CN104675116B - A kind of flash converting furnace installation method of improvement - Google Patents

A kind of flash converting furnace installation method of improvement Download PDF

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CN104675116B
CN104675116B CN201310638184.XA CN201310638184A CN104675116B CN 104675116 B CN104675116 B CN 104675116B CN 201310638184 A CN201310638184 A CN 201310638184A CN 104675116 B CN104675116 B CN 104675116B
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steel
heater
wire rope
side wall
type electric
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CN104675116A (en
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高文建
聂丁未
卓望
雍代文
唐益辉
代克维
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MCC5 Group Shanghai Corp Ltd
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Abstract

A kind of flash converting furnace installation method of improvement, it is characterized in that comprising the following steps: a arranges body of heater component converse transportation to the interim main hoisting apparatus in body of heater, b provides body of heater side wall skeleton column, framework and the interim fixation of furnace shell plate, c arranges body of heater component and unloads and transport crane gear beam position and mode, and d arranges reaction tower and the assembling mode of uptake flue and e arranges the interim fixation of body of heater side wall skeleton column, protecting wall structure.The flash converting furnace installation method of the improvement of the present invention has and does not uses a large amount of scaffold and body of heater to install interim lifting measure, and control accuracy is greatly improved, and the construction operation cycle significantly reduces and reduces mechanical one-shift and uses, the advantage of reduction Construction Cost.

Description

A kind of flash converting furnace installation method of improvement
Technical field
The present invention relates to a kind of converting furnace installation method, specifically, be that a kind of installation accuracy that improves is made with shortening construction The flash converting furnace installation method of the improvement in industry cycle.
Background technology
Blowing operation be indispensable operation in copper smelting by pyrometallurgy operation, air is blasted copper matte regulus melt and with copper matte regulus melt In ferrum, sulfur carry out oxidation reaction and release heat, maintain self-heating blowing, operate through slag-formation period and copper making period, generate blister copper.Mesh Before, along with the fast development of national economy, process of industrialization is substantially accelerated, especially heavy duty industrial project institute in nation-building Accounting weight strengthens year by year.At numerous areas such as heavy duty industrial projects, according to production technology needs, steel framework beam is popularized in a large number Design and use, the coloured industry such as melting main building especially for some special industry technological requirements is accomplished by using this Plant version.
400,000 tons/year of smelting process project melting main building flash converting furnace masters of Jinchuan, Guangxi non-ferrous metal company limited Will by basis, bottom girder, furnace bottom cooling system, reaction tower, sedimentation tank, uptake flue, the shockproof support of sedimentation tank, furnace roof adnexa, The part composition such as support frame frame, flue valve support, platform, outer beam bracket, the installation of converting furnace water jacket, layout of spring, this engineering sets Meter slag line overall length is 21800mm, and slag line width is 6700mm, pool depth 900mm, furnace height 2100mm, body of heater gross weight 1200.241 tons, wherein furnace equipment total amount 803.86 tons, Copper Water Jacket 396.382 tons.Flash converting furnace is installed all to use and is set up Scaffold coordinates Factory Building maintenance driving or setting up scaffold coordinates autocrane or crawler crane two ways, front A kind of method is with sedimentation tank along body of heater surrounding, sets up all round victory scaffold and set up multilamellar peace centered by reaction tower, uptake flue Dress job platform;Integral falsework system is reserved component converse transportation and is entered body of heater passage;The all components of body of heater are unloaded, and have bad luck, just install Position is main uses maintenance driving in plant floor;Later approach is All round victory scaffold establishment multilamellar mounting operation platform is set up at center;Integral falsework system reserve component converse transportation enter body of heater lead to Road;The all components of body of heater are unloaded, and have bad luck, install main utilization in place and be arranged in autocrane or the crawler belt of body of heater both sides Formula crane.
The shortcoming of known above two method: first method needs segmented-erection all round victory scaffold arranging multiplayer Operating platform, the needs of setting up of scaffold strictly and accurately check, and preparation is complicated, scaffold is set up requirement partially Height, because of body of heater height universal 20~about 24m, so needing a point multilamellar to set up, all arranges springboard and protection network at every layer of platform, And it is limited to body of heater installation procedure and component converse transportation pass effect, first sedimentation tank construction, then reaction tower and uptake flue Construction;The use of Factory Building maintenance driving, therefore in scheme Factory Building, maintenance driving is that all components of body of heater are unloaded, and has bad luck, just installs The main tool of position, so the use of maintenance driving reserved lifting from furnace bottom to furnace bottom when needing mill construction to construct in Factory Building Space, multilamellar platform in lifting space (as a example by this engineering, need reserved 11.76m platform, 17m platform, 23m platform, 28.4m platform, 22~23 line multi-axial cord spacing) column braces beam and plateform system cannot construct that to be necessary for body of heater construction institute pre- Stay, bring the added burden on installation procedure and potential safety hazard, later stage Factory Building intercolumniation beam so to the integral installation of mill construction And each layer plateform system construct the difficult problem bringing many such as mill construction parts to have bad luck and install;Extensive operation break-down (first precipitates Behind pond, reaction tower and uptake flue are installed) scaffold set up that there is also takes up room too big (affect body of heater region Factory Building to tie Structure is constructed), scaffold usage quantity is too much, and multi-platform layout, the use of many springboards and protection network exists substantial amounts of safety in production Hidden danger, brings extra management cost to field engineering management.
Second method is to arrange two automobiles in body of heater sedimentation tank both sides (slag tap side and flue outlet waste heat boiler side) Formula crane early stage arranges a lifting sedimentation tank, and the later stage arranges that two points of uptake flues and reaction tower independently lift, the program Also needing operation break-down to set up extensive all round victory scaffold, it is empty that the use of autocrane needs to take body of heater surrounding structure platform Between, a large amount of platforms and the mill construction construction keeping for the later stage of column braces girder and sealing power house bring extra being constructed into Originally with management cost, a large amount of mechanical one-shifts of another autocrane use increases substantial amounts of mechanical one-shift to integrated engineering construction Expense.
The most known converting furnace installation method also exists above-mentioned all inconvenience and problem.
Summary of the invention
The purpose of the present invention, is to propose a kind of improvement not using a large amount of scaffold and body of heater to install interim lifting measure Flash converting furnace installation method.
For achieving the above object, the technical solution of the present invention is:
The flash converting furnace installation method of a kind of improvement, it is characterised in that comprise the following steps:
A, body of heater component converse transportation is set to the interim main hoisting apparatus in body of heater
Above blowing body of heater ± 24.45m absolute altitude and blowing main building above ± the vertical Factory Building of wearing of 21.8m absolute altitude arranges Steel cable electric block track girder, installs two 5t steel-wire rope type electric blocks, and steel-wire rope type electric block beam uses I-steel, Track girder fixes the square tube using channel-section steel butt welding to make, and weld hanging respectively with the structural beams of Factory Building fixing;
B, offer body of heater side wall skeleton column, framework and the interim fixation of furnace shell plate
Above converting furnace body of heater, 17.24m absolute altitude steel column locations arranges lifting measure track girder along body of heater FA, FB, peace Fill 10 tons of single-beam cranes, coordinate with the hoisting facilities of step a setting and carry out body of heater component converse transportation, electric single beam crane Track and bracket thereof all use H profile steel;Square tube and the Factory Building that channel-section steel butt welding makes is fixed and used to bracket and Factory Building steel column full weld Side wall skeleton column welding bearing diagonal is reinforced;Crane beam interval 400mm uses δ 16 steel plate reinforcement, carries out body of heater bottom girder, Furnace bottom cooling system, furnace bottom curved support, side wall, side wall skeleton column, roof support beam, top water jacket, furnace bottom adnexa, precipitation Pond Copper Water Jacket have bad luck install and reaction tower parts, uptake flue adnexa have bad luck work;
C, body of heater component is set unloads and transport crane gear beam position and mode
Above body of heater ± 24.8m absolute altitude beam at the bottom of, construction abscissa both sides along body of heater coordinate arrange electric wire rope Calabash track girder installs 2 5t steel-wire rope type electric blocks, and steel-wire rope type electric block track girder uses I-steel, track and body of heater frame Full weld at the bottom of beam of setting a roof beam in place is fixed, and carries out body of heater side wall water sleeve body of heater adnexa auxiliary steel stage+module, and arranges steel platform along body of heater One week;
D, the assembling mode of reaction tower and uptake flue is set
Respectively above reaction tower ± 22.72m absolute altitude back and uptake flue above ± 24.61m absolute altitude beam on set Put reaction tower and uptake flue installation activity platform jack up unit;Reaction tower system installation activity platform hoisting system, arranges two Root steel-wire rope type electric block runs track, arranges two 10t steel-wire rope type electric blocks, and steel-wire rope type electric block track girder uses work Word steel, full weld at the bottom of track and furnace body frame beam beam is fixed, and traverser arranges 4 hangers and hoisting system electric wire rope calabash Reed connects fixing;Uptake flue system installation activity platform hoisting system, arranges two steel-wire rope type electric blocks and runs track, cloth Putting two 10t steel-wire rope type electric blocks, steel-wire rope type electric block track girder uses I-steel, track and furnace body frame beam top surface of the beam Full weld is fixed, and traverser arranges 4 hangers and is connected with hoisting system steel-wire rope type electric block fixing;
E, the interim fixation of body of heater side wall skeleton column, protecting wall structure is set
Flash converting furnace body of heater side wall skeleton column is set, side wall skeleton column every two groups fixing after carry out skeletal support The installation of beam and framed side wallboard coordinates the body of heater interim fixed system of side wall skeleton column, uses block welding and angle steel bracing reinforcement, Fixing side wall skeleton column and realize the crossings on different level of furnace wall adnexa, side wall skeleton column and framed side wallboard flash of construct and blow Stove is installed.
After using technique scheme, the flash converting furnace installation method of the improvement of the present invention has the advantage that
1, do not use a large amount of scaffold and body of heater that interim lifting measure is installed;
2, control accuracy is greatly improved, and the construction operation cycle reduces significantly;
3, reduce mechanical one-shift to use, reduce Construction Cost.
Accompanying drawing explanation
Fig. 1 is the body of heater installation measure steel platform layout drawing of the embodiment of the present invention;
Fig. 2 is the present invention intrinsic body of heater installation measure steel platform construction lifting measure layout drawing;
Fig. 3 is that the body of heater component converse transportation of the embodiment of the present invention is to lifting measure layout drawing in body of heater;
Fig. 3 a is the A-A sectional view in Fig. 3;
Fig. 4 is body of heater and the sedimentation tank parts lifting lifting measure layout drawing of the embodiment of the present invention;
Fig. 4 a is the A-A sectional view in Fig. 4;
Fig. 5 is that the uptake flue lifting movable steel platform of the embodiment of the present invention hoists measure layout drawing;
Fig. 5 a is the A-A sectional view in Fig. 5;
The uptake flue lifting movable steel platform schematic diagram of Fig. 6 embodiment of the present invention;
The reaction tower installation activity steel platform of Fig. 7 embodiment of the present invention hoists measure layout drawing;
Fig. 7 a is the A-A sectional view in Fig. 7;
The reaction tower installation activity steel platform schematic diagram of Fig. 8 embodiment of the present invention;
The body of heater side wall skeleton column interim fixation layout drawing of Fig. 9 embodiment of the present invention.
In figure: 1 body of heater installs steel platform, railing gone along with sb. to guard him by 2 platforms, 3 steel-wire rope type electric block tracks, 4 First 5t steel wires Rope electric hoist, 5 second steel-wire rope type electric blocks, 6 First 10t steel-wire rope type electric blocks, 7 second 10t steel wire rope electricity Dynamic calabash, 8 blowing structure of main power house beams, 9 steel-wire rope type electric block track crane hanging columns, 10 the oneth OT producer design framework beams, 11 Uptake flue centrage, 12 the 2nd OT producer design framework posts, 13 basis pre-embedded steel slabs, the fixing gear of 14 body of heater side wall skeleton columns Block, 15 blowing structure of main power house posts, 1610t electric single beam crane, 17 track girders, 18 track girder brackets, 19 tracks add clamped Support, 20 reaction tower hanging beams, 21 flash converting furnace centrages, 22 reaction tower centrages, 23 uptake flue housings, 24 the 3rd 10t steel-wire rope type electric block, 25 the 4th 10t steel-wire rope type electric blocks, 26 the 5th 10t steel-wire rope type electric blocks, 27 the 6th Platform 10t steel-wire rope type electric block, 28 reaction tower housings, 29 uptake flues installation movable steel platforms, 30 reaction tower installations are lived Dynamic steel platform, 31 body of heater side wall skeleton columns, 32,11.76m converting furnace mill construction beam, 33 bodies of heater bases, 34 body of heater bottom girders, 35 column angle steel fixation, 36 uptake flue hanging beams.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing thereof, the present invention is illustrated further.
The flash converting furnace installation method of a kind of improvement, it is characterised in that comprise the following steps:
A, body of heater component converse transportation is set to the interim main hoisting apparatus in body of heater
Fig. 1 is body of heater installation steel platform, and this measure steel platform is that body of heater formally uses supporting steel platform, before body of heater is installed First construction is furnace bottom base center line repetition measurement, foundation elevation repetition measurement and bottom girder installation in place, and bottom girder pull rod construction provides steady Appropriate safe job platform, it is simple to the upper lower furnace body of workmen and body of heater side wall skeleton column are installed and the interim fixing weldering supported Connect construction.Fig. 3 be the body of heater component converse transportation of the embodiment of the present invention to lifting measure layout drawing in body of heater, Fig. 3 a is the A-A in Fig. 3 Sectional view.
Above blowing body of heater ± 24.45m absolute altitude and blowing main building above ± the vertical Factory Building of wearing of 21.8m absolute altitude arranges Steel cable electric block track girder, installs two 5t steel-wire rope type electric blocks, and steel-wire rope type electric block beam uses I-steel 360*140*14mm, [ square tube that 160*65*8.5mm butt welding makes welds hanging with the structural beams of Factory Building respectively in track girder employing Fixing;
B, offer body of heater side wall skeleton column, framework and the interim fixation of furnace shell plate
Fig. 4 is body of heater and the sedimentation tank parts lifting lifting measure layout drawing of the embodiment of the present invention, and Fig. 4 a is the A-in Fig. 4 A sectional view.
Above converting furnace body of heater, 17.24m absolute altitude steel column locations arranges lifting measure track along body of heater coordinate FA, FB Beam, installs 10 tons of single-beam cranes, coordinates to hoisting facilities in body of heater with the body of heater component converse transportation in Fig. 3 and carries out body of heater structure Part is had bad luck.Electric single beam crane track and bracket all use H profile steel HM600*300*12*20mm;Bracket is full with Factory Building steel column Solid welding is determined and uses channel-section steel [square tube that 180*70*9 butt welding makes is welded bearing diagonal with factory building side wall skeleton column and reinforced; Crane beam interval 400mm uses δ 16 steel plate reinforcement, carries out body of heater bottom girder, furnace bottom cooling system, furnace bottom curved support, side wall, side Wall skeleton column, roof support beam, top water jacket, furnace bottom adnexa, sedimentation tank Copper Water Jacket have bad luck installation and reaction tower parts, on Rise flue adnexa has bad luck work;
C, body of heater component is set unloads and transport crane gear beam position and mode
Fig. 2 is the present invention intrinsic body of heater installation measure steel platform construction lifting measure layout drawing.
Above body of heater ± 24.8m absolute altitude beam at the bottom of, construction abscissa FC1, FC3 both sides along body of heater coordinate FA-FB cloth Putting steel-wire rope type electric block track girder and install 2 5t steel-wire rope type electric blocks, steel-wire rope type electric block track girder uses I-steel 360*140*14mm, full weld at the bottom of track and the Vierendeel girder beam of body of heater OT producer design is fixed, and carries out body of heater side wall water sleeve body of heater Adnexa auxiliary steel stage+module, steel platform was along body of heater one week.
D, the assembling mode of reaction tower and uptake flue is set
The reaction tower installation activity steel platform of Fig. 7 embodiment of the present invention hoists measure layout drawing, and Fig. 7 a is the A-A in Fig. 7 Sectional view.The reaction tower installation activity steel platform schematic diagram of Fig. 8 embodiment of the present invention.
Respectively above reaction tower ± 22.72m absolute altitude back and uptake flue above ± 24.61m absolute altitude beam on cloth Put reaction tower and uptake flue installation activity platform jack up unit.Reaction tower system installation measure traverser hoisting system Two steel-wire rope type electric blocks are set and run track, arrange two 10t steel-wire rope type electric blocks, steel-wire rope type electric block track girder Using I-steel 360*140*14mm, full weld at the bottom of the Vierendeel girder beam that track and body of heater OT producer design is fixed, and steel platform arranges 4 Individual hanger is connected fixing with hoisting system steel-wire rope type electric block.Uptake flue system installation measure traverser hoisting system See these texts and pictures-5, two steel-wire rope type electric blocks are set and run track, arrange two 10t steel-wire rope type electric blocks, steel wire rope Electric block track girder uses I-steel 360*140*14mm, and track is solid with the Vierendeel girder top surface of the beam full weld of body of heater OT producer design Fixed, movable steel platform sees accompanying drawing figure-6 herein, steel platform arranges 4 hangers and is connected with hoisting system steel-wire rope type electric block Fixing;
E, the interim fixation of body of heater side wall skeleton column, protecting wall structure is set
The body of heater side wall skeleton column interim fixation layout drawing of Fig. 9 embodiment of the present invention.
Flash converting furnace body of heater side wall skeleton column is fixed, side wall skeleton column every two groups fixing after carry out skeletal support The reinforcing that beam and the welding installing cooperation body of heater side wall skeleton column interim fixed system block of framed side wallboard and angle steel support, Gu Determining side wall skeleton column and realize furnace wall adnexa, the crossings on different level of side wall skeleton column and framed side wallboard has been constructed flash converting furnace Install.
The present invention has substantive distinguishing features and significant technological progress, the flash converting furnace installation method of the improvement of the present invention Improve the installation accuracy that original design drawing specifies, shorten the construction operation cycle and utilize existing mill construction minimizing mechanical one-shift to make With.
The flash converting furnace installation method of the improvement of the present invention is Jinchuan, Guangxi non-ferrous metal company limited 400,000 tons/year Using in smelting process projects, effect is the best, and body of heater installation procedure controls splendid, and the duration shortens 25 days, and work Journey construction cost reduces about 150,000 yuan, has obtained the affirmative of management side and relevant departments.
Above example is used for illustrative purposes only, rather than limitation of the present invention, about the technology people of technical field Member, without departing from the spirit and scope of the present invention, it is also possible to make various conversion or change.Therefore, all equivalents Technical scheme also should belong to scope of the invention, should be limited by each claim.

Claims (1)

1. the flash converting furnace installation method improved, it is characterised in that comprise the following steps:
A, body of heater component converse transportation is set to the interim main hoisting apparatus in body of heater
Above blowing body of heater ± 24.45m absolute altitude and blowing main building above ± 21.8m absolute altitude is vertical wears Factory Building and arrange one Steel-wire rope type electric block track girder, installs two 5t steel-wire rope type electric blocks, and steel-wire rope type electric block beam uses I-steel, track Beam fixes the square tube using channel-section steel butt welding to make, and weld hanging respectively with the structural beams of Factory Building fixing;
B, offer body of heater side wall skeleton column, framework and the interim fixation of furnace shell plate
Above converting furnace body of heater, 17.24m absolute altitude steel column locations arranges lifting measure track girder along body of heater coordinate (FA, FB), One 10 tons of single-beam crane is installed, coordinates with the hoisting facilities of step a setting and carry out body of heater component converse transportation, electric single-beam lifting Machine track and bracket thereof all use H profile steel;Square tube and the factory that channel-section steel butt welding makes is fixed and used to bracket and Factory Building steel column full weld Room side wall skeleton column welding bearing diagonal is reinforced;Crane beam interval 400mm uses δ 16 steel plate reinforcement, carries out body of heater bottom girder, Furnace bottom cooling system, furnace bottom curved support, side wall, side wall skeleton column, roof support beam, top water jacket, furnace bottom adnexa, precipitation Pond Copper Water Jacket have bad luck install and reaction tower parts, uptake flue adnexa have bad luck work;
C, body of heater component is set unloads and transport crane gear beam position and mode
Above body of heater ± 24.8m absolute altitude beam at the bottom of, construction abscissa (FC1, FC3) both sides along body of heater coordinate (FA-FB) cloth Putting steel-wire rope type electric block track girder and install 2 5t steel-wire rope type electric blocks, steel-wire rope type electric block track girder uses I-steel, Full weld at the bottom of track and furnace body frame beam beam is fixed, and carries out body of heater side wall water sleeve body of heater adnexa auxiliary steel stage+module, and arranges Steel platform was along body of heater one week;
D, the assembling mode of reaction tower and uptake flue is set
Respectively above reaction tower ± 22.72m absolute altitude back and uptake flue above ± 24.61m absolute altitude beam on arrange anti- Answer tower and uptake flue installation activity platform jack up unit;Reaction tower system installation activity platform hoisting system, arranges two steel Cord electric block runs track, arranges two 10t steel-wire rope type electric blocks, and steel-wire rope type electric block track girder uses I-shaped Steel, full weld at the bottom of track and furnace body frame beam beam is fixed, and traverser arranges 4 hangers and hoisting system steel-wire rope type electric block Connect fixing;Uptake flue system installation activity platform hoisting system, arranges two steel-wire rope type electric blocks and runs track, arrange Two 10t steel-wire rope type electric blocks, steel-wire rope type electric block track girder uses I-steel, and track is full with furnace body frame beam top surface of the beam Solid welding is fixed, traverser arranges 4 hangers and is connected with hoisting system steel-wire rope type electric block fixing;
E, the interim fixation of body of heater side wall skeleton column, protecting wall structure is set
Flash converting furnace body of heater side wall skeleton column is set, side wall skeleton column every two groups fixing after carry out skeletal support secondary beam and The installation of framed side wallboard coordinates the body of heater interim fixed system of side wall skeleton column, uses block welding and angle steel bracing reinforcement, fixing Side wall skeleton column and realize the crossings on different level of furnace wall adnexa, side wall skeleton column and framed side wallboard flash converting furnace of construct and pacify Dress.
CN201310638184.XA 2013-12-03 2013-12-03 A kind of flash converting furnace installation method of improvement Active CN104675116B (en)

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN85105034A (en) * 1985-07-03 1986-12-31 北京有色冶金设计研究总院 Shuiko mountain method of smelt lead
CN2044709U (en) * 1988-05-14 1989-09-20 白银有色金属公司 Lateral tuyere apparatus for smelting in molten pool
JPH0566884B2 (en) * 1986-10-09 1993-09-22 Koyo Seiko Co
CN1124298A (en) * 1994-06-03 1996-06-12 三菱麻铁里亚尔株式会社 Copper smelting apparatus
CN2266601Y (en) * 1996-04-18 1997-11-05 陈向东 Small size pyro-converting furnace for raw copper
KR20010002788A (en) * 1999-06-17 2001-01-15 김선동 device for distributing blister in conventing furnace
CN201125264Y (en) * 2007-11-09 2008-10-01 中条山有色金属集团有限公司 Converting furnace top water jacket girder
CN202558907U (en) * 2012-05-31 2012-11-28 长沙有色冶金设计研究院有限公司 Continuous blowing furnace for blowing water quenched matte
CN203159691U (en) * 2012-11-09 2013-08-28 王洪东 A compound converting furnace for production of medium/low-carbon ferromanganese

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN85105034A (en) * 1985-07-03 1986-12-31 北京有色冶金设计研究总院 Shuiko mountain method of smelt lead
JPH0566884B2 (en) * 1986-10-09 1993-09-22 Koyo Seiko Co
CN2044709U (en) * 1988-05-14 1989-09-20 白银有色金属公司 Lateral tuyere apparatus for smelting in molten pool
CN1124298A (en) * 1994-06-03 1996-06-12 三菱麻铁里亚尔株式会社 Copper smelting apparatus
CN2266601Y (en) * 1996-04-18 1997-11-05 陈向东 Small size pyro-converting furnace for raw copper
KR20010002788A (en) * 1999-06-17 2001-01-15 김선동 device for distributing blister in conventing furnace
CN201125264Y (en) * 2007-11-09 2008-10-01 中条山有色金属集团有限公司 Converting furnace top water jacket girder
CN202558907U (en) * 2012-05-31 2012-11-28 长沙有色冶金设计研究院有限公司 Continuous blowing furnace for blowing water quenched matte
CN203159691U (en) * 2012-11-09 2013-08-28 王洪东 A compound converting furnace for production of medium/low-carbon ferromanganese

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