CN104686193B - Packed edible mushroom cultivating machine - Google Patents
Packed edible mushroom cultivating machine Download PDFInfo
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- CN104686193B CN104686193B CN201510071456.1A CN201510071456A CN104686193B CN 104686193 B CN104686193 B CN 104686193B CN 201510071456 A CN201510071456 A CN 201510071456A CN 104686193 B CN104686193 B CN 104686193B
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- strain
- hopper
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- rack
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
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- Environmental Sciences (AREA)
- Mushroom Cultivation (AREA)
Abstract
The invention discloses a kind of packed edible mushroom cultivating machines, with rack, wherein: the rack is equipped with culture medium hopper, sorting unit is equipped at the blanking channel of culture medium hopper, rack is equipped with strain hopper, and the feed inlet lower part of strain hopper is equipped with the cutting mechanism of strain cutting and crushing, is equipped with shaping device in the bottom of strain hopper, compression bar is equipped with right above the die cavity of the shaping device, compression bar is driven by the lower air cylinder being fixed on the rack；Pore-creating device is hinged with below the shaping device, the connecting plate of the pore-creating device is equipped with guide sleeve；The outlet port of the culture medium hopper is equipped with sterilizer, and the corresponding bottom of the frame of the culture medium hopper outlet is equipped with material receiving, under the culture medium that falls on material receiving be combined with a pusher.Compact-sized, conveniently moving reduces operating cost, reduces operator's amount of labour, improve machining accuracy, economize on resources and cost, improves the survival rate of strain, survival rate is up to 95% or more.
Description
Technical field
The invention belongs to technical field of edible fungi inoculation, and in particular to a kind of packed edible mushroom cultivating machine.
Background technique
Edible fungi inoculation link is generally divided into solid-state inoculation and liquid inoculation.Liquid strain inoculation machine is similar to syringe,
While improving inoculation operating efficiency, the strain amount for supplying cultivating container can guarantee to quantify stable strain filling.Liquid
Strain has the characteristics that with high purity, energetic, reproductive capacity is fast, and being linked into culture medium has good fluidity, sprouts fast, bacterium germination matter
The feature that amount is high, the fruiting period is short.And developed countries Edible Fungi enterprise generally uses automatic assembly line mostly, bacterium
Kind almost uses liquid spawn entirely, is pierced using side needle and injects strain, technical requirements height, and expensive.Such as: Japan's essence machine strain
01803101. 3 patents " liquid bacterial vaccinating device " of formula commercial firm etc. are not suitable for China's national situation.
China is the maximum country of Edible Fungi amount in the world, mushroom, tremella, black fungus, oyster mushroom, straw mushroom annual output
It ranks first in the world, the last year Henan mushroom output value 12.6 hundred million is 2 times of the year before last.However, the mechanized farming degree in China is but
Far behind other developed countries, but there are many problems in Edible Fungi, domestic mainly casual household is planted, so far
It mostly using Hand Inoculations or is carried out using simple inoculator, these modes: large labor intensity, production efficiency is low, and
Inoculation quality also cannot be guaranteed, and miscellaneous bacteria infection occurs often, and mushroom grower it is expected that survival rate is 70%.In the prior art, have in conjunction with food
With bacterium production technology principle, the edible fungus solid spawn developed is attacked a vital point inoculation device, such as: 1991 Nian Yiru gold, yellow letter good fortune hair
Bright electric inoculation machine for mushroom 91006887, this inoculation device structure is simple, has a single function, and miscellaneous bacteria equipment of going out is not perfect, needs
Personnel are more, and survival rate is low." automatic vaccination machine for liquid bacterial " utility model patent 200520090584.2 of Liu Yongchang, including supply
Gas, filtering bin stock, spray head assembly, transmitting limit and circuit control part, promotion, limit and pull rod are controlled by solenoid valve respectively
Cylinder realizes that the elevating movement of spray head assembly, limit plate rise and fall movement and inoculation valve opening and closing movement；Purification device is not accounted for, or
Person's purification device purification preventing polluting effect is bad, needs personnel 7-8 people." the edible fungi liquid strain movement of the designs such as Cao Wenwei
Formula Rapid inoculator " utility model patent 200520037880.6, including rack, the gear unit being laid in gantry plane,
Disinfection by ultraviolet light channel, superclean bench；The degree of automation of inoculation device complete machine is low, and the personnel needed are relatively more.
In short, the work of mushroom inoculation is currently the bottleneck of mushroom plantation, the planting scale of mushroom is seriously constrained.Cause
Some industrialized technological means are introduced cultivating bacterial spawn field and organized under relatively controllable environment and facility condition by this
Efficient mechanization, automated job equipment become the development trend of edible fungi inoculation at last.
Summary of the invention
To achieve the above object, the technical solution adopted by the present invention: the packed edible mushroom cultivating machine has rack, special
Sign is: the rack is equipped with culture medium hopper, is equipped with sorting unit, the sequence utensil at the blanking channel of culture medium hopper
There is a Y shape material toggling tooth for being hinged on blanking channel edge, the ends of three stretchings of material toggling tooth are hinged with idler wheel, and three of material toggling tooth
The side of extension is respectively equipped with lock hole, and rack is equipped with electromagnet, and solenoid actuated is connected with locking pin, locking pin and lock
Determine Kong Peihe；Rack is equipped with strain hopper, and the feed inlet lower part of strain hopper is equipped with the cutting mechanism of strain cutting and crushing,
The cutting mechanism includes upper pressing tooth, the lower pressing tooth for being fixed in strain hopper and cooperating with upper pressing tooth and driving upper pressing tooth or more
Mobile cutting cylinder, the cutting cylinder are fixed on the rack；Shaping device, the shaping device are equipped in the bottom of strain hopper
With the fixed mold and movable mold half being fixed on the rack, the movable mold half is fixedly connected on the moulding cylinder being obliquely installed
On, there are four the die cavitys of semicircular in shape for the fixed mold tool, and there are four moulds corresponding with fixed mold for the movable mold half tool
The die cavity of chamber, fixed mold and movable mold half broken strain is squeezed into it is cylindric, after the movable mold half corresponds to die cavity
Portion is equipped with movable mold half can carry out the triangle projection of sub-material when retreating to strain；It is equipped with right above the die cavity of the shaping device
Compression bar, compression bar are driven by the lower air cylinder being fixed on the rack；Pore-creating device is hinged with below the shaping device, pore-creating device is hinged
Oscillating cylinder, pore-creating device include two pore-creating cylinders, pore-creating cylinder piston rod be fixedly connected connecting plate, be fixed on connecting plate
Tapered pressure head and spring disconnecting mechanism, the spring disconnecting mechanism include be fixed on connecting plate spring and be fixed on
The pressing plate of spring end, the through-hole passed through with pressure head on the pressing plate；The connecting plate of the pore-creating device is equipped with and shaping device mould
The passable through hole of the corresponding strain of chamber, the corresponding guide sleeve being fixed on connecting plate in through hole lower part；The culture base-material
The outlet port of bucket is equipped with sterilizer, the flexible baffle of disinfector, and elastic block piece is equipped with the disinfection tablet for soaking viscous thimerosal；Institute
The corresponding bottom of the frame of culture medium hopper outlet is stated equipped with material receiving, under fall on material receiving culture medium be combined with one and push away
Expect mechanism, the pusher includes push plate and the horizontal sliding cylinder that connect with push plate；Above-mentioned each cylinder connects gas source by tracheae,
Control system controls each cylinder and electromagnet action.
The die cavity diameter of the movable mold half is less than the die cavity diameter of fixed mold.
The end shape of the push plate of the pusher is arc-shaped to be adapted with culture medium shape, and two sides are set up and down
There is idler wheel, the push plate is equipped with the bracket extended to its back upper place.
The cutting mechanism and upper pressing tooth and lower pressing tooth are irpiciform, and upper and lower rake teeth is alternately arranged.
The feed inlet of the strain hopper is provided with transparent cover board.
The discharge port position of the material receiving is equipped with particle receiving hopper.
By adopting the above technical scheme the utility model has the advantages that at the blanking channel of the culture medium hopper of the packed edible mushroom cultivating machine
Equipped with sorting unit, the multiple packed culture mediums being placed in hopper can be ranked up and be ajusted by sorting unit, make its successively blanking.
Specifically, sorting unit has the Y shape material toggling tooth for being hinged on blanking channel edge, it is in and Bag Material shape phase between every two material toggling tooth
It adapting to, the end of three stretchings of material toggling tooth is hinged with idler wheel, and the side of three extensions of material toggling tooth is respectively equipped with lock hole,
Rack is equipped with electromagnet, and solenoid actuated is connected with locking pin, and locking pin and lock hole cooperate；Packed culture medium is in hopper
Middle because gliding under the action of gravity, material toggling tooth blocks culture medium when sliding to material toggling tooth, and with the downslide of culture medium rotation, idler wheel exists
Rotation when contacting with culture medium outer bag, avoids crashing through outer bag, material toggling tooth in the course of rotation, when thereon lock hole and locking
Pin is caught in lock hole locking pin when corresponding to, and material toggling tooth stops operating.According to subsequent inoculation situation, when needing blanking, electromagnetism
Iron movement drives locking pin to unlock locking of the pin to material toggling tooth, and material toggling tooth rotates under the action of packed culture medium gravity,
Packed culture medium skids off sorting unit, falls on material receiving.The pusher is flat-pushing to setting position by culture medium, and preceding
Under the blocking of one inoculated culture medium, culture medium is stopped at pore-creating position.During culture medium is flat-pushing, the upper surface of culture medium
The elastic block piece of contact sterilizing device, the disinfection tablet for soaking viscous thimerosal carry out disinfection to culture medium upper surface, prevent miscellaneous bacteria to will plant
The infection of the strain entered.The bracket extended to its back upper place is equipped in the push plate of pusher, bracket can accept fault and fall
Culture medium, pusher retraction when culture medium tumble before push plate, will not stuck horizontal sliding cylinder.The strain hopper into
Material mouth is provided with transparent cover board, and cover board can prevent infection of the miscellaneous bacteria to strain.
The feed inlet lower part of strain hopper is equipped with the cutting mechanism of strain cutting and crushing, and the cutting mechanism includes upper pressure
Tooth, the cutting cylinder for being fixed in strain hopper and being moved up and down with the lower pressing tooth of upper pressing tooth cooperation and driving upper pressing tooth, it is described
Cutting mechanism and upper pressing tooth and lower pressing tooth are sparse irpiciform, and upper and lower rake teeth is alternately arranged, and cutting cylinder drives upper pressing tooth
Up and down action, and with the cooperation of lower pressing tooth squeeze, strain is squeezed into chunky shape, falls into the shaping device position of lower part.It is sparse
Irpiciform on lower pressing tooth reduce the destruction to strain mycelia to the greatest extent, ensure that the activity of strain.
There is the shaping device fixed mold being fixed on the rack and movable mold half, the movable mold half to be fixedly connected on
On the moulding cylinder being obliquely installed, there are four the die cavitys of semicircular in shape for the fixed mold tool, and there are four the movable mold half tools
The die cavity of die cavity corresponding with fixed mold, fixed mold and movable mold half is squeezed into broken strain cylindric.By moulding
The movement of cylinder, broken strain can be made under the extruding of die cavity cylindric, and the die cavity diameter of the movable mold half is less than
The die cavity diameter of fixed mold adjusts the stroke length for the moulding cylinder being obliquely installed, i.e. adjusting movable mold half and fixed mold
The size for the die cavity diameter that the two is constituted, to squeeze out the strain of different-diameter.
The oscillating cylinder drives hinged pore-creating device to swing, and in pore-creating, oscillating cylinder movement makes the cone on pore-creating device
Shape pressure head is located at the surface of packed culture medium, pore-creating cylinder movement, and conical indenter is pierced into culture medium, forms strain cave, is boring
When shape pressure head exits, spring and pressing plate in spring disconnecting mechanism ensure that culture medium positions, and facilitate exiting for pressure head.It is put after pore-creating
Dynamic cylinder movement drives pore-creating device to swing certain angle, is placed exactly in guide sleeve between strain cave and the die cavity of shaping device.Modeling
Compression bar above shape device extrudes the strain of extrusion molding in shaping device die cavity under the action of lower air cylinder, and in guide sleeve
Guiding under by strain indentation culture medium strain cave in；The discharge port position of the material receiving is equipped with particle receiving hopper, can
The culture medium and strain particle that centralized collection is scattered, avoid pollution, and recycle reusable.
Compared with the existing technology, the present invention has the advantages that
1) improve edible fungi inoculation mode.Reduction personnel's degree of participation, the intervention amount of less miscellaneous bacteria improve every dibbling and enter
Amount causes the compaction rate of access opportunistic pathogen, improves the survival rate of strain, for survival rate up to 95% or more, increase edible mushroom goes out bacterium
Amount, guarantees bacterium (mushroom) phase out, is suitable for mass production management.
2) planting edible mushroom efficiency is improved.It solves the bottleneck problem of planting edible mushroom, reduces operator's quantity, it is only necessary to
2-3 people/shift improves survival rate, and save the cost 30% increases plantation enthusiasm, is provided with for the subsequent chain production of edible mushroom
It tries hard to keep card.
3) edible fungi inoculation realizes industrialization.Compact-sized, conveniently moving reduces operating cost, reduces operator's labor
Momentum improves machining accuracy, economizes on resources and cost, is possibly realized into every family.
Detailed description of the invention
Specific embodiments of the present invention will be described in further detail with reference to the accompanying drawing.
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is perspective view of the invention.
The structural schematic diagram of Fig. 3 sorting unit.
Fig. 4 is shaping device shaft side figure.
Fig. 5 is the structural schematic diagram of pore-creating device.
Fig. 6 is the shaft side figure of pore-creating device.
Fig. 7 is horizontal sliding mechanism structural schematic diagram.
Specific embodiment
The packed edible mushroom cultivating machine as shown in Figure 1, 2 has rack 1, and the rack is equipped with culture medium hopper 2,
Sorting unit 3 is equipped at the blanking channel of culture medium hopper.
As shown in figure 3, the sorting unit 3 has the Y shape material toggling tooth for being hinged on blanking channel edge, three of material toggling tooth stretch
End out is hinged with idler wheel 3.1, and the side of three extensions of material toggling tooth is respectively equipped with lock hole 3.2, and rack is equipped with electricity
Magnet 3.3, solenoid actuated are connected with locking pin, and locking pin and lock hole 3.2 cooperate；Packed culture medium is dialled when sliding to material toggling tooth
Material tooth blocks culture medium, material toggling tooth in the course of rotation, lock hole and locking pin to it is corresponding when locking pin be caught in lock hole,
Material toggling tooth stops operating.When needing blanking, electromagnet action drives locking pin to unlock locking of the pin to material toggling tooth, material toggling tooth
It is rotated under the action of packed culture medium gravity, packed culture medium skids off sorting unit 3, falls on material receiving 12.
Rack 1 is equipped with strain hopper 7, and the feed inlet of the strain hopper is provided with transparent cover board 6, strain hopper
Feed inlet lower part is equipped with the cutting mechanism 8 of strain cutting and crushing, and the cutting mechanism includes upper pressing tooth, is fixed on strain hopper
Cutting cylinder 5 that is interior and moving up and down with the lower pressing tooth of upper pressing tooth cooperation and driving upper pressing tooth, the cutting cylinder are fixed on machine
On frame, the cutting mechanism and upper pressing tooth and lower pressing tooth are irpiciform, and upper and lower rake teeth is alternately arranged.Strain passes through feed inlet
It drops down on lower pressing tooth, upper pressing tooth is driven by cutting cylinder and pushed, and strain is squeezed into fine grained chippings and drops down onto strain hopper bottom.
As shown in figure 4, being equipped with shaping device 9 in the bottom of strain hopper, the shaping device has what is be fixed on the rack to consolidate
Determine half module 9.4 and movable mold half 9.2, the movable mold half 9.2 is fixedly connected on the moulding cylinder 9.1 being obliquely installed, described
There are four the die cavitys 9.5 of semicircular in shape for fixed mold tool, and there are four die cavity corresponding with fixed mold, institutes for the movable mold half tool
The die cavity diameter for stating movable mold half is less than the die cavity diameter of fixed mold.The die cavity of fixed mold and movable mold half is to broken bacterium
Kind it is squeezed into cylindric, the rear portion that the movable mold half correspond to die cavity is equipped with movable mold half can be to strain progress sub-material when retreating
Triangle projection 9.3；It is equipped with compression bar 4.1 right above the die cavity of the shaping device, compression bar 4.1 is by the pushing that is fixed on the rack
Cylinder 4.2 drives.
As shown in Figure 5,6, pore-creating device 10, the hinged oscillating cylinder of pore-creating device, pore-creating device are hinged with below the shaping device
The connecting plate 10.2 that is fixedly connected including two pore-creating cylinders 10.1, pore-creating cylinder piston rod, be fixed on connecting plate in cone
The pressure head 10.5 and spring disconnecting mechanism of shape, the spring disconnecting mechanism include being fixed on the spring 10.4 of connecting plate and fixing
The through-hole 10.8 passed through on the pressing plate 10.6 of spring end, the pressing plate with pressure head；The connecting plate of the pore-creating device is equipped with
The passable through hole 10.7 of strain corresponding with shaping device die cavity, the corresponding guide sleeve being fixed on connecting plate in through hole lower part
10.3.The outlet port of the culture medium hopper is equipped with sterilizer, and the flexible baffle of disinfector, it is viscous that elastic block piece is equipped with leaching
The disinfection tablet of thimerosal.The corresponding bottom of the frame of the culture medium hopper outlet is equipped with material receiving 12, under fall in material receiving
On culture medium be combined with a pusher 13.
As shown in fig. 7, the pusher includes push plate 13.2 and the horizontal sliding cylinder connecting with push plate 13.4, the push plate
End shape be to be adapted with culture medium shape arc-shaped, and two sides are equipped with idler wheel 13.1 up and down, and the push plate is equipped with
The bracket 13.3 extended to its back upper place, bracket 13.3 can accept the culture medium 11 that fault is fallen, and train in pusher retraction
Feeding base is tumbled before push plate, will not stuck horizontal sliding cylinder.The discharge port position of the material receiving is equipped with particle receiving hopper.
Above-mentioned each cylinder connects gas source by tracheae, and control system controls each cylinder and electromagnet action.
Claims (5)
1. a kind of packed edible mushroom cultivating machine has rack, it is characterised in that: the rack is equipped with culture medium hopper, culture
Sorting unit is equipped at the blanking channel of funnel and base material, the sorting unit has the Y shape material toggling tooth for being hinged on blanking channel edge, material toggling
The end of three stretchings of tooth is hinged with idler wheel, and the side of three extensions of material toggling tooth is respectively equipped with lock hole, sets in rack
There is electromagnet, solenoid actuated is connected with locking pin, and locking pin and lock hole cooperate；Rack is equipped with strain hopper, strain material
The feed inlet lower part of case is equipped with the cutting mechanism of strain cutting and crushing, and the cutting mechanism includes upper pressing tooth, is fixed on strain
The cutting cylinder moved up and down in hopper and with the lower pressing tooth of upper pressing tooth cooperation and driving upper pressing tooth, the cutting cylinder are fixed on
In rack；It is equipped with shaping device in the bottom of strain hopper, the shaping device has the fixed mold and activity being fixed on the rack
Half module, the movable mold half are fixedly connected on the moulding cylinder being obliquely installed, and there are four semicirculars in shape for the fixed mold tool
Die cavity, movable mold half tool is there are four die cavity corresponding with fixed mold, and the die cavity of fixed mold and movable mold half is to broken
Broken strain be squeezed into it is cylindric, the movable mold half correspond to die cavity rear portion be equipped with movable mold half retreat when can to strain into
The triangle projection of row sub-material；Compression bar is equipped with right above the die cavity of the shaping device, compression bar is calmed the anger by being fixed on the rack down
Cylinder driving；Pore-creating device, the hinged oscillating cylinder of pore-creating device are hinged with below the shaping device, pore-creating device includes two pore-creating gas
Connecting plate that cylinder, pore-creating cylinder piston rod are fixedly connected, the tapered pressure head and spring seperator being fixed on connecting plate
Structure, the spring disconnecting mechanism include the spring for being fixed on connecting plate and the pressing plate for being fixed on spring end, are had on the pressing plate
There is the through-hole that pressure head passes through；The connecting plate of the pore-creating device is equipped with the passable through hole of strain corresponding with shaping device die cavity,
The corresponding guide sleeve being fixed on connecting plate in through hole lower part；The outlet port of the culture medium hopper is equipped with sterilizer, disinfection
The flexible baffle of utensil, elastic block piece are equipped with the disinfection tablet for soaking viscous thimerosal；The corresponding rack of the culture medium hopper outlet
Bottom is equipped with material receiving, under fall on material receiving culture medium be combined with a pusher, the pusher includes pushing away
Plate and the horizontal sliding cylinder being connect with push plate；Above-mentioned each cylinder connects gas source by tracheae, and control system controls each cylinder and electromagnetism
Iron movement；The discharge port position of the material receiving is equipped with particle receiving hopper.
2. packed edible mushroom cultivating machine as described in claim 1, it is characterised in that: the die cavity diameter of the movable mold half is less than
The die cavity diameter of fixed mold.
3. packed edible mushroom cultivating machine as claimed in claim 2, it is characterised in that: the end shape of the push plate of the pusher
Shape is arc-shaped to be adapted with culture medium shape, and two sides are equipped with idler wheel up and down, and the push plate is equipped with prolongs to its back upper place
The bracket stretched.
4. packed edible mushroom cultivating machine as claimed in claim 3, it is characterised in that: the cutting mechanism and upper pressing tooth and pushing
Tooth is irpiciform, and upper and lower rake teeth is alternately arranged.
5. the packed edible mushroom cultivating machine as described in any one of claim 1-4 claim, it is characterised in that: the strain material
The feed inlet of case is provided with transparent cover board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510071456.1A CN104686193B (en) | 2015-02-11 | 2015-02-11 | Packed edible mushroom cultivating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510071456.1A CN104686193B (en) | 2015-02-11 | 2015-02-11 | Packed edible mushroom cultivating machine |
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| Publication Number | Publication Date |
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| CN104686193A CN104686193A (en) | 2015-06-10 |
| CN104686193B true CN104686193B (en) | 2019-03-08 |
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ID=53334094
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510071456.1A Active CN104686193B (en) | 2015-02-11 | 2015-02-11 | Packed edible mushroom cultivating machine |
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| CN (1) | CN104686193B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105083656A (en) * | 2015-07-07 | 2015-11-25 | 安庆市鸿裕工业产品设计有限公司 | Waste recycling device of edible mushroom bagging machine |
| CN111480518B (en) * | 2020-05-28 | 2021-09-24 | 杨凌知君菌业科技工程有限责任公司 | Edible mushroom production method |
| CN112314327B (en) * | 2020-10-29 | 2024-02-13 | 湖南观芝茬牛樟芝生物科技有限公司 | Method for efficiently cultivating Antrodia camphorata |
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| CN204518566U (en) * | 2015-02-11 | 2015-08-05 | 南阳理工学院 | Packed edible mushroom cultivating machine |
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| JP4234887B2 (en) * | 2000-07-25 | 2009-03-04 | 株式会社Ｅｍテクノ | Shiitake wood automatic inoculation device |
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|---|---|---|---|---|
| KR20090054668A (en) * | 2007-11-27 | 2009-06-01 | 세계정밀 주식회사 | Medium automatic supplyier for culturing mushroom |
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| CN202941188U (en) * | 2012-10-31 | 2013-05-22 | 刘俊领 | Full-automatic inoculation machine of edible fungus bags |
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