CN104737423A - Two-output-shaft motor, motor unit, power simulator, torsion testing device, rotational torsion testing device, tire testing device, linear actuator and vibration device - Google Patents

Two-output-shaft motor, motor unit, power simulator, torsion testing device, rotational torsion testing device, tire testing device, linear actuator and vibration device Download PDF

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Publication number
CN104737423A
CN104737423A CN201380053483.5A CN201380053483A CN104737423A CN 104737423 A CN104737423 A CN 104737423A CN 201380053483 A CN201380053483 A CN 201380053483A CN 104737423 A CN104737423 A CN 104737423A
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CN
China
Prior art keywords
servo motor
shaft
output shaft
unit
torque
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Granted
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CN201380053483.5A
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CN104737423B (en
Inventor
松本繁
宫下博至
村内一宏
长谷川正伸
坂上友隆
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INTERNATIONAL MEASURING DEVICE CO Ltd
Kokusai Keisokuki KK
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INTERNATIONAL MEASURING DEVICE CO Ltd
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Priority to CN201810399982.4A priority Critical patent/CN108616194B/en
Priority to CN201810402131.0A priority patent/CN108663147B/en
Publication of CN104737423A publication Critical patent/CN104737423A/en
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Publication of CN104737423B publication Critical patent/CN104737423B/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/02Gearings; Transmission mechanisms
    • G01M13/021Gearings
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M15/00Testing of engines
    • G01M15/02Details or accessories of testing apparatus
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K16/00Machines with more than one rotor or stator
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
  • Tires In General (AREA)
  • Motor Or Generator Frames (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
  • Apparatuses For Generation Of Mechanical Vibrations (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
  • Force Measurement Appropriate To Specific Purposes (AREA)

Abstract

This two-output-shaft motor is equipped with: a cylindrical main frame; a substantially plate-like first bracket that is attached to one axial end of the main frame; a substantially plate-like second bracket that is attached to the other axial end of the main frame; and a drive shaft that runs through the hollow part of the main frame, penetrates through the first bracket and the second bracket, and is rotatably supported by bearings provided in the first bracket and the second bracket. One end of the drive shaft protrudes to the outside from the first bracket and forms a first output shaft for outputting a driving force to the outside, and the other end of the drive shaft protrudes to the outside from the second bracket and forms a second output shaft for outputting the driving force to the outside.

Description

Twin shaft exports motor, motor unit, dynamic simulator, torsion testing apparatus, rotates and reverse testing apparatus, Tire testing device, linear actuators and vibrating device
Technical field
The present invention relates to a kind of twin shaft and export motor (two-outpt-shaft motor), be connected in series and comprise the motor unit that twin shaft exports multiple motors of motor, possesses the torsion testing apparatus (torsion testing device) that twin shaft exports servo motor, rotate and reverse testing apparatus (rotationaltorsion testing device), Tire testing device (tire testing device), linear actuators (linear actuator) and vibrating device (vibration device).
Background technology
The present inventor etc. significantly lower the ultralow inertia servo motor (inertia servo motor) of inertia to existing servo motor by adopting, make it possible to various fatigue test device and the vibration-testing apparatus practical (such as patent documentation 1) of the servo motor formula of the high frequency repeated loading of applying several 10 ~ number 100Hz.
Above-mentioned servo motor formula testing apparatus, owing to solving many serious problems of existing hydraulic type testing apparatus existence (such as: need to arrange the large-scale oil pressure supply arrangement such as oil groove and oil pressure pipe arrangement, need to regularly replace a large amount of hydraulic oil, because hydraulic fluid leak causes operating environment, soil pollution), therefore the scope of application sharply expands.
In order to make the scope of application of servo motor formula testing apparatus expand further, and require to maintain the high accelerating performance of ultralow inertia servo motor and the output of Geng Gao.
In addition, in the manufacturing cost of servo motor formula testing apparatus, because the ratio shared by the cost of servo motor is large, so require that use servo motor can test the servo motor formula testing apparatus of multiple subject simultaneously.
[prior art document]
[patent documentation]
Patent documentation 1: No. 2008/133187th, International Publication
Summary of the invention
Invent problem to be solved
But, time merely by servo motor high output, because need to improve the intensity in each portion of servo motor, so exceed the increase part of output and size-enlargement and weight increase.In addition, thus, because the output of the moment of inertia of servo motor increases than (moment of inertia is to the ratio of the output of servo motor), thus produce accelerating performance (comprising jerk) and reduce, and the problem that the frequency range of exportable fluctuating load reduces.
In addition, existing servo motor because only have an output shaft, so, in order to carry out the test of multiple subject simultaneously, need the gear mechanism etc. that distributed power is set, thus there is frictional resistance and increase and the problem of testing apparatus maximization.
For the means of dealing with problems
According to an embodiment of the present invention, provide a kind of twin shaft to export servo motor, it is characterized in that possessing: the body frame of tubular; First bracket of substantially planar, it is installed on direction of principal axis one end of body frame; Second bracket of substantially planar, it is installed on direction of principal axis the other end of body frame; And driving shaft, it is through the hollow bulb of body frame, through first bracket and the second bracket, with the mode of freely rotating be located at respectively the bearing of the first bracket and the second bracket support, make an end of described driving shaft externally outstanding and as the first output shaft of externally output drive strength from the first bracket, the other end externally to be given prominence to and as the second output shaft from the second bracket.
Also can be formed on the first bracket and the second bracket, be formed with the first installed surface being provided with and exporting the consent (Tap hole) of servo motor for installing twin shaft the opposition side of respect to one another.
Also can be formed in the first bracket and form second installed surface vertical with the first installed surface with on the second bracket, it is provided with the consent exporting servo motor for installing twin shaft.
At least one party that also can be formed in the first bracket and the second bracket is provided with the rotary encoder (rotary encoder) of the turned position detecting driving shaft.
According to an embodiment of the present invention, provide a kind of servo motor unit, it possesses: the body frame of tubular; Load-side bracket, it is installed in direction of principal axis one end of body frame; Load reverse side bracket, it is installed in direction of principal axis the other end of body frame; And driving shaft, it is through the hollow bulb of body frame, through first bracket and the second bracket, with the mode of freely rotating be located at respectively the bearing of load-side bracket and load reverse side bracket support, this servo motor unit also possesses the second servo motor, and it makes an end of driving shaft externally give prominence to from load-side bracket and form the output shaft of externally output drive strength; Above-mentioned twin shaft exports servo motor; Connecting member, its interval separating regulation links load-side bracket and the second bracket; Coupler, it links the second output shaft that the output shaft of the second servo motor and twin shaft export servo motor; And drive control part, it drives the second servo motor and twin shaft to export servo motor with same phase.
Above-mentioned servo motor unit also can form and possesses above-mentioned twin shaft and export servo motor, be provided with the rotary encoder of the turned position detecting driving shaft either party of load-side bracket and load reverse side bracket, signal controlling second servo motor that drive control part exports according to rotary encoder and twin shaft export the driving of servo motor.
Above-mentioned servo motor unit also can form and possesses above-mentioned twin shaft and export servo motor, and signal controlling second servo motor that drive control part exports according to a side of rotary encoder and twin shaft export the driving of servo motor.
According to an embodiment of the present invention, provide a kind of rotation to reverse testing apparatus, its formation possesses: the first driving shaft, and it is for installing an end of workpiece and rotating centered by the rotation axis of regulation, second driving shaft, it is for installing the other end of workpiece and rotating centered by rotation axis, load assigning unit, it supports the first driving shaft and rotating drive first driving shaft gives torsional load to workpiece, at least one clutch shaft bearing, it is free rotation ground supporting load assigning unit centered by rotation axis, rotating drive portion, it is with same phase rotating drive first driving shaft and load assigning unit, and torque sensor, it detects torsional load, utilize rotating drive portion and via the first driving shaft and the second driving shaft, workpiece rotated, and give phase difference via the rotation of load assigning unit to the first driving shaft and the second driving shaft to give load to workpiece, load assigning unit possesses framework, it has the axle portion of the cylindrical shape inserted for the first driving shaft, clutch shaft bearing scaffold is utilized and supporting the first driving shaft in axle portion, torque sensor is installed on the part in the insertion axle portion of the first driving shaft and detects the torsional load of this part, load assigning unit possesses above-mentioned servo motor unit.
Also can form rotation torsion testing apparatus to possess: drive power feeding section, it is configured at the outside of load assigning unit, and supply drives electric power to servo motor unit; Drive electric power transfer path, it transmits from driving power feeding section to servo motor unit and drives electric power; Dtc signal handling part, it is configured at the outside of load assigning unit, the dtc signal that process torque sensor exports; With dtc signal transfer path, it transmits dtc signal from torque sensor to dtc signal handling part, and drive electric power transfer path to possess: external drive electric power transfer path, it is configured at the outside of load assigning unit; Internal drive electric power transfer path, it is configured at the inside of load assigning unit, and rotates together with this load assigning unit; With the first slip ring portion, it connects external drive electric power transfer path and internal drive electric power transfer path, and dtc signal transfer path possesses: external torque signal transmission path, and it is configured at the outside of load assigning unit; Inner dtc signal transfer path, it is configured at the inside of load assigning unit, and rotates together with load assigning unit; With the second slip ring portion, it connects external torque signal transmission path and inner dtc signal transfer path, the second slip ring portion and the first slip ring portion isolation configuration.
Also can form rotating drive portion to possess: the second motor; And driving force transmitting portion, it makes the actuating force of the second motor be passed to load assigning unit and the second driving shaft and rotate with same phase, and driving force transmitting portion possesses: First Driving Force transfer part, and the actuating force of the second motor is passed to the second driving shaft by it; With the second driving force transmitting portion, the actuating force of the second motor is passed to load assigning unit by it.
Also can form First Driving Force transfer part and the second driving force transmitting portion possesses endless belt mechanism respectively, First Driving Force transfer part possesses: the 3rd driving shaft, itself and rotation axis configured in parallel, and is driven by the second motor; First drive pulley, it is fixed on the 3rd driving shaft coaxially; First follow-up pulley, it is fixed on load assigning unit coaxially; With the first endless belt, it hang on the first drive pulley and the first follow-up pulley, and the second driving force transmitting portion possesses: 4 wheel driven moving axis, and it is linked to the 3rd driving shaft coaxially; Second drive pulley, it is fixed on 4 wheel driven moving axis; Second follow-up pulley, it is fixed on the first driving shaft; With the second endless belt, it hang on the second drive pulley and the second follow-up pulley.
According to an embodiment of the present invention, provide a kind of and reverse testing apparatus, its input and output shaft to the subject as power transmission gives torque, and possess: the first drive division, it is connected to the power shaft of subject; With the second drive division, it is connected to the output shaft of subject, and the first drive division and the second drive division possess: above-mentioned servo motor unit; Reductor, it slows down to the rotation of the driving shaft of servo motor unit; Chuck, the output of reductor for installing power shaft or the output shaft of subject, and is passed to power shaft or the output shaft of subject by it; Torque sensor, its by the output of reductor to chuck transmission, and detect reductor export torque; With rotation meter, it detects the rotating speed of chuck.
Also can form and possess: mandrel, it links torque sensor and chuck; And bearing portion, its free rotation ground supporting mandrel, reductor possesses: gear box; Bearing; And gear mechanism, it is supported on gear box via this bearing, and comprise the load of the power transmission shaft of the gear mechanism, torque sensor and the mandrel that the actuating force of servo motor are passed to the reductor of subject, support in the gear mechanism of mandrel and reductor.
According to an embodiment of the present invention, reverse testing apparatus, also can form the test simultaneously carrying out the first subject and the second subject, and possess: above-mentioned twin shaft exports servo motor; First drives transfer part, and the rotation of the first output shaft is passed to an end of the first subject by it; First reaction force portion, it fixes the other end of the first subject; Second drives transfer part, and the rotation of the second output shaft is passed to an end of the second subject by it; With the second reaction force portion, it fixes the other end of the second subject, first drives transfer part and second to drive transfer part to possess chuck device, it is for installing an end of the first subject or the second subject, first reaction force portion and the second reaction force portion possess chuck device, it, for installing the other end of the first subject or the second subject, also possesses torque sensor, and it detects the torque putting on the first subject or the second subject.
Also can form the first driving transfer part and second drives transfer part to possess: reductor, and it slows down to the rotation of the first output shaft or the second output shaft; And rotary encoder, it detects the rotation of the output shaft of reductor.
According to an embodiment of the present invention, provide a kind of and reverse testing apparatus, it possesses: framework; Above-mentioned servo motor unit, it is fixed on framework; Servo motor; Reducing gear, it slows down to the rotation of servo motor; Coupler, it links the power shaft of reducing gear and the driving shaft of servo motor; First control section (maintaining part), it is fixed on the output shaft of reducing gear, in order to hold an end of (maintenance) subject; And second control section, it is fixed on framework, in order to hold the other end of subject.
According to an embodiment of the present invention, provide a kind of linear actuators, it possesses: above-mentioned servo motor unit; Feed screw; Coupler, it links the driving shaft of feed screw and servo motor unit; Nut, it is combined with feed screw; Linear guides, the moving direction of nut is only limited in the direction of principal axis of feed screw by it; And support plate, its fixing servo motor and linear guides.
According to an embodiment of the present invention, provide a kind of vibrating device, it is characterized in that possessing: pedestal, it is for installing workpiece; With the first actuator, it can to add at first direction pedestal and shakes, and the first actuating device is standby: above-mentioned servo motor unit; And ball screw mechanism, the rotational motion of servo motor unit is transformed into the translational motion (rectilinear motion) of first direction or second direction by it.
According to an embodiment of the present invention, provide a kind of vibrating device, it possesses: pedestal, and it is for installing workpiece; First actuator, it can to add at first direction pedestal and shakes; Second actuator, it can to add in the second direction orthogonal with first direction pedestal and shakes; First coupling member, pedestal links in second direction relative to the first actuator by slidably; With the second coupling member, pedestal links at first direction relative to the second actuator by slidably, and the first actuator and the second actuator possess respectively: above-mentioned servo motor unit; And ball screw mechanism, the rotational motion of servo motor unit is transformed into the translational motion of first direction or second direction by it.
According to an embodiment of the present invention, provide a kind of vibrating device, it is characterized in that possessing: pedestal, it is for installing workpiece; First actuator, it can to add at first direction pedestal and shakes; Second actuator, it can to add in the second direction orthogonal with first direction pedestal and shakes; 3rd actuator, it can to add at the third direction perpendicular to first direction and second direction two side pedestal and shakes; First coupling member, pedestal links in second direction and third direction relative to the first actuator by slidably; Second coupling member, pedestal links at first direction and third direction relative to the second actuator by slidably; With the 3rd coupling member, pedestal links at first direction and second direction relative to the 3rd actuator by slidably, and the first actuator, the second actuator and the 3rd actuator possess respectively: above-mentioned servo motor unit; And ball screw mechanism, the rotational motion of servo motor unit is transformed into the translational motion of first direction, second direction or third direction by it.
According to an embodiment of the present invention, provide a kind of and reverse testing apparatus, it has: the first servo motor; Unit is given in torque, and it has: the casing of tubular; Be fixed on the second servo motor in described casing; And reductor, this reductor possesses: be fixed on framework in described casing with link described servo motor output shaft power shaft and the rotation of described power shaft is slowed down and exports and the output shaft given prominence to from described casing; First rotating shaft, it is for installing subject, and is connected by the output shaft of an end with described reductor; Second rotating shaft, the output shaft of an end with described motor is connected by it; First gearcase, it has the connecting portion of the casing of output shaft and the described torque imparting unit connecting described reductor, transmits the rotational motion of this output shaft and this casing with gear; With the second gearcase, it has the connecting portion connecting the other end of described first rotating shaft and the other end of described second rotating shaft, transmits the rotational motion of this first rotating shaft and the second rotating shaft with gear.
According to the present invention, compared in order to carry out power cycle via the first gearcase and the second gearcase with the formation being with mechanism to carry out the prior art of power cycle, power loss can be realized and reduce, and the torsion testing apparatus that operation costs are lower.
According to an embodiment of the present invention, provide a kind of dynamic simulator (powersimulator), it possesses: output shaft; Control part, it controls the rotation of output shaft, produces the simulation power of simulation regulation power; Weighting assigning unit, output shaft and free rotation ground supporting are given in the torque that indicates from control part by it; With rotating drive portion, it is with from the velocity of rotation rotating drive load assigning unit indicated by control part, and weighting assigning unit possesses the servo motor its rotation axis being linked to output shaft.
According to the formation of embodiment of the present invention, a kind of DYN dynamic dynamic simulator can be provided, even if the cogging of radio-frequency component still correctly can be simulated at high speed.
Invention effect
By using the both ends of driving shaft as the first output shaft and the second output shaft, namely the power distribution component need not setting up gear mechanism etc. can distribute output, increases and testing apparatus maximization to prevent the frictional resistance caused with setting up power distribution component.In addition, by this formation, a side of the first output shaft and the second output shaft can be linked to the output shaft of other servo motors and synthesize output, the maximization of servo motor can be suppressed, and the moment of inertia thereupon produced increases the accelerating performance reduction caused, and reach high output.
Accompanying drawing explanation
Fig. 1 is the end view of the twin shaft output servo motor of embodiment of the present invention.
Fig. 2 is the end view of the servo motor unit of embodiment of the present invention.
Fig. 3 is the sectional arrangement drawing of the variation of the servo motor unit of embodiment of the present invention.
Fig. 4 is the end view of the rotation torsion testing apparatus of first embodiment of the invention.
Fig. 5 is the sectional arrangement drawing near the load assigning unit of the rotation torsion testing apparatus of first embodiment of the invention.
Fig. 6 represents that the block diagram roughly formed of the control system of testing apparatus is reversed in the rotation of first embodiment of the invention.
Fig. 7 is the outside drawing of the dynamic simulator of the variation of first embodiment of the invention.
Fig. 8 is the outside drawing of the dynamic simulator of the variation of first embodiment of the invention.
Fig. 9 is the end view of the testing apparatus of the dynamic simulator of the variation possessing first embodiment of the invention.
Figure 10 is the magnified partial view of the testing apparatus of the dynamic simulator of the variation possessing first embodiment of the invention.
Figure 11 is the vertical view (plane graph) of the rotation torsion testing apparatus of second embodiment of the invention.
Figure 12 is the end view of the rotation torsion testing apparatus of second embodiment of the invention.
Figure 13 is the sectional arrangement drawing near the load assigning unit of the rotation torsion testing apparatus of second embodiment of the invention.
Figure 14 is vertical view and the end view of the torsion testing apparatus of third embodiment of the invention.
Figure 15 is the sectional side view of the torque assigning unit of the torsion testing apparatus of third embodiment of the invention.
Figure 16 is the vertical view (plane graph) of the torsion testing apparatus of four embodiment of the invention.
Figure 17 is the vertical view of the torsion testing apparatus of fifth embodiment of the invention.
Figure 18 is the vertical view of the torsion testing apparatus of sixth embodiment of the invention.
Figure 19 is the outside drawing of the rotation torsion testing apparatus of seventh embodiment of the invention.
Figure 20 is the outside drawing of the rotation torsion testing apparatus of eighth embodiment of the invention.
Figure 21 is the vertical view of the tire wear testing apparatus of ninth embodiment of the invention.
Figure 22 is the outside drawing of the Tire testing device of tenth embodiment of the invention.
Figure 23 is the outside drawing of the Tire testing device of tenth embodiment of the invention.
Figure 24 is the outside drawing of the FR transmission power absorption formula durable test device of eleventh embodiment of the invention.
Figure 25 is the outside drawing of the FF transmission power absorption formula durable test device of twelveth embodiment of the invention.
Figure 26 is the end view of the torsion testing apparatus of thirteenth embodiment of the invention.
Figure 27 is the end view of the first drive division of thirteenth embodiment of the invention.
Figure 28 is the vertical view of the torsion testing apparatus of the first variation of thirteenth embodiment of the invention.
Figure 29 is the vertical view of the torsion testing apparatus of the second variation of thirteenth embodiment of the invention.
Figure 30 is the vertical view of the torsion testing apparatus of the 3rd variation of thirteenth embodiment of the invention.
Figure 31 is the end view of the torsion testing apparatus of fourteenth embodiment of the invention.
Figure 32 is the enlarged drawing of the drive division of fourteenth embodiment of the invention.
Figure 33 is the vertical view of the vibration-testing apparatus of fifteenth embodiment of the invention.
Figure 34 is the end view of the first actuator from Y direction viewing fifteenth embodiment of the invention.
Figure 35 is the vertical view of the first actuator of fifteenth embodiment of the invention.
Figure 36 is from the X-direction viewing pedestal of fifteenth embodiment of the invention and the end view of the 3rd actuator.
Figure 37 is from the Y direction viewing pedestal of fifteenth embodiment of the invention and the end view of the 3rd actuator.
Figure 38 is the block diagram of the control system in the vibration-testing apparatus of fifteenth embodiment of the invention.
Embodiment
Hereinafter, with reference to the accompanying drawings of embodiments of the present invention.
(the first execution mode)
First, illustrate that the twin shaft of embodiment of the present invention exports servo motor 150A.Fig. 1 is the end view that twin shaft exports servo motor 150A.Twin shaft exports the ultralow inertia servo motor that servo motor 150A is height output (specified output 37kW) possessing two output shafts 150A2a, 150A2b.Twin shaft exports servo motor 150A and possesses body frame 150A1, driving shaft 150A2, the first bracket 150A3 and the second bracket 150A4.
Body frame 150A1 is roughly cylindric framework, and within it week is provided with the stator (not shown) with coil.At the direction of principal axis both ends of body frame 150A1, be separately installed with the first bracket 150A3 and the second bracket 150A4 in the mode of the opening blocking body frame 150A1.Motor box is formed by body frame 150A1, the first bracket 150A3 and the second bracket 150A4.Bearing 150A3b, 150A4b of free rotation ground supporting driving shaft 150A2 is respectively equipped with in the first bracket 150A3 and the second bracket 150A4.Be provided with rotor (not shown) in the periphery of the length direction central portion of driving shaft 150A2, the rotary magnetic field produced by stator to give rotatory force to driving shaft 150A2 with the interaction of the rotor being located at driving shaft 150A2.
The through first bracket 150A3 of one end 150A2a (right part of Fig. 1) of driving shaft 150A2, protrudes from outside from motor box, becomes output shaft 150A2a.In addition, the through second bracket 150A4 of the other end 150A2b of driving shaft 150A2, protrudes from outside from motor box, becomes the second output shaft 150A2b.The rotary encoder (without icon) of the rotation of the other end 150A2b detecting driving shaft 150A2 is built-in with in the second bracket 150A4.
In addition, below the first bracket 150A3 and the second bracket 150A4, a pair consent 150A3t and 150A4t exporting servo motor 150A for fixing twin shaft is respectively equipped with.Existing servo motor only the installation seat surface of the bracket of load-side (output shaft gives prominence to side) (right flank of Fig. 1) be provided with extend in parallel with driving shaft fixedly use consent.In purposes beyond precision optical machinery test, consent by means of only the installation seat surface being located at load-side bracket is fixed, but particularly apply in the precision optical machinery testing apparatus (such as fatigue test device and vibration-testing apparatus) of the dynamic loading of the high frequency of more than number 10Hz (such as 20Hz), when the servo motor using specified output to export for height more than 10kW degree, only fix with the installation seat surface of bracket, servo motor cannot be completely fixed in the direction vertical with driving shaft, the vibration of the small amplitude of such as several μm ~ several 10 μm of degree can be there is, thus cause the error cannot ignored test result.
The present inventor etc., through repeatedly vibration analysis and test result, are found below each bracket, are set up the fixing consent extending the direction vertical with driving shaft by each two places, significantly (such as 1 figure place degree) can improve vibration noise.Except the installation seat surface of load-side bracket, by also arranging consent below each bracket, using these consents to fix servo motor with bolt, vibration noise can be made to lower, and can more high-precision mechanical test be carried out.
In addition, servo motor 150A is configured to, and Yin Eding exports up to 37kW, and caloric value during running is also comparatively large, so utilize the mode that the heat that inside produces externally is dispelled the heat by water-cooled.Two pipe joint 150A6 of the outside pipe arrangement be connected with for supplying and discharge cooling water are provided with on the top of body frame 150A1.
Present embodiment is the servo motor unit 150 of the servo motor 150B using the above-mentioned twin shaft of attached in series to export servo motor 150A and have an output shaft 150B2a.Fig. 2 is the end view of the servo motor unit 150 of embodiment of the present invention.Servo motor unit 150 has 1 driving shaft 152.
In addition, about in the following explanation of servo motor unit 150, side (right side of Fig. 2) outstanding for driving shaft 152 is called load-side, its opposition side is called load reverse side.Twin shaft exports servo motor 150A and servo motor 150B and produces the maximum torque reaching 350Nm respectively, suppresses the moment of inertia of rotation section 10 -2(kgm 2) following specified output is the ultralow inertia servo motor of large output of 37kW.
Servo motor 150B possesses body frame 150B1, driving shaft 150B2, load-side bracket 150B3, load reverse side bracket 150B4 and rotary encoder 150B5.The body frame 150A1 that body frame 150B1 and load-side bracket 150B3 and twin shaft export servo motor 150A is identical with the first bracket 150A3, and is provided with two pipe joint 150B6 of the outside pipe arrangement be connected with for supplying and discharge cooling water on the top of body frame 150B1.Load reverse side bracket 150B4 is the second bracket 150A4 exporting servo motor 150A with twin shaft is roughly the same formation, but not built-in rotary encoder, but as aftermentioned by rotary encoder 150B5 applied to the second bracket 150A4.In addition, also below load-side bracket 150B3 and load reverse side bracket 150B4, a pair consent 150B3t and 150B4t is respectively equipped with.
The one end 150B2a through load-side bracket 150B3 of the load-side of driving shaft 150B2, and protrude from outside from motor box and become output shaft 150B2a.In addition, the rotary encoder 150B5 of the angle position detecting driving shaft 150B2 is installed at the installation seat surface (left surface of Fig. 2) of load reverse side bracket 150B4, the other end 150B2b through load reverse side bracket 150B4 of driving shaft 150B2, and be contained in rotary encoder.
As shown in Figure 2, the second output shaft 150A2b that the output shaft 150B2a of servo motor 150B and twin shaft export servo motor 150A is linked by coupler (coupling) 150C.In addition, the second bracket 150A4 that the load-side bracket 150B3 of servo motor 150B and twin shaft export servo motor 150A separates the interval of regulation by linking flange 150D and links.
Link two flange part 150D2 that flange 150D has cylindric body portion 150D1 and extends respectively from the direction of principal axis both ends of body portion 150D1 outside radial direction.In each flange part 150D2, be provided with the fixing through hole of bolt in the position of consent corresponding to the installation seat surface being located at load-side bracket 150B3 and the second bracket 150A4, and be fixed on load-side bracket 150B3 and the second bracket 150A4 with bolt.
In addition, be provided with in servo motor unit 150 angle position for detecting driving shaft 150B2 two rotary encoders (be built in twin shaft export the second bracket 150A4 of servo motor 150A rotary encoder, with the rotary encoder 150B5 of load reverse side bracket 150B4 being installed on servo motor 150B), but usually only use side's rotary encoder during the drived control of servo motor unit 150, the opposing party is used in the supervision of maintenance and driving condition.
Such as, when carrying out durable test (rotate and reverse test) of vibration-testing and power transmission, need high speed (high frequency) and change large shaft torque.So, in order to produce high frequency and change large torque, need the moment of inertia of rotor (inertia) little and the motor of Large Copacity (high output).In order to realize this kind of servo motor, need to make rotor elongated.But, rotor is exceeded to a certain degree and elongated time because the rigidity of rotor (rotation axis) reduces, so arcuately the vibration of the rotor of warpage is remarkable, motor cannot regular event.Therefore, as shown in prior art, only supportted the formation of rotation axis by pair of bearings at both ends axle, maintaining, the high capacity under low-inertia force square state is still limited.
The servo motor unit 150 of present embodiment, because total 4 place that the rotor of the length linked by coupler 150C is two places near the both ends and linking part of length direction supports via bearing, even if so rotor rectangularization still can keep higher rigidity and stably action, by this, high frequency that existing servo motor do not reach can be produced and change large torque.Such as, servo motor unit 150 monomer (no-load condition) can realize 30000rad/s 2above angular acceleration.
In addition, the servo motor unit 150 of present embodiment is link two servo motors (two motor box and two rotation axiss) and forms, but as shown in Figure 3, also can 1 group leader's bar motor length direction midway more than one bearing is set, and both ends and its midway the 1 above axle supporting driving shaft in place and form.
Then, illustrate that the formation of testing apparatus 1 is reversed in the rotation of first embodiment of the invention.Fig. 4 is the end view of the rotation torsion testing apparatus 1 of first embodiment of the invention.Rotating torsion testing apparatus 1 is carried out rotating the device reversing test as subject T1 by vapour vehicle clutch, and subject T1 can be made to rotate, and apply to set between the power shaft and output shaft (such as clutch case and clutch plate) of subject T1 fixing or change torque.Rotate torsion testing apparatus 1 to possess: supporting rotates the pallet 10 in each portion reversing testing apparatus 1; Rotate together with subject T1, and on subject T1, apply the load assigning unit 100 of the torque specified; The bearing portion 20,30 and 40 of free rotation ground supporting load assigning unit 100; The inside and outside slip ring portion 50 and 60 of electrical connection load assigning unit 100; Detect the rotary encoder 70 of the revolution of load assigning unit 100; The inverter motor (Inverter motor) 80 of rotary actuation load assigning unit 100 is carried out with the rotation direction of setting and revolution; Drive pulley 91 and rotating band 92 (Timing Belt).
Pallet 10 has the lower rank substrate 11 and the multiple vertical abutment wall 13 of rank substrate 11 under upper rank substrate 12 and link with upper rank 12 that horizontally configure at above-below direction.Below lower rank substrate 11, be provided with multiple vibration-proof mounting 15, pallet 10 is configured on smooth table top F via vibration-proof mounting 15.Fixing inverter motor 80 on lower rank substrate 11.In addition, bearing portion 20,30,40 and rotary encoder 70 are installed on upper rank substrate 12.
Fig. 5 is the sectional arrangement drawing rotating the load assigning unit 100 reversing testing apparatus 1.Load assigning unit 100 possesses: be provided with the casing 100a of the tubular of step difference (jump, section are poor), the servo motor unit 150 be installed in casing 100a, reductor 160 and connection shaft 170 and torque sensor 172.Casing 100a possesses: contain the motor resettlement section 110 (main part) of servo motor unit 150, free rotation ground supporting in the axle portion 120 of bearing portion 20, free rotation ground supporting is in the axle portion 130 of bearing portion 30 and the axle portion 140 of slip ring 51 being provided with slip ring portion 50 (Fig. 4).Motor resettlement section 110 and axle portion 120,130 and 140 are components of roughly cylindric (or diameter is in the cylindrical shape being provided with step difference of the stepped change of direction of principal axis) respectively with hollow bulb.Motor resettlement section 110 is in hollow bulb, accommodate the maximum component of the external diameter of servo motor unit 150.In an end (right part of Fig. 5) the connecting axle portion 120 of the subject T1 side of motor resettlement section 110, connecting axle portion, the other end 130.In addition, in axle portion 130 with the connecting axle portion, end 140 of opposition side, motor resettlement section 110.Axle portion 140 is supported by bearing portion 40 freely to rotate at leading section (left part of Fig. 4).
As shown in Figure 4, servo motor unit 150 is fixed on motor resettlement section 110 by multiple fixed lever 111.Each fixed lever 111 screws in the consent 150B3t being located at the load-side bracket 150B3 of servo motor 150B shown in Fig. 2 respectively, is located at the consent 150B4t of load reverse side bracket 150B4, is located at the consent 150A3t of the first bracket 150A3 of twin shaft output servo motor 150A and is located at the consent 150A4t of the second bracket 150A4.
The driving shaft 152 of servo motor unit 150 is linked to the power shaft of reductor 160 via coupler 154.In addition, the output shaft of reductor 160 is connected to connection shaft 170.In addition, reductor 160 possesses mounting flange 162, under the state sandwiching between motor resettlement section 110 and axle portion 120 by mounting flange 162, utilize not shown bolted motor resettlement section 110 and axle portion 120, reductor 160 is fixed on casing 100a thus.
Axle portion 120 is the components of the cylindrical shape being roughly provided with step difference, has the large sheave portion of external diameter 121 in side, motor resettlement section 110, and has by bearing portion 20 and the main shaft part 122 of free rotation ground supporting in subject T1 side.As shown in Figure 4, sheave portion 121 outer peripheral face and be installed on inverter motor 80 driving shaft 81 drive pulley 91 on be wrapping with rotating band 92, the actuating force of inverter motor 80 is passed to sheave portion 121 by rotating band 92, and load assigning unit 100 can be made to rotate.In addition, in sheave portion 121, accommodate the linking part of reductor 160 and connection shaft 170.In order to accommodate this linking part, by utilizing external diameter to need certain thicker position as pulley, number of spare parts need not be increased and can realize small-sized device structure.
At the leading section (right part of Fig. 5) of the main shaft part 122 in axle portion 120, torque sensor 172 is installed.In addition, the one side (right flank of Fig. 5) of torque sensor 172 becomes the seat surface of the power shaft (clutch case) installing subject T1, and is detected the torque putting on subject T1 by torque sensor 172.
At the inner peripheral surface of the main shaft part 122 in axle portion 120, near direction of principal axis two ends, be provided with bearing 123,124.Connection shaft 170 is supported in axle portion 120 freely to rotate by bearing 123,124.Torque sensor 172 is formed has the roughly cylindric of hollow bulb, the hollow bulb of leading section (right part of Fig. 5) the through torque sensor 172 of connection shaft 170 and externally giving prominence to.Insert the axis hole of the clutch plate (clutch hub) of the output shaft of subject T1 from the leading section that torque sensor 172 is outstanding and be fixed.That is, make connection shaft 170 relative to the casing 100a rotary actuation of load assigning unit 100 by servo motor unit 150, can be fixed on casing 100a subject T1 power shaft (clutch case) and be fixed on connection shaft 170 subject T1 output shaft (clutch plate) between apply set by dynamically or static torque.
In addition, as shown in Figure 4, near the end (left end of Fig. 4) in axle portion 130, the rotary encoder 70 of the revolution for detecting load assigning unit 100 is configured with.
The slip ring 51 of slip ring portion 50 is installed at the direction of principal axis central portion in axle portion 140.Slip ring 51 connects the power line 150W (Fig. 5) servo motor unit 150 being supplied to drive current.The power line 150W extended from servo motor unit 150 is connected to slip ring 51 by being formed at the hollow bulb in axle portion 130 and axle portion 140.
Slip ring portion 50 possesses slip ring 51, brush fixture 52 and 4 brushes 53.As mentioned above, slip ring 51 is installed on the axle portion 140 of load assigning unit 100.In addition, brush 53 is fixed on bearing portion 40 via brush fixture 52.Slip ring 51 has 4 the electrode retaining collar 51r configured at equal intervals at direction of principal axis, relative with each electrode retaining collar 51r and configure each brush 53.Each electrode retaining collar 51r connects each power line 150W of servo motor unit 150, each brush 53 is connected to servo motor driven unit 330 (aftermentioned).That is each power line 150W of servo motor unit 150 is connected to servo motor driven unit 330 via slip ring portion 50.The drive current of the servo motor unit 150 that servo motor driven unit 330 supplies by slip ring portion 50 imports the inside of the load assigning unit 100 of rotating.
In addition, the slip ring (not shown) of slip ring portion 60 is installed at the leading section (left part of Fig. 4) in axle portion 140.The slip ring of slip ring portion 60 is connected with the order wire 150W'(Fig. 5 extended from servo motor unit 150), such as, the signal of torque sensor 172 and the rotary encoder 150B5 (Fig. 2) etc. that is built in servo motor unit 150 exports outside to via slip ring portion 60.When flowing into the big current such as the drive current of Large Copacity motor in slip ring, easily produce large electromagnetic noise by discharging.In addition, because slip ring is not completely obscured, so be easily subject to the interference of electromagnetic noise.As mentioned above, by using spaced apart and each slip ring that is configuration, by the order wire 150W' flowing into weak current and the formation flowing into the power line 150W of big current and be connected to outside wiring, noise jamming can be effectively prevented to be mixed into logical credit signal.In addition, present embodiment slip ring portion 60 is located at the face with the opposition side, slip ring portion 50 side of bearing portion 40.By this formation, can effectively covering slip ring portion 60, avoiding the electromagnetic noise from producing in slip ring portion 50 because of bearing portion 40.
Then, the control system rotating and reverse testing apparatus 1 is described.Fig. 6 represents the block diagram roughly formed rotating the control system reversing testing apparatus 1.Rotate torsion testing apparatus 1 to possess: control the whole control unit C1 rotating torsion testing apparatus 1; For setting the setup unit 370 of test condition; According to set test condition (putting on the torque of subject or the waveform etc. of torsion angle), calculate the waveform of the drive volume of servo motor unit 150, and to the waveform generation unit 320 that control unit C1 exports; Control according to control unit C1 generates the servo motor driven unit 330 of the drive current of servo motor unit 150; Control according to control unit C1 generates the inverter motor driver element 340 of the drive current of inverter motor 80; Calculated signals according to torque sensor 172 puts on the torque measuring means 350 of the torque of subject; With the revolution measuring means 360 of the revolution of the calculated signals load assigning unit 100 according to rotary encoder 70.
Setup unit 370 possesses outer input interface and the network interface such as the changeable recording medium media read apparatus such as user's input interface (user interface), CD-ROM drive, GPIB (general-purpose interface bus (General Purpose Interface Bus)), USB (USB (Universal Serial Bus)) such as contact panel without icon.Setup unit 370 be according to the user's input accepted via user's input interface, the data read from changeable recording medium, the data inputted from external mechanical (such as the function generator of more vairable (functiongenerator)) via outer input interface and/or via network interface from the data acquired by server, carry out the setting of test condition.In addition, testing apparatus 1 is reversed in the rotation of present embodiment, for the torsion of giving subject T1, to should have according to put on subject T1 torsion angle (that is, the drive volume of servo motor unit 150 by the rotary encoder 150B5 being built in servo motor unit 150 detects) carry out the displacement control that controls, with two control modes of carrying out the direct torque controlled according to the torque putting on subject T1 (that is by detection that torque sensor 172 carries out), can be set by setup unit 370 and whether control via any one control mode.
Control unit C1, according to the set point of the velocity of rotation of the subject T1 obtained from setup unit 370, indicates the rotating drive of inverter motor 80 to inverter motor driver element 340.In addition, control unit C1, according to the Wave data of the drive volume of the servo motor unit 150 obtained from waveform generation unit 320, indicates the driving of servo motor unit 150 to servo motor driven unit 330.
As shown in Figure 6, the measurement value of the torque that torque measuring means 350 calculates according to the signal of torque sensor 172, is transferred into control unit C1 and waveform generation unit 320.In addition, the signal being built in the built-in rotary encoder of servo motor unit 150 is transferred into control unit C1, waveform generation unit 320 and servo motor driven unit 330.Waveform generation unit 320 is from the measurement value of the revolution of the calculated signals servo motor unit 150 of the built-in rotary encoder of the angle of rotation of the driving shaft 152 of detection servo motor unit 150.Waveform generation unit 320 is the set point and the measurement value that compare torque (being the drive volume of servo motor unit 150 in displacement control situation) when direct torque, in the mode making both consistent, revise the set point of the drive volume to the servo motor unit 150 that control unit C1 transmits.
In addition, the measurement value of the revolution of load assigning unit 100 that revolution measuring means 360 calculates according to the signal of rotary encoder 70 is transferred into control unit C1.Control unit C1 compares set point and the measurement value of the revolution of load assigning unit 100, and in the mode that both are consistent, FEEDBACK CONTROL is to the frequency of the drive current that inverter motor 80 transmits.
In addition, the desired value of the drive volume of servo motor driven unit 330 pairs of servo motor unit 150, to compare with the drive volume detected by built-in rotary encoder 150B5, in the mode of drive volume close to desired value, the drive current that FEEDBACK CONTROL transmits servo motor unit 150.
In addition, control unit C1 possesses the hard disk unit without icon for store test data, and by the velocity of rotation of subject T1, put on the data record of the torsion angle (angle of rotation of servo motor unit 150) of subject T1 and each measurement value of torsional load in hard disk unit.From test start to end whole period record each measurement value over time.By the formation of the first execution mode described above, carry out vapour vehicle clutch to reverse test as the rotation of subject T1.
Above-mentioned rotation reverse testing apparatus 1 be configured to the output of the inverter motor 80 and servo motor unit 150 of direct torque controlled in conjunction with revolution output and can independently and control revolution and torque accurately.Particularly by the new servo motor unit 150 adopting the multiple ultralow inertia servo motor of attached in series, the large torque changed with high angle acceleration (angle jerk) can be controlled, correctly can reappear the output (particularly the torque oscillation of reciprocating engine) of vapour engine for automobile.In addition, by using servo motor unit 150, the response of direct torque is also improved, and can realize the response time of below 3ms.The device of rotation driving that this kind is formed is not limited to rotate and reverses testing apparatus, and can use as the power source of various device.Particularly use in (or auto parts are used) testing apparatus at automobile, can be used as the dynamic simulator (simulation engine, dynamical simulation device) that can export the power that the various engine of simulation exports.In addition, because high accuracy controls the torque that servo motor unit 150 produces, so reappearance is high, also indifference is different in nature each other.Thus with in prior art use entity engine test compared with, can give evenly load, the higher test of reappearance can be carried out.
(variation of the first execution mode)
Fig. 7, Fig. 8 are the outside drawings of dynamic simulator 1a, 1b of a part for the rotation torsion testing apparatus 1 changing the invention described above first execution mode respectively.
Dynamic simulator 1a shown in Fig. 7 and above-mentioned rotation reverse the difference of testing apparatus 1 for possessing bearing portion 1020, slip ring 1401 and installation portion 173.Bearing portion 1020 is identical constitutor with the bearing portion 1020 of the second execution mode described later, and the torque sensor of the torque of built-in detection connection shaft 170 (the second execution mode is connection shaft 1170).Slip ring 1401 is installed on bearing portion 1020, and the signal exported from the torque sensor being built in bearing portion 1020 is taken out to outside.In addition, installation portion 173 is bamp joints, and is installed on the leading section of connection shaft 170.The dynamic simulator 1a of formation like this is used in the durable test etc. such as engine subsidiary engine class (such as cushioning pulley, alternating current generator, trunnion shaft, starter, ring gear, water pump, oil pump, chain, Timing Belt, coupler, VCT), power transmission, tire.
In addition, the rotation torsion testing apparatus 1 of above-mentioned explanation and dynamic simulator 1a are formed on lower rank substrate 11 and configure inverter motor 80, upper rank substrate 12 configures two rank structures of load assigning unit 100, but dynamic simulator 1b as shown in Figure 8, also can adopt the single order by inverter motor 80 and load assigning unit 100 are configured on same substrate 10X to construct.In addition, two rank are configured with the miniaturization helping setting area.In addition, single order structure, because structure is simple so be conducive to cost degradation, in addition, is also conducive to improving the rigidity (that is vibration resistance characteristic and resistance to load character) of pedestal.
Then, the concrete example of the engine subsidiary engine class durable test device using dynamic simulator 1a is described.The testing apparatus 100E below illustrated is ring gear T1 to the flywheel of subject and starter T2, gives the rotating drive power of the simulation dynamic simulator engine load that 1a produces, and carries out the starter testing apparatus of durable test.Testing apparatus 100E keeps under the state of the ring gear in conjunction with starter and flywheel, it is given to the rotating drive power of dynamic simulator 1a, carries out the durable test of starter and ring gear.
Fig. 9 is the end view of testing apparatus 100E.In addition, Figure 10 is the enlarged drawing near subject (ring gear T1, starter T2).
As shown in Figure 9 and Figure 10, testing apparatus 100E has additional the support S keeping subject on dynamic simulator 1a.That is testing apparatus 100E possesses the inverter motor 80 of the lower rank substrate 11 being installed on pallet 10 and the load assigning unit 100 by the bearing portion 1020,30,40 and free rotation ground supporting that are installed on upper rank substrate 12.Load assigning unit 100 is rotating drive by inverter motor 80.Built-in servo motor unit 150 and reductor in load assigning unit 100, the output shaft of servo motor unit 150 is connected to the connection shaft 170 projecting to load assigning unit 100 outside via reductor.Connection shaft 170 configures coaxially with the rotation axis of load assigning unit 100, and the rotation of connection shaft 170 becomes the rotation adding servo motor unit 150 in the rotation of load assigning unit 100 by inverter motor 80.By the revolution of inverter motor 80 rendering engine, and change torque (high angular acceleration, angle of elevation jerk (angle acceleration)) by the high speed of servo motor unit 150 rendering engine.
At the leading section of the connection shaft 170 of load assigning unit 100, the installation portion 173 for installing ring gear T1 is installed.In addition, the upper rank substrate 12 of pallet 10 is provided with the support S of supporting starter T2.Installation portion 173 is installed ring gear T1, and when starter T2 is installed on support S, ring gear T1 can be made to be combined with the planetary gear of starter T2.Drive the dynamic simulator 1a of testing apparatus 100E in this condition, the rotation of being rotated by simulation engine is given ring gear T1 and starter T2 and is tested.
(the second execution mode)
Then, illustrate that testing apparatus 1000 is reversed in the rotation of the power cycle mode of second embodiment of the invention.Rotate that to reverse testing apparatus 1000 be carried out rotating the device reversing test as subject T2 by vapour Automobile Drive Shaft (propeller shaft), make drive axis and fixing or changing torque set by can applying between the power shaft of power transmission shaft and output shaft.Figure 11 rotates the vertical view reversing testing apparatus 1000.Figure 12 rotates the end view (from the figure of viewing upside, downside in Figure 11) reversing testing apparatus 1000.In addition, Figure 13 is the sectional arrangement drawing near load assigning unit 1100 described later.In addition, rotate the control system reversing testing apparatus 1000 and there is the roughly formation identical with the first execution mode shown in Fig. 5.
As shown in figure 11, rotate torsion testing apparatus 1000 to possess: supporting rotates 4 pedestals 1011,1012,1013 and 1014 in each portion reversing testing apparatus 1000; Rotate together with subject T2 and between the both ends of subject T2, apply the load assigning unit 1100 of torque that specifies; The bearing portion 1020,1030 and 1040 of free rotation ground supporting load assigning unit 1100; The slip ring portion 1050,1060 and 1400 of the inside and outside distribution of electrical connection load assigning unit 1100; Detect the rotary encoder 1070 of the revolution of load assigning unit 1100; With the inverter motor 1080 of an end (right part of Figure 11) of the rotation direction of setting and revolution rotating drive load assigning unit 1100 and subject T2; The actuating force of inverter motor 1080 is passed to the driving force transmitting portion 1190 (drive pulley 1191, rotating band (Timing Belt) 1192 and follow-up pulley 1193) of load assigning unit 1100; With the driving force transmitting portion 1200 of the end actuating force of inverter motor 1080 being passed to subject T2.Driving force transmitting portion 1200 possesses bearing portion 1210, driving shaft 1212, relay axis 1220, bearing portion 1230, driving shaft 1232, drive pulley 1234, bearing portion 1240, driving shaft 1242, follow-up pulley 1244, rotating band (Timing Belt) 1250 and trade union college portion 1280.
In addition, rotate reverse bearing portion in testing apparatus 1,000 1020,1030,1040, slip ring portion 1050, slip ring portion 1060, rotary encoder 1070, inverter motor 1080 and drive pulley 1091, reverse with the rotation of the first execution mode respectively bearing portion in testing apparatus 1 20,30,40, slip ring portion 50, slip ring portion 60, rotary encoder 70, to form in the same manner as inverter motor 80 and drive pulley 91.In addition, load assigning unit 1100, except axle portion 1120 described later, connection shaft 1170, trade union college portion 1180 and slip ring portion 1400, has the formation identical with the load assigning unit 100 of the first execution mode.In addition, the formation difference of the rotating band 92 of rotating band 1192 and the first execution mode places follow-up pulley 1193 at slave end, and other formations are identical with rotating band 92.In the explanation of following second execution mode, for the same or similar formation of the first execution mode, use identical or simileys, and omit detailed description, main the part with the first execution mode difference on forming is described.
4 pedestals 1011,1012,1013 and 1014 are configured on same smooth table top F respectively, and are fixed by set bolt (not shown).Pedestal 1011 is fixed with inverter motor 1080 and bearing portion 1210.Pedestal 1012 is fixed with the bearing portion 1020,1030 and 1040 of bearing load assigning unit 1100, and the scaffold 1402 of slip ring portion 1400.In addition, fixed axis bearing portion 1230 on pedestal 1013, pedestal 1014 is fixed with bearing portion 1240.Pedestal 1013 and 1014, respectively by unscrewing set bolt, according to the length of subject T1, can move at the direction of principal axis of bearing portion 1230 or 1240.
The connection shaft 1170 of load assigning unit 1100 is externally given prominence to from the leading section (right-hand member of Figure 13) in axle portion 1120, is fixed with trade union college portion (bamp joint) 1180 at the leading section (right part of Figure 13) of connection shaft 1170.The direction of principal axis central portion of the part outstanding in the axle portion 1120 from connection shaft 1170 is provided with the slip ring 1401 with multiple electrode retaining collar.
In addition, as shown in figure 13, the part in the axle portion 1120 being contained in connection shaft 1170 is formed with external diameter and attenuates and the narrow 1172 of the ring-type formed, and is fitted with strain gauge 1174 at the side face of narrow 1172.In addition, connection shaft 1170 is the cylindrical members of the hollow bulb without accompanying drawing had on enter center axle, and in narrow 1172, be formed with the not shown inserting hole of communicating with hollow bulb.Lead-in wire (Lead) (not shown) of strain gauge 1174 is by being formed at the above-mentioned inserting hole of connection shaft 1170 and hollow bulb and being connected to each electrode retaining collar of slip ring 1401.In addition, the side face that also can be formed in connection shaft 1170 arranges the distribution ditch extending to slip ring 1401 from narrow 1172, replaces hollow bulb and inserting hole, by the lead-in wire of strain gauge 1174 by distribution ditch distribution to slip ring 1401.
The brush portion 1403 be fixed on scaffold 1402 is configured with in the bottom of slip ring 1401.Brush portion 1403 possesses and contacts with each electrode retaining collar of slip ring 1401 respectively and the multiple brushes be relative to the configuration.The terminal of each brush is connected to torque measuring means 1350 (aftermentioned) by not shown electric wire.
Then, the formation of driving force transmitting portion 1200 (Figure 11) is described.Bearing portion 1210,1230 and 1240 is free rotation ground supporting driving shaft 1212,1232 and 1242 respectively.One end (left part of Figure 11) of driving shaft 1212 is linked to the driving shaft of inverter motor 1080 via drive pulley 1191.In addition, an end (left part of Figure 11) of driving shaft 1232 is connected to the other end (right part of Figure 11) of driving shaft 1212 via relay axis 1220.The other end (right part of Figure 11) of driving shaft 1232 is provided with drive pulley 1234, and an end (right part of Figure 11) of driving shaft 1242 is provided with follow-up pulley 1244.Drive pulley 1234 with follow-up pulley 1244 are linked with rotating band 1250.In addition, in the other end (left part of Figure 11) of driving shaft 1242, the trade union college portion (bamp joint) 1280 for an end of fixing subject T2 is installed.
The actuating force of inverter motor 1080 is passed to trade union college portion 1280 via above-mentioned driving force transmitting portion 1200 (that is driving shaft 1212, relay axis 1220, driving shaft 1232, drive pulley 1234, rotating band 1250, follow-up pulley 1244 and driving shaft 1242), and with set rotation direction and revolution, trade union college portion 1280 is rotated.In addition, simultaneously, the actuating force of inverter motor 1080 is passed to load assigning unit 1100 via driving force transmitting portion 1190 (that is drive pulley 1191, rotating band 1192 and follow-up pulley 1193), and load assigning unit 1100 synchronous with trade union college portion 1280 (namely all the time with same number of revolutions and same phase) is rotated.
(the 3rd execution mode)
Above-mentioned second execution mode is that the driving shaft 1212 of configuration parallel to each other links respectively by rotating band 1192,1250 with driving shaft 1242 with load assigning unit 1100, driving shaft 1232, and forms power circulation system.But the present invention is not limited to this formation, the three ~ seven execution mode as described below, uses geared system to replace driving and brings the formation of transferring power to be also contained in scope of the present invention.
Figure 14 (a) is the vertical view of the torsion testing apparatus of third embodiment of the invention.In addition, Figure 14 (b) is the end view of the torsion testing apparatus of present embodiment.As shown in figure 14, the torsion testing apparatus 100 of present embodiment on pedestal 110, is fixed with changing of workpieces employ servo motor 121, torque imparting unit 130, first gearcase 141 and the second gearcase 142 and form.
First gearcase 141 possesses 4 axle connecting portions of 141a1,141a2,141b1 and 141b2.In addition, the second gearcase 142 possesses two axle connecting portions of 142a and 142b.
The output shaft 121a employing servo motor 121 at changing of workpieces is provided with drive pulley 122.In addition, the axle connecting portion 141a1 of the first gearcase 141 is equiped with the axle 123a of follow-up pulley 123.In addition, drive pulley 122 with follow-up pulley 123 being hung with endless belt 124, follow-up pulley 123 can being made to rotate with the velocity of rotation of hope by driving changing of workpieces to employ servo motor 121.
Axle connecting portion 141b1 and 141b2 is connected with torque and gives unit 130.Below illustrate that the formation of unit 130 is given in torque.
Figure 15 is the torque imparting unit 130 of present embodiment and the sectional side view of the first gearcase 141.Torque is given unit 130 and is possessed casing 131, is fixed on torque imparting servo motor unit 132 in casing 131 and reductor 133.In addition, torque imparting servo motor unit 132 is identical formation with the servo motor unit 150 of the first execution mode, but also can replace servo motor unit 150 and be used alone the servo motor 150B of the first execution mode.Tube 131a is formed in the direction of principal axis end side (in figure right side) of casing 131.Tube 131a inserts in the first gearcase 141 via axle connecting portion 141b1, can be supported rotationally in the first gearcase 141.In addition, tube 131a is equiped with gear 141b3.
Reductor 133 has power shaft 133a and output shaft 133b, the rotational motion being input into power shaft 133a is slowed down and exports output shaft 133b to.The power shaft 133a of reductor 133 is linked with the output shaft 132a of torque imparting with servo motor unit 132 by coupler 134.In addition, the output shaft 133b of reductor 133 is supported rotationally in the inside of the tube 131a of casing 131, and gives prominence to from the leading section of tube 131a.The output shaft 133b of the reductor 133 given prominence to from tube 131a is connected to the axle connecting portion 141b2 of the first gearcase 141.
As shown in figure 14, the output shaft 133b of reductor 133 is the power shaft W1a being linked to the gear unit W1 of tested object via coupler 151.The output shaft W1b of gear unit W1 is the axle connecting portion 142b being connected to the second gearcase 142 via torque sensor 160.
On the axle connecting portion 142a of the second gearcase 142 via relay axis 143 the output shaft W2b of connection for transmission unit W2.The power shaft W2a of gear unit W2 is the axle connecting portion 141a2 being connected to the first gearcase 141 via coupler 152.
Herein, be installed in the axle 123a of the follow-up pulley 123 of the axle connecting portion 141a1 of the first gearcase 141, be installed in the axle of axle connecting portion 141a2, be configured to link via coupler 153 in the inside of the first gearcase 141, and both one-tenth are integrated and rotate.In addition, the axle 123a of follow-up pulley 123 being installed in axle connecting portion 141a1 is equiped with gear 141a3.On the tube 131a being connected to axle connecting portion 141b1, be equiped with gear 141b3 in the inside of the first gearcase 141.As shown in Figure 14 (a), gear 141a3 engages via idler gear 141i with gear 141b3, can transmit rotational motion each other between the axle being connected to axle connecting portion 141a1 and 141a2 and the axle being connected to axle connecting portion 141b1.In addition, because idler gear 141i is between gear 141a3 and gear 141b3, the casing 131 that therefore unit 130 is given in follow-up pulley 123 and relay axis 143 and torque can rotate at equidirectional.
Gear 142a1 is equiped with in the axle portion (end of relay axis 143) being connected to axle connecting portion 142a.In addition, gear 142b1 is connected with in the axle portion being connected to axle connecting portion 142b.Gear 142a1 and 142b1 engages via idler gear 142i in the inside of the second gearcase 142, can transmit rotational motion each other between the axle being connected to axle connecting portion 142a and the axle being connected to axle connecting portion 142b.In addition, because idler gear 142i is between gear 142a1 and gear 142b1, the axle being therefore connected to axle connecting portion 142a and the axle being connected to axle connecting portion 142b can rotate at equidirectional.
Therefore, in present embodiment, when driving changing of workpieces to employ servo motor 121 (Figure 14), i.e. rotating drive follow-up pulley 123 and the casing 131 (Figure 15) be connected with follow-up pulley 123 via gear.As mentioned above, because torque imparting servo motor unit 132 is fixed on casing 131, casing 131 becomes to be integrated with torque imparting servo motor and rotates.Thus, when under casing 131 rotary state, driving torque imparting is with servo motor unit 132, the output shaft 133b of reductor 133 rotates with the revolution that output shaft 133b is added by the revolution of torque imparting servo motor unit 132 with the revolution of casing 131.
Gear unit W2 is and gear unit W1 homotype (identical speed reducing ratio).In addition, the gear ratio of gearcase 141 and 142 is 1:1.Thus, the revolution being connected to the axle of axle connecting portion 141a2 and the 141b2 of the first gearcase 141 is roughly equal.In addition, gear unit W2 is described above, is revolution for adjusting the axle being connected to axle connecting portion 141a2 and 141b2 and a kind of virtual workpiece (sample workpiece) of utilizing, and the object that non-twisted is tested.
In the present embodiment, such as changing of workpieces is driven to employ servo motor 121 by constant speed, and utilize torque imparting servo motor unit 132 (Figure 15) that output shaft 132a is back and forth driven, the power shaft W1a of gear unit W1 can be made to rotate, and apply the torque of cyclical movement.
(the 4th execution mode)
Then, the 4th execution mode of the present invention is described.Figure 16 is the vertical view of the torsion testing apparatus of four embodiment of the invention.As shown in figure 16, the torsion testing apparatus 100A of present embodiment is not except using virtual workpiece, and outside the axle connecting portion 142a directly being linked coupler 152 and the second gearcase 142 by relay axis 143A, identical with the torsion testing apparatus 100 of the 3rd execution mode.In addition, in the explanation of the 4th following execution mode, the identical or simileys to the key element annotation with or similar functions identical with the 3rd execution mode, and omit its explanation repeated.
In the present embodiment, the revolution of relay axis 143A (that is, the revolution of casing 131 of unit 130 is given in torque) different with the revolution (that is, the revolution of the power shaft W1a of gear unit W1) of axle of the axle connecting portion 141b2 being connected to the first gearcase 141.Thus, in the present embodiment, be make up gear unit W1 input and output shaft on the mode of change of revolution, and the torque that unit 130 is given in rotating drive torque is given with servo motor unit 132 (Figure 15).Such as, the speed reducing ratio of gear unit W1 is 1/3.5, the revolution of power shaft W1a is set to 4000rmp, when the revolution of output shaft W1b being set to 1143rpm to carry out torsion test, the revolution of servo motor 121 is employed by setting changing of workpieces, with the casing 131 making the rotation of 1143rpm give torque imparting unit 130, and set the revolution of torque imparting servo motor unit 132, become 2857rpm with the relative speed of the output shaft 133b making casing 131 pairs of reductors 133, the revolution of the power shaft W1a of gear unit W1 can be set to 4000rpm.
So, in the present embodiment, can power cycle be carried out, simultaneously do not use virtual workpiece (sample workpiece) and carry out the torsion test of gear unit W1.
In addition, in the present embodiment, in order to the servo motor high by response carries out rotating drive and the torque imparting of workpiece, also can carry out reversing the gear ratio changing gear unit W1 in test.That is, in present embodiment, because can with the gear ratio changing gear unit W1 and to change the revolution of output shaft W1b synchronous, the revolution of torque imparting servo motor unit 131 is changed rapidly, so, even if change the gear ratio of gear unit W1, still unlikely gear in gearcase 141,142 and gear unit W1 are applied to excessive loads and cause breakage.
(the 5th execution mode)
In the third and fourth execution mode of the present invention, be as subject (workpiece) using gear unit.But the present invention is not defined in above-mentioned formation, torsion test also can be carried out to the workpiece of other kinds.The torsion testing apparatus of the fifth embodiment of the invention below illustrated the whole power-transmission system of FR car is carried out torsion test.
Figure 17 is the vertical view of the torsion testing apparatus of fifth embodiment of the invention.As shown in figure 17, the power-transmission system W3 of torsion testing apparatus 100B to the FR car be made up of gear unit TR1, power transmission shaft PS, differential gear (differential gear) DG1 of present embodiment carries out torsion test.
The torsion testing apparatus 100B of present embodiment, because the output shaft of differential gear DG1 has two systems (DG1a, DG1b), so two systems are respectively equipped with the second gearcase (142B1,142B2) for the output of differential gear DG1 being sent back to the first gearcase 141B and relay axis (143B1,143B2).Specifically, output shaft DG1a, DG1b of differential gear DG1 are connected to relay axis 143B1,143B2 via second gearcase 142B1,142B2 respectively.
In addition, first gearcase 141B gives the tube 131a of casing 131 of unit 130 and axle connecting portion 141Bb1,141Bb2 (with axle connecting portion 141b1,141b2 identical function of the 3rd execution mode) of the power shaft TR1a of gear unit TR1 except being separately installed with torque, and connection changing of workpieces is employed outside the output shaft 121a of servo motor 121 and axle connecting portion 141Ba1,141Ba2 of relay axis 143B1, also has the axle connecting portion 143Bc be connected with relay axis 143B2.In addition, changing of workpieces employs output shaft 121a and the relay axis 143B1 of servo motor 121, is link via the coupler 153B be configured in the first gearcase 141.Moreover the output shaft 133b of the reductor 133 of unit 130 is given in the power shaft TR1a of gear unit TR1 and torque, be link via the coupler 151B be configured in the first gearcase 141.
The gear that each beam warp being connected to axle connecting portion 141Ba1,141Bb1,141Bc is installed respectively by each axle and idler gear (not shown) and be connected to each other, when driving changing of workpieces to employ servo motor 121, the casing 131 that unit 130 is given in relay axis 143B1,143B2 and torque can rotate.
In the present embodiment, same with the 4th execution mode, because the revolution of the power shaft TR1a of gear unit TR1 is different from the revolution of relay axis 143B1 and 143B2, so be the revolution of mode controlling torque imparting motor 131 (Figure 15) of the difference making up above-mentioned revolution.
(the 6th execution mode)
In addition, in formation of the present invention, also can using power-transmission system automobile-used for FF as workpiece.The torsion testing apparatus of the sixth embodiment of the invention below illustrated, carries out torsion test to the power-transmission system of FF car.
Figure 18 is the vertical view of the torsion testing apparatus 100C of sixth embodiment of the invention.As shown in figure 18, the power-transmission system W4 that the torsion testing apparatus 100C of the present embodiment FF that becomes to be integrated using the gear unit TR2 being built-in with torque converter TC and differential gear DG2 is automobile-used carries out torsion as workpiece to be tested.
As shown in figure 18, power-transmission system W4 is the power shaft TR2a of gear unit TR2, the traverse engine power-transmission system that formed substantially in parallel with output shaft DG2a, DG2b of differential gear DG2.Thus in the present embodiment, side's output shaft DG2a of differential gear DG2 (is kept intact) in the same old way and is connected to the first gearcase 141C, and only the opposing party's output shaft DG2b is connected to relay axis 143C via the second gearcase 142C.
First gearcase 141C of present embodiment is same with the 5th execution mode, has: install torque respectively and give the tube 131a of casing 131 of unit 130 and axle connecting portion 141Cb1,141Cb2 of the power shaft TR2a of gear unit TR2; Axle connecting portion 141Ca1,141Ca2 that the output shaft DG2a of output shaft 121a and differential gear DG2 that changing of workpieces employs servo motor 121 is connected; And the axle connecting portion 143Cc to be connected with relay axis 143C.Changing of workpieces employs the output shaft 121a of servo motor 121 and the output shaft DG2a of differential gear DG2 is linked by the coupler 153C be configured in the first gearcase 141C.In addition, torque is given the output shaft 133b of reductor 133 of the unit 130 and power shaft TR2a of gear unit TR2 and is linked by the coupler 151C be configured in the first gearcase 141C.
The gear that each beam warp being connected to axle connecting portion 141Ca1,141Cb1,141Cc is installed respectively by each axle and being connected to each other, when driving changing of workpieces to employ servo motor 121, the casing 131 that unit 130 is given in output shaft DG2a, the relay axis 143C of differential gear DG2 and torque is rotatable.
In addition, in the present embodiment, same with the 4th and the 5th execution mode, because the revolution of the power shaft TR2a of gear unit TR2, different with the revolution of relay axis 143C from the output shaft DG2a of differential gear DG2, so be the mode of the difference making up above-mentioned revolution, controlling torque gives the revolution with motor 131 (Figure 15).
(the 7th execution mode)
Figure 19 is the outside drawing of the rotation torsion testing apparatus 100B of seventh embodiment of the invention.As shown in figure 19, differential gear DG1 is carried out rotation torsion test by the torsion testing apparatus 100B of present embodiment as object.
The torsion testing apparatus 100B of present embodiment, because the output shaft of differential gear DG1 has two systems (DG1a, DG1b), so two systems are respectively equipped with the second gearcase (142B1,142B2), bevel gear box (144B1,144B2) and relay axis (143B1,143B2) for the output of differential gear DG1 being sent back to the first gearcase 141B.Specifically, output shaft DG1a, DG1b of differential gear DG1 are connected to relay axis 143B1,143B2 via second gearcase 142B1,142B2 and bevel gear box 144B1,144B2 respectively.
In addition, the first gearcase 141B possesses gear 141Bb and is incorporated into gear 141Ba, 141Bc of gear 141Bb respectively.Gear 141Bb connects the tube that the casing of unit 130 is given in torque.In addition, gear 141Ba, 141Bc is connected to relay axis 143B1,143B2.Thus, when driving inverter motor 80, the casing 131 that unit 130 is given in relay axis 143B1,143B2 and torque is rotatable.
Output shaft DG1a, DG1b of differential gear DG1 and power shaft DG1c are connected to the axle portion of each gearcase 142B1,142B2 and torque imparting unit 130 respectively via torque sensor 172b, 172b and 172c.Torque sensor 172a, 172b, 172c are formed with the axle 1170 being fitted with strain gauge 1174 in narrow 1172 shown in bearing portion 1020 (not via axle portion 1120 directly) supporting Figure 13 (the second execution mode).
In the present embodiment, because the revolution of the power shaft DG1c of differential gear DG1 is different from the revolution of output shaft DG1a, DG1b, so be the mode of the difference making up this revolution, control to be built in the revolution that the servo motor unit 150 of unit 130 is given in torque.
(the 8th execution mode)
In addition, the present invention also goes for the testing apparatus of power transmission automobile-used for FF as object.Torsion testing apparatus in the eighth embodiment of the invention below illustrated is carried out rotating the power cycle formula testing apparatus reversing test as object by the power-transmission system of FF car.
Figure 20 is the outside drawing of the torsion testing apparatus 100C of eighth embodiment of the invention, and as shown in figure 20, gear unit TR automobile-used for FF is carried out rotation and reverses test by the torsion testing apparatus 100C of present embodiment as object.
As shown in figure 20, power shaft TRa and output shaft TRb, TRc of gear unit TR all do not slow down, and are connected to the first gearcase 141C via torque sensor 172a, 172b, 172c respectively.In addition, the power shaft TRa of gear unit TR and output shaft TRb, TRc configure each other substantially in parallel.Thus, in the present embodiment, power shaft TRa and side's output shaft TRb of gear unit TR are connected to the first gearcase 141C in the same old way, and the opposing party's output shaft TRc is connected to the first gearcase 141C via the second gearcase 142C and the relay axis 143C that configures substantially in parallel with output shaft TRc.That is the actuating force of output shaft TRc is turned back after 180 ° by the second gearcase 142C, then be passed to the first gearcase 141C by relay axis 143C.
Gear 141Ca, 141Cc that first gearcase 141C of present embodiment possesses gear 141Cb and is combined with gear 141Cb respectively.In addition, gear 141Ca is incorporated into gear 141Cb via planetary gear, the rotation of gear 141Cb is decelerated and is passed to gear 141Ca.Gear 141Ca is connected with the tube that the casing of unit 130 is given in torque, the output shaft of inverter motor 80 is connected to gear 141Cc via Timing Belt (timing belt, Timing Belt).Thus, when driving inverter motor 80, the casing that unit 130 is given in output shaft TRb, (via relay axis 143C) the output shaft TRc of gear unit TR and torque rotates.
In addition, in the present embodiment, because gear unit TR has speed reducing ratio, so the revolution of power shaft TRa is different from the revolution of output shaft TRb, TRc.Thus, be the mode of the difference making up this revolution, control to be built in the revolution that the servo motor unit 150 of unit 130 is given in torque.
The present invention described above three ~ eight execution mode is that the power-transmission systems such as gear unit are being suitable for example of the present invention in the torsion testing apparatus of the power cycle mode of workpiece.But the present invention is not defined in above-mentioned formation.The the 9th, the tenth execution mode of the present invention as described below, also can be suitable for the present invention in the various tests of tire.
(the 9th execution mode)
Figure 21 is the vertical view of the tire wear testing apparatus 100D of ninth embodiment of the invention.Tire wear testing apparatus 100D has the power cycle mechanism that form same with above-mentioned 3rd execution mode.
First gearcase 141D possesses 4 axle connecting portions of 141Da1,141Da2,141Db1 and 141Db2.In addition.Second gearcase 142D possesses two axle connecting portions of 142Da and 142Db.
In the present embodiment, axle 145 both ends becoming rotation axis as the rotary drum DR of simulated roadway are connected to the axle connecting portion 141Da2 of the first gearcase 141D and the axle connecting portion 142Da of the second gearcase 142D.In addition, axle 144 both ends becoming rotation axis of the tire T of subject are connected to the axle connecting portion 141Db2 of the first gearcase 141D and the axle connecting portion 142Db of the second gearcase 142D.
Same with the second execution mode, changing of workpieces for tire on the drive wheels T and rotary drum DR employs the rotation of the output shaft 121a of servo motor 121, via the band mechanism be made up of drive pulley 122, follow-up pulley 123 and endless belt 124, can the axle 123a of rotating drive follow-up pulley 123.Axle 123a is connected to the axle connecting portion 141a of the first gearcase 141D.
The axle connecting portion 141Db1 of the first gearcase 141D is connected with the tube 131a that the casing 131 of unit 130 is given in torque.In addition, the output shaft 133b of the reductor 133 of unit 130 is given in torque, links with an end of the axle 144 of tire T via the coupler 151D being configured at the first gearcase 141D inside.
The axle 145 of cylinder DR is installed in an end of the first gearcase 141D, via be configured at the first gearcase 141D inside coupler 153D and be connected to the axle 123a of follow-up pulley 123.
The axle 123a being installed in the axle connecting portion 141Da1 of the first gearcase 141D and the axle (tube 131a) being installed in axle connecting portion 141Db1, formed and can be connected to the different gears being located at the first gearcase 141 inside respectively.Be be engaged with each other in the inside of the second gearcase 142 between these gears, when driving changing of workpieces to employ servo motor 121, the casing 131 that unit 130 is given in the axle 145 of cylinder DR and torque is rotatable.
In addition, be installed in the axle 145 of the axle connecting portion 142Da of the second gearcase 142 and the axle 144 being installed in axle connecting portion 142Db, be connected to the different gears being located at the second gearcase 142 inside.Be engaged with each other in the inside of the second gearcase 142 between these gears, the rotating through the second gearcase 142 and be passed to axle 145 of axle 144.
Because configured as described above, so can power cycle be carried out and rotating drive rotary drum DR and tire T by driving rotation servo motor 121.In addition, as shown in figure 21, because rotary drum DR is different from the diameter of tire T in present embodiment, so the gear ratio in the first gearcase 141D and the second gearcase 142D is the value of the ratio being set to corresponding rotary drum DR and tire T diameter.
Illustrate in the tire wear testing apparatus formed above, drive rotation servo motor 121 by being located on axle 144 by tire T, tire T and cylinder DR is rotated.In this condition, given the torque imparting servo motor unit 131 (Fig. 2) of unit 130 by driving torque, give positive direction or reciprocal torque to tire T, wear testing during simulated automotive acceleration and deceleration can be carried out.
(the tenth execution mode)
Introduce the embodiment that the present invention is applicable to the test of tire by another.The Tire testing device of the tenth embodiment of the invention below illustrated is the testing apparatus of the wear testing, durable test, riding stability test etc. carrying out tire.
Figure 22 and Figure 23 is the oblique view of the Tire testing device 100D of the tenth embodiment of the invention of watching from different directions respectively.The Tire testing device 100D of present embodiment possess outer peripheral face be formed the rotary drum 10 of simulated roadway, rotating drive rotary drum 10 and torque give the casing of unit 130 inverter motor 80, aim at controlling organization (calibration controlling organization) 160 and give unit 130 to the torque of giving torque in the tire T aiming at controlling organization 160 at free rotation ground supporting.Torque is given in unit 130 and is built-in with the servo motor unit 150 with the identical formation of the first execution mode.
Rotary drum 10 is supported freely to rotate by pair of bearings 11a.The output shaft of inverter motor 80 is installed pulley 12a, and on a square shaft of rotary drum 10, pulley 12b is installed.Pulley 12a and pulley 12b is linked by rotating band.The beam warp of rotary drum 10 the opposing party is provided with pulley 12c by relay axis 13.In addition, the near one end that relay axis 13 is being provided with pulley is supported freely to rotate by bearing 11b.Pulley 12c is linked to pulley 12d by rotating band.Pulley 12d is fixed on pulley 12e coaxially, and is supported freely to rotate by bearing 11c (Figure 27) together with pulley 12e.In addition, pulley 12e is linked to by rotating band the tube that the casing of unit 130 is given in torque.
In addition, be built in the driving shaft that the servo motor unit 150 of unit 130 is given in torque, be connected to the wheel of the aligning controlling organization 160 being equiped with tire T via relay axis 14 and flexible couplings device.
Thus, when driving inverter motor 80, rotary drum 10 can rotate, and the casing that unit 130 is given in the torque being linked to inverter motor 80 via rotary drum 10 is rotatable.In addition, rotary drum 10 and tire T be torque give unit 130 do not operate time, rotate in the opposite direction in the mode identical at the peripheral speed of contact site.In addition, give unit 130 by making torque and operate, dynamic driving power and braking force can be given to tire T.
The aligning controlling organization 160 of present embodiment the tire T of subject is being installed in the state lower support on wheel, tyre surface (tread) portion is contacted with the simulated roadway of rotary drum 10, and tire T is adjusted to the mechanism of the state of setting to the aligning of simulated roadway and tyre load (earth contact pressure).Aim at controlling organization 160 to possess: the radial direction rotation axis position of tire T being moved to rotary drum 10, adjusts the tyre load adjustment part 161 of tyre load; Around the vertical line rotation axis of tire T being favoured simulated roadway, adjustment tire T is to the drift angle adjustment part 162 of the drift angle of simulated roadway; The rotation axis of tire T is tilted, the camber angle adjustment part 163 of adjustment camber angle to the rotation axis of rotary drum 10; With the traversing gear 164 making tire T be displaced into rotating shaft direction.
Arrange tire T above explanation in the Tire testing device 100D formed, by driving the inverter motor 80 of rotating drive, namely tire T rotates with identical peripheral speed with cylinder DR.In this condition, given the servo motor unit 150 of unit 130 by driving torque, give actuating force and braking force to tire T, the wear testing, durable test, riding stability test etc. of the tire of simulating actual travel state can be carried out.
(the 11 execution mode)
Then, the power absorption formula power transmission testing apparatus of the dynamic simulator using embodiment of the present invention is described.
Figure 24 is the outside drawing of the FR power transmission shaft power absorption formula durable test device 100F of eleventh embodiment of the invention.
Testing apparatus 100F possesses: the dynamic simulator 100X with the load assigning unit 100 of inverter motor 80 and built-in servo motor unit 150; Support the support S as the case of the FR power transmission shaft T of subject; Torque sensor 172a, 172b; With two-shipper power absorption servo motor 90A, 90B.The power shaft of FR power transmission shaft T is connected to the output shaft of load assigning unit 100 via torque sensor 172a.In addition, the output shaft To of FR power transmission shaft T is connected to sheave portion 180 via torque sensor 172b.In addition, torque sensor 172a, 172b is identical formation with torque sensor 172a, 172b, 172c of the 7th execution mode.
Sheave portion 180 is linked to two-shipper power absorption servo motor 90A, 90B by two rotating bands.Two-shipper power absorption servo motor 90A, 90B are synchronous drivings, give load to the output shaft To of FR power transmission shaft T.
(the 12 execution mode)
Figure 25 is the outside drawing of the FF power transmission shaft power absorption formula durable test device 100G of twelveth embodiment of the invention.
FF power transmission shaft TR as subject possesses 1 power shaft and two output shafts TRb, TRc.The power shaft of FF power transmission shaft TR is connected to the output shaft of load assigning unit 100 via torque sensor 172a.In addition, the output shaft TRb (TRc) of FF power transmission shaft TR via torque sensor 172b (172c) and sheave portion 180b (180c) and rotating band, and is connected to power absorption servo motor 90B (90C).Power absorption servo motor 90B (90C) the output shaft TRb (TRc) to FF power transmission shaft TR give load.In addition, torque sensor 172a, 172b, 172c is identical formation with torque sensor 172a, 172b, 172c of the 7th execution mode.
(the 13 execution mode)
Then, illustrate that the low speed type of thirteenth embodiment of the invention rotates and reverse testing apparatus.Figure 26 is the end view of the torsion testing apparatus 3100 of thirteenth embodiment of the invention.The torsion testing apparatus 3100 of present embodiment is that the device tested is reversed in the rotation of the subject T1 (the automobile-used gear unit of such as FR) carrying out having two rotation axiss.That is, reverse testing apparatus 3100 by making two rotation axis synchronous axial system of subject T1, and give phase difference to the rotation of two rotation axiss, carry out load torque and two rotation axiss of subject T1 are rotated.The torsion testing apparatus 3100 of present embodiment possesses the control unit C3 of the action of the first drive division 3110, second drive division 3120 and Comprehensive Control torsion testing apparatus 3100.
First, the structure of the first drive division 3110 is described.Figure 27 is the end view of a part for shortcoming first drive division 3110.First drive division 3110 possesses body 3110a and supports the pedestal 3110b of this body 3110a at specified altitude.Body 3110a possesses servo motor unit 150, reductor 3113, case 3114, mandrel (spindle) 3115, chuck device (chuck assembly) 3116, torque sensor 3117, slip ring 3119a and brush 3119b, body 3110a are assembled in horizontal arrangement on the movable platen 3111 of the topmost of pedestal 3110b.Servo motor unit 150 is identical with the first execution mode.Output shaft (not shown) is fixed on movable platen 3111 towards horizontal direction by servo motor unit 150.In addition, the movable platen 3111 of pedestal 3110b is located at the output shaft direction (left and right directions of Figure 26) of servo motor unit 150 slidably.
The output shaft (not shown) of servo motor unit 150 is linked to the power shaft (not shown) of reductor 3113 by coupler (not shown).The output shaft 3113a of reductor 3113 is linked to an end of torque sensor 3117.The other end of torque sensor 3117 is linked to an end of mandrel 3115.Mandrel 3115 is supported freely to rotate by being fixed on the bearing 3114a of the framework 3114b of case 3114.The chuck device 3116 for an end (of rotation axis) of subject T1 being installed on the first drive division 3110 is fixed with in the other end of mandrel 3115.When driving servo motor unit 150, the rotational motion of the output shaft of servo motor unit 150, by after reductor 113 deceleration, is passed to an end of subject T1 via torque sensor 3117, mandrel 3115 and chuck device 3116.In addition, mandrel 3115 is provided with the rotary encoder (without icon) of the angle of rotation of detecting core shaft 3115.
As shown in figure 27, reductor 3113 is fixed on the framework 3114b of case 3114.In addition, reductor 3113 possesses gear box and via bearing and by the gear mechanism (not shown) of gear box free rotation ground supporting.That is case 3114 also has and covers from the power transmission shaft of reductor 3113 to chuck device 3116, and the function as device frame of position this power transmission shaft of free rotation ground supporting at reductor 3113 and mandrel 3115.That is, connect torque sensor 3117 an end reductor 3113 gear mechanism, be connected torque sensor 3117 the other end mandrel 3115 all via bearing free rotation ground supporting on the framework 3114b of case 3114.Thus, because the bending moment that in torque sensor 3117, unlikely applying produces due to the gear mechanism of reductor 3113 and the weight of mandrel 3115 (with chuck device 3116), and only apply test load (torsional load), so test load can be detected accurately.
The barrel surface of the end side of torque sensor 3117 is formed multiple slip ring 3119a.In addition, on movable platen 3111, be fixed with brush in the mode of surrounding slip ring 3119a from outer circumferential side and keep framework 3119c.Keep the inner circumferential of framework 3119c that the multiple brush 3119b contacted with corresponding slip ring 3119a are respectively installed at brush.Drive at servo motor unit 150, and under the state that torque sensor 3117 rotates, brush 3119b and slip ring 3119a keeps in touch, and slides on slip ring 3119a.The output signal of torque sensor 3117 is formed in the mode exporting slip ring 3119a to, and via the brush 3119b contacted with slip ring 3119a, and the output signal of torque sensor 3117 can be taken out to the outside of the first drive division 3110.
The structure of the second drive division 3120 (Figure 26) is identical with the first drive division 3110, and during driving servo motor unit 150, chuck device 3126 can rotate.Chuck device 3126 is fixed the other end (of rotation axis) of subject T1.In addition, the shell of subject T1 is fixed on scaffold S.
Under the state that the torsion testing apparatus 3100 of present embodiment is individually fixed in the chuck device 3116,3126 of the first drive division 3110 and the second drive division 3120 at output shaft O and the power shaft I (engine side) of the subject T1 of the gear unit that FR is automobile-used, driven by servo motor unit 150,150 synchronous axial system, and make the revolution of two chuck devices 3116,3126 (or the phase place of rotating) keep difference, come thus to apply torsional load to subject T1.Such as, chuck device 3126 constant velocity rotation of the second drive division 3120 is driven, and the mode rotating drive chuck device 3116 that the torque detected with the torque sensor 3117 of the first drive division 3110 changes according to the waveform of regulation, carrys out the torque subject T1 as gear unit being applied to cyclical movement.
So, the torsion testing apparatus 3100 of present embodiment, because can by the power shaft I of servo motor unit 150,150 precision actuation gear unit and output shaft O, so by making gear unit rotating drive, and variation torque is applied to each axle of gear unit, can test under the condition close to automobile actual travel state.
As shown in gear unit, the device being linked with power shaft I and output shaft O via gear etc. carries out rotation and reverses when testing, and puts on the size of the torque of power shaft I and output shaft O and non-uniform.Thus, in order to the more accurate state grasping subject T1 when torsion is tested, individually torque should be measured in power shaft I side and output shaft O side.In the present embodiment, as mentioned above, because be provided with torque sensor at both the first drive division 3110 and the second drive division 3120, so (difference) torque can be measured individually in the power shaft I side of gear unit (subject T1) and output shaft O side.
In addition, above-mentioned example is the power shaft I side that constant velocity rotation drives gear unit, and give torque in output shaft O side and form, but the present invention is not defined in above-mentioned example, that is, also can form the output shaft O side that constant velocity rotation drives gear unit, and apply variation torque in power shaft I side.Or, also can form and make the power shaft I side of gear unit and output shaft O side respectively with the revolution rotating drive changed.In addition, also can form and not control revolution, and only control the torque of each axle.In addition, the waveform variation making torque and revolution according to regulation can also be formed.Torque and revolution such as can change according to the random waveform of function generator of more vairable generation.In addition, the torque measured when also can test according to actual travel and the Wave data of revolution, control torque and the revolution of each axle of subject T1.
The torsion testing apparatus 3100 of present embodiment is the gear unit in order to correspond to various sizes, forms the interval of adjustable chuck device 3116 and 3126.Specifically, the movable platen 3111 of the first drive division 3110, can be mobile at the rotating shaft direction (in Figure 26 left and right directions) of chuck device 3116 to pedestal 3110b by movable platen driving mechanism (without icon).In addition, carrying out in rotation torsion test, movable platen 3111 is fixed on pedestal 3110b by not shown locking mechanism strongly.In addition, the second drive division 3120 also possesses the movable platen driving mechanism same with the first drive division 3110.
The torsion testing apparatus 3100 of thirteenth embodiment of the invention described above, automobile-used for FR gear unit is carried out rotation as object and reverses test, but, the present invention is not defined in the formation of the basic example of above-mentioned 13 execution mode, and the device that test is reversed in the rotation for carrying out other Poewr transmission mechanisms is also contained in the present invention.First, second, and third variation of the thirteenth embodiment of the invention below illustrated, is suitable for the configuration example of the torsion testing apparatus of the test of the automobile-used gear unit of FF, differential gear unit and the automobile-used delivery unit of 4WD respectively.
(the first variation of the 13 execution mode)
Figure 28 is the vertical view of the torsion testing apparatus 3200 of the first variation of thirteenth embodiment of the invention.As mentioned above, this variation is suitable for the configuration example of gear unit automobile-used for FF as the torsion testing apparatus of the rotation torsion test of subject T2.Subject T2 is the gear unit of built-in differential gear, and has power shaft I, left side output shaft OL and right side output shaft OR.
The torsion testing apparatus 3200 of this variation possesses the 3rd drive division 3230 of first drive division 3210 of the power shaft I driving subject T2, the second drive division 3220 driving left side output shaft OL and driving right side output shaft OR.In addition, the control unit C3a that testing apparatus 3200 possesses its action of Comprehensive Control is reversed.Because the first drive division 3210, second drive division 3220 is all identical with the second drive division 3120 with the first drive division 3110 of the basic example of above-mentioned 13 execution mode with the structure of the 3rd drive division 3230, so omit the explanation of the concrete formation repeated.
When test is reversed in the rotation using the torsion testing apparatus 3200 of this variation to carry out subject T2, such as pass through the first drive division 3210 to specify that revolution drives power shaft I, simultaneously by the second drive division 3220 and the 3rd drive division 3230, to apply the mode specifying torque, output shaft OL and right side output shaft OR on the left of rotating drive.
As mentioned above, by controlling the first drive division 3210, second drive division 3220 and the 3rd drive division 3230, and make gear unit rotating drive, and by applying variation torque to each axle of gear unit, can test under the condition close to automobile actual travel state.
In addition, the torsion testing apparatus 3200 of this variation is used to carry out the gear unit tested, it is the device linking power shaft I and left side output shaft OL and right side output shaft OR via gear etc., and when carrying out its rotation torsion test, the level of torque putting on power shaft I and left side output shaft OL and right side output shaft OR is inconsistent.In addition, putting on left side output shaft OL is also not limited to necessary consistent with the torque of right side output shaft OR.Thus, in order to the more accurate state grasping subject T2 when torsion is tested, (difference) measurement the torque of power shaft I, left side output shaft OL and right side output shaft OR should be put on individually.In this variation, because the first drive division 3210, second drive division 3220, the 3rd drive division 3230 are all provided with torque sensor, so individually (difference) measurement power shaft I, the left side output shaft OL of gear unit (subject T2) and the torque of right side output shaft OR can be put on respectively.
In addition, the mode that also can be configured to describe with the torque of the torque of left side output shaft OL and right side output shaft OR same waveform controls the second drive division 3220 and the 3rd drive division 3230, or also can form the mode describing difference (such as antiphase) waveform with both controls the first drive division 3210, second drive division 3220 and the 3rd drive division 3230.
In addition, also can be configured to constant velocity rotation and drive left side output shaft OL and right side output shaft OR, speed drives power shaft I in the mode that some cycles changes.Or, whole modes individually changed with revolution of power shaft I, left side output shaft OL and right side output shaft OR also can be configured to drive.
(the second variation of the 13 execution mode)
Then, the second variation of thirteenth embodiment of the invention is described.Figure 19 is the vertical view of the torsion testing apparatus 3300 of this variation.This variation is suitable for the configuration example of automobile-used for FR differential gear unit as the torsion testing apparatus of the rotation torsion test of subject T3.In the same manner as the first variation, subject T3 has power shaft I, left side output shaft OL and right side output shaft OR.
The torsion testing apparatus 3300 of this variation is the 3rd drive division 3330 possessing first drive division 3310 of the power shaft I driving subject T3, the second drive division 3320 driving left side output shaft OL and driving right side output shaft OR.In addition, the control unit C3b that testing apparatus 3300 possesses its action of Comprehensive Control is reversed.Because the first drive division 3310, second drive division 3320 is all identical with the second drive division 3120 with the first drive division 3110 of the basic example of the 13 execution mode with the structure of the 3rd drive division 3330, so omit the explanation of the concrete formation repeated.
When being carried out the rotation torsion test of subject T3 by the torsion testing apparatus 3300 of this variation, such as pass through the first drive division 3310 to specify that revolution drives power shaft I, simultaneously by the second drive division 320 and the 3rd drive division 3330, to drive the mode of left side output shaft OL and right side output shaft OR applying torque respectively.
As mentioned above, by controlling the first drive division 3310, second drive division 3320 and the 3rd drive division 3330, each axle of rotating drive subject T3, and variation torque is applied to each axle of subject T3, can test under close to the condition of real use state thus.
Differential gear unit is also in the same manner as gear unit, it is the device linking power shaft I and left side output shaft OL and right side output shaft OR via gear etc., and when carrying out its rotation torsion test, the size putting on the torque of power shaft I is inconsistent with the level of torque putting on left side output shaft OL and right side output shaft OR.In addition, putting on left side output shaft OL is also not limited to necessary consistent with the level of torque of right side output shaft OR.Thus, in order to the more accurate state grasping subject T3 when torsion is tested, the torque that (independence) can measure individually power shaft I, left side output shaft OL and right side output shaft OR is wished.In this variation, because the first drive division 3310, second drive division 3320, the 3rd drive division 3330 are all provided with torque sensor, so the torque of power shaft I, left side output shaft OL and the right side output shaft OR putting on differential gear unit (subject T3) respectively individually can be measured.
In addition, the mode that also can be configured to describe with the revolution of the revolution of power shaft I and left side output shaft OL and right side output shaft OR same waveform controls the second drive division 3320 and the 3rd drive division 3330, or the mode that also can be configured to describe with both difference (such as becoming antiphase with the speed difference of power shaft I) waveform controls the second drive division 3320 and the 3rd drive division 3330.
In addition, also can be configured to constant velocity rotation and drive left side output shaft OL and right side output shaft OR, speed drives power shaft I in the mode that some cycles changes.Or, whole modes with revolution variation of power shaft I, left side output shaft OL and right side output shaft OR also can be configured to drive.
(the 3rd variation of the 13 execution mode)
Figure 20 is the vertical view of the torsion testing apparatus 3400 of the 3rd variation of thirteenth embodiment of the invention.The torsion testing apparatus 3400 of this variation is the configuration example of the torsion testing apparatus of the rotation torsion test being suitable for the subject T4 with 4 rotation axiss.Below, being that an example is described when subject T4 tests by 4WD system.Subject T4 is the electronic control type 4WD system of the FF Based (FF basis) possessing not shown power transmission shaft, front differential gear, conveyer and Electronic Control multi-plate clutch.Subject T4 has the power shaft I being connected to engine, the left side output shaft OL of the driving shaft being connected to left and right front-wheel and right side output shaft OR and is connected to transmission of power to the rear portion output shaft OP of the power transmission shaft of trailing wheel.From power shaft I input subject T4 actuating force by subject T4 possess power transmission shaft slow down after, be dispensed to via front differential gear left side output shaft OL and right side output shaft OR.In addition, the part being configured to the actuating force being passed to front differential gear, by transmission branches, exports from rear portion output shaft OP.
The torsion testing apparatus 3400 of this variation possesses first drive division 3410 of the power shaft I of driving subject T4, the second drive division 3420 driving left side output shaft OL, the 3rd drive division 3430 of driving right side output shaft OR and the four-wheel drive portion 3440 of driving rear portion output shaft OP.In addition, the control unit C3c that testing apparatus 3400 possesses its action of Comprehensive Control is reversed.Because the first drive division 3410, second drive division 3420, the 3rd drive division 3430 are all identical with the second drive division 3120 with the first drive division 3110 of the basic example of the 13 execution mode with the structure in four-wheel drive portion 3440, so omit the explanation of the concrete formation repeated.
(the 14 execution mode)
Above-mentioned first to the 13 execution mode, linking with the servo motor 150B with 1 output shaft uses the twin shaft of embodiment of the present invention to export servo motor 150A, but fourteenth embodiment of the invention as described below, also can be used alone servo motor 150B.
Figure 31 is the end view of the torsion testing apparatus 4000 of fourteenth embodiment of the invention.Reversing testing apparatus 4000 is only use 1 twin shaft to export servo motor 150A, can carry out two subject T3a, device that test is reversed in the rotation of T3b simultaneously.Reverse testing apparatus 4000 and possess fixed pedestal 4100, drive division 4200, first reaction force portion 4400A, the second reaction force portion 4400B and control unit C4.
Figure 32 is the enlarged drawing of drive division 4200.Drive division 4200 possesses twin shaft and exports servo motor 150A and drive transfer part 4200A, 4200B a pair.Twin shaft exports servo motor 150A and is connected to control unit C4, controls to drive by control unit C4.Drive transfer part 4200A, 4200B respectively twin shaft to be exported the first output shaft 150A2a of servo motor 150A, the rotation of the second output shaft 150A2b is slowed down, and be passed to the power shaft of subject T3a, T3b.Because drive transfer part 4200A to be identical formation with driving transfer part 4200B, so only illustrate that a side drives the detailed formation of transfer part 4200A.
Transfer part 4200A is driven to possess framework 4210, reductor 4220, pulley 4230, Timing Belt 4240, rotary encoder 4250 and chuck device 4260.Framework 4210 is the frameworks of angle (L-type material) shape be installed on fixed pedestal 4100, and possess the base plate 4212 of the flat board of horizontal arrangement on fixed pedestal 4100, the flat board upright from the overlying one end portion of base plate 4212 stringer board 4214, be vertically connected at a pair floor 4216 of base plate 4212 and stringer board 4214.Base plate 4212, stringer board 4214 and floor 4216 are interconnected by welding.Stringer board 4214 and twin shaft export the first output shaft 150A2a arranged perpendicular of servo motor 150A, and have the peristome 4214a coaxially formed with the first output shaft 150A2a.Insert reductor 4220 in the peristome 4214a of stringer board 4214 and be fixed.
On the input side flange plate 4224 of reductor 4220, with bolt, the first bracket 150A3 that twin shaft exports servo motor 150A is installed.First bracket 150A3, except installing seat surface (right flank of Figure 31), also by being located at the consent 150A3t below it, is fixed on input side flange plate 4224 via stiffening plate 4212.Thus, export the first bracket 150A3 of servo motor 150A with the input side flange plate 4224 of high rigidity link reductor 4220 and twin shaft, can high precision measurement be carried out.
The first output shaft 150A2a that twin shaft exports servo motor 150A links with the power shaft of reductor 4220 (not shown).In addition, at the leading section of the output shaft 4228 of reductor 4220, chuck device 4260 is installed.Chuck device 4260 is provided with the power shaft of subject T3a.Twin shaft exports the rotation of the first output shaft 150A2a of servo motor 150A, is slowed down by reductor 4220 and after increasing torque, be passed to the power shaft of subject T3a via chuck device 4260.
Be provided with lubricating cup 4222 in reductor 4220, and with the inner space of oil refill reductor 4220, dip lubrication is oily completely at any time can to make each gear of formation reductor 4220.When reversing test, because be reciprocal torsional load subject being applied to general regions, the angle reversing subject is at most several 10 ° of degree, even if the amplitude that the power shaft of reductor rotates repeatedly also often less than 1 week (360 °).By with the inner space of oil refill reductor 4220, even if under this uses form, still can prevent the gear mechanism oil starvation film forming reductor, and improve the radiating effect of lubricating oil, effectively prevent the sintering of the flank of tooth.
Pulley 4230 is provided with in the periphery of output shaft 4228.In addition, on the stringer board 4214 of framework 4210, and at the below of reductor 4220 configuration rotary encoder 4250.Be installed on rotary encoder 4250 power shaft pulley 4252 be installed on reductor 4220 output shaft 4228 pulley 4230 on be wrapping with Timing Belt 4240, the rotation of the output shaft 4228 of reductor 4220 is passed to rotary encoder 4250 to detect via Timing Belt 4240.Rotary encoder 4250 is connected with control unit C4, and will represent that the signal of the rotation that rotary encoder 4250 detects is sent to control unit C4.
Then, the first reaction force portion 4400A is described.In addition, about the second reaction force portion 4400B, because its formation is identical with the first reaction force portion 4400A, so omit detailed description.
First reaction force portion 4400A possesses framework 4410, torque sensor 4420, mandrel 4440, bearing portion 4460 and chuck device 4480.Framework 4410 is the frameworks being installed on angle (L-type material) shape on fixed pedestal 4100 with bolt B, and possess the chassis portion 4412 of horizontal arrangement on fixed pedestal 4100, the flat board upright from the overlying one end portion (left part of Figure 31) in chassis portion 4412 stringer board 2414, be vertically connected at a pair floor 2416 of chassis portion 4412 and stringer board 2414.Chassis portion 4412, stringer board 2414 and floor 2416 are interconnected by welding.In addition, bearing portion 4460 than stringer board 2414 and floor 2416 near drive division 4200 side, be fixed in chassis portion 4412 with bolt B.
Fixed pedestal 4100 possesses the first travel mechanism of reaction force portion (not shown) making the first reaction force portion 4400A export the directional smoothing movement of the first output shaft 150A2a of servo motor 150A to twin shaft, under the state that chassis portion 4412 unscrews the bolt B being fixed on fixed pedestal 4100, make the work of the first travel mechanism of reaction force portion, the first reaction force portion 4400A can be moved to the directional smoothing of the first output shaft 150A2a.In addition, fixed pedestal 4100 also possesses the second travel mechanism of reaction force portion (not shown) making the second reaction force portion 4400B export the directional smoothing movement of the second output shaft 150A2b of servo motor 150A to twin shaft.
Torque sensor 4420, mandrel 4440, bearing portion 4460 and chuck device 4480 export the first output shaft 150A2a arranged coaxial of servo motor 150A respectively with twin shaft.The stringer board 2414 of framework 4410 is fixed with an end (left part of Figure 31) of torque sensor 4420.In addition, be fixed with an end (left part of Figure 31) of mandrel 4440 in the other end of torque sensor 4420, in the other end of mandrel 4440, chuck device 4480 be installed.Chuck device 4480 is provided with the output shaft of subject T3a.
The torque of the output shaft of subject T3a is passed to torque sensor 4420 via chuck device 4480 and mandrel 4440 to detect.Torque sensor 4420 is connected to control unit C4, represents that the signal of the output shaft torque, of the subject T3a that torque sensor 4420 detects is sent to control unit C4 process.
In addition, mandrel 4440 is supported by bearing portion 4460 freely to rotate in the vicinity of the other end (end of chuck device 4480 side).Therefore, because torque sensor 4420 and mandrel 4440 are supported, so prevent to cause because applying larger bending moment to torque sensor 4420 situation that the metrical error of torque sensor 4420 becomes large by stringer board 2414 and both bearing portions 4460.
When using the torsion testing apparatus 4000 of above-mentioned formation to carry out rotation torsion test, as mentioned above, be the power shaft installing subject T3a on the chuck device 4260 driving transfer part 4200A, and the output shaft of subject T3a is installed on the chuck device 4480 of the first reaction force portion 4400A.Similarly, the chuck device 4260 driving transfer part 4200B is installed the power shaft of subject T3b, and the output shaft of subject T3b is installed on the chuck device 4480 of the second reaction force portion 4400B.When driving twin shaft to export servo motor 150A in this condition, the first output shaft 150A2a and the second output shaft 150A2b rotates with same phase, drives transfer part 4200A also to rotate with same phase with driving the chuck device 4260 of transfer part 4200B.Thus, subject T3a and T3b applies identical torsional capacity, that is, subject T3a and T3b is carried out to the torsion test of the same terms.
According to the formation of above-mentioned 14 execution mode, because 1 servo motor and control unit C4 can be used to carry out torsion test (testing fatigue) of two subject T3a, T3b, so can test efficiently simultaneously.
In addition, such as replace driving transfer part 4200A, 4200B by arranging the linear quantizers such as feed screw mechanism, can be formed to two subject T3a, T3b repeatedly give compression stress and tensile force (or, to subject T3a, T3b one side give compression stress, give tensile force to the opposing party) stretching, compression verification device.By this formation, can repeatedly carry out flexible test (or extension test is carried out to subject T3a and compression verification is carried out to subject T3b) to two subject T3a, T3b simultaneously.In addition, now by need not the first reaction force portion 4400A, the second reaction force portion 4400B, the vibration-testing of two subject T3a, T3b can be carried out simultaneously.
(the 15 execution mode)
The twin shaft of embodiment of the present invention exports servo motor 150A and servo motor unit 150 and such as also can combine with the linear quantizer such as feed screw mechanism, and as the drive source of linear actuators.Use this kind of linear actuators, such as, also can realize adding and shake (applying vibration) testing apparatus or stretching, compression verification device.
Figure 33 is the vertical view of the vibration-testing apparatus (vibrating device) 5000 of fifteenth embodiment of the invention.The vibration-testing apparatus 5000 of present embodiment is fixed on platform 5100 by the workpiece of vibration-testing object, uses first, second, third actuator 5200,5300,5400 platform 5100 and the workpiece on it to be carried out adding shake (applying vibration) at orthogonal 3 direction of principal axis.In addition, in the following description, first actuator, 5200 pairs of platforms 5100 are added the direction (above-below direction of Figure 33) shaken and be defined as X-direction, second actuator, 5300 pairs of platforms 5100 are added the direction (left and right directions of Figure 33) shaken and be defined as Y direction, 3rd actuator, 5400 pairs of platforms are added the direction shaken, and namely vertical direction (vertical) (direction vertical with paper in fig. 33) is defined as Z-direction.
Figure 38 is the control system block diagram of the vibration-testing apparatus of embodiment of the present invention.Vibrating sensor 5220,5320,5420 is respectively equipped with in first, second, third actuator 5200,5300,5400.According to the output of these vibrating sensors, control unit C5 by FEEDBACK CONTROL first, second, third actuator 5200,5300,5400 (specifically, servo motor unit 150X, 150Y, 150Z), can to add platform 5100 and the workpiece that is mounted thereon with the amplitude of regulation and frequency (these parameters set usually used as the function of time) and shake.Servo motor unit 150X, 150Y, 150Z are identical with the servo motor unit 150 of the first execution mode.
First, second, third actuator 5200,5300,5400 is configured on substrate 5202,5302,5402, be provided with motor and power transfer member etc. respectively.This substrate 5202,5302,5402 is fixed on device pedestal 5002 by not shown bolt.
In addition, on device pedestal 5002, adjuster (adjuster) A is configured with in the multiple positions close to substrate 5202,5302,5402.Adjuster A has and is fixed on the female threaded portion A1 of device pedestal 5002 with bolt AB and screws in the outer screw section A2 of this female threaded portion A1.Outer screw section A2 is the cylindrical element being formed with ridge in barrel surface, and is formed at the screwed hole of female threaded portion A1 by making outer screw section A2 be incorporated into and rotates, and outer screw section A2 can be made to retreat relative to the substrate of correspondence.One end (side in the nearly orientation of the substrate for correspondence) of outer screw section A2 forms roughly dome shape, by making this protuberance abut with a side of corresponding substrate, can carry out the inching of substrate position.In addition, the hexagon ring of not shown die nut is formed in the other end (side for the position, a substrate distant place of correspondence) of outer screw section A2.In addition, once after fixing base 5202,5302,5402, be installed on outer screw section A2 by nut A3, get loose because the vibration etc. being passed to adjuster A from substrate through vibration-testing causes to avoid outer screw section A2.Nut A3 is that the mode being connected to female threaded portion A1 with one end is installed, screw in nut A3 from this state and be pressed into female threaded portion A1, make axle masterpiece for outer screw section A2 and female threaded portion A1, by the frictional force that this axle power produces at the ridge of outer screw section A2 and female threaded portion A1, female threaded portion A1 is avoided to get loose from outer screw section A2.
Then, the formation of the first actuator 5200 is described.Figure 34 is the end view of the first actuator 5200 from Y direction (Figure 33 from right side to the left) viewing embodiments of the present invention.This resolution chart is short of a part to show internal structure.In addition, Figure 35 is the part shortcoming of the vertical view of the first actuator 5200 and shows internal structure.In addition, in the following description, be defined as along from the first actuator 5200 towards the direction of the X-axis of platform 5100 " X-axis positive direction ", be defined as along from platform 5100 towards the direction of the X-axis of the first actuator " X-axis negative direction ".
As shown in figure 34, on substrate 5202 by being welded with the framework 5222 be made up of the multiple beam 5222a be welded to one another and top board 5222b.In addition, carry out adding the driving mechanism 5210 that shakes in order to honour platform 5100 (Figure 33) and add for what make to utilize driving mechanism 5210 to carry out the base plate 5242 of Movement transmit to the supporting device 5240 of the connect mechanism 5230 of platform 5100 that shake, be fixed on the top board 5222b of framework 5222 via not shown bolt.
Driving mechanism 5210 has servo motor unit 150X, coupler 5260, bearing portion 5216, ball screw 5218 and ball nut 5219.Coupler 5260 links driving shaft 152X and the ball screw 5218 of servo motor unit 150X.In addition, the bearing support plate 5244 that bearing portion 5216 is fixed by base plate 5242 vertical welding to supporting device 5240 supports, and rotatably support ball screw 5218.Ball nut 5219 is not moved around axle and is supported by bearing support plate 5244, and is combined with ball screw 5218.Thus, when driving servo motor unit 150X, ball screw rotates, and ball nut 5219 is retreated at its direction of principal axis (that is X-direction).Be passed to platform 5100 by the motion of this ball nut 5219 via connect mechanism 5230, and drive platform 5100 in X-direction.Then, control servo motor unit 150X by the rotation direction switching servo motor unit 150X with the short period, with the amplitude of hope and cycle platform 5100 can be added and shake in X-direction.
On the base plate 5242 of supporting device 5240, rotor bearing cock 5246 vertically welds with base plate 5242.In the one side (face of X-axis negative direction side) of rotor bearing cock 5246, in the mode that driving shaft 152X is vertical with rotor bearing cock 5246, cantilever support servo motor unit 150X.Rotor bearing cock 5246 is provided with peristome 5246a, and driving shaft 152X this peristome through 5246a of servo motor unit 150X, links in the another side side of rotor bearing cock 5246 and ball screw 5218.
In addition because servo motor unit 150X be cantilever support in rotor bearing cock 5246, so can to rotor bearing cock 5246 particularly with the weld part of base plate 5242 on apply large bending stress.In order to relax this bending stress, and be provided with rib 5248 between base plate 5242 and rotor bearing cock 5246.
Pair of horns contact ball bearing (AngularBall Bearing) 5216a, 5216b that bearing portion 5216 has positive combination and combines (be 5216a X-axis negative direction side person, in X-axis positive direction, side person is 5216b).Angular contact ball bearing 5216a, 5216b are accommodated in inside the hollow bulb of bearing support plate 5244.Bearing pressing plate 5216c is provided with in the one side (face of X-axis positive direction side) of angular contact ball bearing 5216b, by using bolt 5216d that this bearing pressing plate 5216c is fixed on bearing support plate 5244, and angular contact ball bearing 5216b is pressed into X-axis negative direction.In addition, in ball screw 5218, threaded portion 5218a is formed with in barrel surface bearing portion 5216 being adjacent to X-axis negative direction side.The axle collar 5217 that inner circumferential is formed with negative thread can be installed in the 5218a of this threaded portion.Be displaced into X-axis positive direction by making the axle collar 5217 rotate relative to ball screw 5218, angular contact ball bearing 5216a is press-in X-axis positive direction.So, because angular contact ball bearing 5216a and 5216b is the approximating direction of press-in, therefore both are closely sealed each other and give bearing 5216a, 5216b by suitable prestrain.
Then, the formation of linking part 5230 is described.Linking part 5230 has nut guide card (NutGuide, spigot nut) 5232, a pair Y-axis track 5234, a pair Z axis track 5235, middle microscope carrier 5231, a pair X-axis track 5237, a pair X-axis rotor block 5233 and rotor block installation component 5238.
Nut guide card 5232 is fixed on ball nut 5219.In addition, a pair Y-axis track 5234 is together to the track that Y direction is stretched out, and is fixed on above-below direction side by side in the end of the X-axis positive direction side of nut guide card 5232.In addition, a pair Z axis track 5235 is together to the track that Z-direction is stretched out, and is fixed on Y direction side by side in the end of the X-axis negative direction side of platform 5100.Middle microscope carrier 5231 is the faces each the Y-axis rotor block 5231a combined with this Y-axis track 5234 being located at X-axis negative direction side, each Z axis rotor block 5231b combined with Z axis track 5235 is located at the square in the face of X-axis positive direction side, and both Y-axis track 5234 and Z axis track 5235 are formed slidably.
That is, middle microscope carrier 5231 can slide in Z-direction relative to platform 5100, and can slide in Y direction relative to nut guide card 5232.Therefore, middle microscope carrier 5231 can slide in Y direction and Z-direction relative to platform 5100.Thus, shaken in Y direction and/or Z-direction even if platform 5100 adds by other actuators 5300 and/or 5400, therefore nut guide card 5232 still unlikely and displacement conjugates.That is, the bending stress produced in the displacement displacement of Y direction and/or Z-direction because of platform 5100 is unlikely puts on ball screw 5218 or bearing portion 5216, coupler 5260 etc.
A pair X-axis track 5237 is together to the track that X-direction is stretched out, and is fixed on Y direction side by side on the base plate 5242 of supporting device 5240.Each of X-axis rotor block 5233 and this X-axis track 5237 combines, and can slide along X-axis track 5237.Rotor block installation component 5238 is the components being fixed on nut guide card 5232 bottom surface in the mode of stretching out towards Y direction both sides, and X-axis rotor block 5233 is fixed on the bottom of rotor block installation component 5238.So, nut guide card 5232 is directed at X-axis track 5237 via rotor block installation component 5238 and X-axis rotor block 5233, thereby, it is possible to only move in X-direction.
So, because the moving direction of nut guide card 5232 is only limited in X-direction, so when driving servo motor unit 150X and make ball screw 5218 rotate, nut guide card 5232 and the platform 5100 be combined with this nut guide card 5232 are retreated in X-direction.
Position detection component 5250 is configured with at a side side (be proximal lateral in Figure 34, be right side in Figure 35) 5238a of the Y direction side of rotor block installation component 5238.Position detection component 5250 has at certain intervals (arrangement) side by side in the retaining plate of sensor 5253 of 3 proximity transducers 5251 of X-direction, the detection plate 5252 being located at the side 5238a of rotor block installation component 5238 and supporting proximity transducer 5251.Proximity transducer 5251 can detect whether to have object close to the assembly of (such as within 1 millimeter) before each proximity transducer.Because the side 5238a of rotor block installation component 5238 and proximity transducer 5251 fully leave, so proximity transducer 5251 can detect whether had detection plate 5252 before each proximity transducer 5251.The control unit C5 of vibration-testing apparatus 5000 such as uses the testing result of proximity transducer 5251 can FEEDBACK CONTROL servo motor unit 150X (Figure 38).
In addition, on the base plate 5242 of supporting device 5240, be provided with and clip from X-direction both sides and configure the confinement block 5236 of X-axis rotor block 5233.This confinement block 5236 is for limiting the moving range of nut guide card 5232.That is, when driving servo motor unit 150X and make nut guide card 5232 continue mobile to X-axis positive direction, the confinement block 5236 being finally configured at X-axis positive direction side contacts with rotor block installation component 5238, and nut guide card 5232 cannot in the excessively movement of X-axis positive direction.Also same when making nut guide card 5232 continue mobile towards X-axis negative direction, the confinement block 5236 being configured at X-axis negative direction side contacts with rotor block installation component 5238, and nut guide card 5232 cannot in the excessively movement of X-axis negative direction.
First actuator 5200 described above and the second actuator 5300 are except the direction arranged different (X-axis and Y-axis are exchanged), and its structure is identical.Therefore, detailed description is omitted about the second actuator 5300.
Then, the formation of the 3rd actuator 5400 of embodiment of the present invention is described.Figure 36 is the end view from X-direction (from the below of Figure 16 upward) viewing platform 5100 and the 3rd actuator 5400.This end view is short of a part to show internal structure.In addition, Figure 37 is from Y direction (from the left side of Figure 33 to the right) the viewing platform 5100 of embodiment of the present invention and the end view of the 3rd actuator 5400.Figure 37 is short of a part to show internal structure.In addition, in the following description, be defined as Y-axis positive direction by along from the second actuator 5300 towards the direction of the Y-axis of platform 5100, be defined as Y-axis negative direction by along from platform 5100 towards the direction of the Y-axis of the second actuator 5300.
As shown in Figure 36 and Figure 37, substrate 5402 is provided with stretched out by vertical direction multiple beam 5422a, with cover the plurality of beam 5422a from top and framework 5422 that the top board 5422b that configures is formed.The lower end of each beam 5422a is welded in above substrate 5402, and upper end is welded in below top board 5422b.In addition, the bearing support plate 5442 of supporting device 5440 is fixed on the top board 5422b of framework 5422 by not shown bolt.This bearing support plate 5442 is, for supporting, platform 5100 (Figure 33) is added the driving mechanism 5410 that shakes and for driving mechanism 5410 added the component of Movement transmit to the connect mechanism 5430 of platform that shake at above-below direction.
Driving mechanism 5410 has servo motor unit 150Z, coupler 5460, bearing portion 5416, ball screw 5418 and ball nut 5419.Coupler 5460 links driving shaft 152Z and the ball screw 5418 of servo motor unit 150Z.In addition, bearing portion 5416 is fixed on described bearing support plate 5442, rotatably support ball screw 5418.Ball nut 5419 is not moved and is supported by bearing support plate 5442 around its axle, and is combined with ball screw 5418.Thus, when driving servo motor unit 150Z, ball screw rotates, and ball nut 5419 is retreated at its direction of principal axis (i.e. Z-direction).Be passed to platform 5100 by the motion of this ball nut 5419 via connect mechanism 5430, drive platform 5100 in Z-direction.Then, control servo motor unit 150Z by the rotation direction switching servo motor unit 150Z with the short period, with desired amplitude and cycle platform 5100 can be added and shake in Z-direction (above-below direction).
Below the bearing support plate 5442 of supporting device 5440, be fixed with the rotor bearing cock 5446 that (XY plane) in the horizontal direction expands via 2 webs 5443.Below rotor bearing cock 5446, hang servo motor unit 150Z and be fixed.In rotor bearing cock 5446, be provided with peristome 446a, driving shaft 152Z this peristome through 446a of servo motor unit 150Z, links in the top side of rotor bearing cock 5446 and ball screw 5418.
In addition, in the present embodiment, because the size of the direction of principal axis of servo motor unit 150Z (above-below direction, Z-direction) is larger than the height of framework 5422, so the major part of servo motor unit 150Z is configured at the position lower than substrate 5402.Thus, in device pedestal 5002, be provided with the blank part 5002a for receiving servo motor unit 150Z.In addition, be provided with in substrate 5402 servo motor unit 150Z by opening 5402a.
The through bearing support plate 5442 of bearing portion 5416 and arranging.In addition, because the structure of bearing portion 5416 is same with the bearing portion 5216 (Figure 34, Figure 35) in the first actuator 5200, therefore detailed description is omitted.
Then, the formation of linking part 5430 is described.Linking part 5430 has movable frame 5432, a pair X-axis track 5434, a pair Y-axis track 5435, multiple middle microscope carriers 5431, two pairs of Z axis tracks 5437 and two pairs of Z axis rotor blocks 5433.
Movable frame 5432 has the frame portion 5432a being fixed on ball nut 5419, the top board 5432b being fixed on the upper end of frame portion 5432a and X-direction two edge from top board 5432b and stretches out downwards and fixing sidewall 5432c.A pair Y-axis track 5435 is together to the track that Y direction is stretched out, and (arrangement) arranged side by side is fixed in X-direction on the top board 5432b of movable frame 5432.In addition, a pair X-axis track 5434 is together to the track that X-direction is stretched out, and (arrangement) arranged side by side is fixed in Y direction below platform 5100.Middle microscope carrier 5431 is for the X-axis rotor block be combined with X-axis track 5434 5431a is located at top, and each the Y-axis rotor block 5431b combined with Y-axis track 5435 is located at the square of bottom, and forms and can slide relative to both X-axis track 5434 and Y-axis track 5435.In addition, middle microscope carrier 5431 is that each position of intersecting at X-axis track 5434 and Y-axis track 5435 respectively establishes one.Because X-axis track 5434 and Y-axis track 5435 respectively establish two respectively, therefore X-axis track 5434 intersects at 4 places with Y-axis track 5435.Therefore, 4 middle microscope carriers 5431 are used in present embodiment.
So, each middle microscope carrier 5431 can slide in X-direction relative to platform 5100, and can slide in Y direction relative to movable frame 5432.That is, movable frame 5432 can slide in X-direction and Y direction relative to platform 5100.Thus, shaken even if platform 5100 adds in X-direction and/or Y direction by other actuators 5200 and/or 5300, therefore movable frame 5432 still unlikely and displacement conjugates.That is, the bending stress produced in the displacement displacement of X-direction and/or Y direction because of platform 5100 is unlikely puts on ball screw 5418 or bearing portion 5416, coupler 5460 etc.
In addition, in present embodiment, because the platform 5100 that taking the weight of is larger on movable frame 5432 and workpiece, thus X-axis track 5434 and Y-axis track 5435 interval of getting than the Y-axis track 5234 of the first actuator 5200 and Z axis track 5235 wide.Thus, in the same manner as the first actuator 5200, be set to when linking the formation of platform 5100 with movable frame 5432 by means of only microscope carrier in the middle of, middle microscope carrier will maximize, and cause the load increase putting on movable frame 5432.Thus, in present embodiment, be set to the formation that each several part intersected at each X-axis track 5434 and Y-axis track 5435 configures small-sized middle microscope carrier 5431, so that the magnitude of load putting on movable frame 5432 is suppressed at necessary bottom line.
Two pairs of Z axis tracks 5437 are the tracks stretched out to Z-direction, and fix for each a pair in Y direction at each sidewall 5432c (arrangement) arranged side by side of movable frame 5432.Each of Z axis rotor block 5433 and this Z axis track 5437 combines, and can slide along Z axis track 5437.Z axis rotor block 5433 is fixed on via rotor block installation component 5438 above the top board 5422b of framework 5422.Rotor block installation component 5438 has and the side plate 5438a of the almost parallel configuration of sidewall 5432c of the movable frame 5432 and base plate 5438b of lower end being fixed on this side plate 5438a, and entirety becomes L-shaped section shape.In addition, in the present embodiment, particularly that center of gravity is high and weight is large workpiece is fixed on platform 5100 time, the larger torque around X-axis and/or around Y-axis easily puts on movable frame 5432.Thus rotor block installation component 5438 utilizes rib (enhancing muscle) reinforcement to bear this rotating torque.Specifically, be that the corner that side plate 5438a at the Y direction two ends of rotor block installation component 5438 and base plate 5438b are formed arranges a pair first rib 5438c, be provided with further across the second rib 5438d between these a pair first rib 5438c.
So, Z axis rotor block 5433 is fixed on framework 5422, and can slide relative to Z axis track 5437.Therefore, movable frame 5432 can slide at above-below direction, and the movement of restraint framework 5432 beyond above-below direction.So, because the moving direction of movable frame 5432 is only limited in above-below direction, so when driving servo motor unit 150Z and make ball screw 5418 rotate, movable frame 5432 and the platform 5100 be combined with this movable frame 5432 are retreated at above-below direction.
In addition, same with the position detection component 5250 (Figure 34, Figure 35) of the first actuator 5200 position detection component (not shown) is also located at the 3rd actuator 5400.The control unit C5 of vibration-testing apparatus 5000 according to the testing result of this position detection component, can control the height of movable frame 5432 within the limits prescribed (Figure 38).
As described above, in the present embodiment, between the orthogonal each actuator of driving shaft and platform 5100, be provided with two pairs of tracks and can slide relative to this track and the middle microscope carrier that forms.Thus, platform 5100 can slide by any direction on the face vertical with the driving direction of its actuator relative to each actuator.Thus, even if cause platform 5100 displacement to conjugate because of certain actuator, the load produced because of this displacement and moment is unlikely puts on other actuators, and the state maintaining that other actuators and platform 5100 combine via middle microscope carrier.That is, even if platform is subjected to displacement displacement at an arbitrary position, the state that each actuator can make platform conjugate still is maintained.Thus, 3 actuators 5200,5300,5400 can be driven in present embodiment simultaneously, and platform 5100 and the workpiece be fixed thereon are carried out adding shaking at 3 direction of principal axis.
Again in present embodiment, as mentioned above, at actuator 5200, the linking part being provided with the guide possessing combined track and rotor block between 5300,5400 and platform 5100.In addition, same guide is located at actuator 5200,5300,5400, and this guide is the nut being used as the ball screw mechanism guiding each actuator.
In addition, in above-mentioned various execution mode, be use ultralow inertia servo motor in torque generating device, but formation of the present invention is not limited to this.The moment of inertia of the rotor formation of other forms of motor (such as inverter motor) that is little, that can drive with high acceleration or high acceleration is used also to be contained in the present invention.Now, in the same manner as above-mentioned various execution mode, can adopt and arrange encoder in the motor, the rotary state (such as revolution and angle position) of the motor output shaft detected according to encoder carries out the formation of FEEDBACK CONTROL.
In addition, above-mentioned execution mode is mainly suitable for example of the present invention in the durable test device of automobile power transmission, but the present invention is not limited to this, can be used in various uses in general industry.Such as the present invention can be used at two wheeler, agricultural machinery, construction implement, rolling stock, boats and ships, aircraft, electricity generation system, supply and drain water system or when forming the assessment of these the mechanical property of various parts and durability.
Be more than description of the present embodiment, but the present invention is not defined in above-mentioned formation, various distortion can be made in technical thought range of the present invention.Such as, in above-mentioned various execution mode, be the servo motor unit 150 (or torque imparting servo motor unit 132) that use two rank link that (having 1 output shaft) servo motor 150B and 1 twin shaft exports servo motor 150A, but more than a three rank link servo motor 150B and multiple twin shaft also can be used to export the formation of the servo motor unit of servo motor 150A.

Claims (30)

1. twin shaft exports a servo motor, it is characterized in that possessing:
The body frame of tubular;
First bracket of substantially planar, it is installed on direction of principal axis one end of described body frame;
Second bracket of substantially planar, it is installed on direction of principal axis the other end of described body frame; With
Driving shaft, it is through the hollow bulb of described body frame, through described first bracket and described second bracket, with the mode of freely rotating be located at respectively the bearing of described first bracket and described second bracket support,
Make an end of described driving shaft externally outstanding and as the first output shaft of externally output drive strength from described first bracket,
Make the other end of described driving shaft externally outstanding and as the second output shaft of externally output drive strength from described second bracket.
2. twin shaft as claimed in claim 1 exports servo motor, it is characterized in that:
On described first bracket and described second bracket, be formed with the first installed surface being provided with and exporting the consent of servo motor for installing described twin shaft the opposition side of respect to one another.
3. twin shaft as claimed in claim 2 exports servo motor, it is characterized in that:
Described first bracket with described second bracket are formed with second installed surface vertical with described first installed surface, and this second installed surface is provided with the consent exporting servo motor for installing described twin shaft.
4. the twin shaft according to any one of claims 1 to 3 exports servo motor, it is characterized in that:
The rotary encoder of the turned position detecting described driving shaft is provided with at least one party of described first bracket and described second bracket.
5. a servo motor unit, is characterized in that, possesses:
The body frame of tubular;
Load-side bracket, it is installed in direction of principal axis one end of described body frame;
Load reverse side bracket, it is installed in direction of principal axis the other end of described body frame; With
Driving shaft, it is through the hollow bulb of described body frame, through described first bracket and described second bracket, with the mode of freely rotating be located at respectively the bearing of described load-side bracket and described load reverse side bracket support,
This servo motor unit also possesses:
Second servo motor, it makes an end of described driving shaft externally give prominence to from described load-side bracket and form the output shaft of externally output drive strength;
Twin shaft according to any one of Claims 1 to 4 exports servo motor;
Connecting member, its interval separating regulation links described load-side bracket and described second bracket;
Coupler, the output shaft of described second servo motor of its link and described twin shaft export the second output shaft of servo motor; With
Drive control part, it drives described second servo motor and described twin shaft to export servo motor with same phase.
6. servo motor unit as claimed in claim 5, is characterized in that possessing:
Twin shaft according to any one of claims 1 to 3 exports servo motor,
The rotary encoder of the turned position detecting described driving shaft is installed in either party of described load-side bracket and described load reverse side bracket,
Described in the signal controlling that described drive control part exports according to described rotary encoder, the second servo motor and described twin shaft export the driving of servo motor.
7. servo motor unit as claimed in claim 5, is characterized in that:
Possess twin shaft as claimed in claim 4 and export servo motor,
Described in the signal controlling that described drive control part exports according to a side of described rotary encoder, the second servo motor and described twin shaft export the driving of servo motor.
8. rotate and reverse a testing apparatus, it is characterized in that possessing:
First driving shaft, it is for installing an end of workpiece and rotating centered by the rotation axis of regulation;
Second driving shaft, it is for installing the other end of described workpiece and rotating centered by described rotation axis;
Load assigning unit, it supports described first driving shaft and this first driving shaft of rotating drive gives torsional load to described workpiece;
At least one clutch shaft bearing, it is load assigning unit described in free rotation ground supporting centered by described rotation axis;
Rotating drive portion, it is with the first driving shaft described in same phase rotating drive and described load assigning unit; With
Torque sensor, it detects described torsional load,
Utilize described rotating drive portion and via described first driving shaft and described second driving shaft, described workpiece rotated, and utilize the rotation of described load assigning unit to described first driving shaft and described second driving shaft to give phase difference to give load to described workpiece
Described load assigning unit possesses framework, it has the axle portion of the cylindrical shape inserted for described first driving shaft, in described axle portion, utilize described clutch shaft bearing to support described framework and support described first driving shaft, described torque sensor is installed on the part in the described axle portion of insertion of described first driving shaft and detects the torsional load of this part
Described load assigning unit possesses the servo motor unit according to any one of claim 5 ~ 7.
9. as claimed in claim 8 rotation reverses testing apparatus, it is characterized in that:
Described rotation is reversed testing apparatus and is possessed:
Drive power feeding section, it is configured at the outside of described load assigning unit, and supply drives electric power to described servo motor unit;
Drive electric power transfer path, it transmits from described driving power feeding section to described servo motor unit and drives electric power;
Dtc signal handling part, it is configured at the outside of described load assigning unit, processes the dtc signal that described torque sensor exports; With
Dtc signal transfer path, it transmits dtc signal from described torque sensor to described dtc signal handling part,
Described driving electric power transfer path possesses:
External drive electric power transfer path, it is configured at the outside of described load assigning unit;
Internal drive electric power transfer path, it is configured at the inside of described load assigning unit, and rotates together with this load assigning unit; With
First slip ring portion, it connects described external drive electric power transfer path and described internal drive electric power transfer path,
Described dtc signal transfer path possesses:
External torque signal transmission path, it is configured at the outside of described load assigning unit;
Inner dtc signal transfer path, it is configured at the inside of described load assigning unit, and rotates together with this load assigning unit; With
Second slip ring portion, it connects described external torque signal transmission path and described inner dtc signal transfer path,
Described second slip ring portion and described first slip ring portion isolation configuration.
10. rotate as claimed in claim 8 or 9 and reverse testing apparatus, it is characterized in that:
Described rotating drive portion possesses: the second motor; And driving force transmitting portion, it makes the actuating force of this second motor be passed to described load assigning unit and described second driving shaft and rotate with same phase, and this driving force transmitting portion possesses:
First Driving Force transfer part, the actuating force of described second motor is passed to described second driving shaft by it; With
Second driving force transmitting portion, the actuating force of described second motor is passed to described load assigning unit by it.
11. rotate torsion testing apparatus as claimed in claim 10, it is characterized in that:
Described First Driving Force transfer part and described second driving force transmitting portion possess endless belt mechanism respectively,
Described First Driving Force transfer part possesses:
3rd driving shaft, itself and described rotation axis configured in parallel, and driven by described second motor;
First drive pulley, it is fixed on described 3rd driving shaft coaxially;
First follow-up pulley, it is fixed on described load assigning unit coaxially; With
First endless belt, it hang on described first drive pulley and described first follow-up pulley,
Described second driving force transmitting portion possesses:
4 wheel driven moving axis, it is linked to described 3rd driving shaft coaxially;
Second drive pulley, it is fixed on described 4 wheel driven moving axis;
Second follow-up pulley, it is fixed on described first driving shaft; With
Second endless belt, it hang on described second drive pulley and described second follow-up pulley.
12. 1 kinds of torsion testing apparatuss, its input and output shaft to the subject as power transmission gives torque, and the feature of this torsion testing apparatus is to possess:
First drive division, it is connected to the power shaft of described subject; With
Second drive division, it is connected to the output shaft of described subject,
Described first drive division and described second drive division possess:
Servo motor unit according to any one of claim 5 ~ 7;
Reductor, it slows down to the rotation of the driving shaft of described servo motor unit;
Chuck, the output of described reductor for installing power shaft or the output shaft of described subject, and is passed to power shaft or the output shaft of described subject by it;
Torque sensor, the output of described reductor is transmitted to described chuck by it, and detects the torque of described reductor output; With
Rotate meter, it detects the rotating speed of described chuck.
13. reverse testing apparatus as claimed in claim 12, it is characterized in that, possess:
Mandrel, it links described torque sensor and described chuck; With
Bearing portion, mandrel described in its free rotation ground supporting,
Described reductor possesses gear box, bearing and is supported on the gear mechanism of described gear box via this bearing,
Comprise the load of the power transmission shaft of the gear mechanism of the described reductor actuating force of described servo motor being passed to described subject, described torque sensor and described mandrel, supported in the gear mechanism of described mandrel and described reductor.
14. 1 kinds of torsion testing apparatuss, it carries out the test of the first subject and the second subject simultaneously, and the feature of this torsion testing apparatus is to possess:
Twin shaft according to any one of Claims 1 to 4 exports servo motor;
First drives transfer part, and the rotation of described first output shaft is passed to an end of the first subject by it;
First reaction force portion, the other end of its fixing described first subject;
Second drives transfer part, and the rotation of described second output shaft is passed to an end of the second subject by it; With
Second reaction force portion, the other end of its fixing described second subject,
Described first drives transfer part and described second to drive transfer part to possess the chuck device of the end for installing described first subject or described second subject,
Described first reaction force portion and described second reaction force portion possess the chuck device of the other end for installing described first subject or described second subject,
Possess torque sensor, it detects the torque putting on described first subject or described second subject.
15. reverse testing apparatus as claimed in claim 14, it is characterized in that:
Described first drives transfer part and second to drive transfer part to possess:
Reductor, it slows down to the rotation of described first output shaft or described second output shaft; With
Rotary encoder, it detects the rotation of the output shaft of described reductor.
16. 1 kinds of torsion testing apparatuss, is characterized in that possessing:
Framework;
Servo motor unit according to any one of claim 5 ~ 7, it is fixed on described framework;
Servo motor;
Reducing gear, it slows down to the rotation of described servo motor;
Coupler, it links the power shaft of described reducing gear and the driving shaft of described servo motor;
First control section, it is fixed on the output shaft of described reducing gear, holds an end of subject; With
Second control section, it is fixed on described framework, holds the other end of described subject.
17. 1 kinds of linear actuators, is characterized in that possessing:
Servo motor unit according to any one of claim 5 ~ 7;
Feed screw;
Coupler, it links the driving shaft of described feed screw and described servo motor unit;
Nut, it is combined with described feed screw;
Linear guides, the moving direction of described nut is limited in the direction of principal axis of described feed screw by it; With
Support plate, its fixing described servo motor and described linear guides.
18. 1 kinds of vibrating devices, is characterized in that possessing:
Pedestal, it is for installing workpiece; With
First actuator, it can to add at first direction described pedestal and shakes,
Described first actuating device is standby:
Servo motor unit according to any one of claim 5 ~ 7; With
Ball screw mechanism, the rotational motion of described servo motor unit is transformed into the translational motion of first direction or second direction by it.
19. 1 kinds of vibrating devices, is characterized in that possessing:
Pedestal, it is for installing workpiece;
First actuator, it can to add at first direction described pedestal and shakes;
Second actuator, it can to add in the second direction orthogonal with described first direction described pedestal and shakes;
First coupling member, described pedestal links in second direction relative to described first actuator by slidably; With
Second coupling member, described pedestal links at first direction relative to described second actuator by slidably,
Described first actuator and described second actuator possess respectively:
Servo motor unit according to any one of claim 5 ~ 7; With
Ball screw mechanism, the rotational motion of described servo motor unit is transformed into the translational motion of first direction or second direction by it.
20. 1 kinds of vibrating devices, is characterized in that possessing:
Pedestal, it is for installing workpiece;
First actuator, it can to add at first direction described pedestal and shakes;
Second actuator, it can to add in the second direction orthogonal with described first direction described pedestal and shakes;
3rd actuator, it can to add at the third direction perpendicular to described first direction and described second direction two side described pedestal and shakes;
First coupling member, described pedestal links in described second direction and described third direction relative to described first actuator by slidably;
Second coupling member, described pedestal links at described first direction and described third direction relative to described second actuator by slidably; With
3rd coupling member, described pedestal links at described first direction and described second direction relative to described 3rd actuator by slidably,
Described first actuator, described second actuator and described 3rd actuator possess respectively:
Servo motor unit according to any one of claim 5 ~ 7; With
Ball screw mechanism, the rotational motion of described servo motor unit is transformed into the translational motion of described first direction, described second direction or described third direction by it.
21. 1 kinds of dynamic simulators, is characterized in that possessing:
Output shaft;
Control part, it controls the rotation of described output shaft, produces the simulation power of simulation regulation power;
Weighting assigning unit, the torque indicated from described control part is given described output shaft, by free rotation ground supporting by it; With
Rotating drive portion, it is with from load assigning unit described in the velocity of rotation rotating drive indicated by described control part,
Described weighting assigning unit possesses the servo motor its rotation axis being linked to described output shaft.
22. dynamic simulators as claimed in claim 21, is characterized in that:
Described rotating drive portion possesses bearing, and it is output shaft described in coaxial and free rotation ground supporting with described rotating drive portion.
23. dynamic simulators as described in claim 21 or 22, is characterized in that possessing:
Velocity of rotation obtains component, and it obtains the velocity of rotation of described output shaft,
Described control part calculates according to the velocity of rotation of described output shaft the torque will giving described output shaft.
24. dynamic simulators according to any one of claim 21 ~ 23, is characterized in that possessing:
Torque obtains component, and it obtains the torque of described output shaft,
Described control part controls the driving of described servo motor according to the torque of described output shaft.
25. dynamic simulators as claimed in claim 24, is characterized in that:
Described control part calculates according to the torque of described output shaft the torque will giving described output shaft.
26. dynamic simulators according to any one of claim 21 ~ 25, is characterized in that:
Described rotating drive portion possesses:
Second motor; With
Driving force transmitting portion, the actuating force of this second motor is passed to described load assigning unit by it.
27. dynamic simulators as claimed in claim 26, is characterized in that:
Described driving force transmitting portion possesses at least one in endless belt mechanism, link chain mechanism and gear mechanism.
28. dynamic simulators according to any one of claim 21 ~ 27, is characterized in that:
Described control part controls the rotation of described output shaft, to produce the simulation power of the power simulating engine.
29. dynamic simulators according to any one of claim 21 ~ 28, is characterized in that:
Described servo motor comprises:
Twin shaft exports servo motor, and it possesses from the outstanding rotation axis in the both ends of its body frame; With
Second servo motor, it possesses from the outstanding rotation axis at least one end of its body frame,
One end of the rotation axis of described twin shaft output servo motor is linked to the rotation axis of described second servo motor,
The other end that described twin shaft exports the rotation axis of servo motor is linked to described output shaft,
Described control part drives described twin shaft to export servo motor and described second servo motor with same phase.
30. 1 kinds of torsion testing apparatuss, is characterized in that having:
First servo motor;
Unit is given in torque, and it has: the casing of tubular; Be fixed on the second servo motor in described casing; And reductor, this reductor possesses: be fixed on the framework in described casing, link the power shaft of the output shaft of described servo motor and slow down to the rotation of described power shaft and exported and the output shaft given prominence to from described casing;
First rotating shaft, it is for installing subject, and is connected by the output shaft of an end with described reductor;
Second rotating shaft, the output shaft of an end with described motor is connected by it;
First gearcase, it has the connecting portion of the casing of output shaft and the described torque imparting unit connecting described reductor, transmits the rotational motion of this output shaft and this casing with gear; With
Second gearcase, it has the connecting portion connecting the other end of described first rotating shaft and the other end of described second rotating shaft, transmits the rotational motion of this first rotating shaft and the second rotating shaft with gear.
CN201380053483.5A 2012-10-12 2013-10-11 Twin shaft output motor, motor unit, dynamic simulator, torsion test device, rotation torsion test device, Tire testing device, linear actuators and vibrating device Active CN104737423B (en)

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