parts, glass fibre.
Thermoplastic polymer is the one in nylon, polyethylene, acrylonitrile-butadiene-styrene copolymer, PVC polymer; Additive comprises flexibilizer ethylene propylene diene rubber, silane coupler, compatilizer maleic anhydride, inorganic filler aluminium hydroxide, antiager 168, lubricant, look mother; In additive, the ratio of each composition is identical.
Embodiment 28, a kind of leak dropping-board composite processing method, substantially identical with embodiment 71, difference is:
Raw material represents with weight portion, 100 parts of thermoplastic polymers, 10 parts of additives, 30 parts, glass fibre.
Thermoplastic polymer is acrylonitrile-butadiene-styrene copolymer or PVC polymer;
Additive comprises: flexibilizer butadiene-styrene rubber, coupling agent titanate esters, borate or Aluminate, compatilizer maleic anhydride, inorganic filler kaolin, antiager 1010, lubricant, look mother.
Embodiment 29, a kind of leak dropping-board composite processing method, be that fiber reinforced thermoplastics granule heating is melt extruded to rear injection mo(u)lding;
Described fiber reinforced thermoplastics pellet is by thermoplastic polymer, various additive and fibrous.
Its Raw represents with weight portion, 100 parts of thermoplastic polymers, 5 parts of additives, 40 parts of fibers. Wherein the length of fiber is 2-30mm; Content is 20-50%;
Thermoplastic polymer is one or more in polypropylene, nylon, polyethylene, acrylonitrile-butadiene-styrene copolymer, PVC polymer;
Described additive comprises the one in flexibilizer, coupling agent, compatilizer, inorganic filler, antiager, lubricant, look mother;
Described flexibilizer is one or more in styrene block copolymer, ethylene propylene diene rubber, butadiene-styrene rubber, polyethylene octene elastomer; Coupling agent is the one in maleic anhydride grafts, silane coupler, titanate esters, borate, Aluminate; Compatilizer is maleic anhydride.
Described inorganic filler is one or more in calcium carbonate, talcum powder, aluminium hydroxide, magnesium hydroxide, kaolin; Described antiager is antioxidant 1010, irgasfos 168 or both compounds, or is ultraviolet-resistant absorbent.
Embodiment 30, a kind of leak dropping-board composite processing method, with embodiment 77 unlike:
Raw material represents with weight portion, 100 parts of thermoplastic polymers, 0.5 part of additive, 20 parts of fibers. Wherein the length of fiber is 2-30mm; Content is 20-50%;
Embodiment 31, a kind of leak dropping-board composite processing method, with embodiment 77 unlike:
Raw material represents with weight portion, 100 parts of thermoplastic polymers, 35 parts of additives, 120 parts of fibers. Wherein the length of fiber is 2-30mm; Content is 20-50%;
Described additive comprises one or more in flexibilizer, coupling agent, compatilizer, inorganic filler, antiager, lubricant, look mother;
Embodiment 32, a kind of leak dropping-board composite processing method,
Raw material represents with weight portion, 100 parts of thermoplastic polymers, 15 parts of additives, 50 parts of fibers. Wherein the length of fiber is 2-30mm; Content is 20-50%;
Described inorganic filler is one or more in calcium carbonate, talcum powder, aluminium hydroxide, magnesium hydroxide, kaolin; Described antiager is antioxidant 1010 or irgasfos 168, or is ultraviolet-resistant absorbent.
Embodiment 33, a kind of leak dropping-board composite processing method,
The raw material that leaks dropping-board composite represents with weight portion, 100 parts of thermoplastic polymers, 15 parts of additives, 50 parts of fibers. Wherein the length of fiber is 2-30mm; Content is 20-50%;
Thermoplastic polymer is the one in polypropylene, nylon, polyethylene, acrylonitrile-butadiene-styrene copolymer, PVC polymer;
Embodiment 34, a kind of leak dropping-board composite processing method, be to be placed on softening fiber reinforced thermoplastics sheet material baking on mould, compressing.
Described fiber reinforced thermoplastics sheet material is by thermoplastic polymer, various additive and fibrous.
Its Raw represents with weight portion, 100 parts of thermoplastic polymers, 15 parts of additives, 50 parts of fibers. Wherein the length of fiber is 2-30mm; Content is 20-50%;
Thermoplastic polymer is the one in polypropylene, nylon, polyethylene, acrylonitrile-butadiene-styrene copolymer, PVC polymer;
Described additive comprises the one in flexibilizer, coupling agent, compatilizer, inorganic filler, antiager, lubricant, look mother;
Described flexibilizer is the one in styrene block copolymer, ethylene propylene diene rubber, butadiene-styrene rubber, polyethylene octene elastomer; Coupling agent is the one in maleic anhydride grafts, silane coupler, titanate esters, borate, Aluminate; Compatilizer is maleic anhydride.
Described inorganic filler is one or more in calcium carbonate, talcum powder, aluminium hydroxide, magnesium hydroxide, kaolin; Described antiager is antioxidant 1010 or irgasfos 168.
Embodiment 35: a kind of processing method of using composite fecaluria gathering-device that cultivates, comprise the following steps: 1) by die head, sheet will be extruded into after heating thermoplastic material's melting, 2) sheet material after roll-in cooling, is formed, 3) bending: be heated to soften in the region that needs radian or angle, bending, 4 are carried out according to frock) splicing: job site uses corresponding thermoplastic welding at two ends interface; Wherein the concrete formula of thermoplastic is: represent with weight portion, 100 parts of thermoplastic polymers, additive 0.5-35 part, glass fibre 20-120 part.
Described thermoplastic resin is one or more in polyvinylchloride, polythene PE, polypropylene PP, nylon.
When thermoplastic resin is polyvinyl chloride, described melt temperature is 185-205 DEG C, and extruder die temperature is 20-50 DEG C; When thermoplastic resin is polypropylene, described melt temperature is 200-260 DEG C; When thermoplastic resin is polypropylene, melt temperature is 180-220 DEG C, and mold temperature is 25-40 DEG C.
Embodiment 36: a kind of processing method of using composite fecaluria gathering-device that cultivates, comprise the following steps: 1) by heating thermoplastic material's melting, 2) fibers mixture is added to be uniformly dispersed, be extruded into sheet, 3) sheet material after roll-in cooling, is formed, 4) bending: be heated to soften in the region that needs radian or angle, carries out bending, 5 according to frock) splicing: job site uses corresponding thermoplastic welding at two ends interface; Wherein the concrete formula of thermoplastic is: represent with weight portion, 100 parts of thermoplastic polymers, additive 0.5-35 part, glass fibre 20-120 part.
Described fecaluria gathering-device material is thermoplastic resin or fiber-reinforced thermoplastic resin.
Described thermoplastic resin is one or more in polyvinylchloride, polythene PE, polypropylene PP, nylon.
When thermoplastic resin is polyvinyl chloride, described melt temperature is 185-205 DEG C, and extruder die temperature is 20-50 DEG C; When thermoplastic resin is polypropylene, described melt temperature is 200-260 DEG C; When thermoplastic resin is polypropylene, melt temperature is 180-220 DEG C, and mold temperature is 25-40 DEG C.
Embodiment 37: a kind of processing method of using composite fecaluria gathering-device that cultivates, comprise the following steps: 1) by heating thermoplastic material's melting, 2) adding fibers mixture to be uniformly dispersed, be extruded into bulk material, 3) bulk material is placed in mould and is molded into shape of product; 4) splicing: job site uses corresponding thermoplastic welding at two ends interface; Wherein the concrete formula of thermoplastic is: represent with weight portion, 100 parts of thermoplastic polymers, additive 0.5-35 part, glass fibre 20-120 part.
Described fecaluria gathering-device material is thermoplastic resin or fiber-reinforced thermoplastic resin.
Described thermoplastic resin is one or more in polyvinylchloride, polythene PE, polypropylene PP, nylon.
When thermoplastic resin is polyvinyl chloride, described melt temperature is 185-205 DEG C, and extruder die temperature is 20-50 DEG C; When thermoplastic resin is polypropylene, described melt temperature is 200-260 DEG C; When thermoplastic resin is polypropylene, melt temperature is 180-220 DEG C, and mold temperature is 25-40 DEG C.
Embodiment 38: a kind of processing method of using composite fecaluria gathering-device that cultivates, adopts the machine-shaping of plastic uptake method.
Concrete steps and the technological parameter of the machine-shaping of plastic uptake method are: thermoplastic sheets is drawn in and in baking oven, is heated to soft state, heat is taken advantage of to move feces-leaking slot plastics suction mould top again to, mould moves and vacuumize, by softening sheet material to die surface, simultaneously by cooling water with the vaporific formed sheet surface that is sprayed on, it is hardened and forms composite feces-leaking slot. Be pulled to material-storing box, by pneumatic cut-off knife, non-formed sheet is separated from feces-leaking slot.
Described thermoplastic resin is one or more in polyvinylchloride, polythene PE, polypropylene PP, nylon.
When thermoplastic resin is polyvinyl chloride, heating-up temperature: 120-200 DEG C; Vacuum degree control is at more than 0.1MPa; Pumpdown time: 10-30s
Embodiment 39: a kind of processing method of using composite fecaluria gathering-device that cultivates, comprise the following steps: 1) by die head, sheet will be extruded into after heating thermoplastic material's melting, 2) sheet material after roll-in cooling, is formed, 3) bending: be heated to soften in the region that needs radian or angle, bending, 4 are carried out according to frock) splicing: job site uses corresponding thermoplastic welding at two ends interface; Wherein the concrete formula of thermoplastic is: represent with weight portion, 100 parts of thermoplastic polymers, additive 0.5-35 part, glass fibre 20-120 part.
Described fecaluria gathering-device material is thermoplastic resin or fiber-reinforced thermoplastic resin.
Described thermoplastic resin is one or more in polyvinylchloride, polythene PE, polypropylene PP, nylon.
When thermoplastic resin is polyvinyl chloride, described melt temperature is 185-205 DEG C, and extruder die temperature is 20-50 DEG C; When thermoplastic resin is polypropylene, described melt temperature is 200-260 DEG C; When thermoplastic resin is polypropylene, melt temperature is 180-220 DEG C, and mold temperature is 25-40 DEG C.

Claims (8)

1. a fecaluria gathering-device, comprises feces-leaking slot and faces-collecting groove, and it is characterized in that faces-collecting groove bottom is provided with leakage of urine groove, feces-leaking slot bottom left or right side tilt to leakage of urine notch; Described feces-leaking slot front end is higher than rear end, and the forward and backward two ends of feces-leaking slot are respectively arranged with faces-collecting groove and urine collection tank, and faces-collecting groove and urine collection tank are all lower than feces-leaking slot end.
2. fecaluria gathering-device according to claim 1, it is characterized in that the left and right sides of feces-leaking slot bottom is to centroclinal in leakage of urine groove, or feces-leaking slot bottom favours leakage of urine groove from side to opposite side, its inclined plane is plane or cambered surface; Or middle lower cascaded surface, or wavy surface, or upside-down triangle shape.
3. fecaluria gathering-device according to claim 1, it is characterized in that the upside of described feces-leaking slot is provided with leakage dropping-board, leak the both sides of dropping-board or periphery with jockey, the connection of described jockey for leaking between dropping-board, described jockey comprises hook and connects structure, connected structure, or splicing construction; This leakage dropping-board adopts thermoplasticity reinforced composite to make, and described jockey comprises hook, hinge, bolt, draw-in groove.
4. fecaluria gathering-device according to claim 1, is characterized in that in described feces-leaking slot, manure scraper plate is set; Or, in feces-leaking slot, be provided with and scrape excrement device, scrape excrement device with manure scraper plate; The lower edge of described manure scraper plate mates with faces-collecting groove bottom surface.
5. fecaluria gathering-device according to claim 4, the described excrement device of scraping comprises and scrapes framework and draw-gear, install with the guide rail that is arranged on feces-leaking slot both sides described both sides of scraping framework, scrape on framework movable manure scraper plate is installed, the lower edge of this activity manure scraper plate mates with feces-leaking slot bottom profile.
6. fecaluria gathering-device according to claim 5, the middle part of described draw-gear is provided with transverse axis, and the top of movable manure scraper plate is provided with vertical pilot hole, and this vertical pilot hole mates suit with transverse axis.
7. fecaluria gathering-device according to claim 5, it is characterized in that the leakage of urine groove that the bottom of feces-leaking slot is tubular structure, in leakage of urine groove, be provided with leakage of urine groove scraper plate, leakage of urine groove scraper plate lower limb and leakage of urine trench bottom match, this leakage of urine groove scraper plate with described in scrape scraping framework and being connected of excrement device.
8. the fecaluria gathering-device according to claim 1, it is characterized in that multiple fecaluria gathering-devices are laterally installed side by side, their faces-collecting groove is at termination cross connection; Or multiple fecaluria gathering-devices are longitudinally connected and installed, their faces-collecting groove vertical communication is provided with longitudinal faces-collecting groove scraper plate in the faces-collecting groove being communicated with.
CN201420858041.XU 2013-12-31 2014-12-30 Fecaluria gathering-device Expired - Fee Related CN204653283U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105918139A (en) * 2016-04-27 2016-09-07 陇东学院 Manufacturing method of farm automatic manure-scraping machine
CN108184693A (en) * 2018-01-30 2018-06-22 东兰县广元养殖专业合作社 A kind of etch-proof rabbit-hutch
CN109052874A (en) * 2018-10-23 2018-12-21 成都工业学院 Suitable for High aititude low temperature constructed wetland sewage purification system
WO2021080425A1 (en) * 2019-10-24 2021-04-29 Im-Aces Bv A system for gathering excreta of production animals

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105918139A (en) * 2016-04-27 2016-09-07 陇东学院 Manufacturing method of farm automatic manure-scraping machine
CN105918139B (en) * 2016-04-27 2019-03-12 陇东学院 A kind of production method of farm's automation slurry scraper
CN108184693A (en) * 2018-01-30 2018-06-22 东兰县广元养殖专业合作社 A kind of etch-proof rabbit-hutch
CN109052874A (en) * 2018-10-23 2018-12-21 成都工业学院 Suitable for High aititude low temperature constructed wetland sewage purification system
CN109052874B (en) * 2018-10-23 2024-02-02 成都工业学院 Sewage purification system suitable for high-altitude low-temperature constructed wetland
WO2021080425A1 (en) * 2019-10-24 2021-04-29 Im-Aces Bv A system for gathering excreta of production animals

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