CN105927877A - Automatic cutting and pasting machine for LED glass modulator tube light source plate - Google Patents
Automatic cutting and pasting machine for LED glass modulator tube light source plate Download PDFInfo
- Publication number
- CN105927877A CN105927877A CN201610415478.XA CN201610415478A CN105927877A CN 105927877 A CN105927877 A CN 105927877A CN 201610415478 A CN201610415478 A CN 201610415478A CN 105927877 A CN105927877 A CN 105927877A
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- China
- Prior art keywords
- frame
- pcb plate
- light source
- fluorescent tube
- strip
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- General Engineering & Computer Science (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention discloses an automatic cutting and pasting machine for an LED glass modulator tube light source plate. The machine comprises a machine frame, a cutting mechanism, a material moving mechanism, a gluing mechanism and a pasting mechanism, sheet PCBs are arranged on the machine frame; the cutting mechanism is mounted on the machine frame and is used for cutting the sheet PCBs into strip-shaped PCBs; the material moving mechanism is mounted on the machine frame, is in butt joint with the cutting mechanism, and is used for moving the strip-shaped PCBs to the next mechanism; the gluing mechanism is mounted on the machine frame, is in butt joint with the material moving mechanism and is used for gluing the back faces of the strip-shaped PCBs; and the pasting mechanism is mounted on the machine frame, is in butt joint with the gluing mechanism and is used for pasting the glued strip-shaped PCBs onto the inner side walls of modulator tubes. By adopting the structure, automatic operation of the whole process of automatically cutting, moving and gluing the sheet PCBs, pasting the strip-shaped PCBs in the modulator tubes and automatically collecting finished modulator tubes can be achieved, the working efficiency is quite high, and the quality of the finished products is high.
Description
Technical field
The present invention relates to a kind of LED tube light light source board automatic cutting placement equipment.
Background technology
The cutting to pcb plate is frequently referred to during pencil-shape lamp production and assembly, gluing, bonding with fluorescent tube, in existing production engineering, above-mentioned steps major part uses people's manual operations, also small part is had to use machine to operate, but still in semi-automatic degree, whole production process needs to be equipped with extensive work personnel, inefficiency, human cost is high, simultaneously, owing to there is a large amount of manual operation, the quality of product is uneven, the most existing pencil-shape lamp production and assembly process efficiency is low, quality is uncontrollable, there is provided a kind of fluorescent tube full-automatic cutting chip mounter for solving the problems referred to above for this present invention.
Summary of the invention
In order to solve the problems referred to above, the present invention provides a kind of LED tube light light source board automatic cutting placement equipment.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of LED tube light light source board automatic cutting placement equipment, including:
Frame, it is placed with lamellar pcb plate；
Cutting mechanism, is arranged in frame, for lamellar pcb plate is cut into strip pcb plate；
Material moving device, is arranged in frame, docks with cutting mechanism, for strip pcb plate is moved to next mechanism；
Gluing mechanism, is arranged in frame, docks with Material moving device, in strip pcb back gluing；
Plaster mechanism, is arranged in frame, and mechanism docks with gluing, for the strip pcb plate accomplishing fluently glue is pasted fluorescent tube medial wall.
Described cutting mechanism includes pusher and at least one moveable cutting knife being arranged in frame, and pusher promotes lamellar pcb plate to move the integral multiple of strip pcb plate width every time, and frame is additionally provided with the hold-down mechanism of a compression lamellar pcb plate.
Being provided with a chimb upwards in described frame to align for lamellar pcb plate, cutting knife quantity is set to a piece of, and the distance that lamellar pcb plate moves every time is one times of distance of strip pcb plate width；Described hold-down mechanism includes a first rotation bar being installed in rotation in frame, and described first rotation bar is provided with some depression bars, and depression bar can compress the part of close chimb on lamellar pcb plate away from the first end rotating bar.
Described Material moving device includes the second rotation bar, and described second rotates bar is installed in rotation in frame, and described second rotation bar is provided with some first suction pipes, and the first suction pipe is connected with vacuum generating machine structure.
Described Material moving device also includes a rack-mounted splicing belt, and splicing belt is provided with some splicing positions, and a strip pcb plate can be accepted in each splicing position；Being slidably provided with a hanger in described frame, described hanger is provided with some groups of the second suction pipe groups, often organize the corresponding strip pcb plate of the second suction pipe group, often organize the second suction pipe group and include some second suction pipes, the second suction pipe is connected with vacuum generating machine structure.
Described gluing mechanism includes a mounting seat being slidably mounted in frame, some pressure pins it are provided with in mounting seat, every pressure pin can accept a strip pcb plate, some injection heads it are provided with in described frame, injection head is connected with glue feed mechanism by pipeline, the corresponding strip pcb plate of each injection head, described injection head is positioned at above pressure pin.
Described plaster mechanism includes the lifting position some moving up and down being arranged in frame, and lifting position is placed with fluorescent tube, and lifting position has two limit positions, and when lifting position is in relatively high-order, the fluorescent tube on lifting position is available for pressure pin and inserts.
Described plaster mechanism also includes fluorescent tube automatic feed mechanism, this fluorescent tube automatic feed mechanism includes storage bin, conveyer belt, switching mechanism, described conveyer belt is arranged in frame, and one end docks with storage bin, for taking out fluorescent tube in storage bin one by one, lifting position is positioned at the both sides of conveyer belt, for the fluorescent tube on conveyer belt is moved up and down, switching mechanism is arranged in frame, and is positioned at the side of belt, and switching mechanism has coordinated the upset to fluorescent tube with the fluorescent tube of process.
The described conveyer belt other end is provided with a splicing dolly, it is additionally provided with one in frame can carry out laterally and the rewinding plate of catenary motion, some groups of the 3rd suction pipe groups it are provided with on rewinding plate, the often corresponding strip pcb plate of group the 3rd suction pipe group, often group the 3rd suction pipe group includes that some 3rd suction pipes, the 3rd suction pipe are connected with vacuum generating machine structure.
Described splicing dolly includes side frame and base plate, described base plate one end and frame pivot joint, and the other end can be fixed on the diverse location in frame；Described glue feed mechanism includes being arranged on two glue supply bucket in frame, two glue supply bucket outfans are connected by pipeline and a pneumatic ball valve, described pneumatic ball valve is connected with injection head by pipeline, glue supply bucket is provided with for monitoring the sensor whether internal colloid is finished, and sensor controls pneumatic ball valve action.
The invention has the beneficial effects as follows: the present invention of employing said structure can realize lamellar pcb plate automatic cutting, movement, gluing, strip pcb plate is bonded in fluorescent tube, fluorescent tube finished product is automatically collected the full-automatic of whole flow process and run, work efficiency is high, and end product quality is high.
Accompanying drawing explanation
The present invention is further described with embodiment below in conjunction with the accompanying drawings:
Fig. 1 is the structural representation one of the present invention；
Fig. 2 is the structural representation two of the present invention；
Fig. 3 is cutting mechanism schematic diagram；
Fig. 4 is the partial enlarged drawing A in Fig. 1；
Fig. 5 is the partial schematic diagram of the present invention.
Detailed description of the invention
With reference to Fig. 1～Fig. 5, the present invention is a kind of LED tube light light source board automatic cutting placement equipment, including:
Frame 1, it is placed with lamellar pcb plate；
Cutting mechanism 2, is arranged in frame 1, for lamellar pcb plate is cut into strip pcb plate；
Material moving device 3, is arranged in frame 1, docks with cutting mechanism 2, for strip pcb plate is moved to next mechanism；
Gluing mechanism 4, is arranged in frame 1, docks with Material moving device 3, in strip pcb back gluing；
Plaster mechanism, is arranged in frame 1, docks with gluing mechanism 4, for the strip pcb plate accomplishing fluently glue is pasted fluorescent tube medial wall；
Splicing dolly 5, is positioned at the rear of plaster mechanism, for being collected finished product.
The present invention using said structure can realize lamellar pcb plate automatic cutting, movement, gluing, strip pcb plate is bonded in fluorescent tube, fluorescent tube finished product is automatically collected the full-automatic of whole flow process and run, and work efficiency is high, and end product quality is high.
As shown in the figure, cutting mechanism 2 detailed description of the invention can use following structure, including the moveable cutting knife 6 of the pusher being arranged in frame 1 and at least, pusher promotes lamellar pcb plate to move the integral multiple of strip pcb plate width every time, and frame 1 is additionally provided with the hold-down mechanism of a compression lamellar pcb plate；Being provided with a chimb 7 upwards in frame 1 to align for lamellar pcb plate, cutting knife 6 quantity is set to a piece of, and the distance that lamellar pcb plate moves every time is one times of distance of strip pcb plate width；Hold-down mechanism includes a first rotation bar 8 being installed in rotation in frame 1, and the first rotation bar 8 is provided with some depression bars 9, and depression bar 9 can compress the part of close chimb 7 on lamellar pcb plate away from the first end rotating bar 8.The concrete action of cutting mechanism 2 of this structure is as follows, pusher promotes lamellar pcb plate to being resisted against on chimb 7, now, first rotates bar 8 rotational band dynamic pressure bar 9 compresses lamellar pcb plate, cutting knife 6 action, cuts out a strip pcb plate from lamellar pcb plate, and then the first rotation bar 8 rotational band dynamic pressure bar 9 leaves lamellar pcb plate, after strip pcb plate is removed by Material moving device 3, pusher repeats above-mentioned action；Wherein pusher can use driven by servomotor Timing Belt 10, Timing Belt 10 to drive the version of a push pedal 11, or uses the version of motor lead screw etc., and cutting knife 6 uses hobboing cutter form, can cut off back and forth；The quantity of cutting knife 6 can be adjusted according to actual needs, such as, may also be configured to two panels cutting knife 6, the distance twice that distance is strip pcb plate width that corresponding lamellar pcb plate moves every time, etc..Cutting mechanism 2 working stability of visible said structure, efficiently, simple in construction.
As it can be seen, Material moving device 3 can use detailed description below, including the second rotation bar 12, second rotates bar 12 is installed in rotation in frame 1, and the second rotation bar 12 is provided with some first suction pipes 13, and the first suction pipe 13 is connected with vacuum generating machine structure；Material moving device 3 also includes a splicing belt 14 being arranged in frame 1, and splicing belt 14 is provided with some splicing positions 15, and a strip pcb plate can be accepted in each splicing position 15；A hanger 16 it is slidably provided with in frame 1, hanger 16 can horizontal and vertical movement, hanger 16 is provided with some groups of the second suction pipe groups, often organizes the second corresponding strip pcb plate of suction pipe group, often organizing the second suction pipe group and include some second suction pipes 17, the second suction pipe 17 is connected with vacuum generating machine structure.nullThe concrete action of Material moving device 3 of this structure is as follows，After strip pcb plate cuts，Second rotates bar 12 rotation drives the first suction pipe 13 to act on strip pcb plate，Vacuum generating machine structure works，Adsorb strip pcb plate，Then the second rotation bar 12 is rotated further，It is placed on the splicing position 15 of splicing belt 14 to strip pcb plate，Vacuum generating machine structure quits work，Strip pcb plate is placed on splicing position 15，Second rotates bar 12 rotates continuation shifting material，Splicing belt 14 moves forward a position simultaneously，Next vacant splicing position 15 is moved into place，So it is recycled to after splicing belt 14 superposed splicing position 15 is all placed with strip pcb plate，Hanger 16 moves the top driving the second suction pipe group to move to strip pcb plate，Then hanger 16 is displaced downwardly to the second suction pipe 17 and contacts with strip pcb plate，Vacuum generating machine structure action，Absorption strip pcb plate，Then move on hanger 16，Move laterally to gluing mechanism 4 again.The Material moving device 3 of this structure realizes the upset of strip pcb plate during moving material so that strip pcb back is upward, it is simple to the carrying out of follow-up gluing work.
As shown in the figure, gluing mechanism 4 can use detailed description below, including a mounting seat 18 being slidably mounted in frame 1, some pressure pins 19 it are provided with in mounting seat 18, every pressure pin 19 can accept a strip pcb plate, and frame 1 is provided with some injections 20, and injection 20 is connected with glue feed mechanism by pipeline, the corresponding strip pcb plate of each injection 20, injection 20 is positioned at above pressure pin 19.The concrete action of gluing mechanism 4 of this structure is as follows, hanger 16 drives strip pcb plate to move to above pressure pin 19, hanger 16 moves down again, being placed on pressure pin 19 to strip pcb plate, vacuum generating machine structure quits work, and is placed on pressure pin 19 by strip pcb plate, then pressure pin 19 moves, driving strip pcb plate to move from injection 20 bottom, colloid is coated in strip pcb back by now injection 20 work, completes gluing work.Wherein glue feed mechanism includes being arranged on two glue supply bucket 21 in frame 1, glue supply bucket 21 also can be placed in mounting seat 18, two glue supply bucket 21 outfans are connected by pipeline and a pneumatic ball valve, pneumatic ball valve is connected with injection 20 by pipeline, being provided with on glue supply bucket 21 for monitoring the sensor whether internal colloid is finished, sensor controls pneumatic ball valve action；When colloid makes to be finished in Sensor monitoring to the glue supply bucket 21 being currently in use, controlling pneumatic ball valve and close this glue supply bucket 21, connected with injection 20 by another glue supply bucket 21, staff changes the glue supply bucket 21 being finished.The most in the present embodiment, frame 1 being additionally provided with some liftable auxiliary barrels, built-in the filling of this auxiliary barrel prevents the liquid of colloid solidification in injection 20, and when the present invention does not works, injection 20 is sealed in liquid by auxiliary barrel rising.
As shown in the figure, plaster mechanism can use detailed description below, including the lifting position 22 some moving up and down being arranged in frame 1, lifting is placed with fluorescent tube 23 on position 22, lifting position 22 has two limit positions, when lifting position 22 is in relatively high-order, the fluorescent tube 23 on lifting position 22 is available for pressure pin 19 and inserts；Plaster mechanism also includes fluorescent tube 23 automatic feed mechanism, this fluorescent tube 23 automatic feed mechanism includes storage bin 24, conveyer belt 25, switching mechanism, conveyer belt 25 is arranged in frame 1, and one end docks with storage bin 24, for taking out fluorescent tube 23 in storage bin 24 one by one, lifting position 22 is positioned at the both sides of conveyer belt 25, for the fluorescent tube 23 on conveyer belt 25 is moved up and down, switching mechanism is arranged in frame 1, and it is positioned at the side of belt, switching mechanism has coordinated the upset to fluorescent tube 23 with the fluorescent tube 23 of process, switching mechanism includes a brake pad 26, the width of brake pad 26 is the half of fluorescent tube 23 girth, so can realize fluorescent tube 23 to pass through the purpose of turning 180 ° after brake pad 26.nullThe concrete action of plaster mechanism of this structure is as follows，Conveyer belt 25 takes out fluorescent tube 23 in storage bin 24 one by one，Fluorescent tube 23 all it is placed with to the lifting position 22 corresponding with pressure pin 19，Conveyer belt 25 stop motion，Lifting position 22 rises drive fluorescent tube 23 and rises to align with pressure pin 19，During pressure pin 19 moves drive strip pcb plate gluing，Pressure pin 19 simultaneously enters in fluorescent tube 23，The strip pcb plate accomplishing fluently glue tracks into，Now lifting position 22 is displaced downwardly to the colloid of strip pcb back and contacts with fluorescent tube 23 medial wall，Lift position 22 again to rise，Under the effect of colloid，Strip pcb plate is bonded to fluorescent tube 23 medial wall，Depart from pressure pin 19，Pressure pin 19 return again，After pressure pin 19 return，Lifting position 22 moves down，Fluorescent tube 23 is placed on conveyer belt 25，Fluorescent tube 23 after conveyer belt 25 drives paster complete moves forward，In storage bin 24, take out fluorescent tube 23 one by one simultaneously，Fluorescent tube 23 after paster is complete overturns 180 ° during reach after brake pad 26，Strip pcb plate is made to be positioned at fluorescent tube 23 inside bottom，Promote the bonding of the two.
As shown in the figure, conveyer belt 25 other end is provided with a splicing dolly 5, it is additionally provided with one in frame 1 can carry out laterally and the rewinding plate 27 of catenary motion, some groups of the 3rd suction pipe groups it are provided with on rewinding plate 27, the often corresponding strip pcb plate of group the 3rd suction pipe group, often group the 3rd suction pipe group includes that some 3rd suction pipes 28, the 3rd suction pipe are connected with vacuum generating machine structure；Splicing dolly 5 includes side frame and base plate, base plate one end and frame 1 pivot joint, and the other end can be fixed on the diverse location in frame 1.By rewinding plate 27, the fluorescent tube 23 after complete for the paster on conveyer belt 25 is moved to rewinding dolly be collected, the bottom tiltable of rewinding dolly, in order to from bottom discharge one by one paster complete after fluorescent tube 23.
Above-described embodiment is the preferred version of the present invention, and the present invention also can have other embodiments.Those skilled in the art also can make equivalent variations or replacement on the premise of spirit of the present invention, and modification or the replacement of these equivalents are all contained in the scope set by the application claim
。
Claims (10)
1. a LED tube light light source board automatic cutting placement equipment, it is characterised in that including:
Frame, it is placed with lamellar pcb plate；
Cutting mechanism, is arranged in frame, for lamellar pcb plate is cut into strip pcb plate；
Material moving device, is arranged in frame, docks with cutting mechanism, for strip pcb plate is moved to next mechanism；
Gluing mechanism, is arranged in frame, docks with Material moving device, in strip pcb back gluing；
Plaster mechanism, is arranged in frame, and mechanism docks with gluing, for the strip pcb plate accomplishing fluently glue is pasted fluorescent tube medial wall.
2. a kind of LED tube light light source board automatic cutting placement equipment as claimed in claim 1, it is characterized in that pusher and at least one moveable cutting knife that described cutting mechanism includes being arranged in frame, pusher promotes lamellar pcb plate to move the integral multiple of strip pcb plate width every time, and frame is additionally provided with the hold-down mechanism of a compression lamellar pcb plate.
3. a kind of LED tube light light source board automatic cutting placement equipment as claimed in claim 2, it is characterized in that being provided with a chimb upwards in described frame aligns for lamellar pcb plate, cutting knife quantity is set to a piece of, and the distance that lamellar pcb plate moves every time is one times of distance of strip pcb plate width；Described hold-down mechanism includes a first rotation bar being installed in rotation in frame, and described first rotation bar is provided with some depression bars, and depression bar can compress the part of close chimb on lamellar pcb plate away from the first end rotating bar.
4. a kind of LED tube light light source board automatic cutting placement equipment as claimed in claim 1, it is characterized in that described Material moving device includes the second rotation bar, described second rotates bar is installed in rotation in frame, being provided with some first suction pipes on described second rotation bar, the first suction pipe is connected with vacuum generating machine structure.
5. a kind of LED tube light light source board automatic cutting placement equipment as claimed in claim 4, it is characterized in that described Material moving device also includes a rack-mounted splicing belt, being provided with some splicing positions on splicing belt, a strip pcb plate can be accepted in each splicing position；Being slidably provided with a hanger in described frame, described hanger is provided with some groups of the second suction pipe groups, often organize the corresponding strip pcb plate of the second suction pipe group, often organize the second suction pipe group and include some second suction pipes, the second suction pipe is connected with vacuum generating machine structure.
6. a kind of LED tube light light source board automatic cutting placement equipment as claimed in claim 5, it is characterized in that described gluing mechanism includes a mounting seat being slidably mounted in frame, some pressure pins it are provided with in mounting seat, every pressure pin can accept a strip pcb plate, some injection heads it are provided with in described frame, injection head is connected with glue feed mechanism by pipeline, and the corresponding strip pcb plate of each injection head, described injection head is positioned at above pressure pin.
7. a kind of LED tube light light source board automatic cutting placement equipment as claimed in claim 6, it is characterized in that described plaster mechanism includes the lifting position some moving up and down being arranged in frame, lifting is placed with fluorescent tube on position, lifting position has two limit positions, when lifting position is in relatively high-order, the fluorescent tube on lifting position is available for pressure pin and inserts.
8. a kind of LED tube light light source board automatic cutting placement equipment as claimed in claim 7, it is characterized in that described plaster mechanism also includes fluorescent tube automatic feed mechanism, this fluorescent tube automatic feed mechanism includes storage bin, conveyer belt, switching mechanism, described conveyer belt is arranged in frame, and one end docks with storage bin, for taking out fluorescent tube in storage bin one by one, lifting position is positioned at the both sides of conveyer belt, for the fluorescent tube on conveyer belt is moved up and down, switching mechanism is arranged in frame, and it is positioned at the side of belt, switching mechanism has coordinated the upset to fluorescent tube with the fluorescent tube of process.
9. a kind of LED tube light light source board automatic cutting placement equipment described in claim 8, it is characterized in that the described conveyer belt other end is provided with a splicing dolly, it is additionally provided with one in frame can carry out laterally and the rewinding plate of catenary motion, some groups of the 3rd suction pipe groups it are provided with on rewinding plate, the often corresponding strip pcb plate of group the 3rd suction pipe group, often group the 3rd suction pipe group includes that some 3rd suction pipes, the 3rd suction pipe are connected with vacuum generating machine structure.
10. a kind of LED tube light light source board automatic cutting placement equipment described in claim 9, it is characterised in that described splicing dolly includes side frame and base plate, described base plate one end and frame pivot joint, and the other end can be fixed on the diverse location in frame；Described glue feed mechanism includes being arranged on two glue supply bucket in frame, two glue supply bucket outfans are connected by pipeline and a pneumatic ball valve, described pneumatic ball valve is connected with injection head by pipeline, glue supply bucket is provided with for monitoring the sensor whether internal colloid is finished, and sensor controls pneumatic ball valve action.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610415478.XA CN105927877A (en) | 2016-06-14 | 2016-06-14 | Automatic cutting and pasting machine for LED glass modulator tube light source plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610415478.XA CN105927877A (en) | 2016-06-14 | 2016-06-14 | Automatic cutting and pasting machine for LED glass modulator tube light source plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105927877A true CN105927877A (en) | 2016-09-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610415478.XA Pending CN105927877A (en) | 2016-06-14 | 2016-06-14 | Automatic cutting and pasting machine for LED glass modulator tube light source plate |
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| Country | Link |
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| CN (1) | CN105927877A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109127283A (en) * | 2018-08-21 | 2019-01-04 | 佛山市宇嘉峻智能设备有限公司 | A kind of the lamp bar labelling machine and its method of attaching of panel light |
| CN109570999A (en) * | 2018-11-30 | 2019-04-05 | 江门市三兴照明科技有限公司 | A kind of fluorescent tube assembly method |
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Application publication date: 20160907 |
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| RJ01 | Rejection of invention patent application after publication |