CN106334656B - A kind of high speed LED film applicator - Google Patents

A kind of high speed LED film applicator Download PDF

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Publication number
CN106334656B
CN106334656B CN201610793576.7A CN201610793576A CN106334656B CN 106334656 B CN106334656 B CN 106334656B CN 201610793576 A CN201610793576 A CN 201610793576A CN 106334656 B CN106334656 B CN 106334656B
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CN
China
Prior art keywords
tube
film
glass
pipe
down tube
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Application number
CN201610793576.7A
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Chinese (zh)
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CN106334656A (en
Inventor
吕碧飞
郑玉翠
丁旗
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Super Lighting Electric Appliance Co Ltd (CN)
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Zhejiang Super Lighting Electric Appliance Co Ltd (CN)
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Application filed by Zhejiang Super Lighting Electric Appliance Co Ltd (CN) filed Critical Zhejiang Super Lighting Electric Appliance Co Ltd (CN)
Priority to CN201610793576.7A priority Critical patent/CN106334656B/en
Publication of CN106334656A publication Critical patent/CN106334656A/en
Application granted granted Critical
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/14Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1039Recovery of excess liquid or other fluent material; Controlling means therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C7/00Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work
    • B05C7/04Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work the liquid or other fluent material flowing or being moved through the work; the work being filled with liquid or other fluent material and emptied
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0406Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
    • B05D3/0413Heating with air

Abstract

The invention discloses a kind of high speed LED film applicators, comprising: for pipe mechanism, film mechanism, drying mechanism and down tube mechanism;It is described to be set to before film mechanism for pipe mechanism, for transporting glass-tube to film mechanism, the film mechanism be used for come confess pipe mechanism glass-tube carry out film, and the glass-tube of film is transported to drying mechanism, the drying mechanism is for drying the glass-tube of film, the down tube mechanism is used to take out the glass-tube dried from drying mechanism, and the glass-tube of taking-up is transported;The film mechanism includes: powder box, multiple film mouths, motor and at least two sets of turning manipulators being arranged on powder box;The motor driven turning manipulator alternately grabs glass-tube, and the glass-tube of crawl is directed at multiple film mouths, and multiple film mouths pour into film liquid from the port of glass-tube.Using the present invention, production efficiency is improved.

Description

A kind of high speed LED film applicator
Technical field
The present invention relates to a kind of device for coating, in particular to a kind of high speed LED film applicator.
Background technique
Under the background of global energy shortage, it is energy saving be world today's future development must the road Hang Zhi, illumination lead Domain, the application of LED luminous product attract the light source of the sight .LED lamp of common people using light emitting diode, are novel development A kind of new light sources technology .LED to get up is referred to as forth generation lighting source, compared with traditional lighting lamps and lanterns, has efficient, section Energy, environmental protection, long service life, it is small in size the advantages that, power consumption, the service life and in terms of have conventional light source incomparable Superiority.
And the diffusion barrier in LED lamp tube coats, referred to as LED film, has a great impact for the product quality of LED light. Currently, LED film applicator carries out film to LED lamp tube using extrusion mode, low efficiency, only 1200/H, film generate in the process Bubble leads to scrap of the product.
Summary of the invention
It is an object of the invention to provide a kind of using the LED film applicator for filling painting technology, improves production efficiency.
In order to solve the problems existing in the prior art, the present invention provides a kind of film applicator, to film applicator include: for pipe mechanism, Film mechanism, drying mechanism and down tube mechanism;It is described be set to film mechanism for pipe mechanism before, for by glass-tube transport to Film mechanism, the film mechanism are used to and be transported to the glass-tube of film to confessing that the glass-tube of pipe mechanism carries out film Drying mechanism, for drying to the glass-tube of film, the down tube mechanism is used to take out from drying mechanism the drying mechanism The glass-tube dried, and the glass-tube of taking-up is transported;The film mechanism includes: powder box, multiple film mouths for being arranged on powder box, Motor and at least two sets of turning manipulators;The motor driven turning manipulator alternately crawl glass-tube, and by the glass-tube pair of crawl Quasi- multiple film mouths, multiple film mouths pour into film liquid from the port of glass-tube.
When the glass-tube of the motor drive machinery hand clamping is directed at film mouth, inclination is formed between the glass-tube and horizontal plane Angle, film mouth pour into film liquid from glass-tube upper end.
The tilt angle is 45 °.
During the film mouth pours into film liquid progress film from the upper end of glass-tube, manipulator does not stop to rotate glass-tube.
The film mechanism further includes the powder tank that connects being arranged in below the manipulator, and the powder tank that connects is for recycling film The film liquid to leak outside in the process.
Described for pipe mechanism includes: storage pipe agency, climbing mechanism, for pipe conveying mechanism;The storage pipe agency is climbed with described One end of slope mechanism is connected, and the other end of climbing mechanism is connected with for pipe conveying mechanism, and the conveying mechanism includes upper layer for pipe Conveyer belt and lower layer are for pipe conveyer belt, and the upper layer is for pipe conveyer belt and lower layer for pipe conveyer belt respectively by different cylinder mechanisms Control.
The drying mechanism includes: blower mechanism, hot-blast stove, air duct and bellows, and the bellows are provided with placement fluorescent tube Station, the blower mechanism is for being blowed the fluorescent tube in bellows, one end connection in the bellows and air duct, the wind The other end in road is connect with the hot-blast stove.
The blower mechanism of the drying mechanism is equipped with blowing mouth, the pipe of the blowing mouth of the blower mechanism and glass-tube to be dried Mouth is corresponding.
The air duct includes: shell, intermediate insulating layer and internal layer, the moderate soak be placed on shell and internal layer it Between, the ectonexine uses galvanized iron sheet sealing welding;The air duct is connect with bellows, is equipped in bellows multiple independent of each other Drying area.
The down tube mechanism includes: down tube turning manipulator, down tube sliding machine hand, down tube manipulator and down tube conveying Band;Down tube sliding machine hand is used to clamp traversing after the fluorescent tube dried in bellows, and down tube turning manipulator is vertical for catching Fluorescent tube after be rotated by 90 ° and lay flat to down tube manipulator, glass-tube is sent to down tube conveyer belt by down tube manipulator;Down tube conveying Band is for conveying film glass-tube.
The film mechanism of high speed LED film applicator of the invention is provided at least two sets of turning manipulators, mostly set turning mechanical Hand alternately grabs glass-tube, and glass-tube is sent to the position being aligned to film mouth, and then film mouth pours into film liquid from the upper end of glass-tube.By Glass-tube is alternately grabbed in mostly set turning manipulator, therefore is not in the sky for waiting glass-tube when carrying out film to glass-tube Working days ensure that the continuity of film, improve production efficiency.
Detailed description of the invention
Fig. 1 is a kind of a kind of schematic diagram of embodiment of high speed LED film applicator of the present invention;
Fig. 2 is a kind of a kind of schematic diagram of embodiment for pipe mechanism of high speed LED film applicator of the present invention;
Fig. 3 is a kind of a kind of schematic diagram of embodiment of the film mechanism of high speed LED film applicator of the present invention;
Fig. 4 is a kind of a kind of schematic diagram of embodiment of the drying mechanism of high speed LED film applicator of the present invention;
Fig. 5 is a kind of a kind of schematic diagram of embodiment of the down tube mechanism of high speed LED film applicator of the present invention.
Specific embodiment
The present invention is described in detail with reference to the accompanying drawing.
With reference to Fig. 1, which is a kind of a kind of schematic diagram of embodiment of high speed LED film applicator of the present invention, the film applicator packet It includes: for pipe mechanism 100, film mechanism 200, drying mechanism 300 and down tube mechanism 400;Film applicator is set to for pipe mechanism 100 Before structure 200, for transporting glass-tube to film mechanism 200, film mechanism 200 is used for confessing that the glass-tube of pipe mechanism carries out Film, and the glass-tube of film is transported to drying mechanism 300, drying mechanism 300 is for drying the glass-tube of film; Down tube mechanism 400 is used to take out the glass-tube dried from drying mechanism, and the glass-tube of taking-up is transported to package test workshop;
It include: storage pipe agency, climbing mechanism, for pipe conveying mechanism for pipe mechanism 100;Wherein storage pipe agency includes storage pipe support 101 and storage pipe holder, storage pipe holder includes 104, two lower beams 103 of multiple columns 102 and two upper beams, plurality of vertical Column 102 and upper beam 104, lower beam 103 are interconnected to form storage pipe holder, store up and are provided with storage pipe support on pipe holder.Along storage The height for the column being arranged on pipe support length direction differs, and makes to store up pipe support formation clinoplain, to make to be placed on storage pipe support Glass-tube can be snapped down to automatically climbing mechanism along storage pipe support, save conveyer belt and drive the power mechanism of conveyer belt, save The energy and cost.In addition, side board 112 can also be arranged in storage pipe agency, side board 112 connects with the crossbeam for pipe holder It connects, its effect is to be aligned one end of glass-tube.
Climbing mechanism, the driving including the work of multiple compartment stations 108, ratchet mechanism and drive control ratchet mechanism Cylinder.When glass-tube is slided from storage pipe support 101 to be come, it is directly caught in interval station 108, each station can only be caught in a glass-tube, Then under the action of the driving cylinder that ratchet mechanism and drive control ratchet mechanism work, beat-type is sent glass-tube to for pipe On conveyer belt;
It is divided into upper supply tube conveyer belt 110 for pipe conveying mechanism and lower for pipe conveyer belt 109, wherein upper supply tube conveyer belt 110 It is fixed on the upper layer of conveyor belt support 111, the lower lower layer that conveyor belt support 111 is fixed on for pipe conveyer belt 109.Upper supply tube conveying Band 110 and lower it is controlled by two sets of cylinder mechanisms respectively for pipe conveyer belt 109 move forward and backward.Upper supply tube conveyer belt 110 and lower confession Pipe conveyer belt 109 is individually controlled by two sets of cylinder mechanisms respectively, can carry out improving the efficiency for pipe for pipe simultaneously With stability.To enable manipulator preferably to position when being taken into fluorescent tube, cylinder is used for the glass-tube push-up mechanism of pipe mechanism Control.
Wherein, motor 105 is connect with retarder 106, and retarder 106 and sprocket wheel 107 connect, cylinder (invisible in figure).
Film mechanism 200, including bracket 201, powder box bracket 202, cylinder 203, powder box 204, film mouth 205, first turn over Turn manipulator 206, the second turning manipulator 207, slide unit 208 connects powder tank 209;One end of bracket 201 is provided with powder box bracket 202, cylinder 203 and powder box 204 are provided on powder box bracket 202, film mouth 205 are provided on powder box 204, film mouth 205 can Think it is multiple, such as 10 etc.;Cylinder 203 makes the alignment of film mouth 205 to film for releasing powder box 204 in film Glass-tube oral area;The other end of bracket 201 is provided with slide unit 208, and the first turning manipulator 206 and second is provided on slide unit 208 The lower section of turning manipulator 207, the first turning manipulator 206 and the second turning manipulator 207, which is provided with, connects powder tank 209;
First turning manipulator 206 and the second turning manipulator 207 are provided with cam, and the cam retainingf key angle of the v-groove is set as 180 °, such first turning manipulator and the second turning manipulator actuation time are staggered;First turning manipulator and the second overturning Manipulator has the control of servo motor 210, and alternating movement, when a set of manipulator carries out upper tube movement, another set of manipulator is carried out Film keeps film uninterrupted, gapless progress, reduces the invalid waiting time, saves and waits upper tube, grab pipe, arrive The time of the movements such as position, and when film mouth be it is multiple, once films can be carried out to more glass-tubes, improve the effect of film Rate, according to experiment, if film glass-tube is 10, apply membrane efficiency can achieve 3600/when.Also, pass through servo motor It is controlled, improves positioning accuracy.
Powder tank 209 is connect, the lower section of the first turning manipulator and the second turning manipulator is set to;During film, lead to The revolution for crossing manipulator is stepped down, and film liquid, which can flow into, connects powder tank, then is uniformly recovered in powder bucket, keeps equipment cleaning, realizes film Liquid recycles, and avoids the leakage of film liquid during film.
Four-head screw rod can be used in slide unit 208, to realize the first turning manipulator of fast driving and the second turning mechanical Hand shortens the time that film glass-tube enters bellows.
When specific implementation, as shown in figure 3, rising, after glass-tube is clamped in the decline of the second turning manipulator 207 then by glass 45 ° of pipe inclinations, cylinder 203 releases powder box 204 at this time, so that film mouth 205 is directed at glass-tube oral area, film mouth 205 is opened, from glass Film liquid is poured into the upper end of pipe, ceaselessly rotates glass-tube, and the motor on the second manipulator 207 drives synchronous belt, and synchronous belt drives glass Pipe rotation, is coated in film liquid uniformly on glass-tube inner wall;When film mouth sprays film liquid progress film, film liquid hits the punching of glass-tube inner wall It hits small, avoids the generation of bubble, the glass-tube consistency that shows money or valuables one carries unintentionally also is easy to control.The servo motor being arranged on slide unit 208 after film 210 drive the screw rod in slide unit 208, and the membrane tube of turning mechanical on hand is sent into bellows.
Drying mechanism 300 includes: bellows 301, hot-blast stove 303 and air duct 302 and blower mechanism 304, blower mechanism 304 Equipped with blowing mouth, the top of bellows is connected with air duct 302, and air duct 302 is connected with hot-blast stove 303;Air be sent into hot-blast stove 303 into Row heating, is then entered in bellows by air duct 302;Glass-tube nozzle pair in the blowing mouth and bellows of blower mechanism 304 simultaneously It answers, increases air quantity, improve the temperature of glass-tube, dry it in a short time;
Bellows 301 are provided with multiple stations, such as 60 stations in bellows, at this point it is possible to be divided into 7 heating regions pair The glass-tube of film is heated.In order to preferably keep the temperature and reduce pollution of the bellows pipeline to fluorescent tube, the interlayer of entire bellows Intermediate thermal insulation material (asbestos) filling, and all prevent insulating layer dust from overflowing with galvanized iron sheet sealing welding, promotion has applied The quality of film glass-tube.In addition, entire bellows are divided into five pieces of drying areas, complete glass for painting mode film drying requirement is filled Pipe drying work adequately utilizes thermal energy, reduces energy waste, makes the drying work of glass-tube film more efficiently, while effective Improve existing thickness difference problem when glass-tube film.
Down tube mechanism 400, including down tube turning manipulator 401, down tube sliding machine hand 402, down tube conveyer belt 403, the One divider 404, the second divider 405, cylinder 406 and synchronous belt 407, bracket 408, down tube manipulator 409.On bracket 408 It is provided with down tube conveyer belt 403 and synchronous belt 407, the side of bracket 408 is provided with down tube turning manipulator 401 and down tube is traversing Manipulator 402, down tube manipulator 409 are mounted on down tube conveyer belt 403.Down tube turning manipulator 401 and down tube sliding machine It is provided with the first divider 404 and the second divider 405 between hand 402, wherein the first divider 404 is mounted on column, uses In the overturning of control manipulator;Second divider 405 is mounted on board, for controlling the rotation of manipulator;Cylinder 406 is arranged In on down tube conveyer belt.
When specific implementation, after clamping glass-tube in the immigration bellows of down tube sliding machine hand 402, pass through down tube turning manipulator 401, which lie in down tube conveyer belt 403 for vertical 90 ° of glass tube rotation, send to package test workshop.Down tube sliding machine hand 402, Down tube turning manipulator 401 is all made of SERVO CONTROL, and operation is more convenient, keeps equipment more accurate.
Down tube turning manipulator 401 is driven by a motor the first divider 404 and rotates to designated position, the second divider 405 Also it is rotated by 90 °, film glass-tube goes to laid-flat status by vertical state.The movement of down tube sliding machine hand 402 and down tube tipper Tool hand 401 is consistent, and the sequence only acted is not on the contrary, a upper tube, a down tube, are being repeated herein.Down tube sliding machine Hand moves into bellows, after clamping glass-tube, rotates the down tube machine by 90 ° of tube rotation, on conveyer belt by down tube turning manipulator Tool rises on hand catches fluorescent tube, is then sent by conveyer belt to package test workshop.
The above is a preferred embodiment of the present invention, it is noted that for those skilled in the art For, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also considered as Protection scope of the present invention.

Claims (9)

1. a kind of high speed LED film applicator, comprising: for pipe mechanism, film mechanism, drying mechanism and down tube mechanism;It is described for pipe Mechanism is set to before film mechanism, and for transporting glass-tube to film mechanism, the film mechanism is used for confessing pipe machine The glass-tube of structure carries out film, and the glass-tube of film is transported to drying mechanism, and the drying mechanism is used for the glass-tube to film It is dried, the down tube mechanism is used to take out the glass-tube dried from drying mechanism, and the glass-tube of taking-up is transported;The painting Film mechanism includes: powder box, multiple film mouths, motor and at least two sets of turning manipulators being arranged on powder box;The motor driven Turning manipulator alternately grabs glass-tube, and the glass-tube of crawl is directed at multiple film mouths, and multiple film mouths are filled from the port of glass-tube Enter film liquid;
Described for pipe mechanism includes: storage pipe agency, climbing mechanism, for pipe conveying mechanism;The storage pipe agency and the slope-climbing machine One end of structure is connected, and the other end of climbing mechanism is connected with for pipe conveying mechanism, and the conveying mechanism includes that upper layer is conveyed for pipe Band and lower layer are for pipe conveyer belt, and the upper layer is for pipe conveyer belt and lower layer for pipe conveyer belt respectively by different cylinder mechanism controls System.
2. high speed LED film applicator according to claim 1, which is characterized in that the glass of the motor drive machinery hand clamping When pipe is directed at film mouth, tilt angle is formed between the glass-tube and horizontal plane, film mouth pours into film liquid from glass-tube upper end.
3. high speed LED film applicator according to claim 2, which is characterized in that the tilt angle is 45 °.
4. high speed LED film applicator according to claim 1, which is characterized in that the film mouth is poured into from the upper end of glass-tube During film liquid carries out film, manipulator does not stop to rotate glass-tube.
5. high speed LED film applicator according to claim 1, which is characterized in that the film mechanism further includes being arranged in institute The powder tank that connects below manipulator is stated, the powder tank that connects is for recycling the film liquid to leak outside during film.
6. high speed LED film applicator according to claim 1, which is characterized in that the drying mechanism include: blower mechanism, Hot-blast stove, air duct and bellows, the bellows are provided with the station for placing fluorescent tube, and the blower mechanism is used for the lamp in bellows Pipe is blowed, and one end connection in the bellows and air duct, the other end in the air duct is connect with the hot-blast stove.
7. high speed LED film applicator according to claim 6, which is characterized in that the blower mechanism of the drying mechanism is equipped with Blowing mouth, the blowing mouth of the blower mechanism are corresponding with the nozzle of glass-tube to be dried.
8. high speed LED film applicator according to claim 7, which is characterized in that the air duct includes: shell, moderate soak Layer and internal layer, the moderate soak are placed between shell and internal layer, and the internal layer and shell use galvanized iron sheet sealing welding It connects;The air duct is connect with bellows, and multiple drying areas independent of each other are equipped in bellows.
9. high speed LED film applicator according to claim 1, which is characterized in that the down tube mechanism includes: down tube tipper Tool hand, down tube sliding machine hand, down tube manipulator and down tube conveyer belt;Down tube sliding machine hand has been dried for clamping in bellows Traversing after dry fluorescent tube, down tube turning manipulator is laid flat for catching to be rotated by 90 ° after vertical fluorescent tube to down tube manipulator, is passed through Down tube manipulator send glass-tube to down tube conveyer belt;Down tube is used for conveyer belt in conveying film glass-tube.
CN201610793576.7A 2016-08-31 2016-08-31 A kind of high speed LED film applicator Active CN106334656B (en)

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CN106334656B true CN106334656B (en) 2019-01-22

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CN106975585B (en) * 2017-05-26 2022-11-11 佛山柯维光电股份有限公司 Vertical ultraviolet lamp tube inner surface coating machine
CN108636709B (en) * 2018-05-11 2019-07-05 浙江山蒲照明电器有限公司 A kind of LED pipe device for coating
CN108970936A (en) * 2018-08-02 2018-12-11 潘明安 LED light pipe processing device
CN110064565A (en) * 2019-04-28 2019-07-30 深圳市万禾自动化设备有限公司 LED colour temperature detects dispenser

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CN101045227A (en) * 2006-03-17 2007-10-03 株式会社理光 Coating film forming apparatus
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Application publication date: 20170118

Assignee: JIAXING SUPER LIGHTING ELECTRIC APPLIANCE Co.,Ltd.

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Denomination of invention: A high speed led coating machine

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