CN111219614A - High-speed automatic glass pipeline - Google Patents
High-speed automatic glass pipeline Download PDFInfo
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- CN111219614A CN111219614A CN201911221039.5A CN201911221039A CN111219614A CN 111219614 A CN111219614 A CN 111219614A CN 201911221039 A CN201911221039 A CN 201911221039A CN 111219614 A CN111219614 A CN 111219614A
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- lamp tube
- belt
- assembly
- lamp
- high speed
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electroluminescent Light Sources (AREA)
Abstract
The invention discloses a high-speed automatic glass pipeline, comprising: the production line main body assembly comprises a first conveying belt, an assembly workbench, a driving die conveying chain, a driving belt conveyor, a first feeding mechanism, a second feeding mechanism and a light bar heating and curing mechanism; through first conveyer belt, the assembly workbench, drive mould conveying chain, the drive belt feeder, first feed mechanism, second feed mechanism fluorescent tube pushes away neat mechanism, lamp base parallel guide, prevent askew mechanism, fluorescent tube stoving box, fluorescent tube stoving heat energy, the ageing machine body, the second conveyer belt, belt and belt conveyor's setting, the effect of constructing a high-speed automatic glass pipeline jointly has been reached, wherein first conveyer belt can carry the glass pipe, first feed mechanism and second feed mechanism can go up the unloading to the glass pipe, the lamp strip solidification mechanism that heats can solidify the glass pipe lamp strip fast at the product operation in-process.
Description
Technical Field
The invention relates to the technical field of automatic glass tube manufacturing, in particular to a high-speed automatic glass pipeline.
Background
The LED lamp tube is a common light-emitting device, energy is released through electron and hole recombination to emit light, the LED lamp tube is widely applied to the field of illumination, electric energy can be efficiently converted into light energy by the LED lamp tube, the LED lamp tube has wide application in modern society, such as illumination, flat panel display, medical devices and the like, the electronic element appears in 1962 as early as possible, only low-luminosity red light can be emitted in the early stage, other versions of monochromatic light are developed later, and the light emitted in the present day is all visible light, infrared light and ultraviolet light, and the luminosity is also improved to be equivalent. The utility model can be used as an indicator light, a display panel and the like at the beginning; with the continuous progress of the technology, the LED lamp has been widely used for display and illumination, and the LED lamp is composed of a PN junction as a common diode and has unidirectional conductivity. When forward voltage is applied to the LED lamp tube, holes injected into the N region from the P region and electrons injected into the P region from the N region are respectively recombined with the electrons in the N region and the holes in the P region within a few microns near a PN junction to generate spontaneous-emission fluorescence. The energy states of electrons and holes are different in different semiconductor materials. The more energy is released, the shorter the wavelength of light emitted, the more energy is released when electrons and holes recombine. Diodes emitting red, green or yellow light are commonly used. The reverse breakdown voltage of the LED lamp tube is more than 5 volts. The forward voltage-current characteristic curve is very steep, a current-limiting resistor must be connected in series to control the current passing through a diode when the LED lamp tube is used, the core part of the LED lamp tube is a wafer consisting of a P-type semiconductor and an N-type semiconductor, and a transition layer called a PN junction is arranged between the P-type semiconductor and the N-type semiconductor. In the PN junction of some semiconductor materials, the injected minority carriers and majority carriers when they recombine release excess energy in the form of light, thereby directly converting electrical energy into light energy. The PN junction is added with reverse voltage, and minority carriers are difficult to inject, so that the LED does not emit light. When the LED is in a positive working state (namely, positive voltage is applied to two ends), when current flows from the anode to the cathode of the LED, the semiconductor crystal emits light with different colors from ultraviolet to infrared, and the intensity of the light is related to the current;
the production processes of LED fluorescent tube is including lamp strip rubberizing, the seal wire at fluorescent tube both ends and the welding of power, the installation of lamp holder, lamp holder aging process and each detection part etc. owing to the restriction of technique, prior art generally adopts half artifical semi-mechanized mode to produce the fluorescent tube, but the cost of labor among the prior art is very high, manual operation's fault rate is higher, influence the quality of product, and artifical and mechanized thoughtlessly take up needs the manual work to carry out frequent transport, the glass fluorescent tube takes place the breakage easily, lead to prior art's fluorescent tube production line with high costs, low production efficiency, the low scheduling problem of product percent of pass.
Disclosure of Invention
The invention aims to solve the technical problems of providing a full-automatic production line of an LED lamp tube, realizing full-automatic production of the lamp tube, improving the production efficiency of the lamp tube and saving the production cost of the lamp tube.
The present invention is directed to a high speed automated glass line that solves the problems set forth in the background above.
In order to achieve the purpose, the invention provides the following technical scheme: a high speed automated glass line comprising:
the production line main body assembly comprises a first conveying belt, an assembly workbench, a driving die conveying chain, a driving belt conveyor, a first feeding mechanism, a second feeding mechanism and a light bar heating and curing mechanism;
the lamp tube drying assembly is arranged on the right side of the top of the production line main body assembly and comprises a lamp tube aligning mechanism, lamp pin parallel guide rails, an anti-skew mechanism, a lamp tube drying box body and lamp tube drying heat energy, wherein the lamp tube aligning mechanism is arranged on the front side and the rear side of the first conveying belt, the lamp pin parallel guide rails are arranged on the right side of the front surface of the lamp tube aligning mechanism, the lamp tube drying box body is arranged on two sides of the lamp pin parallel guide rails, the lamp tube drying heat energy is arranged on two sides of the lamp tube drying box body, the anti-skew mechanism is arranged on the surface of the rear side of the lamp tube aligning mechanism, one end of the anti-skew mechanism moves in a translation and parallel mode in the product translation process, and the other end of the anti-skew mechanism verifies the;
the lamp tube aging assembly is arranged on the right side of the lamp tube drying assembly and comprises an aging machine body, a second conveying belt, a belt and a belt conveyor;
the lamp tube detection assembly is arranged on the rear side of the lamp tube aging assembly and comprises a third conveying belt and a detection mechanism.
As further preferable in the present technical solution: the left sides of the front surface and the rear surface of the first conveying belt are provided with an assembly workbench, a driving die conveying chain is installed on the front side of the top of the assembly workbench, and a driving belt conveyor is arranged on the rear side of the top of the assembly workbench.
As further preferable in the present technical solution: the left side of first conveyer belt is provided with first feed mechanism, the right side of first conveyer belt is provided with second feed mechanism.
As further preferable in the present technical solution: the top fixedly connected with lamp strip solidification mechanism that heats of first conveyer belt.
As further preferable in the present technical solution: the left side of ageing machine body is connected with second feed mechanism's right side, the inner chamber of ageing machine body is provided with the second conveyer belt, the left side of ageing machine body rear side is provided with the belt, the one end that the ageing machine body was kept away from to the belt is provided with band conveyer.
As further preferable in the present technical solution: the right side of belt conveyor is provided with the third conveyer belt, the top of third conveyer belt is provided with detection mechanism.
As further preferable in the present technical solution: the length of the first conveyer belt is 15 meters.
As further preferable in the present technical solution: the top of drive belt feeder is equipped with the driver module, and the quantity is 286, and length is 6.5 meters.
As further preferable in the present technical solution: the length of the aging machine body is 10.5 meters.
Compared with the prior art, the invention has the beneficial effects that: the lamp strip heating and curing mechanism can rapidly cure the lamp strip of the glass tube in the product running process through the arrangement of the first conveying belt, the assembly workbench, the driving die conveying chain, the driving belt conveyor, the first feeding mechanism, the second feeding mechanism, the lamp strip aligning mechanism, the lamp foot parallel guide rail, the anti-tilting mechanism, the lamp strip drying box body, the lamp strip drying heat energy, the aging machine body, the second conveying belt, the belt and the belt conveyor, the effect of jointly constructing the high-speed automatic glass pipeline is achieved, wherein the first conveying belt can convey the glass tube, the first feeding mechanism and the second feeding mechanism can feed and discharge the glass tube, the lamp strip heating and curing mechanism can rapidly cure the lamp strip of the glass tube in the product running process, the lamp strip aligning mechanism can ensure the length consistency of the product, the lamp foot parallel guide rail ensures that the feet of two degrees of the lamp tube are prevented from tilting on the same horizontal plane, the risk of non-mounting of a client is reduced, and the consistency, automatic foot of cutting of equipment to can avoid because the restriction of technique, prior art generally adopts semi-manual semi-mechanized mode to produce the fluorescent tube, but the cost of labor among the prior art is very high, and manual operation's fault rate is higher, influences the quality of product, and manual and mechanized thoughtlessly take and need the manual work to carry out frequent transport, and the glass fluorescent tube takes place the breakage easily, leads to the fluorescent tube production line of prior art with high costs, production efficiency is low, the condition that the product percent of pass is low to appear.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
In the figure: 10. a production line body assembly; 11. a first conveyor belt; 12. assembling a workbench; 13. driving a mold conveying chain; 14. driving the belt conveyor; 15. a first feeding mechanism; 16. a second feeding mechanism; 17. a lamp strip heating and curing mechanism; 20. a lamp tube drying component; 21. a lamp tube aligning mechanism; 22. the lamp feet are parallel to the guide rail; 23. a skew prevention mechanism; 24. the lamp tube drying box body; 25. the lamp tube dries the heat energy; 30. a lamp tube aging assembly; 31. an aging machine body; 32. a second conveyor belt; 33. a belt; 34. a belt conveyor; 40. a lamp tube detection assembly; 41. a third conveyor belt; 42. and a detection mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
Referring to fig. 1, the present invention provides a technical solution: a high speed automated glass line comprising:
the production line main body assembly 10 comprises a first conveying belt 11, an assembling workbench 12, a driving die conveying chain 13, a driving belt conveyor 14, a first feeding mechanism 15, a second feeding mechanism 16 and a lamp strip heating and curing mechanism 17;
the lamp tube drying assembly 20 is installed on the right side of the top of the production line main body assembly 10, the lamp tube drying assembly 20 comprises a lamp tube aligning mechanism 21, lamp pin parallel guide rails 22, an anti-skew mechanism 23, a lamp tube drying box body 24 and lamp tube drying heat energy 25, the lamp tube aligning mechanism 21 is installed on the front side and the rear side of the first conveying belt 11, the lamp pin parallel guide rails 22 are installed on the right side of the front surface of the lamp tube aligning mechanism 21, the lamp tube drying box body 24 is installed on two sides of the lamp pin parallel guide rails 22, the lamp tube drying heat energy 25 is installed on two sides of the lamp tube drying box body 24, the anti-skew mechanism 23 is arranged on the surface of the rear side of the lamp tube aligning mechanism 21, one end of the anti-skew mechanism 23 moves in a translation and parallel mode in the product translation process, and the;
the lamp tube aging assembly 30 is arranged on the right side of the lamp tube drying assembly 20, and the lamp tube aging assembly 30 comprises an aging machine body 31, a second conveying belt 32, a belt 33 and a belt conveyor 34;
and the lamp tube detection assembly 40, the lamp tube detection assembly 40 is installed at the rear side of the lamp tube aging assembly 30, and the lamp tube detection assembly 40 comprises a third conveyer belt 41 and a detection mechanism 42.
In this embodiment, specifically: 11 front surface of first conveyer belt and the left side of rear surface all are provided with assembly workstation 12, drive mould conveying chain 13 is installed to the front side at assembly workstation 12 top, the rear side at assembly workstation 12 top is provided with drive belt feeder 14, the staff of can being convenient for operates, and can be convenient for the staff fixes the welding point on the soft lamp strip on the corresponding position of driver, manual welding power strip, the manual work dress lamp holder, push away the lamp holder neat after the fluorescent tube lamp holder is good, the duplex position is got ready and is cut the silk.
In this embodiment, specifically: the left side of first conveyer belt 11 is provided with first feed mechanism 15, and the right side of first conveyer belt 11 is provided with second feed mechanism 16, can be convenient for carry and low tube to the fluorescent tube, does not need manual operation, increases efficiency for the fluorescent tube is made.
In this embodiment, specifically: the top fixedly connected with lamp strip curing mechanism 17 that heats of first conveyer belt 11 can solidify the lamp strip on the fluorescent tube.
In this embodiment, specifically: the left side of ageing machine body 31 is connected with the right side of second feed mechanism 16, and the inner chamber of ageing machine body 31 is provided with second conveyer belt 32, and the left side of ageing machine body 31 rear side is provided with belt 33, and the one end that ageing machine body 31 was kept away from to belt 33 is provided with band conveyer 34, can be convenient for age the fluorescent tube.
In this embodiment, specifically: the right side of the belt conveyor 34 is provided with a third conveyor belt 41, and the top of the third conveyor belt 41 is provided with a detection mechanism 42, which can facilitate conveying the lamp tube to the inner cavity of the lamp tube detection assembly 40 for detection.
In this embodiment, specifically: the length of the first conveyor belt 11 is 15 meters.
In this embodiment, specifically: the top of the driving belt conveyor 14 is provided with 286 driver modules, and the length of the driver modules is 6.5 meters; the driver module may be used to deliver a lamp head.
In this embodiment, specifically: the length of the aging machine body 31 is 10.5 meters.
In this embodiment, specifically: first feed mechanism 15 and second feed mechanism 16 all include motor, conveyer belt, splint and transmission shaft, can carry out material loading and unloading to the glass pipe, do not need artifical manually operation, promote work efficiency for the glass pipe production.
Working principle or structural principle, when in use, the lamp strip heating and curing mechanism 17 can rapidly cure the glass tube lamp strip in the product operation process through the arrangement of the first conveying belt 11, the assembly workbench 12, the driving die conveying chain 13, the driving belt conveyor 14, the first feeding mechanism 15, the second feeding mechanism 16, the lamp tube aligning mechanism 21, the lamp pin parallel guide rail 22, the anti-tilting mechanism 23, the lamp tube drying box body 24, the lamp tube drying heat energy 25, the aging machine body 31, the second conveying belt 32, the belt 33 and the belt conveyor 34, the effect of jointly constructing the high-speed automatic glass pipeline is achieved, wherein the first conveying belt 11 can convey the glass tube, the first feeding mechanism 15 and the second feeding mechanism 16 can heat the glass tube lamp strip, the lamp strip heating and curing mechanism 17 can rapidly cure the glass tube lamp strip in the product operation process, the lamp tube aligning mechanism 21 can ensure the consistency of the length of the product, and the lamp pin parallel guide rail 22 can ensure that the pins at two degrees of the lamp tube are prevented from tilting on the same horizontal plane, so as to reduce the 23 can be convenient for the consistency of products, the equipment can automatically cut feet, then the lamp tube can be aged by the arrangement of the aging machine body 31, the second conveyer belt 32, the belt 33 and the belt conveyer 34, and the glass tube can be driven to be conveyed to the inside of the lamp tube detection assembly 40 for detection, finally, the glass tube can be detected by the arrangement of the third conveyer belt 41 and the detection mechanism 42, and the third conveyer belt 41 can drive the glass tube to be conveyed to the next link after detection without manual handling, thereby avoiding the limitation of the technology, the prior art generally adopts a semi-manual semi-mechanical mode to produce the lamp tube, but the labor cost in the prior art is high, the error rate of manual operation is high, the product quality is influenced, and manual and mechanical mixed carrying needs manual frequent handling, the glass lamp tube is easy to be broken, the lamp tube production line in the prior art has the defects of high cost, low production efficiency and low product percent of pass.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. High speed automated glass line, comprising:
the production line main body assembly (10), wherein the production line main body assembly (10) comprises a first conveying belt (11), an assembly workbench (12), a driving die conveying chain (13), a driving belt conveyor (14), a first feeding mechanism (15), a second feeding mechanism (16) and a lamp strip heating and curing mechanism (17);
the lamp tube drying device comprises a lamp tube drying component (20), the lamp tube drying component (20) is installed on the right side of the top of a production line main body component (10), the lamp tube drying component (20) comprises a lamp tube aligning mechanism (21), lamp pin parallel guide rails (22), an anti-skew mechanism (23), a lamp tube drying box body (24) and lamp tube drying heat energy (25), the lamp tube aligning mechanism (21) is installed on the front side and the rear side of a first conveying belt (11), the lamp pin parallel guide rails (22) are installed on the right side of the front surface of the lamp tube aligning mechanism (21), the lamp tube drying box body (24) is installed on two sides of the lamp pin parallel guide rails (22), the lamp tube drying heat energy (25) is installed on two sides of the lamp tube drying box body (24), the anti-skew mechanism (23) is arranged on the surface of the rear side of the lamp tube aligning mechanism (21), and the anti-skew mechanism, one end of the device moves in parallel in a translation way, and the other end of the device verifies the product through an anti-skew mechanism (23);
the lamp tube aging assembly (30) is arranged at the rear end of the lamp tube drying assembly (20), and the lamp tube aging assembly (30) comprises an aging machine body (31), a second conveying belt (32), a belt (33) and a belt conveyor (34);
the lamp tube detection assembly (40) is installed at the rear end of the lamp tube aging assembly (30), and the lamp tube detection assembly (40) comprises a third conveying belt (41) and a detection mechanism (42).
2. The high speed automated glass line of claim 1, wherein: the left sides of first conveyer belt (11) front surface and rear surface all are provided with assembly table (12), drive mould conveying chain (13) are installed to the front side at assembly table (12) top, the rear side at assembly table (12) top is provided with drive belt feeder (14).
3. The high speed automated glass line of claim 1, wherein: the left side of first conveyer belt (11) is provided with first feed mechanism (15), the right side of first conveyer belt (11) is provided with second feed mechanism (16).
4. The high speed automated glass line of claim 1, wherein: the top of first conveyer belt (11) fixedly connected with lamp strip solidification mechanism (17) that heats.
5. The high speed automated glass line of claim 1, wherein: the left side of ageing machine body (31) is connected with the right side of second feed mechanism (16), the inner chamber of ageing machine body (31) is provided with second conveyer belt (32), the left side of ageing machine body (31) rear side is provided with belt (33), the one end that ageing machine body (31) was kept away from in belt (33) is provided with band conveyer (34).
6. The high speed automated glass line of claim 1, wherein: the right side of the belt conveyor (34) is provided with a third conveying belt (41), and the top of the third conveying belt (41) is provided with a detection mechanism (42).
7. The high speed automated glass line of claim 1, wherein: the length of the first conveyor belt (11) is 15 meters.
8. The high speed automated glass line of claim 1, wherein: the top of the driving belt conveyor (14) is provided with driver modules, the number of the driver modules is 286, and the length of the driver modules is 6.5 meters.
9. The high speed automated glass line of claim 1, wherein: the length of the aging machine body (31) is 10.5 meters.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911221039.5A CN111219614A (en) | 2019-12-03 | 2019-12-03 | High-speed automatic glass pipeline |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911221039.5A CN111219614A (en) | 2019-12-03 | 2019-12-03 | High-speed automatic glass pipeline |
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| CN111219614A true CN111219614A (en) | 2020-06-02 |
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| CN201911221039.5A Pending CN111219614A (en) | 2019-12-03 | 2019-12-03 | High-speed automatic glass pipeline |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104654080A (en) * | 2015-01-30 | 2015-05-27 | 洛阳驰达自动化设备制造有限公司 | Automatically automatic production line production process of LED (Light Emitting Diode) fluorescent lamp |
| CN106112317A (en) * | 2016-07-01 | 2016-11-16 | 佛山电器照明股份有限公司 | A kind of LED lamp tube automatic production line |
| CN106704870A (en) * | 2017-01-25 | 2017-05-24 | 江苏浩明光电科技股份有限公司 | LED lamp tube flexible automatic production line |
| CN207421843U (en) * | 2017-11-07 | 2018-05-29 | 深圳市先途科技有限公司 | Fluorescent tube semi-automatic production line |
| CN109386752A (en) * | 2018-08-31 | 2019-02-26 | 中山市新和电子设备制造有限公司 | LED T8 fluorescent tube automatic production line |
-
2019
- 2019-12-03 CN CN201911221039.5A patent/CN111219614A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104654080A (en) * | 2015-01-30 | 2015-05-27 | 洛阳驰达自动化设备制造有限公司 | Automatically automatic production line production process of LED (Light Emitting Diode) fluorescent lamp |
| CN106112317A (en) * | 2016-07-01 | 2016-11-16 | 佛山电器照明股份有限公司 | A kind of LED lamp tube automatic production line |
| CN106704870A (en) * | 2017-01-25 | 2017-05-24 | 江苏浩明光电科技股份有限公司 | LED lamp tube flexible automatic production line |
| CN207421843U (en) * | 2017-11-07 | 2018-05-29 | 深圳市先途科技有限公司 | Fluorescent tube semi-automatic production line |
| CN109386752A (en) * | 2018-08-31 | 2019-02-26 | 中山市新和电子设备制造有限公司 | LED T8 fluorescent tube automatic production line |
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