CN104654080A - Automatically automatic production line production process of LED (Light Emitting Diode) fluorescent lamp - Google Patents
Automatically automatic production line production process of LED (Light Emitting Diode) fluorescent lamp Download PDFInfo
- Publication number
- CN104654080A CN104654080A CN201510049637.4A CN201510049637A CN104654080A CN 104654080 A CN104654080 A CN 104654080A CN 201510049637 A CN201510049637 A CN 201510049637A CN 104654080 A CN104654080 A CN 104654080A
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- China
- Prior art keywords
- machine
- lamp
- tube
- glass
- burner
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/20—Light sources comprising attachment means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S2/00—Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2101/00—Point-like light sources
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- Surface Treatment Of Glass (AREA)
Abstract
The invention discloses an automatically automatic production line production process of an LED (Light Emitting Diode) fluorescent lamp, and relates to the field of LED fluorescent lamps. The process comprises the following steps: placing a glass tube on a tube feed conveyer through the tube feed conveyer; conveying the glass tube into a glass tube coating machine by the tube feed conveyer; coating the glass tube and then feeding in a roaster to roast; feeding in an automatic light strip sticking machine after the roasting; feeding in an automatic guide wire welder after the sticking of the light strip; fixing through a light strip glue solidification aging machine after wire welding and then feeding in a lamp cap mounting machine to mount a lamp cap at the two ends of the lamp tube respectively; removing excess guide wires by using a guide wire tidier after the lamp caps are mounted; then feeding in a lamp cap glue solidifier to solidify lamp glue; finally performing finished product lighting detection and sorting by a sorter. The process has high practicability, the labor intensity of operators is reduced, the human resources are saved, the LED fluorescent lamp is popularized as soon as possible, effort is contributed to energy conservation and emission reduction, and the production cost of an investor is saved.
Description
[technical field]
The present invention relates to LED daylight lamp apparatus field, especially relate to a kind of LED daylight lamp entirely from production line production technology.
[background technology]
Known, current LED daylight lamp is produced and is mainly completed with single process Semi-automatic device artificial assistance, production process employment is a lot, place area occupied is large, production efficiency is low, serious waste of resources, product quality can not ensure, automation application is only confined to adopt Electronic Assemblies industry generally to use, automatic streamline conveyer belt workbench, LED daylight lamp accessory is put on the belt, operative employee's continuous productive process, this workshop section assembly production chain wants 15 to grasp work, per hourly assemble 200 tubes, and gluing and subsides lamp bar operation also will arrange frock in addition, and can only adopt lamp bar is placed on a rest axle then to gluing on lamp bar, tube inner wall is pasted into again on backward for holder axle feeding fluorescent tube, again magnet being put into tube outer wall holds after fluorescent tube Neto axle revolves turnback, put down fluorescent tube and ensure that lamp bar is just pasting, after lamp bar pastes, the manual conveyer belt taking glass-tube location carries out next procedure, operation is numerous and diverse, inefficiency and to paste lamp bar uniformity poor, operative employee does not slightly note will glue being flow on holder axle, affect lower lamp bar to put into, also easily make the dislocation of lamp bar cause during rotation to scrap.
[summary of the invention]
In order to overcome the deficiency in background technology, the invention discloses a kind of LED daylight lamp entirely from production line production technology, the present invention by object.
In order to realize described goal of the invention, the present invention adopts following technical scheme:
A kind of LED daylight lamp is entirely from production line production technology, comprise pipe conveyer, glass-tube film applicator, baking machine, automatic subsides lamp bar machine, automatic welding guide wire machine, the solid glue aging machine of lamp bar, crown top of burner fitting machine, seal wire collator, the solid glue machine of the crown top of burner and sorter, first by upper pipe conveyer, glass-tube is put on upper pipe conveyer, glass-tube is sent in glass-tube film applicator by upper pipe conveyer, enter in baking machine after glass-tube film is completed and toast, enter after having toasted and automatically paste lamp bar machine, enter automatic welding guide wire machine after lamp bar has pasted and complete welding wire, after welding wire completes again through the solid glue aging machine of lamp bar fixing after enter the crown top of burner fitting machine lamp tube ends respectively installed a crown top of burner, by seal wire collator, unnecessary seal wire is arranged after crown top of burner installation, enter into the solid glue machine of the crown top of burner again to solidify lamp glue, finally complete finished product by sorter and light detection and sorting.
Described upper pipe conveyer is upper pipe support, upper pipe dolly, climb machine or flat send machine.
Manipulator, film rotating disk, monitor station and the machine that climbs is provided with in described glass-tube film applicator.
The axis of rotation, baking oven, automatic thermostat and exit ramp is provided with in described baking machine.
Owing to have employed technique scheme, the present invention has following beneficial effect:
A kind of LED daylight lamp of the present invention, entirely from production line production technology, comprises, by object; The present invention is practical, alleviates operative employee's labour intensity, saves human resources, LED daylight lamp is popularized as early as possible, for energy-saving and emission-reduction are contributed share, for investor saves production cost, (1), by this invention can save manpower in a large number
A, at present the most ripe lamp-manufacturing factory man all use the manual supplement production of single device, and per tour 40 people, ten hours can only output 3000 tubes.
B, use this invention production line per tour only to use 6 people, within ten hours, 6000 can be produced
(2), this invention can save the energy in a large number
A, lamp-manufacturing factory man every tubes manufacture process power consumption 10W the most ripe at present.
B, this invention production line is used to produce every tubes power consumption 3W
(2), this invention can reduce floor space in a large number
A, at present the most ripe lamp-manufacturing factory man class produce and reach that 6000 occupied grounds are minimum wants 1000 square metres.
B, this invention production line production class is used to produce 6000, only with occupation of land 300 square metres
(2), this invention society offers greatly
A, class produce 6000 can save manpower 74 people
B, class produce 6000 can save electric power 42KW
C, class produce 6000 can save space 700 square metres
(3), this invention feasibility is strong
The investment of A, this invention whole line is little, and produce 6000 by class, whole line comprises factory gross investment and is no more than 3,500,000.Same output wants 3,000,000 with present unit artificial assistance production gross investment is minimum
B, this invention production line miscellaneous equipment except automatically wearing light bar and wearing crown top of burner equipment can use with straight tube fluorescent lamp scrap build
C, this invention production line scope of application are wide, and straight tube LED daylight lamp series can be produced on this line, and length produces at this line the fluorescent tube only can producing different length specification with the every platform equipment handle of stirring soon from 120 to 1500mm
C, this invention investment gain quick return, produce 6000 by per tour, every day escapable cost 20,000 yuan.
[accompanying drawing explanation]
Fig. 1 is layout structure schematic diagram of the present invention.
In figure: 1, upper pipe conveyer; 2, glass-tube film applicator; 3, baking machine; 4, lamp bar machine is automatically pasted; 5, automatic welding guide wire machine; 6, crown top of burner fitting machine; 7, crown top of burner fitting machine; 8, seal wire collator; 9, the solid glue machine of the crown top of burner; 10, sorter.
[detailed description of the invention]
By explanation the present invention that the following examples can be detailed, disclose object of the present invention and be intended to protect all technological improvements in the scope of the invention.
A kind of LED daylight lamp by reference to the accompanying drawings described in 1 is entirely from production line production technology, comprise pipe conveyer 1, glass-tube film applicator 2, baking machine 3, automatic subsides lamp bar machine 4, automatic welding guide wire machine 5, the solid glue aging machine 6 of lamp bar, crown top of burner fitting machine 7, seal wire collator 8, the solid glue machine 9 of the crown top of burner and sorter 10, first by upper pipe conveyer 1, glass-tube is put on upper pipe conveyer, glass-tube is sent in glass-tube film applicator 2 by upper pipe conveyer 1, enter in baking 3 machine after glass-tube film is completed and toast, enter after having toasted and automatically paste lamp bar machine 4, enter automatic welding guide wire machine 5 after lamp bar has pasted and complete welding wire, after welding wire completes again through the solid glue aging machine 6 of lamp bar fixing after enter crown top of burner fitting machine 7 lamp tube ends respectively installed a crown top of burner, by seal wire collator 8, unnecessary seal wire is arranged after crown top of burner installation, enter into the solid glue machine 9 pairs of lamp glue of the crown top of burner again to solidify, finally complete finished product by sorter 10 and light detection and sorting, described upper pipe conveyer 1 is upper pipe support, upper pipe dolly, climb machine or flatly send machine, manipulator, film rotating disk, monitor station and the machine that climbs is provided with in described glass-tube film applicator 2, the axis of rotation, baking oven, automatic thermostat and exit ramp is provided with in described baking machine 3.
Implement a kind of LED daylight lamp of the present invention entirely from production line production technology, technological process is: 1, auto tube feeding, this procedure has been come by upper pipe conveyer 1, and whole bundle glass-tube is pushed production line, automatically the order of glass-tube one is sent into next procedure by the machine of climbing;
2, glass-tube film, this operation has been come by glass-tube film applicator 2, glass-tube film applicator 2 is carried out glass-tube by manipulator, film axle, monitor station and the machine that climbs, auto tube feeding, detection automatically, automatic spray, auto-drying, automatically lower pipe finally to check-out console, then send into next procedure by the machine that climbs;
3, toast, this operation is completed by baking machine 3, and the glass-tube that film is good is pushed into baking oven automatically, then completes baking through automatic thermostat, is finally released by the glass-tube with baking film layer by exit ramp;
4, automatically wear light bar, this operation completes by automatically pasting lamp bar machine 4, and subsides lamp bar machine 4 automatically completes glass-tube inner arm and plays glue automatically, and sends in glass-tube by light bar, is automatically attached in glass-tube arm downwards;
5, automatic welding guide wire, this operation has been come by automatic welding guide wire machine 5, and automatic welding guide wire machine 5 completes and automatically send seal wire, automatically send welding wire, automatic spot, lamp tube ends is respectively welded a seal wire;
6, automatically wear the crown top of burner, this operation has been come by crown top of burner fitting machine 6, and crown top of burner fitting machine 6 completes and automatically send the crown top of burner, automatic whole silk, wear the crown top of burner guides, and crown top of burner fitting machine 6 respectively fills a crown top of burner in lamp tube ends;
7, automatic shearing seal wire, this operation has been come by seal wire collator 7, and seal wire collator 7 completes automatic shearing seal wire and the seal wire that prunes away passes redundance outside the crown top of burner;
8, full-automatic glue machine admittedly, this operation is dug out by solid glue machine 8, Gu glue machine 8 is made up of auto tube feeding conveyer, upper pipe manipulator, lower pipe conveyer, when ensureing that in the crown top of burner, the glue solidifies, fluorescent tube length, lamp base direction consistent, and automatically fluorescent tube is sent into next procedure;
9, detect and classify, this operation is completed by sorter 9, and sorter 9 is tested under completing the different voltages of fluorescent tube, and together, classification exports and also makes fluorescent tube at the solid glue of consistent situation further for the inspection of lighting and lamp base mill.
Part not in the detailed description of the invention is prior art.
Claims (3)
1. a LED daylight lamp is entirely from production line production technology, comprise pipe conveyer, glass-tube film applicator, baking machine, automatic subsides lamp bar machine, automatic welding guide wire machine, the solid glue aging machine of lamp bar, crown top of burner fitting machine, seal wire collator, the solid glue machine of the crown top of burner and sorter, it is characterized in that: first by upper pipe conveyer, glass-tube is put on upper pipe conveyer, glass-tube is sent in glass-tube film applicator by upper pipe conveyer, enter in baking machine after glass-tube film is completed and toast, enter after having toasted and automatically paste lamp bar machine, enter automatic welding guide wire machine after lamp bar has pasted and complete welding wire, after welding wire completes again through the solid glue aging machine of lamp bar fixing after enter the crown top of burner fitting machine lamp tube ends respectively installed a crown top of burner, by seal wire collator, unnecessary seal wire is arranged after crown top of burner installation, enter into the solid glue machine of the crown top of burner again to solidify lamp glue, finally complete finished product by sorter and light detection and sorting.
2. a kind of LED daylight lamp according to claim 1 is entirely from production line production technology, it is characterized in that: described upper pipe conveyer is upper pipe support, upper pipe dolly, climb machine or flat send machine.
3. a kind of LED daylight lamp according to claim 1 is entirely from production line production technology, it is characterized in that: be provided with manipulator, film rotating disk, monitor station and the machine that climbs in described glass-tube film applicator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510049637.4A CN104654080A (en) | 2015-01-30 | 2015-01-30 | Automatically automatic production line production process of LED (Light Emitting Diode) fluorescent lamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510049637.4A CN104654080A (en) | 2015-01-30 | 2015-01-30 | Automatically automatic production line production process of LED (Light Emitting Diode) fluorescent lamp |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104654080A true CN104654080A (en) | 2015-05-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510049637.4A Pending CN104654080A (en) | 2015-01-30 | 2015-01-30 | Automatically automatic production line production process of LED (Light Emitting Diode) fluorescent lamp |
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| CN (1) | CN104654080A (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105314189A (en) * | 2015-10-21 | 2016-02-10 | 江苏浩明光电科技股份有限公司 | Automatic tube feeding and discharging device for light bar pasting process of T8LED lamp tube full-automatic production line |
| CN105927877A (en) * | 2016-06-14 | 2016-09-07 | 中山格帝斯自动化设备有限公司 | Automatic cutting and pasting machine for LED glass modulator tube light source plate |
| CN106112338A (en) * | 2016-07-01 | 2016-11-16 | 佛山电器照明股份有限公司 | A kind of fluorescent tube seal wire and the welding system of power panel |
| CN106112317A (en) * | 2016-07-01 | 2016-11-16 | 佛山电器照明股份有限公司 | A kind of LED lamp tube automatic production line |
| CN106334656A (en) * | 2016-08-31 | 2017-01-18 | 浙江山蒲照明电器有限公司 | High-speed LED film coating machine |
| CN106704870A (en) * | 2017-01-25 | 2017-05-24 | 江苏浩明光电科技股份有限公司 | LED lamp tube flexible automatic production line |
| CN108636709A (en) * | 2018-05-11 | 2018-10-12 | 浙江山蒲照明电器有限公司 | A kind of LED pipe device for coating |
| CN108799870A (en) * | 2018-07-03 | 2018-11-13 | 浙江山蒲照明电器有限公司 | A kind of T5LED enters base machine |
| CN111219614A (en) * | 2019-12-03 | 2020-06-02 | 深圳市兆驰照明股份有限公司 | High-speed automatic glass pipeline |
-
2015
- 2015-01-30 CN CN201510049637.4A patent/CN104654080A/en active Pending
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105314189A (en) * | 2015-10-21 | 2016-02-10 | 江苏浩明光电科技股份有限公司 | Automatic tube feeding and discharging device for light bar pasting process of T8LED lamp tube full-automatic production line |
| CN105927877A (en) * | 2016-06-14 | 2016-09-07 | 中山格帝斯自动化设备有限公司 | Automatic cutting and pasting machine for LED glass modulator tube light source plate |
| CN106112338A (en) * | 2016-07-01 | 2016-11-16 | 佛山电器照明股份有限公司 | A kind of fluorescent tube seal wire and the welding system of power panel |
| CN106112317A (en) * | 2016-07-01 | 2016-11-16 | 佛山电器照明股份有限公司 | A kind of LED lamp tube automatic production line |
| CN106334656A (en) * | 2016-08-31 | 2017-01-18 | 浙江山蒲照明电器有限公司 | High-speed LED film coating machine |
| CN106334656B (en) * | 2016-08-31 | 2019-01-22 | 浙江山蒲照明电器有限公司 | A kind of high speed LED film applicator |
| CN106704870A (en) * | 2017-01-25 | 2017-05-24 | 江苏浩明光电科技股份有限公司 | LED lamp tube flexible automatic production line |
| CN106704870B (en) * | 2017-01-25 | 2023-12-15 | 江苏浩明光电科技股份有限公司 | Flexible automatic production line for LED lamp tube |
| CN108636709A (en) * | 2018-05-11 | 2018-10-12 | 浙江山蒲照明电器有限公司 | A kind of LED pipe device for coating |
| CN108799870A (en) * | 2018-07-03 | 2018-11-13 | 浙江山蒲照明电器有限公司 | A kind of T5LED enters base machine |
| CN111219614A (en) * | 2019-12-03 | 2020-06-02 | 深圳市兆驰照明股份有限公司 | High-speed automatic glass pipeline |
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Legal Events
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| C06 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20150527 |