CN104652017A - Woven fabric with sound insulation and warm keeping properties and manufacturing method thereof - Google Patents
Woven fabric with sound insulation and warm keeping properties and manufacturing method thereof Download PDFInfo
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Abstract
The invention discloses a woven fabric with sound insulation and warm keeping properties. The woven fabric is formed by weaving warp yarns and weft yarns through an air jet loom; the warp yarns and the weft yarns are prepared from the following raw materials in parts by weight: 30-34 parts of isotatic polypropylene, 1-3 parts of hargil, 3-7 parts of rock wool, 20-25 parts of modal fibers, 22-26 parts of fireproof fiber cotton, 25-28 parts of waste down feather fibers, 16-19 parts of bambusa texlitis pulp, 0.6-0.9 part of sodium hexametaphosphate, 8-10 parts of methyl methacrylate, 2-4 parts of eucalyptus oil, 12-15 parts of butyl glycidyl ether, 1-3 parts of jasmine, 2-5 parts of herba cepbalanoplosis segeti, 3-4 parts of lophatherum gracile, 85-95 parts of 1-butyl-3-methyl imidazole acetate, 95-110 parts of 1-allyl-3-methyl imidazole chlorine salt, proper amount of water and 5-8 parts of an auxiliary agent. The woven fabric has the sound insulation and warm keeping properties, and antibacterial and mould-proof, and inflaming retarding properties, is applied to automotive trims, and has the properties of low cost, high cost performance and good shape keeping performance and the like; the prospect is wide.
Description
Technical field
The present invention relates to woven fabric production technology, be specifically related to a kind of woven fabric with sound-insulation and heat-insulation and preparation method thereof.
Background technology
Communications and transportation plays vital effect in the national economic development, the vehicles such as automobile, train, aircraft, steamer also more and more go deep into the life of people, particularly automobile, become the indispensability trip instrument in nowadays people's life, along with developing rapidly of auto industry, textile for automobile also develops thereupon.Consider health, for textile for automobile, gas permeability, comfortableness, aesthetic property, smell, antibacterial and antimildew function and attraction noise reduction etc. have strict demand, especially automotive trim textiles.What textile for automobile application was more is exactly woven fabric, is mainly used in door internal decoration plate, carpet, ceiling, seat etc.
Woven fabric is by the mutually vertical yarn of two or more than two, to be interwoven fabric as longitude and latitude with an angle of 90 degrees, the woven fabric of prior art has that composition is more single, function simple, sound-absorbing antimildew and antibacterial function not significantly, the low defect such as not to be durable of ABRASION RESISTANCE, the multi-functional demand of people for automotive trim woven fabric cannot be met.
Summary of the invention
Object of the present invention is just to provide a kind of woven fabric with sound-insulation and heat-insulation and preparation method thereof, to overcome the deficiencies in the prior art.
The object of the present invention is achieved like this:
A kind of woven fabric with sound-insulation and heat-insulation, formed through air-jet loom braiding by warp thread and weft yarn, it is characterized in that, the raw material of described warp thread and weft yarn is made up of the raw material of following weight portion: isotactic polypropylene 30-34, carclazyte 1-3, rock wool 3-7, Modal fibre 20-25, refractory fiber cotton 22-26, waste and old down fiber 25-28, rascal bamboo pulp 16-19, calgon 0.6-0.9, methyl methacrylate 8-10, eucalyptus oil 2-4, butyl glycidyl ether 12-15, cape jasmine 1-3, field thistle 2-5, lophatherum gracile 3-4, 1-butyl-3-N-Methylimidazoleacetic salt 85-95, 1-allyl-3-methylimidazole villaumite 95-110, suitable quantity of water, auxiliary agent 5-8.
Described auxiliary agent is made up of following raw materials in part by weight: lanolin 12-16, lithium soap stone flour 1-3, gallic acid 2.3-4.7, linoleic acid 7-10, phenylalanine 17-22, pentaerythrite 15-18, methyl methacrylate 13-17, diethylenetriamine 3-5, cyanidenon 0.1-0.3, potassium oleate 0.2-0.4, linen softening oil 6-9, active fruit shell carbon 4-7, polymethyl hydrogen siloxane 1.1-2.5, its preparation method is by linoleic acid, phenylalanine, pentaerythrite is put into reactor and is stirred and evenly mixed, be warming up to 210-220 DEG C and keep temperature, add gallic acid, potassium oleate reaction 3-5 hour, be cooled to 80-95 DEG C, add methyl methacrylate, diethylenetriamine, polymethyl hydrogen siloxane stirring reaction 2-3 hour, finally be cooled to room temperature, instillation marigold essential oil and other residual componentss are ground pulping and get final product.
Described a kind of preparation method with the woven fabric of sound-insulation and heat-insulation, is characterized in that comprising the following steps:
(1) by cape jasmine, field thistle, lophatherum gracile boiling 4-6 hour, filter, in filtrate, drop into Modal fibre, refractory fiber cotton, waste and old down fiber immersion 10-13 hour, pull oven dry, degreasing, ultra-fine grinding out;
(2) add water carclazyte, rock wool grinding pulping, adds calgon and stir and evenly mix and put into Ultrasonic machining groove, concussion 6-12 hour, dry grinding 2-4 hour;
(3) isotactic polypropylene is heated to molten condition, adds step (2) product, methyl methacrylate, rascal bamboo pulp, butyl glycidyl ether, abundant agitation grinding 3-6 hour;
(4) take 1-butyl-3-N-Methylimidazoleacetic salt, 1-allyl-3-methylimidazole villaumite drops in reactor and stirs and evenly mixs, add step (1), (3) product grinding 20-40 minute, be heated to 100-120 DEG C, add other residual components stirring reaction 50-70 minute, obtained spinning solution, through spinning, spinning discharging.
The present invention has following beneficial effect: the present invention by Modal fibre, refractory fiber cotton, waste and old down fiber after medicinal herb soak process and polypropylene fibre blending, not only increase spinnability and the spinning quality of string, also improve the sound-insulation and heat-insulation performance of woven fabric, antibacterial and mouldproof and fire resistance, be applied to automotive trim and there is the characteristics such as cost is low, cost performance is high, shape-retaining ability is good, have a extensive future.
Detailed description of the invention
Described a kind of woven fabric with sound-insulation and heat-insulation, formed through air-jet loom braiding by warp thread and weft yarn, it is characterized in that, the raw material of described warp thread and weft yarn is made up of the raw material of following weight portion: isotactic polypropylene 31, carclazyte 1, rock wool 7, Modal fibre 22, refractory fiber cotton 25, waste and old down fiber 27, rascal bamboo pulp 16, calgon 0.6, methyl methacrylate 8, eucalyptus oil 4, butyl glycidyl ether 12, cape jasmine 1, field thistle 2, lophatherum gracile 3, 1-butyl-3-N-Methylimidazoleacetic salt 87, 1-allyl-3-methylimidazole villaumite 96, suitable quantity of water, auxiliary agent 5.
Described auxiliary agent is made up of following raw materials in part by weight: lanolin 14, lithium soap stone flour 1, gallic acid 2.7, linoleic acid 7, phenylalanine 18, pentaerythrite 16, methyl methacrylate 15, diethylenetriamine 4, cyanidenon 0.2, potassium oleate 0.3, linen softening oil 8, active fruit shell carbon 7, polymethyl hydrogen siloxane 1.9, its preparation method is by linoleic acid, phenylalanine, pentaerythrite is put into reactor and is stirred and evenly mixed, be warming up to 210-220 DEG C and keep temperature, add gallic acid, potassium oleate reaction 3-5 hour, be cooled to 80-95 DEG C, add methyl methacrylate, diethylenetriamine, polymethyl hydrogen siloxane stirring reaction 2-3 hour, finally be cooled to room temperature, instillation marigold essential oil and other residual componentss are ground pulping and get final product.
Preparation method comprises the following steps:
(1) by cape jasmine, field thistle, lophatherum gracile boiling 4-6 hour, filter, in filtrate, drop into Modal fibre, refractory fiber cotton, waste and old down fiber immersion 10-13 hour, pull oven dry, degreasing, ultra-fine grinding out;
(2) add water carclazyte, rock wool grinding pulping, adds calgon and stir and evenly mix and put into Ultrasonic machining groove, concussion 6-12 hour, dry grinding 2-4 hour;
(3) isotactic polypropylene is heated to molten condition, adds step (2) product, methyl methacrylate, rascal bamboo pulp, butyl glycidyl ether, abundant agitation grinding 3-6 hour;
(4) take 1-butyl-3-N-Methylimidazoleacetic salt, 1-allyl-3-methylimidazole villaumite drops in reactor and stirs and evenly mixs, add step (1), (3) product grinding 20-40 minute, be heated to 100-120 DEG C, add other residual components stirring reaction 50-70 minute, obtained spinning solution, through spinning, spinning discharging.
The woven fabric using the present invention to produce has following performance indications:
(1) warming, gas permeability is good, wear-resisting, flame retardant effect is excellent;
(2) after 20 washings, antibiotic rate still reaches 97.13%;
(3) noise reduction coefficient is 0.883.
Claims (2)
1. one kind has the woven fabric of sound-insulation and heat-insulation, formed through air-jet loom braiding by warp thread and weft yarn, it is characterized in that, the raw material of described warp thread and weft yarn is made up of the raw material of following weight portion: isotactic polypropylene 30-34, carclazyte 1-3, rock wool 3-7, Modal fibre 20-25, refractory fiber cotton 22-26, waste and old down fiber 25-28, rascal bamboo pulp 16-19, calgon 0.6-0.9, methyl methacrylate 8-10, eucalyptus oil 2-4, butyl glycidyl ether 12-15, cape jasmine 1-3, field thistle 2-5, lophatherum gracile 3-4, 1-butyl-3-N-Methylimidazoleacetic salt 85-95, 1-allyl-3-methylimidazole villaumite 95-110, suitable quantity of water, auxiliary agent 5-8, described auxiliary agent is made up of following raw materials in part by weight: lanolin 12-16, lithium soap stone flour 1-3, gallic acid 2.3-4.7, linoleic acid 7-10, phenylalanine 17-22, pentaerythrite 15-18, methyl methacrylate 13-17, diethylenetriamine 3-5, cyanidenon 0.1-0.3, potassium oleate 0.2-0.4, linen softening oil 6-9, active fruit shell carbon 4-7, polymethyl hydrogen siloxane 1.1-2.5, its preparation method is by linoleic acid, phenylalanine, pentaerythrite is put into reactor and is stirred and evenly mixed, be warming up to 210-220 DEG C and keep temperature, add gallic acid, potassium oleate reaction 3-5 hour, be cooled to 80-95 DEG C, add methyl methacrylate, diethylenetriamine, polymethyl hydrogen siloxane stirring reaction 2-3 hour, finally be cooled to room temperature, instillation marigold essential oil and other residual componentss are ground pulping and get final product.
2. a kind of preparation method with the woven fabric of sound-insulation and heat-insulation according to claim 1, is characterized in that comprising the following steps:
(1) by cape jasmine, field thistle, lophatherum gracile boiling 4-6 hour, filter, in filtrate, drop into Modal fibre, refractory fiber cotton, waste and old down fiber immersion 10-13 hour, pull oven dry, degreasing, ultra-fine grinding out;
(2) add water carclazyte, rock wool grinding pulping, adds calgon and stir and evenly mix and put into Ultrasonic machining groove, concussion 6-12 hour, dry grinding 2-4 hour;
(3) isotactic polypropylene is heated to molten condition, adds step (2) product, methyl methacrylate, rascal bamboo pulp, butyl glycidyl ether, abundant agitation grinding 3-6 hour;
(4) take 1-butyl-3-N-Methylimidazoleacetic salt, 1-allyl-3-methylimidazole villaumite drops in reactor and stirs and evenly mixs, add step (1), (3) product grinding 20-40 minute, be heated to 100-120 DEG C, add other residual components stirring reaction 50-70 minute, obtained spinning solution, through spinning, spinning discharging.
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Cited By (11)
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CN105133078A (en) * | 2015-09-17 | 2015-12-09 | 芜湖跃飞新型吸音材料股份有限公司 | Thermal and wear resistant mercerized wool woven fabric and manufacturing method thereof |
CN105155092A (en) * | 2015-08-25 | 2015-12-16 | 安徽省中日农业环保科技有限公司 | Multi-fiber composite wear-resistant anti-microbial woven fabric and manufacturing method for same |
CN105155030A (en) * | 2015-08-25 | 2015-12-16 | 安徽省中日农业环保科技有限公司 | Woven fabric capable of releasing negative ions and preparation method thereof |
CN105155090A (en) * | 2015-08-25 | 2015-12-16 | 安徽省中日农业环保科技有限公司 | Antistatic multicomponent-fiber blended woven fabric and manufacturing method thereof |
CN105155029A (en) * | 2015-07-02 | 2015-12-16 | 青阳县越阳家居用品有限公司 | Novel waterproof and breathable composite fiber textile material |
CN105155093A (en) * | 2015-08-25 | 2015-12-16 | 安徽省中日农业环保科技有限公司 | Antivibration lasting durable multi-fiber blended woven fabric and manufacturing method thereof |
CN105200611A (en) * | 2015-08-25 | 2015-12-30 | 安徽省中日农业环保科技有限公司 | Conductive fiber woven fabric and preparation method thereof |
CN105200613A (en) * | 2015-08-25 | 2015-12-30 | 安徽省中日农业环保科技有限公司 | Woven fabric having sound absorption and high temperature resistance functions and production method of woven fabric |
CN105200614A (en) * | 2015-09-17 | 2015-12-30 | 芜湖跃飞新型吸音材料股份有限公司 | Woven fabric having good anti-freezing light-proof performance and manufacturing method thereof |
CN105200612A (en) * | 2015-08-25 | 2015-12-30 | 安徽省中日农业环保科技有限公司 | Polynosic fiber blended alkali-resistant high-strength woven fabric and preparation method thereof |
CN107587233A (en) * | 2017-09-27 | 2018-01-16 | 海宁市成达经编有限公司 | A kind of processing technology of high abrasion antibacterial denim fabric |
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CN104004207A (en) * | 2014-05-21 | 2014-08-27 | 中国科学院过程工程研究所 | Method for preparing corn cob cellulose material or blended fiber material by using ionic liquid |
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CN102762782A (en) * | 2009-12-23 | 2012-10-31 | 英威达技术有限公司 | Elastic fiber containing an anti-tack additive |
CN103627126A (en) * | 2012-08-20 | 2014-03-12 | 叶向明 | Antibiosis master batch and application of antibiosis master batch in blended yarn, blended fabric and woven fabric |
CN104178886A (en) * | 2013-05-22 | 2014-12-03 | 江苏旷达汽车织物集团股份有限公司 | Novel three-dimensional woven composite material for automobile ceiling |
CN103275462A (en) * | 2013-06-18 | 2013-09-04 | 许东东 | Preparation method for polyester fiber color master batch having effects of increasing blood circulation and resisting fatigue |
CN103709499A (en) * | 2013-11-25 | 2014-04-09 | 芜湖跃飞新型吸音材料股份有限公司 | Capsaicin-containing non-woven fabric material for sound-absorbing cotton |
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CN103756127A (en) * | 2013-11-27 | 2014-04-30 | 芜湖跃飞新型吸音材料股份有限公司 | LLDPE modified isotatic polypropylene non-woven fabric and preparation method thereof |
CN103966693A (en) * | 2014-04-23 | 2014-08-06 | 安徽依采妮纤维材料科技有限公司 | Mould-proof plant fiber fabric and preparation method thereof |
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CN105155029A (en) * | 2015-07-02 | 2015-12-16 | 青阳县越阳家居用品有限公司 | Novel waterproof and breathable composite fiber textile material |
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CN105155030A (en) * | 2015-08-25 | 2015-12-16 | 安徽省中日农业环保科技有限公司 | Woven fabric capable of releasing negative ions and preparation method thereof |
CN105155090A (en) * | 2015-08-25 | 2015-12-16 | 安徽省中日农业环保科技有限公司 | Antistatic multicomponent-fiber blended woven fabric and manufacturing method thereof |
CN105155093A (en) * | 2015-08-25 | 2015-12-16 | 安徽省中日农业环保科技有限公司 | Antivibration lasting durable multi-fiber blended woven fabric and manufacturing method thereof |
CN105200611A (en) * | 2015-08-25 | 2015-12-30 | 安徽省中日农业环保科技有限公司 | Conductive fiber woven fabric and preparation method thereof |
CN105200613A (en) * | 2015-08-25 | 2015-12-30 | 安徽省中日农业环保科技有限公司 | Woven fabric having sound absorption and high temperature resistance functions and production method of woven fabric |
CN105200612A (en) * | 2015-08-25 | 2015-12-30 | 安徽省中日农业环保科技有限公司 | Polynosic fiber blended alkali-resistant high-strength woven fabric and preparation method thereof |
CN105133078A (en) * | 2015-09-17 | 2015-12-09 | 芜湖跃飞新型吸音材料股份有限公司 | Thermal and wear resistant mercerized wool woven fabric and manufacturing method thereof |
CN105200614A (en) * | 2015-09-17 | 2015-12-30 | 芜湖跃飞新型吸音材料股份有限公司 | Woven fabric having good anti-freezing light-proof performance and manufacturing method thereof |
CN107587233A (en) * | 2017-09-27 | 2018-01-16 | 海宁市成达经编有限公司 | A kind of processing technology of high abrasion antibacterial denim fabric |
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