CN104663154A - Bract-discharging and corn-recycling device of corn husker - Google Patents
Bract-discharging and corn-recycling device of corn husker Download PDFInfo
- Publication number
- CN104663154A CN104663154A CN201510117549.3A CN201510117549A CN104663154A CN 104663154 A CN104663154 A CN 104663154A CN 201510117549 A CN201510117549 A CN 201510117549A CN 104663154 A CN104663154 A CN 104663154A
- Authority
- CN
- China
- Prior art keywords
- bract
- steel wire
- corn
- iblet
- push pedal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 44
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 title claims abstract description 34
- 235000005822 corn Nutrition 0.000 title claims abstract description 34
- 240000008042 Zea mays Species 0.000 title claims description 42
- 238000007599 discharging Methods 0.000 title abstract description 7
- 238000004064 recycling Methods 0.000 title abstract 7
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 39
- 239000010959 steel Substances 0.000 claims abstract description 39
- 238000012216 screening Methods 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 8
- 241000196324 Embryophyta Species 0.000 claims description 15
- 230000033001 locomotion Effects 0.000 claims description 11
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 210000001364 upper extremity Anatomy 0.000 claims description 3
- 230000005484 gravity Effects 0.000 abstract description 3
- 241000209149 Zea Species 0.000 abstract 2
- 208000003643 Callosities Diseases 0.000 abstract 1
- 206010020649 Hyperkeratosis Diseases 0.000 abstract 1
- 235000016383 Zea mays subsp huehuetenangensis Nutrition 0.000 description 10
- 235000009973 maize Nutrition 0.000 description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000006378 damage Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000013213 extrapolation Methods 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000004922 lacquer Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000004907 gland Anatomy 0.000 description 1
- 238000007920 subcutaneous administration Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Abstract
The invention discloses a bract-discharging and corn-recycling device of a corn husker. The bract-discharging and corn-recycling device comprises a screening device, a pushing device and a control device, wherein the screening device comprises a vibration pulley, a recycling bin, a steel wire net and a vibration shaft; a motor drives the vibration pulley; the vibration shaft drives a cam; a cylindrical shifting shaft is arranged on the cam; the shifting shaft shifts a guide groove, so that the steel wire net connected with the guide groove is driven to vibrate; the pushing device comprises a stepping motor and a pushing rod; the stepping motor is connected with a screw rod and drives the screw rod to rotate, so that a nut slide block is pushed, and then the pushing rod pushes a pushing plate to move forward; a machine body and the pushing plate are connected by S-shaped rubber skin. Bracts husked by the bract-discharging and corn-recycling device fall onto the steel wire net under the action of gravity, corns kernels falling in a husking process fall in the recycling bin, and the stepping motor drives the screw rod to rotate to push the bracts out, so that the phenomenon that the bracts block at a discharging opening is reduced, contact between people and equipment is reduced, the bract-discharging and corn-recycling device is simple in structure and high in safety factor, and personal safety can be fully protected.
Description
Technical field
The present invention is a kind of corn husker discharge bract of a kind of corn husker and reclaims iblet device, belongs to corn husker technical field.
Background technology
China's maize market price is steadily increasing in recent years, and the enthusiasm of peasant planting corn improves year by year, and maize sown area constantly expands.In Huang-Huai-Hai, although corn machine yield is improving constantly, because grain water content during results is higher, for preventing seed damage, peeling function is scarcely being with by reaping machine, and peasant is peeling by hand, and labour intensity is very large.Therefore, the demand of peasant to corn husker constantly increases.
Existing corn husker, general structure is substantially identical, mainly comprises: fuselage, sub-power case, initiatively peeling rollers, passive peeling rollers, pressure fringe roller, charging aperture etc.Initiatively peeling rollers, passive peeling rollers, pressure fringe roller etc. are arranged on fuselage by bearing, bearing block; Sub-power case, charging aperture are directly connected with fuselage.Initiatively peeling rollers is iron roll, and for iron roll being equipped with the peeling nail of multiple projection, composition is peeling rollers initiatively.Driven roll is rubber roll, for axle being also set with multiple band protruding peeling lacquer disk(-sc), spindle nose gland etc., forms passive peeling rollers.The power imported into from outside, by sub-power case, is delivered on active and passive peeling rollers and pressure fringe roller respectively.Operation principle is: the corncob of band bract enters debarker, under the effect cooperatively interacting and press fringe roller of active and passive peeling rollers, realizes self and rotates, push ahead smoothly, in advancing, torn by special peeling nail, peeling lacquer disk(-sc) and peel bract, completing the object peeling off bract.
But, after existing corn husker peels off bracteal leaf of corn, there are three problems.First problem is: the bract peeled off is dropped on flat board by gravity, by manually discharging bract.But there is no enough large space between flat board and rubber roll, if labor cleaning not in time, is easy to that bract occurs snarl rubber roll, the phenomenon of blocking occurs.Occur blocking time, many peasants direct hand under the state of not cutting off the electricity supply goes " drawing " to be blocked in the bract at outlet place, and hand is easy to just be involved in peeling rollers, gently then causes skin and flesh to damage, heavy then fracture even break point or arm.Second Problem is: existing corn husker is not all provided with control panel, if there is danger, only pulls up power supply and motor could be allowed to stop the rotation.3rd problem is: if corncob overdrying, in peeling process, and iblet will certainly be caused to peel off.Existing corn husker does not arrange iblet retracting device, and the iblet peeled off and bract mix, and causes certain loss to peasant.
Summary of the invention
The present invention overcomes the deficiencies in the prior art, and technical problem to be solved is to provide a kind of corn husker and discharges bract and reclaim iblet device.
The discharge bract of corn husker and reclaim an iblet device, comprises screening plant, is positioned at the pusher above screening plant and includes the control device of single-chip microcomputer,
It is characterized in that described screening plant involving vibrations belt wheel, collection box, steel wire, vibrating shaft; Described vibration belt wheel drives via motor and rotates, vibrating shaft one end is connected with vibration belt wheel, the other end is connected with cam, cylindrical shifting shaft cam is equipped with, described shifting shaft is positioned at gathering sill, the notch of gathering sill is vertically arranged, and gathering sill is fixedly connected with horizontally disposed steel wire; Vibrating shaft rotates, thus shifting shaft is rotated in gathering sill, thus realizes the horizontal vibration of steel wire, reaches and is vibrated in the collection box below steel wire by the iblet come off in peeling process;
Described pusher comprises stepper motor, leading screw, push rod and push pedal, and stepper motor is connected with leading screw by shaft coupling, and leading screw is provided with nut slider, and described push rod one end is connected with nut slider, the other end is connected with push pedal; Push pedal is positioned at above the steel wire of screening part, vertical with steel wire and have gap; Driving stepper motor leading screw rotates, thus promotes nut slider, and then push rod promotion push pedal is moved ahead, to be released from steel wire by bract.
The upper limb of above-mentioned push pedal is connected with corn husker fuselage by S type rubber peel, and the maize skin fallen always is dropped on before push pedal, and avoid when push pedal is to extrapolation, bract is fallen after push pedal.
Described control device comprises monolithic and control panel, and described control panel is provided with startup, stopping, scram button, once occur dangerous, pressing scram button can cut off the electricity supply immediately, avoids producing more serious injury.
Consider the effect pushing maize skin, above-mentioned push pedal is vertical with steel wire position, and gap is 2mm therebetween.
Consider the amplitude pushing movement locus, above-mentioned leading screw length is 200mm.
Consider operating efficiency, the time interval of above-mentioned stepper motor setting is 10s.
Above-mentioned push pedal movement velocity is 100mm/s.
Above-mentioned steel wire vibration frequency is 10Hz.
The beneficial effect compared with prior art had of the present invention is: the bract peeled is dropped on steel wire by gravity, motor drives vibration belt wheel to rotate, thus drives vibrating shaft to rotate, and realizes the vibration of steel wire, the iblet come off in peeling process falls into collection box, realizes the recovery of iblet.SCM system setting stepper motor is spaced apart 10s actuation time; the 10s time arrives; driving stepper motor leading screw rotates; bract releases with the speed of 100mm/s by push pedal; solve the situation that bract blocks at outlet place like this, reduce the contact of people and equipment, structure is simple; safety coefficient is high, and can adequately protect personal safety.
Accompanying drawing explanation
Fig. 1 is the overall structure figure after the present invention is installed to corn husker.
Fig. 2 is the overall structure figure of propelling movement of the present invention and screening plant.
Fig. 3 is the end view of invention propelling movement and screening plant.
Fig. 4 is the vertical view of propelling movement of the present invention and screening plant.
Fig. 5 is the transmission principle figure of screening plant of the present invention.
Wherein: 1, motor, 2, belt, 3, stepper motor, 4, leading screw, 5, nut slider, 6, push rod, 7, belt wheel is vibrated, 8, push pedal, 9, S type rubber peel, 10, collection box, 11, steel wire, 12, vibrating shaft, 13, cam, 14, shifting shaft, 15, gathering sill, 16, control panel.
Embodiment
As Figure 1-Figure 5, a kind of discharge bract of corn husker and recovery iblet device, comprise screening plant, be positioned at the pusher above screening plant and include the control device of single-chip microcomputer, it is characterized in that described screening plant involving vibrations belt wheel 7, collection box 10, steel wire 11, vibrating shaft 12; Described vibration belt wheel 7 drives via motor 1 and rotates, vibrating shaft 12 one end is connected with vibration belt wheel 7, the other end is connected with cam 13, cylindrical shifting shaft 14 cam 13 is equipped with, described shifting shaft 14 is positioned at gathering sill 15, the notch of gathering sill 15 is vertically arranged, and gathering sill 15 is fixedly connected with horizontally disposed steel wire 11; Vibrating shaft 12 rotates, thus shifting shaft 14 is rotated in gathering sill 15, thus realizes the horizontal vibration of steel wire 11, reaches in the collection box 10 that to be vibrated to by the iblet come off in peeling process below steel wire 11;
Described pusher comprises stepper motor 3, leading screw 4, push rod 6 and push pedal 8, and stepper motor 3 is connected with leading screw 4 by shaft coupling, and leading screw 4 is provided with nut slider 5, and described push rod 6 one end is connected with nut slider 5, the other end is connected with push pedal 8; Push pedal 8 is positioned at above the steel wire 11 of screening plant, vertical with steel wire 11 and have gap; Stepper motor 3 drives leading screw 4 to rotate, thus promotes nut slider 5, and then makes push rod 6 promote push pedal 8 to move ahead, to be released from steel wire 11 by bract.
The upper limb of above-mentioned push pedal 8 is connected with corn husker fuselage by S type rubber peel 9, and the maize skin fallen always is dropped on before push pedal, and avoid when push pedal is to extrapolation, bract is fallen after push pedal.
Described control device comprises single-chip microcomputer and control panel, and control panel is provided with startup, stopping, scram button, once occur dangerous, pressing scram button can cut off the electricity supply immediately, avoids producing more serious injury.
Consider the effect pushing maize skin, above-mentioned push pedal 8 is vertical with steel wire 11, and gap is 2mm therebetween.
Consider the amplitude pushing movement locus, above-mentioned leading screw 4 length is 200mm.
Consider operating efficiency, the operating interval that above-mentioned stepper motor 3 sets is 10s.
Above-mentioned push pedal 8 movement velocity is 100mm/s.
Above-mentioned steel wire 11 vibration frequency is 10Hz.
Consider maize subcutaneous fall space, the height between above-mentioned steel wire and rubber roll is 120mm.
Before considering that maize skin can drop on push pedal, above-mentioned S type rubber peel 9 is identical with the width of push pedal.
Above-mentioned control panel is arranged on directly over bract outlet.
When using of the present invention, the present invention be installed in corn husker, mode of bract can being discharged is by manually changing into automatically.Set the time interval of stepper motor motion by single-chip microcomputer in control device, thus realize the intermittent movement of stepper motor.During use, the corn not dialling skin is dropped in corn husker, corn husker is discharged the maize skin peeled and is fallen on steel wire 11 by S type rubber peel 9, single-chip microcomputer setting push pedal run duration in control device can be set by control panel 16, stepper motor 3 drives leading screw 4 to rotate, thus promote nut slider 5, and then make push rod 6 promote push pedal 8 to move ahead, so that bract is released from steel wire 11, in this process, Single-chip Controlling stepper motor 3 rotates, realize moving ahead of push pedal, after maize peel is released, Single-chip Controlling stepper motor 3 rotates backward and push pedal is regained, then pause a period of time, as 10 seconds, carry out next round motion again, simultaneously, vibrate belt wheel 7 in screening plant and drive rotation via motor 1, vibrating shaft 12 one end is connected with vibration belt wheel 7, the other end is connected with cam 13, cylindrical shifting shaft 14 cam 13 is equipped with, described shifting shaft 14 is positioned at gathering sill 15, and the notch of gathering sill 15 is vertically arranged, and gathering sill 15 is fixedly connected with horizontally disposed steel wire 11, vibrating shaft 12 rotates, thus shifting shaft 14 is rotated in gathering sill 15, thus realizes the horizontal vibration of steel wire 11, reaches in the collection box 10 that to be vibrated to by the iblet come off in peeling process below steel wire 11, realizes the recovery of iblet.
Claims (8)
1. a corn husker discharge bract and reclaim iblet device, comprise screening plant, be positioned at the pusher above screening plant and include the control device of single-chip microcomputer, it is characterized in that described screening plant involving vibrations belt wheel (7), collection box (10), steel wire (11), vibrating shaft (12); Described vibration belt wheel (7) drives via motor (1) and rotates, vibrating shaft (12) one end is connected with vibration belt wheel (7), the other end is connected with cam (13), cylindrical shifting shaft (14) cam (13) is equipped with, described shifting shaft (14) is positioned at gathering sill (15), the notch of gathering sill (15) is vertically arranged, and gathering sill (15) is fixedly connected with horizontally disposed steel wire (11); Vibrating shaft (12) rotates, thus shifting shaft (14) is rotated in gathering sill (15), and realize the horizontal vibration of steel wire (11), reach the iblet come off in peeling process is vibrated to steel wire (11) below collection box (10) in;
Described pusher comprises stepper motor (3), leading screw (4), push rod (6) and push pedal (8), stepper motor (3) is connected with leading screw (4) by shaft coupling, leading screw (4) is provided with nut slider (5), and described push rod (6) one end is connected with nut slider (5), the other end is connected with push pedal (8); Push pedal (8) is positioned at steel wire (11) top of screening part, vertical with steel wire (11) and have gap; Stepper motor (3) drives leading screw (4) to rotate, thus promotes nut slider (5), and then push rod (6) promotion push pedal (8) is moved ahead, to be released from steel wire (11) by bract.
2. corn husker as claimed in claim 1 discharge bract and reclaim iblet device, it is characterized in that the upper limb of above-mentioned push pedal (8) is connected with corn husker fuselage by S type rubber peel (9).
3. corn husker as claimed in claim 1 discharge bract and reclaim iblet device, it is characterized in that described control device comprises single-chip microcomputer and control panel, described control panel is provided with startup, stopping, scram button.
4. corn husker as claimed in claim 1 discharge bract and reclaim iblet device, it is characterized in that above-mentioned push pedal (8) is vertical with steel wire (11) position, gap is 2mm therebetween.
5. corn husker as claimed in claim 1 discharge bract and reclaim iblet device, it is characterized in that above-mentioned leading screw (4) length is 200mm.
6. corn husker as claimed in claim 1 discharge bract and reclaim iblet device, it is characterized in that the operating interval that above-mentioned stepper motor (3) sets is 10s.
7. corn husker as claimed in claim 1 discharge bract and reclaim iblet device, it is characterized in that the movement velocity that above-mentioned push pedal (8) sets is 100mm/s.
8. corn husker as claimed in claim 1 discharge bract and reclaim iblet device, it is characterized in that the vibration frequency of above-mentioned steel wire (11) is 10Hz.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510117549.3A CN104663154B (en) | 2015-03-17 | 2015-03-17 | A kind of corn husker is discharged bract and is reclaimed iblet device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510117549.3A CN104663154B (en) | 2015-03-17 | 2015-03-17 | A kind of corn husker is discharged bract and is reclaimed iblet device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104663154A true CN104663154A (en) | 2015-06-03 |
| CN104663154B CN104663154B (en) | 2016-04-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510117549.3A Expired - Fee Related CN104663154B (en) | 2015-03-17 | 2015-03-17 | A kind of corn husker is discharged bract and is reclaimed iblet device |
Country Status (1)
| Country | Link |
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| CN (1) | CN104663154B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104996098A (en) * | 2015-07-28 | 2015-10-28 | 哈尔滨永煜电站设备有限责任公司 | Centrifugal method for husking fresh edible corns through air blowing and rubber roller peeling |
| CN105027850A (en) * | 2015-07-28 | 2015-11-11 | 哈尔滨永煜电站设备有限责任公司 | Centrifugal fresh corn bran blowing, ring-clamping and rubber roll peeling method |
| CN109985806A (en) * | 2019-03-01 | 2019-07-09 | 周口职业技术学院 | A kind of electromechanical integrated device of tap switch |
| CN111869434A (en) * | 2020-08-18 | 2020-11-03 | 冯福平 | Agricultural corn epidermis stripping equipment |
| CN113223379A (en) * | 2021-05-17 | 2021-08-06 | 日照职业技术学院 | University mathematics probability event teaching demonstration equipment based on big data analysis |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101653070A (en) * | 2009-09-09 | 2010-02-24 | 现代农装科技股份有限公司 | Corn kernel recovery device and corn combined harvester and thresher |
| CN103098619A (en) * | 2013-02-05 | 2013-05-15 | 山东省农业机械科学研究所 | Corn peeling testing device |
| CN103636366A (en) * | 2013-12-15 | 2014-03-19 | 酒泉市铸陇机械制造有限责任公司 | Corn husker |
| CN204466300U (en) * | 2015-03-17 | 2015-07-15 | 青岛科技大学 | A kind of corn husker is discharged bract and is reclaimed iblet device |
-
2015
- 2015-03-17 CN CN201510117549.3A patent/CN104663154B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101653070A (en) * | 2009-09-09 | 2010-02-24 | 现代农装科技股份有限公司 | Corn kernel recovery device and corn combined harvester and thresher |
| CN103098619A (en) * | 2013-02-05 | 2013-05-15 | 山东省农业机械科学研究所 | Corn peeling testing device |
| CN103636366A (en) * | 2013-12-15 | 2014-03-19 | 酒泉市铸陇机械制造有限责任公司 | Corn husker |
| CN204466300U (en) * | 2015-03-17 | 2015-07-15 | 青岛科技大学 | A kind of corn husker is discharged bract and is reclaimed iblet device |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104996098A (en) * | 2015-07-28 | 2015-10-28 | 哈尔滨永煜电站设备有限责任公司 | Centrifugal method for husking fresh edible corns through air blowing and rubber roller peeling |
| CN105027850A (en) * | 2015-07-28 | 2015-11-11 | 哈尔滨永煜电站设备有限责任公司 | Centrifugal fresh corn bran blowing, ring-clamping and rubber roll peeling method |
| CN109985806A (en) * | 2019-03-01 | 2019-07-09 | 周口职业技术学院 | A kind of electromechanical integrated device of tap switch |
| CN111869434A (en) * | 2020-08-18 | 2020-11-03 | 冯福平 | Agricultural corn epidermis stripping equipment |
| CN111869434B (en) * | 2020-08-18 | 2022-09-02 | 哈尔滨坤茁农业发展有限公司 | Agricultural corn epidermis stripping equipment |
| CN113223379A (en) * | 2021-05-17 | 2021-08-06 | 日照职业技术学院 | University mathematics probability event teaching demonstration equipment based on big data analysis |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104663154B (en) | 2016-04-27 |
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Granted publication date: 20160427 Termination date: 20170317 |