CN104727189A - 一种高透光纤维玻面纸及其制备方法 - Google Patents

一种高透光纤维玻面纸及其制备方法 Download PDF

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CN104727189A
CN104727189A CN201510116522.2A CN201510116522A CN104727189A CN 104727189 A CN104727189 A CN 104727189A CN 201510116522 A CN201510116522 A CN 201510116522A CN 104727189 A CN104727189 A CN 104727189A
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coating
fiber glass
template
paper
glass surface
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余振华
余耀
张莹
詹建波
李赓
谢娇
郑晗
余婷婷
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China Tobacco Yunnan Industrial Co Ltd
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Priority to PCT/CN2015/078715 priority patent/WO2016145732A1/zh
Priority to US15/310,795 priority patent/US10106931B2/en
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Abstract

本发明公开了一种高透光纤维玻面纸及其制备方法。该高透光纤维玻面纸包括硫酸纸，在所述硫酸纸的两侧依次涂布有底涂层、二次涂层和保护层；所述底涂层和所述保护层通过水性材料制得，所述二测涂层由UV油固化制得。本发明具有同规格硫酸纸的一切技术性能，而且通过本发明提供的工艺技术处理，使其纤维的透光性和表面平滑度显著提高，具备光亮平滑的表面特征；正、反面都经过处理后，可制成双面高光平滑的仿玻璃效果纸张，表面平滑度大于200秒。

Description

一种高透光纤维玻面纸及其制备方法
技术领域
本发明属于包装材料技术领域，具体涉及一种透光性强、表面平滑度高的高透光纤维玻面纸。同时，本发明还涉及该高透光纤维玻面纸的制备方法。
背景技术
目前，硫酸纸(也称为描图纸)是市场上具有透光性质的唯一纸张，其主要应用于描图、转印制版和局限性印刷。硫酸纸是由细微的植物纤维通过相互交织，在潮湿状态下经过游离打浆、不施胶、不加填料、抄纸工艺后，置于浓度为72％的浓硫酸中浸泡2～3s，用清水洗涤，并加以甘油处理、干燥后所形成的薄膜型纸张。通过该方法制备得到的硫酸纸质地坚实、致密且呈半透明状，但其表面却很粗糙、平整度差，平滑度一般小于90秒。将硫酸纸用于包装印刷时具有色彩还原性差、无法适应细网点印刷、条码识别清晰度不足等缺陷，导致其在印刷领域的应用受到很大的局限；同时由于硫酸纸表面纯纤维结构较为疏松,也大大降低了其透光性能，无法使其包装制品呈现应有的透明度。
发明内容
本发明的目的在于针对现有技术中的不足，提供一种用于产品包装，具有高透光性和平滑度的高透光纤维玻面纸。
同时，本发明还提供所述高透光纤维玻面纸的制备方法。
*除非另有说明，本发明所采用的百分数均为质量百分数。
本发明的目的通过以下技术方案予以实现。
一种高透光纤维玻面纸，包括硫酸纸，其特征在于：在所述硫酸纸的两侧依次涂布有底涂层、二次涂层和保护层；所述底涂层和所述保护层通过水性材料制得，所述二测涂层由UV油固化制得。
其中，所述硫酸纸的面密度为50～150g/m2，厚度为0.05～0.12mm。
所述高透光纤维玻面纸的制备方法，其特征在于：包括以下步骤：
(1)硫酸纸准备：选取面密度为50～150g/m2，厚度为0.05～0.12mm的硫酸纸作为基底层，备用；
(2)底涂层涂布：采用200～120线/吋的网纹辊，将水性材料涂布于所述硫酸纸的表面，所述水性涂料的涂布量为5～8g/m2；
(3)二次涂层涂布：采用200～120线/吋的陶瓷网纹辊，将UV油以涂布量为8～15g/m2将其涂布于所述底涂层上，所述UV油的粘度为20～50Pa.S；
(4)二次涂层表面整饰：，利用镀铬镜面钢辊以以30-60m/s的速度在压力为10-25kgf下对二次涂层进行整平修饰；
(5)固化：利用功率为300～600毫焦耳的UV油专用紫外线灯，烘烤经过表面整饰的二次涂层1-3秒，使其表面形成UV固化膜；
其中，所述紫外线灯为汞灯或LED灯；
(6)保护层涂布：采用300～200线/吋的网纹辊，将水性材料涂布于所述二次涂层UV固化膜的表面，所述水性涂料的涂布量为3～6g/m2，即得所述高透光纤维玻面纸。
与现有技术相比，本发明具有如下有益效果：
1、本发明制得的高透光纤维玻面纸，除具有相同规格的硫酸纸的性能外，还具有使其纤维的透光性和表面平滑度显著提高，具备光亮平滑的表面特征；同时，硫酸纸经正、反面涂布处理后，可制成双面高光平滑的仿玻璃效果纸张，表面平滑度一般大于200秒。
2、本发明工艺简单，应用广泛。
附图说明
附图为本发明高透光纤维玻面纸的整体结构示意图。
图中：1-硫酸纸，2-底涂层，3-二次涂层，4-保护层。
具体实施方式
以下结合附图及实施例对本发明作进一步详细说明，应当理解，实施例仅用于说明和解释本发明，并不用于限定本发明。
如附图所示，本实施例中所述的高透光纤维玻面纸，以面密度为50～150g/m2，厚度为0.05～0.12mm的硫酸纸1为基底层，在所述硫酸纸1的两侧依次涂布有底涂层2、二次涂层3和保护层4；所述底涂层2通过水性丙烯酸改性的聚氨酯溶液制备而成，所述保护层3通过水性丙烯酸溶液制得，所述二测涂层由UV油固化制得；所述底涂层2用于连接硫酸纸1和所述二次涂层3。
制备实施例1
本实施例所述高透光纤维玻面纸的制备方法，包括以下步骤：
(1)硫酸纸准备：选取面密度为50g/m2，厚度为0.05mm的硫酸纸作为基底层，备用；
(2)底涂层涂布：采用200线/吋的网纹辊，将水性材料涂布于所述硫酸纸的表面，所述水性涂料的涂布量为5g/m2；
(3)二次涂层涂布：采用200线/吋的陶瓷网纹辊，将UV油以涂布量为8g/m2将其涂布于所述底涂层上，所述UV油的粘度为20Pa.S；
(4)二次涂层表面整饰：利用镀铬镜面钢辊以30m/s的速度,10kgf的压力对二次涂层进行整平修饰；
(5)固化：利用功率为300毫焦耳的UV油专用紫外线灯烘烤经过表面整饰的二次涂层1秒，使其表面形成UV固化膜；
其中，所述紫外线灯为汞灯；
(6)保护层涂布：采用300线/吋的网纹辊，将水性材料涂布于所述二次涂层UV固化膜的表面，所述水性涂料的涂布量为3g/m2，即得所述高透光纤维玻面纸。
制备实施例2
本实施例所述高透光纤维玻面纸的制备方法，包括以下步骤：
(1)硫酸纸准备：选取面密度为150g/m2，厚度为0.12mm的硫酸纸作为基底层，备用；
(2)底涂层涂布：采用120线/吋的网纹辊，将水性材料涂布于所述硫酸纸的表面，所述水性涂料的涂布量为8g/m2；
(3)二次涂层涂布：采用120线/吋的陶瓷网纹辊，将UV油以涂布量为15g/m2将其涂布于所述底涂层上，所述UV油的粘度为50Pa.S；
(4)二次涂层表面整饰：利用镀铬镜面钢辊以60m/s的速度,25kgf的压力为对二次涂层进行整平修饰；
(5)固化：利用功率为600毫焦耳的UV油专用紫外线灯烘烤经过表面整饰的二次涂层1-3秒，使其表面形成UV固化膜；
其中，所述紫外线灯为LED灯；
(6)保护层涂布：采用200线/吋的网纹辊，将水性材料涂布于所述二次涂层UV固化膜的表面，所述水性涂料的涂布量为6g/m2，即得所述高透光纤维玻面纸。
制备实施例3
本实施例所述高透光纤维玻面纸的制备方法，包括以下步骤：
(1)硫酸纸准备：选取面密度为100g/m2，厚度为0.08mm的硫酸纸作为基底层，备用；
(2)底涂层涂布：采用160线/吋的网纹辊，将水性材料涂布于所述硫酸纸的表面，所述水性涂料的涂布量为6.5g/m2；
(3)二次涂层涂布：采用150线/吋的网纹辊，将UV油以涂布量为10g/m2将其涂布于所述底涂层上，所述UV油的粘度为35Pa.S；
(4)二次涂层表面整饰：利用镀铬镜面钢辊以45m/s的速度,18kgf的压力对二次涂层进行整平修饰；
(5)固化：利用功率为480毫焦耳的UV油专用紫外线灯烘烤经过表面整饰的二次涂层2秒，使其表面形成UV固化膜；
其中，所述紫外线灯为LED灯；
(6)保护层涂布：采用250线/吋的网纹辊，将水性材料涂布于所述二次涂层UV固化膜的表面，所述水性涂料的涂布量为5g/m2，即得所述高透光纤维玻面纸。
在实际生产过程中，根据需要规格对制备实施例1～3中的高透光纤维玻面纸进行调整定制，收卷，分切即得到所需的高透光纤维玻面纸。
以上所述仅为本发明的优选实施例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (3)

1.一种高透光纤维玻面纸，包括硫酸纸，其特征在于：在所述硫酸纸的两侧依次涂布有底涂层、二次涂层和保护层；所述底涂层和所述保护层通过水性材料制得，所述二测涂层由UV油固化制得。
2.如权利要求1所述的高透光纤维玻面纸，其特征在于：所述硫酸纸的面密度为50～150g/m2，厚度为0.05～0.12mm。
3.权利要求1所述高透光纤维玻面纸的制备方法，其特征在于：包括以下步骤：
(1)硫酸纸准备：选取面密度为50～150g/m2，厚度为0.05～0.12mm的硫酸纸作为基底层，备用；
(2)底涂层涂布：采用200～120线/吋的网纹辊，将水性材料涂布于所述硫酸纸的表面，所述水性涂料的涂布量为5～8g/m2；
(3)二次涂层涂布：采用200～120线/吋的陶瓷网纹辊，将UV油以涂布量为8～15g/m2将其涂布于所述底涂层上，所述UV油的粘度为20～50Pa.S；
(4)二次涂层表面整饰：利用镀铬镜面钢辊以30‐60m/s的速度，在压力10‐25kgf下对二次涂层进行整平修饰；
(5)固化：利用功率为300～600毫焦耳的UV油专用紫外线灯烘烤经过表面整饰的二次涂层1‐3秒，使其表面形成UV固化膜；所述紫外线灯为汞灯或LED灯；
(6)保护层涂布：采用300～200线/吋的网纹辊，将水性材料涂布于所述二次涂层UV固化膜的表面，所述水性涂料的涂布量为3～6g/m2，即得所述高透光纤维玻面纸。
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