CN104677675A - Sampling device and biological reaction device with sampling device - Google Patents

Sampling device and biological reaction device with sampling device Download PDF

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Publication number
CN104677675A
CN104677675A CN201310643371.7A CN201310643371A CN104677675A CN 104677675 A CN104677675 A CN 104677675A CN 201310643371 A CN201310643371 A CN 201310643371A CN 104677675 A CN104677675 A CN 104677675A
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sampling
pipeline
peristaltic pump
heating
pinch valve
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唐寅
张明
黄明志
杭海峰
易小平
张建坤
郭谋之
何翌清
曾良平
金巍巍
徐奇聪
张伟平
马文峰
张大鹤
滕小诺
庄英萍
张嗣良
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GUOQIANG BIOCHEMICAL ENGINEERING EQUIPMENT Co Ltd SHANGHAI
East China University of Science and Technology
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GUOQIANG BIOCHEMICAL ENGINEERING EQUIPMENT Co Ltd SHANGHAI
East China University of Science and Technology
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Abstract

本发明揭示了一种取样装置及具有该取样装置的生物反应装置,其中该取样装置用于对生物反应器中的反应物进行取样,其包括:加热冷却器;气体管道,穿过所述加热冷却器,一端连接于空气过滤器,另一端为排气口;第一夹管阀,设置于所述气体管道上,且位于所述空气过滤器和加热冷却器之间;第二夹管阀,设置于所述气体管道上,且位于所述加热冷却器和排气口之间;取样管道,穿过所述加热冷却器,一端位于生物反应器中,另一端为样品出口;第一蠕动泵,设置于所述取样管道上,且位于生物反应器和加热冷却器之间;第二蠕动泵,设置于所述取样管道上,且位于加热冷却器和样品出口之间;其中,所述气体管道与所述取样管道穿过所述加热冷却器的部分相通。

The invention discloses a sampling device and a bioreactor with the sampling device, wherein the sampling device is used to sample the reactants in the bioreactor, which includes: a heating cooler; a gas pipeline passing through the heating Cooler, one end is connected to the air filter, the other end is an exhaust port; the first pinch valve is arranged on the gas pipeline, and is located between the air filter and the heating cooler; the second pinch valve , arranged on the gas pipeline, and between the heating cooler and the exhaust port; the sampling pipeline passes through the heating cooler, one end is located in the bioreactor, and the other end is a sample outlet; the first peristaltic The pump is arranged on the sampling pipeline, and is located between the bioreactor and the heating cooler; the second peristaltic pump is arranged on the sampling pipeline, and is located between the heating cooler and the sample outlet; wherein, the The gas pipeline communicates with the part of the sampling pipeline passing through the heating cooler.

Description

取样装置及具有该取样装置的生物反应装置Sampling device and biological reaction device with the sampling device

技术领域technical field

本发明涉及生物化学技术领域,且特别涉及一种取样装置及具有该取样装置的生物反应装置。The invention relates to the technical field of biochemistry, and in particular to a sampling device and a biological reaction device with the sampling device.

背景技术Background technique

生物反应器是利用酶或生物体(如微生物)所具有的生物功能,在体外进行生化反应的装置系统,它是一种生物功能模拟机,如发酵罐、酶或细胞反应器等。在酒类、医药生产、浓缩果酱、果汁发酵、有机污染物降解方面有重要应用。A bioreactor is a device system that uses the biological functions of enzymes or organisms (such as microorganisms) to perform biochemical reactions in vitro. It is a biological function simulator, such as a fermenter, enzyme or cell reactor. It has important applications in wine, pharmaceutical production, concentrated jam, fruit juice fermentation, and degradation of organic pollutants.

在生物反应器的生物培养过程中经常需要进行取样操作。该操作通常要满足无菌、取样量的控制与定量、多次取样的差异控制等方面的要求。Sampling operations are often required during biological cultivation in bioreactors. This operation usually needs to meet the requirements of sterility, control and quantification of sampling volume, and difference control of multiple sampling.

在现有技术中,In prior art,

如中国专利,专利申请号:CN200520073106.0,其揭露了一种新型发酵自动取样阀,由液体入口、蒸汽入口、传动机构、取样口及控制阀门组成,其特征在于:在自动取样阀底部设置有带有控制器的伺服电机,蒸汽入口和取样口设在取样阀两侧,一端靠近液体入口,一端位于阀体下部,位于取样阀顶部的液体入口处的接口圆盘面设置了密封环形垫圈。Such as the Chinese patent, patent application number: CN200520073106.0, which discloses a new type of fermentation automatic sampling valve, which is composed of a liquid inlet, a steam inlet, a transmission mechanism, a sampling port and a control valve. There is a servo motor with a controller. The steam inlet and sampling port are located on both sides of the sampling valve. One end is close to the liquid inlet and the other end is located at the lower part of the valve body. A sealing ring gasket is set on the interface disc surface at the liquid inlet on the top of the sampling valve. .

还如:如中国专利,专利申请号:CN201020102452.8,其公开了一种发酵罐专用取样阀,包括发酵罐、第一阀和第二阀,所述第一阀的进口与发酵罐相连通,第一阀的出口与第二阀的进口相连通,在该第一阀位于其出口处的阀底座上开设有取样口,在该取样口处安装有取样阀,本实用新型优点是:结构简单,通过在原有阀门的基础之上再安装一阀门,构成阀上阀的结构。Also as: Chinese patent, patent application number: CN201020102452.8, which discloses a special sampling valve for a fermenter, including a fermenter, a first valve and a second valve, the inlet of the first valve communicates with the fermenter , the outlet of the first valve communicates with the inlet of the second valve, a sampling port is provided on the valve base of the first valve at its outlet, and a sampling valve is installed at the sampling port. The utility model has the advantages of: Simple, by installing a valve on the basis of the original valve, the structure of the valve on the valve is formed.

以上两篇专利的共同特征都是由管道和阀门组件构成的取样装置,能自动、直接取出反应器内部的样品(原样),有蒸气灭菌和密封垫圈,防止取样污染。The common feature of the above two patents is a sampling device composed of pipes and valve components, which can automatically and directly take out the sample (as it is) inside the reactor, and has steam sterilization and sealing gaskets to prevent sampling contamination.

如中国专利,专利申请号:CN200910034515.2“发酵过程在线糖浓度检测系统”,该专利的特征是由恒流泵直接从发酵罐中取样(原样),然后,样品与纯净水按比例混合(稀释)后,送入到检测仪器上测定。其采用了恒流泵,不是由阀门的开或关取样。通过液体的单向流动,避免对反应器(发酵罐)的污染。Such as Chinese patent, patent application number: CN200910034515.2 "on-line sugar concentration detection system during fermentation", the feature of this patent is that the constant flow pump directly takes samples from the fermentation tank (original), and then mixes the samples with pure water in proportion ( After dilution), it is sent to the detection instrument for determination. It uses a constant flow pump instead of sampling by the opening or closing of a valve. Avoid contamination of the reactor (fermenter) by the one-way flow of the liquid.

如中国专利,专利申请号:CN02138376.6“一种生物反应过程在线检测系统的取样稀释装置”该专利在取样探头末端(与发酵罐连接)放置一陶瓷膜过滤件,反应器内的液体在膜件中连续的过滤,将微量的过滤液由管道引出(不是原样),经过一个稀释装置后,进入检测仪测定。陶瓷膜孔径在0.1~0.2pm之间,微生物不能通过,能有效防止反应器(发酵罐)污染。Such as the Chinese patent, patent application number: CN02138376.6 "a sampling and dilution device for an online detection system of a biological reaction process". For continuous filtration in the membrane element, a small amount of filtrate is drawn out from the pipeline (not in its original state), and after passing through a dilution device, it enters the detector for determination. The pore size of the ceramic membrane is between 0.1 and 0.2pm, and microorganisms cannot pass through it, which can effectively prevent the reactor (fermenter) from being polluted.

如美国专利,专利号US4,942,770,Se1fert“一种无菌取样装置”。由一个三通阀与反应器连接,通过变换阀门通路完成取样,即先与发酵罐接通,(正向)流入取样管道,然后变换阀门(关闭与发醉罐内部的联通,开启与外部管道的联通),将取样管道内的样品(原样)由液体泵反向送入下一步的稀释装置或检测仪器。由于三通阀的切换,避免了反应器内部与外界的直接接触,从而起到无污染取样的效果。Such as US patent, patent number US4,942,770, Se1fert "a kind of aseptic sampling device". A three-way valve is connected to the reactor, and the sampling is completed by changing the valve path, that is, it is first connected to the fermenter, (positive) flows into the sampling pipeline, and then changes the valve (close the communication with the inside of the intoxication tank, open the connection with the external pipeline Unicom), the sample (original) in the sampling pipeline is reversely sent to the next dilution device or detection instrument by the liquid pump. Due to the switching of the three-way valve, the direct contact between the inside of the reactor and the outside world is avoided, thereby achieving the effect of pollution-free sampling.

如美国专利,专利号US5,409,841,Chow“紫外线灭菌的取样装置和方法”,采用紫外灯对取样管道和容器进行灭菌,不采用蒸汽灭菌。Such as U.S. Patent, Patent No. US5,409,841, Chow "Sampling Device and Method for Ultraviolet Sterilization", adopts ultraviolet lamps to sterilize sampling pipes and containers, and does not use steam to sterilize.

如美国专利,专利号US4,695,551,Samhaber,“生物反应器取样装置”,采用半透膜渗透过滤取样。半透膜可隔离微生物通过,避免污染,同时增加一个半透膜震动装置,防止膜孔的阻塞。For example, the US Patent No. US4,695,551, Samhaber, "Bioreactor Sampling Device", uses semi-permeable membrane permeation filtration for sampling. The semi-permeable membrane can isolate the passage of microorganisms to avoid contamination, and at the same time add a semi-permeable membrane vibration device to prevent the blockage of the membrane pores.

如美国专利,专利号US5,914,092,Moon,“发酵罐取样阀门蒸汽灭菌装置”,涉及一种关于提高蒸汽对取样阀门和管道灭菌效率的装置和方法。For example, the US Patent No. US5,914,092, Moon, "Steam Sterilization Device for Sampling Valve of Fermenter", relates to a device and method for improving the sterilization efficiency of steam for sampling valves and pipelines.

如美国专利,专利号US6,860,162,Jaeger,“液体取样和方法”,在葡萄酒发酵罐取样时,设计了一个沉淀装置,取样探头可以避开发酵液中沉淀物,防止阻塞。Such as U.S. Patent, Patent No. US6,860,162, Jaeger, "Liquid Sampling and Method", when sampling wine fermentation tanks, a sedimentation device is designed, and the sampling probe can avoid the sediment in the fermentation broth to prevent blockage.

综上所述,现有技术中的生物反应中的取样操作主要有两种类型,一类是分离膜过滤,一类是由管道和阀门组成。To sum up, there are mainly two types of sampling operations in biological reactions in the prior art, one is separation membrane filtration, and the other is composed of pipelines and valves.

然而以上取样操作方法存在以下缺陷及不足,具体如下:However, there are following defects and deficiencies in the above sampling operation method, as follows:

分离膜过滤取样:由于膜的孔径阻止了菌体的通过,避免了外源污染。但对于需要检测培养液中固形物含量、某些胞内组分的检测、对生物进行镜检等实验要求,这种方式不能适用。Separation membrane filtration sampling: Since the pore size of the membrane prevents the passage of bacteria, external pollution is avoided. However, this method is not suitable for the experimental requirements such as the detection of solid content in the culture medium, the detection of certain intracellular components, and the microscopic examination of organisms.

管道与阀门组成的取样装置:能满足上述实验检测的需要。同时也存在以下局限:Sampling device consisting of pipes and valves: it can meet the needs of the above-mentioned experimental testing. There are also the following limitations:

一、对防止取样造成污染的控制方式:1. Control methods to prevent contamination caused by sampling:

1、环境控制加消毒剂(酒精)对接口进行消毒:对使用环境要求高,消毒剂对取出样品有干扰(组分、镜检形态等);1. Environmental control plus disinfectant (alcohol) to disinfect the interface: high requirements for the use environment, and the disinfectant interferes with the sample (components, microscopic examination form, etc.);

2、蒸汽对管路与接口进行消毒:使用时需要配置蒸汽,对管道、实验装置要求复杂(耐压、防烫伤、蒸汽排放),适用于较大的金属反应装置;2. Steam sterilizes pipelines and interfaces: steam needs to be configured during use, and the requirements for pipelines and experimental devices are complex (pressure resistance, scald prevention, steam discharge), and it is suitable for larger metal reaction devices;

3、紫外线消毒法:给操作带来复杂性,且对活性微生物的取样带来无法评估的影响。3. Ultraviolet disinfection method: it brings complexity to the operation and has an inestimable impact on the sampling of active microorganisms.

4、三通切换阀方式:生物培养一般采用隔膜阀,三通阀结构存在死角,无法评估造成污染的机会。4. Three-way switching valve method: Diaphragm valves are generally used for biological cultivation, and the three-way valve structure has dead angles, so it is impossible to evaluate the chance of pollution.

二、对取样过程废液排放量的控制:2. Control of waste liquid discharge in the sampling process:

在取样过程中,需要先将管道中残存废液排除,才能使取出样液能够与培养装置中的培养液一致。微生物培养是个缓慢的过程,有的要一天以上,有的要许多天。如果在整个过程中取样次数较多,而培养液总体积又有限的情况下,对每次取样时管道残存废液排放量的控制就尤为重要。During the sampling process, the remaining waste liquid in the pipeline needs to be removed first, so that the sampled liquid can be consistent with the culture liquid in the culture device. Microbial cultivation is a slow process, some take more than one day, some take many days. If there are many sampling times in the whole process and the total volume of the culture medium is limited, it is particularly important to control the discharge of residual waste liquid in the pipeline during each sampling.

由上可知,现有技术中的生物培养过程中的取样装置,无法满足严格无菌、取样量的控制与定量、多次取样的差异控制等方面的要求。It can be seen from the above that the sampling device in the biological culture process in the prior art cannot meet the requirements of strict sterility, control and quantification of sampling volume, and differential control of multiple sampling.

发明内容Contents of the invention

有鉴于此,本发明旨在解决现有技术中的生物培养过程中的取样装置,无法满足严格无菌、取样量的控制与定量、多次取样的差异控制等方面的要求等技术问题。In view of this, the present invention aims to solve the technical problems that the sampling device in the biological culture process in the prior art cannot meet the requirements of strict sterility, control and quantification of sampling volume, and differential control of multiple sampling.

为解决上述问题,本发明提供一种取样装置,用于对生物反应器中的反应物进行取样,包括:加热冷却器;气体管道,穿过所述加热冷却器,一端连接于空气过滤器,另一端为排气口;第一夹管阀,设置于所述气体管道上,且位于所述空气过滤器和加热冷却器之间;第二夹管阀,设置于所述气体管道上,且位于所述加热冷却器和排气口之间;取样管道,穿过所述加热冷却器,一端位于生物反应器中,另一端为样品出口;第一蠕动泵,设置于所述取样管道上,且位于生物反应器和加热冷却器之间;第二蠕动泵,设置于所述取样管道上,且位于加热冷却器和样品出口之间;其中,所述气体管道与所述取样管道穿过所述加热冷却器的部分相通。In order to solve the above problems, the present invention provides a sampling device for sampling the reactants in the bioreactor, comprising: a heating cooler; a gas pipeline passing through the heating cooler, one end connected to an air filter, The other end is an exhaust port; the first pinch valve is arranged on the gas pipeline, and is located between the air filter and the heating cooler; the second pinch valve is arranged on the gas pipeline, and Located between the heating cooler and the exhaust port; the sampling pipeline passes through the heating cooler, one end is located in the bioreactor, and the other end is a sample outlet; the first peristaltic pump is arranged on the sampling pipeline, And located between the bioreactor and the heating cooler; the second peristaltic pump is arranged on the sampling pipeline, and is located between the heating cooler and the sample outlet; wherein, the gas pipeline and the sampling pipeline pass through the The part of the heating cooler mentioned above is communicated.

进一步的,所述气体管道与所述取样管道穿过所述加热冷却器的部分为同一管道。Further, the part of the gas pipeline and the sampling pipeline passing through the heating cooler is the same pipeline.

进一步的,所述的取样装置,还包括:第二加热冷却器,设置于所述第二夹管阀与排气口之间;第三加热冷却器,设置于所述第二蠕动泵与样品出口之间。Further, the sampling device also includes: a second heating cooler, arranged between the second pinch valve and the exhaust port; a third heating cooler, arranged between the second peristaltic pump and the sample between exits.

进一步的,所述管道为柔性硅胶管。Further, the pipeline is a flexible silicone tube.

进一步的,所述空气过滤器用于对空气进行过滤,向所述管道通入无菌空气。Further, the air filter is used for filtering air, and sterile air is passed into the pipeline.

进一步的,所述取样装置还包括控制器,所述控制器包括:输入输出装置;中央控制器,与所述输入输出装置连接;多路继电器,分别连接于所述第一夹管阀、第二夹管阀、第一蠕动泵及第二蠕动泵;电源模块,与所述多路继电器连接。Further, the sampling device also includes a controller, and the controller includes: an input and output device; a central controller connected to the input and output device; a multi-channel relay connected to the first pinch valve, the second Two pinch valves, a first peristaltic pump and a second peristaltic pump; a power module connected to the multi-channel relay.

进一步的,所述中央控制器为可编程逻辑控制器。Further, the central controller is a programmable logic controller.

进一步的,所述输入输出装置为触摸屏。Further, the input and output device is a touch screen.

本发明还提供一种生物反应装置,其包括:生物反应器或分析装置,及与所述生物反应器或分析装置连接的如上所述任一取样装置。The present invention also provides a bioreactor, which includes: a bioreactor or an analysis device, and any sampling device as described above connected to the bioreactor or analysis device.

综上所述,本发明提供的取样装置及具有该取样装置的生物反应装置,由于采用无菌空气保压,并借助上述取样管路上各执行器件来保证无菌状态的前提下,能取出活体生物进行分析与镜检,同时避免了生物形态所受高温干扰的情况。In summary, the sampling device provided by the present invention and the biological reaction device with the sampling device can take out the living body under the premise of using sterile air to keep the pressure and ensuring the aseptic state by means of the actuators on the sampling pipeline. Biological analysis and microscopic examination, while avoiding the high temperature interference of biological forms.

其次,由于管道中采用无菌空气进行保压,即可通过蠕动泵的反转,用无菌空气将插入被取样液体中胶管内的残留液体反吹回被取样液体中,既避免了残留液体对实时取样分析结果的干扰,也使通常所需的残留废液排出量降为零;同时依靠蠕动泵正转的时间与流量的预先设定,使每次取样量能实现基于蠕动泵精度的定量化。Secondly, since sterile air is used to keep the pressure in the pipeline, the residual liquid in the rubber tube inserted into the sampled liquid can be blown back into the sampled liquid with sterile air through the reversal of the peristaltic pump, which avoids the residual liquid Interference with real-time sampling and analysis results also reduces the amount of residual waste liquid usually required to be discharged to zero; at the same time, relying on the pre-set time and flow rate of the peristaltic pump, the amount of each sample can be adjusted based on the accuracy of the peristaltic pump. Quantitative.

最后,由于通过控制器的程序设定的取样操作步骤,能够使取样操作配合外接自动分析仪进行自动取样并在线分析,也能利用手动取样模式进行临时取样离线分析。Finally, due to the sampling operation steps set by the program of the controller, the sampling operation can be combined with an external automatic analyzer for automatic sampling and online analysis, and the manual sampling mode can also be used for temporary sampling offline analysis.

附图说明Description of drawings

图1所示为本发明一实施例提供的取样装置的结构示意图;图2所示为本发明一实施例提供的取样装置的结构示意图;Figure 1 shows a schematic structural view of a sampling device provided by an embodiment of the present invention; Figure 2 shows a schematic structural view of a sampling device provided by an embodiment of the present invention;

图3所示为本发明另一实施例提供的取样装置的结构示意图;Figure 3 shows a schematic structural view of a sampling device provided by another embodiment of the present invention;

图4所示为本发明另一实施例提供的取样装置的结构示意图;Figure 4 shows a schematic structural view of a sampling device provided by another embodiment of the present invention;

图5所示为本发明另一实施例提供的取样装置的结构示意图;Figure 5 shows a schematic structural view of a sampling device provided by another embodiment of the present invention;

图6所示为本发明另一实施例提供的取样装置的结构示意图。FIG. 6 is a schematic structural diagram of a sampling device provided by another embodiment of the present invention.

具体实施方式Detailed ways

为使本发明的目的、特征更明显易懂,下面结合附图对本发明的具体实施方式作进一步的说明。In order to make the purpose and features of the present invention more comprehensible, the specific implementation manners of the present invention will be further described below in conjunction with the accompanying drawings.

实施例一Embodiment one

请参见图1,其所示为为本发明一实施例提供的取样装置的结构示意图。Please refer to FIG. 1 , which is a schematic structural diagram of a sampling device provided by an embodiment of the present invention.

该取样装置,用于对生物反应器中的反应物进行取样,包括:加热冷却器130;气体管道121,穿过所述加热冷却器130,一端连接于空气过滤器110,另一端为排气口;第一夹管阀141,设置于所述气体管道上,且位于所述空气过滤器110和加热冷却器130之间;第二夹管阀142,设置于所述气体管道上,且位于所述加热冷却器130和排气口之间;取样管道122,穿过所述加热冷却器130,一端位于生物反应器100中,另一端为样品出口;第一蠕动泵151,设置于所述取样管道122上,且位于生物反应器100和加热冷却器130之间;第二蠕动泵152,设置于所述取样管道122上,且位于加热冷却器和样品出口之间;其中,所述气体管道121与所述取样管道122穿过所述加热冷却器130的部分相通。The sampling device is used to sample the reactants in the bioreactor, including: a heating cooler 130; a gas pipeline 121 passing through the heating cooler 130, one end is connected to the air filter 110, and the other end is an exhaust gas mouth; the first pinch valve 141 is arranged on the gas pipeline, and is located between the air filter 110 and the heating cooler 130; the second pinch valve 142 is arranged on the gas pipeline, and is located Between the heating cooler 130 and the exhaust port; the sampling pipeline 122 passes through the heating cooler 130, one end is located in the bioreactor 100, and the other end is a sample outlet; the first peristaltic pump 151 is arranged on the On the sampling pipeline 122, and between the bioreactor 100 and the heating cooler 130; the second peristaltic pump 152, arranged on the sampling pipeline 122, and between the heating cooler and the sample outlet; wherein, the gas The pipe 121 communicates with the part of the sampling pipe 122 passing through the heating cooler 130 .

在本发明实施例中,所述气体管道121与所述取样管道122穿过所述加热冷却器130的部分为同一管道。In the embodiment of the present invention, the part of the gas pipeline 121 and the sampling pipeline 122 passing through the heating cooler 130 is the same pipeline.

在本发明实施例中,所述气体管道121与所述取样管道122为柔性硅胶管。In the embodiment of the present invention, the gas pipeline 121 and the sampling pipeline 122 are flexible silicone tubes.

利用本发明实施例提供的取样装置进行取样的具体步骤如下:The specific steps of sampling using the sampling device provided by the embodiment of the present invention are as follows:

一、对防止取样造成污染的控制:1. Control to prevent contamination caused by sampling:

1、该装置所有器件均采用夹管方式,例如:夹管阀、蠕动泵、加热与冷却器,使夹管阀、蠕动泵、加热与冷却器等器件与被取样无直接接触。1. All components of the device adopt the pinch method, such as: pinch valve, peristaltic pump, heating and cooler, so that the pinch valve, peristaltic pump, heating and cooler and other components have no direct contact with the sample.

2、所述气体管道121与所述取样管道122采用柔性硅胶管,所述气体管道121上配有空气过滤器110,所述取样管道122与培养装置,如生物反应器100,实现连接就位,所述气体管道121与所述取样管道122与外界接口夹死或无菌包扎。使用前与培养装置一起放入高压灭菌锅内灭菌。使用时只需在培养过程本身所需环境条件下操作,将管道卡入夹管阀、蠕动泵、加热冷却器。由于第二夹管阀142、第二蠕动泵152已将取样管道122夹死,此时放开所述气体管道121与所述取样管道122与外界接口进行连接时,不会产生连接过程对培养液的污染。2. The gas pipeline 121 and the sampling pipeline 122 adopt flexible silicone tubes, the gas pipeline 121 is equipped with an air filter 110, and the sampling pipeline 122 is connected to the culture device, such as the bioreactor 100, in place , the interface between the gas pipeline 121 and the sampling pipeline 122 is clamped or aseptically wrapped. Put it in an autoclave together with the culture device to sterilize before use. When in use, it only needs to be operated under the environmental conditions required for the cultivation process itself, and the pipeline is snapped into the pinch valve, peristaltic pump, and heating cooler. Since the second pinch valve 142 and the second peristaltic pump 152 have clamped the sampling pipeline 122, when the gas pipeline 121 is released and the sampling pipeline 122 is connected to the external interface at this time, the connection process will not affect the culture. liquid contamination.

3、第二夹管阀142、第二蠕动泵152后的取样管道122与外界的非无菌管道的连接,在长时间培养过程中可能造成杂菌越过第二夹管阀142、第二蠕动泵152造成对培养装置内的污染,采用无菌空气(压缩空气经上述空气过滤器过滤)对系统进行无菌保压、取样完毕打开第二夹管阀142将粘附于管道壁上的液滴吹掉;同时根据巴士德消毒原理,利用加热冷却器130对取样管道122进行热保温,以杜绝杂菌沿管道逆向繁殖、污染培养装置内部。如取出样品经过这段高温管道可能对组分、镜检外形等产生影响,可在取样时通过将加热模式切换为冷却模式对管道进行降温。3. The connection between the sampling pipeline 122 behind the second pinch valve 142 and the second peristaltic pump 152 and the external non-sterile pipeline may cause bacteria to pass through the second pinch valve 142 and the second peristaltic pump during long-term cultivation. The pump 152 causes pollution in the culture device, use sterile air (compressed air is filtered by the above-mentioned air filter) to keep the system aseptically pressurized, and open the second pinch valve 142 after sampling to remove the liquid adhering to the pipe wall. At the same time, according to the Pasteur disinfection principle, the heating cooler 130 is used to heat-insulate the sampling pipeline 122, so as to prevent the reverse propagation of bacteria along the pipeline and pollute the inside of the culture device. If the sample is taken out and passes through this high-temperature pipeline, it may affect the composition, the shape of the microscope, etc., and the temperature of the pipeline can be lowered by switching the heating mode to the cooling mode during sampling.

二、对取样过程废液排放量的控制:2. Control of waste liquid discharge in the sampling process:

1、由于采取了上述无菌控制措施,保证了管道内部的无菌状态,在取样前打开第一夹管阀141,通过第一蠕动泵151反转,如逆时针旋转,将培养装置中取样管道122内的残存液体打回取样装置内。再使第一蠕动泵151、第二蠕动泵152正转,如顺时针旋转,此时取出的样品为即时样,而不用排出废液。1. Due to the adoption of the above-mentioned aseptic control measures, the aseptic state inside the pipeline is ensured. Before sampling, the first pinch valve 141 is opened, and the first peristaltic pump 151 is reversed, such as counterclockwise, to sample from the culture device. The residual liquid in the pipeline 122 is pumped back into the sampling device. Then the first peristaltic pump 151 and the second peristaltic pump 152 are rotated forward, such as clockwise, and the sample taken out at this time is an instant sample without discharging waste liquid.

2、根据取样量需求,通过对蠕动泵转速、管道内径、蠕动泵两端压差等状态确定下对应蠕动泵流量的标定,即可通过蠕动泵的运转时间的设定,控制取样量。当达到所需取样量时,使第一蠕动泵151反转,如逆时针旋转,第二蠕动泵152继续正转,如顺时针旋转。此时以无菌空气管道接入点为分界点,近第一蠕动泵151端的残余液体被完全压入培养装置,近第二蠕动泵152端的取出样在无菌空气的顶推下完全流入外接取样装置或分析仪,整个过程不会产生采样过量与废液。2. According to the requirement of sampling volume, the sampling volume can be controlled by setting the running time of the peristaltic pump through the calibration of the peristaltic pump flow rate determined by the peristaltic pump speed, the inner diameter of the pipeline, and the pressure difference between the two ends of the peristaltic pump. When the required sample volume is reached, the first peristaltic pump 151 is reversed, such as counterclockwise, and the second peristaltic pump 152 continues to rotate forward, such as clockwise. At this time, with the access point of the sterile air pipeline as the demarcation point, the residual liquid near the end of the first peristaltic pump 151 is completely pressed into the culture device, and the sample taken near the end of the second peristaltic pump 152 completely flows into the external connection under the push of the sterile air. Sampling device or analyzer, the whole process will not produce oversampling and waste liquid.

在本发明实施例中,请参见图2,该取样装置还包括控制器200,所述控制器200包括:输入输出装置210;中央控制器220,与所述输入输出装置210连接;多路继电器230,分别连接于所述第一夹管阀、第二夹管阀、第一蠕动泵及第二蠕动泵;电源模块240,与所述多路继电器230连接。In the embodiment of the present invention, referring to Fig. 2, the sampling device also includes a controller 200, and the controller 200 includes: an input and output device 210; a central controller 220, connected to the input and output device 210; a multi-way relay 230, respectively connected to the first pinch valve, the second pinch valve, the first peristaltic pump and the second peristaltic pump; the power module 240, connected to the multi-channel relay 230.

在本发明实施例中,所述中央控制器可为可编程逻辑控制器或单片机。In the embodiment of the present invention, the central controller may be a programmable logic controller or a single-chip microcomputer.

在本发明实施例中,所述输入输出装置为触摸屏。In the embodiment of the present invention, the input and output device is a touch screen.

基于上述管道、执行器件的结构简洁,控制器配以程序化控制,可以做到采样时间点、采样过程时间、采样量的重复性控制。尤其对长周期、多次采样的情况,避免了人工操作带来的误差,对培养液总量有限的情况也能满足使用要求,从而满足了对采样操作重复性的控制要求。Based on the simple structure of the above-mentioned pipelines and execution devices, the controller is equipped with programmed control, which can achieve repetitive control of sampling time points, sampling process time, and sampling volume. Especially in the case of long-term and multiple sampling, it avoids the error caused by manual operation, and can also meet the use requirements when the total amount of culture medium is limited, thereby meeting the control requirements for the repeatability of sampling operations.

实施例二Embodiment two

请参见图3,其所示为本发明另一实施例提供的取样装置的结构示意图。Please refer to FIG. 3 , which is a schematic structural diagram of a sampling device provided by another embodiment of the present invention.

在本实施例中,所述的取样装置,包括:第一加热冷却器331;气体管道321,穿过所述第一加热冷却器331,一端连接于空气过滤器310,另一端为排气口323;第一夹管阀341,设置于所述气体管道上,且位于所述空气过滤器310和第一加热冷却器331之间;第二夹管阀342,设置于所述气体管道上,且位于所述第一加热冷却器331和排气口323之间;取样管道322,穿过所述第一加热冷却器331,一端位于生物反应器300中,另一端为样品出口324;第一蠕动泵351,设置于所述取样管道322上,且位于生物反应器300和第一加热冷却器331之间;第二蠕动泵352,设置于所述取样管道322上,且位于第一加热冷却器331和样品出口324之间;其中,所述气体管道121与所述取样管道122穿过所述加热冷却器130的部分相通。所述还包括:第二加热冷却器332,设置于所述第二夹管阀与排气口之间;第三加热冷却器333,设置于所述第二蠕动泵352与样品出口之间。In this embodiment, the sampling device includes: a first heating cooler 331; a gas pipeline 321 passing through the first heating cooler 331, one end is connected to the air filter 310, and the other end is an exhaust port 323; the first pinch valve 341 is arranged on the gas pipeline, and is located between the air filter 310 and the first heating cooler 331; the second pinch valve 342 is arranged on the gas pipeline, And located between the first heating cooler 331 and the exhaust port 323; the sampling pipeline 322 passes through the first heating cooler 331, one end is located in the bioreactor 300, and the other end is a sample outlet 324; the first The peristaltic pump 351 is arranged on the sampling pipeline 322 and is located between the bioreactor 300 and the first heating cooler 331; the second peristaltic pump 352 is arranged on the sampling pipeline 322 and is located between the first heating and cooling Between the device 331 and the sample outlet 324; wherein, the gas pipeline 121 communicates with the part of the sampling pipeline 122 passing through the heating cooler 130. It also includes: a second heating cooler 332 arranged between the second pinch valve and the exhaust port; a third heating cooler 333 arranged between the second peristaltic pump 352 and the sample outlet.

在本实施例中,其中加热冷却器331、332、333可根据与分析装置的远近进行调整,可采用一个第一加热冷却器331,也可采用第二及第三加热冷却器332、333对两根管道各自控温,或将332、333组合成一个双通道模块。本发明并非局限于此。In this embodiment, the heating coolers 331, 332, and 333 can be adjusted according to the distance from the analysis device, and a first heating cooler 331 can be used, or a pair of second and third heating coolers 332, 333 can be used. The temperature of the two pipes can be controlled separately, or the 332 and 333 can be combined into a dual-channel module. The present invention is not limited thereto.

实施例三Embodiment three

请参见图4,其所示为本发明另一实施例提供的取样装置的结构示意图。Please refer to FIG. 4 , which is a schematic structural diagram of a sampling device provided by another embodiment of the present invention.

与实施例一相比,实施例一中的蠕动泵151在实施例三中用夹管阀442替代,相应地对反应器内液体的抽拍动力改由注射泵451提供。Compared with the first embodiment, the peristaltic pump 151 in the first embodiment is replaced by the pinch valve 442 in the third embodiment, and accordingly the pumping power for the liquid in the reactor is provided by the syringe pump 451 instead.

实施例三的取样执行器件,由注射泵451、蠕动泵452,夹管阀441、442、443,储液管470,加热冷却器431或432、433,柔性硅胶管及管道连接件组成,再与控制模块组合成整个取样装置。The sampling actuator of the third embodiment is composed of a syringe pump 451, a peristaltic pump 452, pinch valves 441, 442, 443, a liquid storage tube 470, a heating cooler 431 or 432, 433, a flexible silicone tube and a pipeline connector, and then Combined with the control module to form the whole sampling device.

根据所需的取样精度,注射泵451也可用精度较低的蠕动泵替代(因二者功能不同,具体程控步骤见流程3及其描述)。According to the required sampling accuracy, the syringe pump 451 can also be replaced by a peristaltic pump with lower accuracy (due to the different functions of the two, see process 3 and its description for specific programming steps).

使用前将排空胶管422、样品胶管423包扎。将储液管470、生物反应器400、过滤器410及之后的胶管按图连接后一起放入高压灭菌锅灭菌。灭菌完成后按图示将胶管装入各执行器,并将空气滤器的进口与空气管421连接。Bind the emptying hose 422 and the sample hose 423 before use. Connect the liquid storage pipe 470, the bioreactor 400, the filter 410 and the following rubber hoses according to the figure, and then put them into an autoclave for sterilization. After the sterilization is completed, install the rubber hose into each actuator according to the diagram, and connect the inlet of the air filter with the air pipe 421.

采用实施例三提供的取样装置进行操作的具体流程如下:The concrete flow process that adopts the sampling device that embodiment three provides to operate is as follows:

1、反应器内取样管排残余液:1. Drain the residual liquid from the sampling tube in the reactor:

打开夹管阀441、蠕动泵抽气至合适体积;闭夹管阀441,打开夹管阀442,注射泵451压出气体,将反应器取样管内残存液体压回生物反应器内。开启加热冷却器的冷却功能以降低其中管道的温度。Open the pinch valve 441 and pump air to a suitable volume with the peristaltic pump; close the pinch valve 441, open the pinch valve 442, press out the gas with the syringe pump 451, and press the remaining liquid in the reactor sampling tube back into the bioreactor. Turn on the cooling function of the heating cooler to reduce the temperature of the pipes in it.

2、抽液:2. Liquid pumping:

注射泵451抽气,将反应器内液体按需要量定量抽出至储液管470。The syringe pump 451 draws air, and quantitatively pumps out the liquid in the reactor to the liquid storage pipe 470 according to the required amount.

3、出样:3. Sample production:

关闭夹管阀442;打开夹管阀141,同时蠕动泵452逆时针旋转,将液体压入分析装置或取样容器。Close the pinch valve 442; open the pinch valve 141, and at the same time, the peristaltic pump 452 rotates counterclockwise to press the liquid into the analysis device or sampling container.

4、吹气:4. Blow air:

关闭蠕动泵452;打开夹管阀443并迅速关闭,吹出粘附在管壁上的微量液体,以减小对下次取样的干扰。开启加热冷却器的加热功能。Turn off the peristaltic pump 452; open the pinch valve 443 and close it quickly to blow out a small amount of liquid adhering to the tube wall, so as to reduce the interference to the next sampling. Turn on the heating function of the heating cooler.

5、压回取样管残余液体:5. Press back the residual liquid in the sampling tube:

重复步骤1。Repeat step 1.

步骤1与步骤5重复,功能一致。只是在第一次取样时需要步骤1,之后每次操作只是步骤2-5的循环。Step 1 and step 5 are repeated, and the functions are the same. Only step 1 is required for the first sampling, and each subsequent operation is just a cycle of steps 2-5.

实施例四Embodiment Four

请参见图5,其所示为本发明另一实施例提供的取样装置的结构示意图。Please refer to FIG. 5 , which is a schematic structural diagram of a sampling device provided by another embodiment of the present invention.

与实施例三相比,主要区别在于:注射泵451用实施例四中的蠕动泵551替换。Compared with the third embodiment, the main difference is that the syringe pump 451 is replaced by the peristaltic pump 551 in the fourth embodiment.

运行时分以下步骤执行:Runtime is executed in the following steps:

1、反应器内取样管排残余液:1. Drain the residual liquid from the sampling tube in the reactor:

打开夹管阀542,同时蠕动泵551逆时针旋转,用无菌空气将反应器取样管内参与液体压回反应器内。开启加热冷却器的冷却功能以降低其中管道的温度。Open the pinch valve 542, and at the same time, the peristaltic pump 551 rotates counterclockwise, and press the participating liquid in the reactor sampling tube back into the reactor with sterile air. Turn on the cooling function of the heating cooler to reduce the temperature of the pipes in it.

2、抽液:2. Liquid pumping:

蠕动泵551顺时针旋转,将反应器内液体按需要量定量抽出至储液管170。The peristaltic pump 551 rotates clockwise to quantitatively pump out the liquid in the reactor to the liquid storage pipe 170 according to the required amount.

3、出样:3. Sample production:

关闭夹管阀542;打开夹管阀541,同时蠕动泵552逆时针旋转,将液体压入分析装置或取样容器。Close the pinch valve 542; open the pinch valve 541, and at the same time, the peristaltic pump 552 rotates counterclockwise to press the liquid into the analysis device or sampling container.

4、吹气:4. Blow air:

关闭蠕动泵552;打开夹管阀543并迅速关闭,吹出粘附在管壁上的微量液体,以减小对下次取样的干扰。开启加热冷却器的加热功能。Turn off the peristaltic pump 552; open the pinch valve 543 and close it quickly to blow out a small amount of liquid adhering to the tube wall, so as to reduce the interference to the next sampling. Turn on the heating function of the heating cooler.

5、压回取样管残余液体:5. Press back the residual liquid in the sampling tube:

重复步骤1。Repeat step 1.

步骤1与步骤5重复,功能一致。只是在第一次取样时需要步骤1,之后每次操作只是步骤2-5的循环。Step 1 and step 5 are repeated, and the functions are the same. Only step 1 is required for the first sampling, and each subsequent operation is just a cycle of steps 2-5.

对上述实施例二至四,还可进行变化组合,包括但不限于:For the above-mentioned embodiments two to four, variations and combinations can also be made, including but not limited to:

 根据取样量的体积,确定储液管的容积,或直接由管道长度替代储液管容积。According to the volume of the sample volume, determine the volume of the liquid storage tube, or directly replace the volume of the liquid storage tube by the length of the pipeline.

 根据取样装置与分析装置的距离,加热冷却器可以是单独的,也可在排气管道和出样管道单独设置或组合而成双通道的加热冷却模块。According to the distance between the sampling device and the analysis device, the heating and cooling unit can be independent, or it can be installed separately or combined into a dual-channel heating and cooling module in the exhaust pipe and sample outlet pipe.

 根据具体使用操作需求,夹管阀可用蠕动泵替换,蠕动泵也可用夹管阀替换。According to specific operating requirements, the pinch valve can be replaced by a peristaltic pump, and the peristaltic pump can also be replaced by a pinch valve.

将夹管阀、夹管阀换成蠕动泵,程控步骤不变,只涉及夹管阀的开关控制与蠕动泵的旋转控制(包括旋转方向控制)。Replace the pinch valve and the pinch valve with a peristaltic pump, and the program control steps remain unchanged, only involving the switch control of the pinch valve and the rotation control (including the rotation direction control) of the peristaltic pump.

实施例五Embodiment five

请参见图6,其所示为本发明另一实施例提供的取样装置的结构示意图。Please refer to FIG. 6 , which is a schematic structural diagram of a sampling device provided by another embodiment of the present invention.

在本实施例中,该取样装置除了与实施例中的反应器组合后一并在高压灭菌锅中灭菌的应用方式外,也可采用将该装置与反应器的连接管采用隔膜阀连接的方式,见图6。In this embodiment, in addition to the application method of combining the sampling device with the reactor in the embodiment and then sterilizing it in an autoclave, the connecting pipe of the device and the reactor can also be connected by a diaphragm valve way, see Figure 6.

隔膜阀682、683焊接连接。使用前隔膜阀682关闭,与胶管、空气滤器610、储液管670连接,将排气管623、出样管624包扎后,一并放入高压灭菌锅中灭菌。Diaphragm valves 682, 683 are connected by welding. Before use, the diaphragm valve 682 is closed and connected to the rubber hose, air filter 610, and liquid storage pipe 670. After the exhaust pipe 623 and the sample outlet pipe 624 are wrapped, they are put into an autoclave for sterilization.

使用时,将隔膜阀682与反应器取样阀684的接口连接,采用生物反应器的常规二次蒸汽灭菌的连接方式,实现生物反应器与取样装置的无菌连接(此处不再赘述)。When in use, connect the diaphragm valve 682 to the interface of the reactor sampling valve 684, and adopt the conventional secondary steam sterilization connection method of the bioreactor to realize the aseptic connection between the bioreactor and the sampling device (no more details here) .

无菌连接后,将隔膜阀682打开、隔膜阀681、683关闭,之后的自动取样的程控步骤与前述流程与步骤一致。隔膜阀681-683、取样阀684可以是手动阀,也可以是自控阀,其自控程序也可整合到取样控制器中。After aseptic connection, the diaphragm valve 682 is opened, and the diaphragm valves 681 and 683 are closed, and the subsequent automatic sampling program control steps are consistent with the aforementioned procedures and steps. Diaphragm valves 681-683 and sampling valve 684 can be manual valves or automatic control valves, and their automatic control programs can also be integrated into the sampling controller.

此外,本发明实施例还提供了一种生物反应装置,其包括:生物反应器或分析装置,及与所述生物反应器或分析装置连接的如上述实施例提供的任一取样装置。In addition, an embodiment of the present invention also provides a bioreactor, which includes: a bioreactor or an analysis device, and any sampling device as provided in the above embodiments connected to the bioreactor or analysis device.

例如:整套生物反应装置可与生物反应器组合而成,也可与分析装置组合使用,或三者一并组合使用。其具体结构原理如上,在此不再赘述。For example: the whole set of bioreactor can be combined with bioreactor, can also be used in combination with analysis device, or a combination of all three. Its specific structural principles are as above, and will not be repeated here.

综上所述,本发明实施例提供的取样装置及具有该取样装置的生物反应装置,首先由于采用无菌空气保压,并借助上述取样管路上各执行器件来保证无菌状态的前提下,能取出活体生物进行分析与镜检,同时避免了生物形态所受高温干扰的情况。To sum up, the sampling device provided by the embodiment of the present invention and the biological reaction device with the sampling device, first of all, on the premise of using sterile air to keep the pressure and using the actuators on the sampling pipeline to ensure the aseptic state, Living organisms can be taken out for analysis and microscopic examination, while avoiding the high temperature interference of biological forms.

其次,由于管道中采用无菌空气进行保压,即可通过蠕动泵的反转,用无菌空气将插入被取样液体中胶管内的残留液体反吹回被取样液体中,既避免了残留液体对实时取样分析结果的干扰,也使通常所需的残留废液排出量降为零;同时依靠蠕动泵正转的时间与流量的预先设定,使每次取样量能实现基于蠕动泵精度的定量化。Secondly, since sterile air is used to keep the pressure in the pipeline, the residual liquid in the rubber tube inserted into the sampled liquid can be blown back into the sampled liquid with sterile air through the reversal of the peristaltic pump, which avoids the residual liquid Interference with real-time sampling and analysis results also reduces the amount of residual waste liquid usually required to be discharged to zero; at the same time, relying on the pre-set time and flow rate of the peristaltic pump, the amount of each sample can be adjusted based on the accuracy of the peristaltic pump. Quantitative.

最后,由于通过控制器的程序设定的取样操作步骤,能够使取样操作配合外接自动分析仪进行自动取样并在线分析,也能利用手动取样模式进行临时取样离线分析。Finally, due to the sampling operation steps set by the program of the controller, the sampling operation can be combined with an external automatic analyzer for automatic sampling and online analysis, and the manual sampling mode can also be used for temporary sampling offline analysis.

本发明提供的取样装置,满足了无菌、取样量的控制与定量、多次取样的差异控制等方面的要求。The sampling device provided by the invention satisfies the requirements of sterility, control and quantification of sampling volume, difference control of multiple sampling, and the like.

虽然本发明已以较佳实施例揭露如上,然其并非用以限定本发明,任何所属技术领域中具有通常知识者,在不脱离本发明的精神和范围内,当可作各种的更动与润饰,因此本发明的保护范围当视权利要求书所界定者为准。Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person with ordinary knowledge in the technical field may make various changes without departing from the spirit and scope of the present invention. and retouching, so the scope of protection of the present invention should be defined by the claims.

Claims (9)

1. a sampler, for sampling the reactant in bio-reactor, is characterized in that, comprising:
Heating refrigeratory;
Gas pipeline, through described heating refrigeratory, one end is connected to air strainer, and the other end is exhausr port;
First pinch valve, is arranged on described gas pipeline, and between described air strainer and the first heating refrigeratory;
Second pinch valve, is arranged on described gas pipeline, and between described first heating refrigeratory and exhausr port;
Sampling pipe, through described first heating refrigeratory, one end is arranged in bio-reactor, and the other end is sample export;
First peristaltic pump, is arranged on described sampling pipe, and between bio-reactor and the first heating refrigeratory;
Second peristaltic pump, is arranged on described sampling pipe, and between the first heating refrigeratory and sample export;
Wherein, described gas pipeline communicates through the described first part heating refrigeratory with described sampling pipe.
2. sampler according to claim 1, is characterized in that, the part that described gas pipeline and described sampling pipe pass described heating refrigeratory is same pipeline.
3. sampler according to claim 1, is characterized in that, also comprises: the second heating refrigeratory, is arranged between described second pinch valve and exhausr port;
3rd heating refrigeratory, is arranged between described second peristaltic pump and sample export.
4. sampler according to claim 1, is characterized in that, described pipeline is flexible silicone tube.
5. sampler according to claim 1, is characterized in that, described air strainer is used for filtering air, passes into filtrated air to described pipeline.
6. sampler according to claim 1, is characterized in that, also comprises: controller, and described controller comprises:
Input-output unit;
Central controller, is connected with described input-output unit;
Multicircuit relay, is connected to described first pinch valve, the second pinch valve, the first peristaltic pump and the second peristaltic pump;
Power module, is connected with described multicircuit relay.
7. sampler according to claim 6, is characterized in that, described central controller is programmable logic controller (PLC).
8. sampler according to claim 6, is characterized in that, described input-output unit is touch-screen.
9. a biological reaction apparatus, is characterized in that, comprising: bio-reactor or analytical equipment, and be connected with described bio-reactor or analytical equipment as sampler arbitrary in claim 1 to 8.
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CN107641596A (en) * 2017-09-28 2018-01-30 上海国强生化工程装备有限公司 Multichannel automatic ration sterile sampling device and the bioreactor with the device
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CN113604342A (en) * 2021-09-05 2021-11-05 英诺维尔智能科技(苏州)有限公司 Full-automatic aseptic connection reactor sampling unit
CN116515611A (en) * 2023-04-28 2023-08-01 安及义实业(上海)有限公司 Online sterile cell sampling system and sampling method

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