CN206543677U - A kind of workpiece integrated automation device - Google Patents
A kind of workpiece integrated automation device Download PDFInfo
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- CN206543677U CN206543677U CN201621401031.9U CN201621401031U CN206543677U CN 206543677 U CN206543677 U CN 206543677U CN 201621401031 U CN201621401031 U CN 201621401031U CN 206543677 U CN206543677 U CN 206543677U
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Abstract
The utility model provides a kind of workpiece integrated automation device, the automation equipment includes spray equipment (2) and apparatus for baking (3), the spray equipment (2) and apparatus for baking (3) connect into an overall automatic assembly line by flowing water trajectory, one end of flowing water trajectory is workpiece input, and the other end of flowing water trajectory is workpiece output end.Workpiece integrated automation device of the present utility model, its automaticity is high, and production efficiency is high, and performance is stable and energy consumption is low.
Description
Technical field
The utility model is related to work piece production field, more particularly to a kind of workpiece integrated automation device.
Background technology
At present, it is necessary to be sprayed to LCD product such as computor-keyboard in the manufacturing process of the component of workpiece such as LCD product
Urushoil paint., it is necessary to need heating in dedusting, painting process before spray painting, solidification is needed after spray painting again.Existing production line is general
All it is to concentrate in a workshop, workpiece is transmitted in a workshop, transmission of the workpiece between process and process does not connect
It is continuous, needed from a process to next process by manually carrying, not only waste human resources, and also efficiency is low, product
Qualification rate is low.Also, existing this production line is all handled due to workpiece in a workshop, and workpiece is after dedusting
It is delivered directly to spray station to be painted, such part dust is easily sent to spray station, so as to cause to carry out subsequently
The Product Process of the processing such as spray painting is unqualified, or even follow-up processing apparatus is caused to damage.Furthermore, paper used in packaging process
Case is also environomental pollution source, so as to pollute to painting process, needs to design the overall production line of a workpiece for this.
Utility model content
In order to overcome the defect of above-mentioned prior art, the utility model provides a kind of workpiece integrated automation device, and it is certainly
Dynamicization degree is high, and production efficiency is high, and performance is stable and energy consumption is low.
To achieve the above object, a kind of workpiece integrated automation device of the present utility model, the automation equipment includes,
Spray equipment and apparatus for baking；
The spray equipment and apparatus for baking connect into an overall automatic assembly line, streamline rail by flowing water trajectory
The one end in road is workpiece input, and the other end of flowing water trajectory is workpiece output end.
Further, the automation equipment also includes pretreating device, spraying solidification equipment and detection packing device；
The pretreating device, the spray equipment, apparatus for baking, spraying solidification equipment and detection packing device pass through stream
Waterline track is in turn connected into an overall automatic assembly line.
Further, the automation equipment also includes the first station, the second station, 3rd station, the 4th station and the
Five stations,
The pretreating device is located on first station, and the spray equipment is located on second station, described
Apparatus for baking is located in the 3rd station, and the spraying solidification equipment is located on the 4th station, the detection packaging dress
Setting on the 5th station.
Further, the spray equipment includes the spraying frame of erection flowing water trajectory, on flowing water trajectory
Transmitting device, the manipulator in spraying frame and the removable shower nozzle positioned at the manipulator side；
The apparatus for baking include setting up the baking frame of flowing water trajectory, the transmitting device on flowing water trajectory and
Baking oven in the baking frame, plastic workpiece to be dried is delivered in the cavity of baking oven by transmitting device；
The spraying solidification equipment includes setting up the solidification frame of flowing water trajectory, the transmission dress on flowing water trajectory
Put and the solidification case in the solidification frame；
The detection packing device includes setting up the U-shaped inclination open frame of flowing water trajectory and on flowing water trajectory
Conveyer belt, the U-shaped two side height for tilting open frame U-shaped opening end is different, and plastic workpiece to be transmitted is from U-shaped tilting machine
The High lateral wall of frame is transmitted to low sidewall.
Further, the pretreating device includes the pre-treatment frame of erection flowing water trajectory, positioned at flowing water trajectory
On transmitting device and the automatic static removing device positioned at the transmitting device both sides.
Further, the solidification case is that UV irradiates case, and the UV, which irradiates, is provided with multiple UV drying fluorescent tubes, the UV in case
Fluorescent tube is dried to set along the UV widths for irradiating case, and all UV dry the length direction that fluorescent tube irradiates case along the UV
It is equidistant horizontally disposed.
Further, the automatic static removing device is ion air curtain.
Further, the pre-treatment frame, spraying frame, baking frame, solidification frame and U-shaped inclination open frame difference
With respect to the horizontal plane height adjustable.
Further, the workpiece is the component of LCD product.
Compared with prior art, the utility model has the following advantages that：
(1) workpiece integrated automation device of the present utility model, each operation can be with mixed production, and automaticity is high, raw
Efficiency high is produced, performance is stable and energy consumption is low.
(2) workpiece integrated automation device of the present utility model, it is by the pretreatment procedure, spraying process, Roaster
Sequence, spraying curing process and detection packaging process are integrated into an overall automatic assembly line by a flowing water trajectory.The life
Producing line is disobeyed manually, has saved cost of labor, and automaticity is high, and production efficiency is high and energy consumption is small.
Brief description of the drawings
In order to illustrate more clearly of the technical scheme of the utility model embodiment, required in being described below to embodiment
The accompanying drawing used is briefly described, it should be apparent that, drawings in the following description are only some implementations of the present utility model
Example, for those of ordinary skill in the art, without having to pay creative labor, can also be according to these accompanying drawings
Obtain other accompanying drawings.Wherein：
Fig. 1 is the structural representation of the utility model workpiece integrated automation device；
Fig. 2 is the structural representation of the utility model workpiece section product line；
Fig. 3 is the structural representation of the utility model apparatus for baking in one embodiment；
Fig. 4 is the structural representation of the utility model apparatus for baking in another embodiment；
Fig. 5 is structural representation of the utility model apparatus for baking in another embodiment；
Fig. 6 is the structural representation of the utility model workpiece slope production line.
Wherein, 1- pretreating devices, 2- spray equipments, 3- apparatus for baking, 4- spraying solidification equipments, 5- detection packaging dresses
Put, 6- flowing water trajectories, 7- first slope flowing water trajectories, the second slopes of 8- streamline track, the flowing water trajectories of 9- the 3rd,
10- inputs, 20- output ends, 30-S shape structural slabs, 31- laminates, 32- racks.
Embodiment
To enable above-mentioned purpose of the present utility model, feature and advantage more obvious understandable, below in conjunction with the accompanying drawings and tool
Body embodiment is described in further detail to the utility model.
" one embodiment " or " embodiment " referred to herein refers to may be included at least one realization side of the utility model
Special characteristic, structure or characteristic in formula." in one embodiment " that different places occur in this manual not refers both to
Same embodiment, nor the single or selective embodiment mutually exclusive with other embodiment.
Referring to Fig. 1, it is the structural representation of the utility model workpiece integrated automation device.The utility model is provided
A kind of workpiece integrated automation device, it includes the first station, the second station, 3rd station, the 4th station and the 5th station, institute
State and be provided with the pretreating device 1 being provided with the first station for removing electrostatic to workpiece, second station for preceding
It is provided with the spray equipment 2 that workpiece after processing is sprayed, the 3rd station for entering to the workpiece surface after spraying
The spraying for being solidified to the workpiece after baking is provided with the apparatus for baking 3 of row baking, the 4th station and solidifies dress
Put the detection packing device 5 being provided with 4, the 5th station for the workpiece after the solidification that detects and pack.
The pretreating device 1, the spray equipment 2, apparatus for baking 3, spraying solidification equipment 4 and detection packing device 5
One overall automatic assembly line is connected into by flowing water trajectory, one end of flowing water trajectory is workpiece input, streamline rail
The other end in road is workpiece output end.One end input of workpiece artesian water trajectory, sequentially passes through pretreating device 1, spraying dress
2, apparatus for baking 3, spraying solidification equipment 4 and detection packing device 5 is put to export from the other end of flowing water trajectory.
The pretreating device 1 includes setting up pre-treatment frame 11, the biography on flowing water trajectory of flowing water trajectory
Defeated device and the automatic static removing device positioned at the transmitting device both sides.The automatic static removing device is ion air curtain.
The spray equipment 2 includes setting up the spraying frame 21 of flowing water trajectory, the transmission dress on flowing water trajectory
Put, positioned at spraying frame 21 on manipulator and the removable shower nozzle positioned at the manipulator side.
The apparatus for baking 3 also includes setting up the baking frame 31 of flowing water trajectory, the transmission on flowing water trajectory
Device and the baking oven in the baking frame 31, plastic workpiece to be dried are delivered in the cavity of baking oven by transmitting device.
The spraying solidification equipment 4 includes setting up solidification frame 41, the biography on flowing water trajectory of flowing water trajectory
Defeated device and the solidification case in the solidification frame 41.In one embodiment, the solidification case is that UV irradiates case, and UV shines
Penetrate in case and be provided with multiple UV drying fluorescent tubes, the UV is dried fluorescent tube and set along the UV widths for irradiating case, and all
It is equidistantly horizontally disposed that UV dries length direction of the fluorescent tube along UV irradiation casees.
The detection packing device 5 includes setting up the U-shaped inclination open frame 51 of flowing water trajectory and positioned at flowing water trajectory
On conveyer belt, the U-shaped two side height for tilting open frame U-shaped opening end is different, and plastic workpiece to be transmitted is tilted from U-shaped
The High lateral wall of open frame is transmitted to low sidewall.
In this embodiment, the pre-treatment frame 11, spraying frame 21, baking frame 31, solidification frame 41 and U-shaped incline
It is adjustable that inclined frame 51 is respectively relative to elevation of water.By adjusting pre-treatment frame 11, spraying frame 21, baking frame
31st, solidification frame 41 and U-shaped inclination open frame 51 so that flowing water trajectory in one plane or on curved surface extends.
In the utility model, the workpiece is the component of LCD product.
Refer to Fig. 3 and Fig. 4.Fig. 3 is the structural representation of the utility model apparatus for baking in one embodiment；Fig. 4
For the structural representation of the utility model apparatus for baking in another embodiment.Wherein the mode of arrow is the side of output of products
To.
As shown in figure 3, apparatus for baking of the present utility model includes rack and transfer assembly (not shown).The rack
With two ends, one of them is input 10, and another is output end 20.The transfer assembly is located at the rack
On, it is provided with the transfer assembly for the fixed fixed part (not shown) by transmission product.The transfer assembly band movable property
Product are moved by input 10 to the output end 20 of the rack.
In this embodiment, the rack 30 is S-shaped structural slab, and one of input 10 is located at the S-shaped structure
One end of plate, another output end 20 is located at the other end of S-shaped structural slab.The rack of the shape, can save the sky of producing line
Between, baking efficiency is improved, while also improving baking quality.
The input 10 and output end 20 are located in same level, the direction of the input product of input 10 and institute
The direction for stating the output products of output end 20 is identical.In other embodiments, the input 10 and output end 20 are located at different
On horizontal plane.The direction of the input product of input 10 and the direction of the output products of output end 20 can also be differed.
As shown in figure 4, in this embodiment, the rack 31 is multiple laminates, the plurality of laminate about 31 at equal intervals
Arranged in parallel, joining end to end for adjacent two layers plate 31 connects, and one of input 10 is located at one end of the plurality of laminate, another
Output end 20 is located at the other end of the plurality of laminate.In a preferred embodiment, the interval between two adjacent laminates 31
It is not less than 5cm, now baking quality reaches best.
Referring to Fig. 5, Fig. 5 is structural representation of the utility model apparatus for baking in another embodiment.Wherein arrow
Mode be output of products direction.As shown in figure 5, the rack 32 has three ends, two of which end is input
10, another end is output end 20.Two inputs 10 are located at the bottom and top of the rack, output end 20 respectively
In the close pars intermedia of the rack.Wherein, the direction of input input product is identical with the direction of output end output products
Or it is opposite.In another embodiment, the rack has the end of four and more than four, wherein, output end is at least
Two, mass industrialized production is disclosure satisfy that, production efficiency is improved.
In the utility model, the transfer assembly includes horizontal transmission component (not shown) and vertical transfer assembly (is not schemed
Show), the horizontal transmission component is transmission belt (not shown), and the vertical transfer assembly is lift (not shown), described solid
It is the retort stand being fixed in the transmission belt to determine portion.In one embodiment, the retort stand is symmetricly set in the transmission
Take, the retort stand includes the controller that base, gripper jaw and the control gripper jaw are opened and closed, the base is fixed
In in the transmission belt, the gripper jaw pushes down plastic workpiece from above the plastic workpiece.In another embodiment, institute
It can also be the adhesive plaster being pasted on the transfer assembly to state fixed part.The adhesive plaster can prevent from being entered by lower floor's rack
The product to be baked of upper strata rack departs from conveyer belt.
Referring to Fig. 6, Fig. 6 is the structural representation of the utility model workpiece slope production line.In this embodiment, in order to
The process and the untainted process that produce pollution are separated, the pretreating device 1 and detection packing device 5 are filled with spraying respectively
Put 2 spaces to be isolated, to prevent from thering is part dust to enter in spray equipment when carrying out electrostatic precipitation and packaging to plastic workpiece.
In this embodiment, the production line includes first environment process and second environment process, the first environment work
Sequence and second environment process seal setting respectively, and first environment process and second environment the process space is isolated.Described
One environment process is the process with pollution sources, and the second environment process is the process without pollution sources.First ring
Border process is located in the first space, and second environment process is located in second space, and the second space is located at first space
Top.
First space is the first workshop, and second space is the second workshop.
The first environment process includes pretreatment procedure and detection packaging process；
The second environment process includes painting process, roasting procedure and spraying curing process；
The pretreatment procedure to painting process is connected by first slope flowing water trajectory 7, the spraying curing process
Connected to detection packaging process by the second slope streamline track 8.
The painting process, roasting procedure and spraying curing process pass sequentially through the 3rd flowing water trajectory 9 and connected, and described the
One slope streamline track 7, the 3rd flowing water trajectory 9 and the second slope streamline track 8 be sequentially connected for one article of entirety it is automatic
Metaplasia producing line, workpiece is inputted from the input of first slope flowing water trajectory 7, sequentially passes through pretreatment procedure, painting process, baking
The output end of roasting process, spraying curing process and detection packaging process to the second slope streamline track 8 is exported.
In a preferred embodiment, the first slope flowing water trajectory 7 and the second slope streamline track (8) point
Passage Wei not sealed.
The utility model has the following advantages that：
(1) workpiece integrated automation device of the present utility model, each operation can be with mixed production, and automaticity is high, raw
Efficiency high is produced, performance is stable and energy consumption is low.
(2) workpiece integrated automation device of the present utility model, it is by the pretreatment procedure, spraying process, Roaster
Sequence, spraying curing process and detection packaging process are integrated into an overall automatic assembly line by a flowing water trajectory.The life
Producing line is disobeyed manually, has saved cost of labor, and automaticity is high, and production efficiency is high and energy consumption is small.
Described above fully discloses embodiment of the present utility model.It is pointed out that being familiar with the neck
Any change that the technical staff in domain is done to embodiment of the present utility model is all without departing from right of the present utility model
The scope of claim.Correspondingly, the scope of claim of the present utility model is also not limited only to foregoing specific embodiment party
Formula.
Claims (9)
1. a kind of workpiece integrated automation device, it is characterised in that：The automation equipment includes,
Spray equipment (2) and apparatus for baking (3)；
The spray equipment (2) and apparatus for baking (3) are in turn connected into an overall automatic assembly line, stream by flowing water trajectory
One end of waterline track is workpiece input, and the other end of flowing water trajectory is workpiece output end.
2. workpiece integrated automation device according to claim 1, it is characterised in that：
The automation equipment also includes pretreating device (1), spraying solidification equipment (4) and detection packing device (5)；
The pretreating device (1), the spray equipment (2), apparatus for baking (3), spraying solidification equipment (4) and detection packaging dress
Put (5) and an overall automatic assembly line is in turn connected into by flowing water trajectory.
3. workpiece integrated automation device according to claim 2, it is characterised in that：
The automation equipment also includes the first station, the second station, 3rd station, the 4th station and the 5th station；
The pretreating device (1) is located on first station, and the spray equipment (2) is located on second station, institute
Apparatus for baking (3) is stated in the 3rd station, the spraying solidification equipment (4) is located on the 4th station, the inspection
Packing device (5) is surveyed to be located on the 5th station.
4. workpiece integrated automation device according to claim 2, it is characterised in that：
The spray equipment include setting up the spraying frame (21) of flowing water trajectory, the transmitting device on flowing water trajectory,
Manipulator in spraying frame (21) and the removable shower nozzle positioned at the manipulator side；
The apparatus for baking include setting up the baking frame (31) of flowing water trajectory, the transmitting device on flowing water trajectory and
Baking oven on the baking frame (31), plastic workpiece to be dried is delivered in the cavity of baking oven by transmitting device；
The spraying solidification equipment includes setting up the solidification frame (41) of flowing water trajectory, the transmission dress on flowing water trajectory
Put and the solidification case on the solidification frame (41)；
The detection packing device includes setting up the U-shaped inclination open frame (51) of flowing water trajectory and on flowing water trajectory
Conveyer belt, the U-shaped two side height for tilting open frame U-shaped opening end is different, and plastic workpiece to be transmitted is from U-shaped tilting machine
The High lateral wall of frame is transmitted to low sidewall.
5. workpiece integrated automation device according to claim 4, it is characterised in that：
The pretreating device includes setting up the pre-treatment frame (11) of flowing water trajectory, the transmission dress on flowing water trajectory
Put and the automatic static removing device positioned at the transmitting device both sides.
6. workpiece integrated automation device according to claim 4, it is characterised in that：
The solidification case is that UV irradiates case, and the UV, which irradiates, is provided with multiple UV drying fluorescent tubes in case, the UV dries fluorescent tube along institute
The width for stating UV irradiation casees is set, and all UV dry the equidistant horizontal cloth of length direction that fluorescent tube irradiates case along the UV
Put.
7. workpiece integrated automation device according to claim 5, it is characterised in that：The automatic static removing device be from
Sub- air curtain.
8. workpiece integrated automation device according to claim 5, it is characterised in that：The pre-treatment frame (11), spray
Painting frame (21), baking frame (31), solidification frame (41) and U-shaped inclination open frame (51) are respectively relative to elevation of water can
Adjust.
9. workpiece integrated automation device according to claim 1, it is characterised in that：The workpiece is the group of LCD product
Part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621401031.9U CN206543677U (en) | 2016-12-20 | 2016-12-20 | A kind of workpiece integrated automation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621401031.9U CN206543677U (en) | 2016-12-20 | 2016-12-20 | A kind of workpiece integrated automation device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206543677U true CN206543677U (en) | 2017-10-10 |
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ID=59992946
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621401031.9U Active CN206543677U (en) | 2016-12-20 | 2016-12-20 | A kind of workpiece integrated automation device |
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| Country | Link |
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| CN (1) | CN206543677U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106694292A (en) * | 2016-12-20 | 2017-05-24 | 苏州市铂汉塑胶五金有限公司 | Workpiece integrated automation device |
| CN109926289A (en) * | 2017-12-18 | 2019-06-25 | 江苏醉开心酒业有限公司 | A kind of box surface processing unit of beverage can mounted box |
-
2016
- 2016-12-20 CN CN201621401031.9U patent/CN206543677U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106694292A (en) * | 2016-12-20 | 2017-05-24 | 苏州市铂汉塑胶五金有限公司 | Workpiece integrated automation device |
| CN109926289A (en) * | 2017-12-18 | 2019-06-25 | 江苏醉开心酒业有限公司 | A kind of box surface processing unit of beverage can mounted box |
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