CN104600919B - Device and method for separating enameled wire and iron core of motor stator winding - Google Patents

Device and method for separating enameled wire and iron core of motor stator winding Download PDF

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Publication number
CN104600919B
CN104600919B CN201510080824.9A CN201510080824A CN104600919B CN 104600919 B CN104600919 B CN 104600919B CN 201510080824 A CN201510080824 A CN 201510080824A CN 104600919 B CN104600919 B CN 104600919B
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iron core
winding
unit
enamel
enameled wire
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CN104600919A (en
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王玉琳
胡锦强
宋守许
刘志峰
刘光复
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Hefei University of Technology
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Hefei University of Technology
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/50Disassembling, repairing or modifying dynamo-electric machines

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The invention discloses a device and a method for separating an enameled wire and an iron core of a motor stator winding, which are characterized in that a base is horizontally arranged, and a winding iron core clamping unit, an enameled wire cutting unit and an enameled wire drawing-out unit are respectively arranged at the middle part, the left side and the right side of the base; the horizontal winding iron core is fixedly clamped in the winding iron core clamping unit along the radial direction, the rotation center line of a cutting tool in the enameled wire cutting unit is parallel to the axis of the winding iron core and is positioned on the same horizontal plane, and the rotating cutting tool moves along the radial direction of the winding iron core to cut the left end of the winding enameled wire in the winding iron core; and clamping the winding enameled wire at the right end of the winding enameled wire by using the enameled wire drawing-off unit, and drawing the winding enameled wire away from the winding iron core towards the right side. The invention has safe, reliable and efficient operation and does not damage silicon steel sheets.

Description

电动机定子绕组漆包线与铁芯分离装置及分离方法Device and method for separating enameled wire and iron core of motor stator winding

技术领域technical field

本发明涉及一种用于分离电动机定子绕组漆包线与铁芯的装置和分离方法。The invention relates to a device and a separation method for separating enameled wires and iron cores of motor stator windings.

背景技术Background technique

考虑到环境保护和贵重金属的再生利用,对废旧电动机进行拆解回收已十分重要。但是目前还缺乏将电动机定子绕组中的漆包线与铁芯进行分离的设备,多数采用手工分离,劳动强度大,效率低,操作者容易发生受伤事故。目前国内外普遍采用的分离方法主要是:Considering environmental protection and recycling of precious metals, it is very important to dismantle and recycle waste motors. However, there is still a lack of equipment for separating the enameled wire in the motor stator winding from the iron core. Most of them use manual separation, which is labor-intensive and inefficient, and the operator is prone to injury accidents. At present, the separation methods commonly used at home and abroad are mainly:

欧美等国对整个定子绕组先用液氮冷却,再进行低温破碎。该方法设备费用高,破碎过程能耗高、噪声大、磨损严重,铁芯上的硅钢片被破碎后无法重用,且不同金属混在一起还需进行多级分选。In countries such as Europe and the United States, the entire stator winding is cooled with liquid nitrogen first, and then crushed at low temperature. This method has high equipment costs, high energy consumption, high noise, and serious wear during the crushing process. The silicon steel sheets on the iron core cannot be reused after being crushed, and multi-stage separation is required when different metals are mixed together.

国内的常用的做法是在定子绕组的两个端面上,先用錾子将一簇一簇的漆包线錾断,或者使用剪刀将一簇一簇的漆包线剪断,再将定子绕组放在火炉上加热,使得在铁芯槽内包裹漆包线的塑料变软,然后用钳子将一簇一簇的漆包线抽出来。这种方法只适合个别的维修或回收,设备虽然简单,但是劳动强度大,工作效率低,不适合批量生产,且塑料被加热时会产生有毒气体,有损健康,不利于环保。The commonly used method in China is to cut off the clusters of enameled wires with a chisel on the two end faces of the stator winding, or use scissors to cut off the clusters of enameled wires, and then heat the stator windings on the stove. , so that the plastic that wraps the enameled wire in the core slot softens, and then use pliers to pull out the clusters of enameled wires. This method is only suitable for individual maintenance or recycling. Although the equipment is simple, it is labor-intensive and low-efficiency, and is not suitable for mass production. Moreover, when the plastic is heated, it will produce toxic gas, which is harmful to health and is not conducive to environmental protection.

中国专利CN2610553Y公开了一种将电动机绕组铁芯与漆包线分离的装置,该装置对于形状大小不一的定子绕组的适应性差、操作繁琐且不安全。需要指出的是:根据其公开文献所称,对于该装置的使用,需要首先将绕组铁芯的一端用车床切除,但是实践证明,绕组铁芯一端蓬松的漆包线是无法用车床切断的。Chinese patent CN2610553Y discloses a device for separating the iron core of the motor winding from the enameled wire. The device has poor adaptability to stator windings of different shapes and sizes, and the operation is cumbersome and unsafe. It should be pointed out that: according to its public literature, for the use of this device, one end of the winding iron core needs to be cut off with a lathe first, but practice has proved that the fluffy enameled wire at one end of the winding iron core cannot be cut off with a lathe.

中国专利CN86206971U公开了一种电动机绕组的拆除装置,是先用旋转刀具切割电动机绕组,再用能自动锁紧的拔线钩和自动压紧的拔线夹拆除电动机绕组。其缺点是:切割过程中要求电动机绕组随夹具转动360°,增加了机构的复杂性;需要对绕组铁芯进行加热,会产生有毒烟气;漆包线是被一簇一簇拔出来的,效率低;切割和拔线不是同一台设备,整个装置庞大复杂,使用电动机多,能耗高,不易操作。Chinese patent CN86206971U discloses a kind of dismantling device of electric motor winding, is to cut electric motor winding with rotary cutter earlier, then removes electric motor winding with automatic locking wire-drawing hook and automatic pressing wire-drawing clip. The disadvantages are: the motor winding is required to rotate 360° with the fixture during the cutting process, which increases the complexity of the mechanism; the winding iron core needs to be heated, which will generate toxic fumes; the enameled wire is pulled out by clusters, and the efficiency is low ; Cutting and wire drawing are not the same equipment, the whole device is huge and complicated, uses many motors, consumes a lot of energy, and is not easy to operate.

发明内容Contents of the invention

本发明是为避免上述现有技术所存在的不足之处,提供一种结构简单、造价低、适应电动机范围宽、操作简便的电动机定子绕组漆包线与铁芯分离装置及分离方法,使分离过程更加安全、可靠、不损伤硅钢片,也使分离操作更加高效、节能与环保。The present invention is to avoid the disadvantages of the above-mentioned prior art, and provides a device and method for separating the enameled wire and iron core of the motor stator winding with simple structure, low cost, wide range of adaptability to the motor, and easy operation, so that the separation process is more efficient. It is safe, reliable, and does not damage the silicon steel sheet, and also makes the separation operation more efficient, energy-saving and environmentally friendly.

本发明为解决技术问题采用如下技术方案:The present invention adopts following technical scheme for solving technical problems:

本发明电动机定子绕组漆包线与铁芯分离装置,其结构特点是:The motor stator winding enameled wire and iron core separation device of the present invention has the following structural features:

呈水平设置基座,在所述基座的中部设置绕组铁芯夹持单元,在所述绕组铁芯夹持单元的左侧设置漆包线切割单元,在所述夹持单元的右侧设置漆包线抽离单元;The base is set horizontally, the winding core clamping unit is set in the middle of the base, the enameled wire cutting unit is set on the left side of the winding core clamping unit, and the enameled wire drawing unit is set on the right side of the clamping unit. from the unit;

呈水平的绕组铁芯沿径向固定夹持在所述绕组铁芯夹持单元中,漆包线切割单元中的切割刀具的回转中心线与所述绕组铁芯的轴线平行且处在同一水平面上,以旋转的切割刀具在沿绕组铁芯的径向上的移动实现对所述绕组铁芯中绕组漆包线的左端头的切割,使所述绕组漆包线在左端呈开口;以所述漆包线抽离单元在所述绕组漆包线的右端对所述绕组漆包线进行夹持,并将左端呈开口的绕组漆包线朝向右侧抽离绕组铁芯。The horizontal winding core is fixedly clamped in the winding core clamping unit in the radial direction, and the rotation center line of the cutting tool in the enameled wire cutting unit is parallel to the axis of the winding core and on the same horizontal plane, The cutting of the left end of the winding enameled wire in the winding iron core is realized by the movement of the rotating cutting tool in the radial direction of the winding iron core, so that the winding enameled wire has an opening at the left end; The right end of the winding enameled wire clamps the winding enameled wire, and the winding enameled wire with an open left end is pulled away from the winding core towards the right.

本发明电动机定子绕组漆包线与铁芯分离装置,其结构特点也在于:The enameled wire and iron core separation device of the motor stator winding of the present invention also has the following structural features:

所述绕组铁芯夹持单元的结构形式是:在所述基座上呈横向设置第三滑轨,滑动配合在所述第三滑轨上可相向移动的一对夹块构成夹具,绕组铁芯夹持在一对夹块之间,所述绕组铁芯的轴线呈水平,并与第三滑轨的轴线相互垂直;The structural form of the clamping unit of the winding iron core is: a third sliding rail is arranged transversely on the base, and a pair of clamping blocks that are slidably fitted on the third sliding rail and can move toward each other constitute a clamp, and the winding iron core The core is clamped between a pair of clamping blocks, the axis of the winding iron core is horizontal and perpendicular to the axis of the third slide rail;

所述漆包线切割单元的结构形式是:在所述基座上呈纵向设置第二滑轨,与所述第二滑轨滑动配合有第二滑台,设置可在所述第二滑台上沿横向滑移的第三滑台,用于驱动切割刀具转动的电机固定设置在所述第三滑台上,所述电机的电机输出轴呈纵向,固定在所述电机输出轴上的切割刀具的回转中心线与所述绕组铁芯的轴线平行且处在同一水平面上;The structural form of the enameled wire cutting unit is: a second sliding rail is arranged longitudinally on the base, and a second sliding table is slidably matched with the second sliding rail, and the setting can be made on the second sliding table along the The third sliding platform that slides laterally, the motor that is used to drive the cutting tool to rotate is fixedly arranged on the third sliding platform, the motor output shaft of the motor is longitudinal, and the cutting tool that is fixed on the output shaft of the motor The center line of rotation is parallel to the axis of the winding core and on the same horizontal plane;

所述漆包线抽离单元的结构形式是:在所述基座上呈纵向设置第一滑轨,与所述第一滑轨滑动配合有第一滑台,在所述第一滑台上设置用于夹持漆包线的漆包线夹钳;所述第一滑台由固定设置在基座上的第一气缸通过第一气缸活塞杆驱动实现纵向滑移;The structural form of the enameled wire extraction unit is as follows: a first slide rail is arranged longitudinally on the base, and a first slide table is slidably matched with the first slide rail, and a user is set on the first slide table. The enameled wire clamp is used for clamping the enameled wire; the first sliding table is driven by the first cylinder fixedly arranged on the base through the piston rod of the first cylinder to slide longitudinally;

所述漆包线夹钳是以绕组铁芯的轴线为中心线对称设置一对夹爪,所述夹爪的结构形式是:固定钳夹通过螺母装配在第一双向丝杆上,所述固定钳夹在尾端通过第三轴销与所述活动钳夹铰接,连杆的一端通过第二轴销铰接在活动钳夹的尾端,连杆的另一端通过第一轴销铰接在带轴销滑块一侧;所述对称设置的一对夹爪中的一对固定钳夹共同装配在所述第一双向丝杆上,并可在所述第一双向丝杆上相向移动,所述对称设置的一对夹爪中的一对连杆对称位于所述带轴销滑块的两侧;所述第一双向丝杆在第一滑台上呈横向固定设置。The enameled wire clamp is to set a pair of clamping jaws symmetrically with the axis of the winding iron core as the center line. The structure of the clamping jaws is: the fixed clamp is assembled on the first two-way screw rod through a nut, and the fixed clamp is The tail end is hinged with the movable jaw through the third pivot pin, one end of the connecting rod is hinged at the tail end of the movable jaw through the second pivot pin, and the other end of the connecting rod is hinged on the slide with pivot pin through the first pivot pin. One side of the block; a pair of fixed jaws in the pair of symmetrically arranged jaws are jointly assembled on the first two-way screw rod, and can move toward each other on the first two-way screw rod, and the symmetrically arranged The pair of connecting rods in the pair of jaws are symmetrically located on both sides of the slider with pivot pin; the first bidirectional screw rod is fixed in a transverse direction on the first sliding platform.

在所述第一滑台上固定设置第二气缸,所述第二气缸的第二气缸活塞杆在杆前端固定设置有固定挡块,并在所述杆前端连接一段螺杆,在所述螺杆上以螺纹配合设置螺母挡块;所述带轴销滑块套装在所述螺杆上,并限位于所述固定挡块和螺母挡块之间;A second air cylinder is fixedly arranged on the first slide table, and the piston rod of the second air cylinder of the second air cylinder is fixedly provided with a fixed block at the front end of the rod, and a section of screw rod is connected to the front end of the rod, on the screw rod A nut stopper is provided with thread fit; the slider with pivot pin is sleeved on the screw rod and limited between the fixed stopper and the nut stopper;

所述第一气缸活塞杆与第二气缸活塞杆的轴线在同一竖直平面内相互平行,并且与所述第一双向丝杆的轴线相互垂直;所述第二气缸活塞杆的轴线与夹持在所述夹具中的绕组铁芯的轴线为共线;The axes of the piston rod of the first cylinder and the piston rod of the second cylinder are parallel to each other in the same vertical plane, and are perpendicular to the axis of the first two-way screw rod; the axis of the piston rod of the second cylinder and the clamping the axes of the winding cores in the fixture are collinear;

所述横向是指处在水平面中,并与夹持在所述夹具中的绕组铁芯的轴线相互垂直的方向,所述纵向是指处在水平面中,并与所述横向相互垂直的方向。The transverse direction refers to the direction in the horizontal plane and perpendicular to the axis of the winding core clamped in the clamp, and the longitudinal direction refers to the direction in the horizontal plane and perpendicular to the transverse direction.

本发明电动机定子绕组漆包线与铁芯分离装置,其结构特点也在于:The enameled wire and iron core separation device of the motor stator winding of the present invention also has the following structural features:

设置由第二摇把驱动的呈横向设置的第二双向丝杆,所述一对夹块滑动配合在第二双向丝杆上,由所述第二双向丝杆带动所述一对夹块的相向移动;在所述一对夹块上,位于所述漆包线抽离单元所在的一端设置有挡边,所述挡边在所述夹块的端部形成台阶面,夹持在所述夹具中的绕组铁芯以其相应一侧的硅钢片端面抵于所述台阶面;在所述基座上、处在所述一对夹块之间的位置上设置有螺旋升降垫块,以所述螺旋升降垫块支承在所述绕组铁芯的底部用于调整所述绕组铁芯的夹持高度。A second two-way screw rod arranged horizontally driven by the second handle is provided, the pair of clamping blocks is slidably fitted on the second two-way screw rod, and the movement of the pair of clamping blocks is driven by the second two-way screw rod. Move towards each other; on the pair of clamping blocks, a rib is provided at the end where the enameled wire extraction unit is located, and the rib forms a stepped surface at the end of the clamping block, and is clamped in the clamp The winding iron core on the corresponding side of the silicon steel sheet is against the step surface; on the base, at the position between the pair of clamping blocks, a spiral lifting pad is arranged, with the The spiral lifting spacer is supported on the bottom of the winding iron core for adjusting the clamping height of the winding iron core.

本发明电动机定子绕组漆包线与铁芯分离装置,其结构特点也在于:The enameled wire and iron core separation device of the motor stator winding of the present invention also has the following structural features:

在所述第二滑台上固定设置第三气缸,由所述第三气缸驱动所述第二滑台的横向移动;设置第一摇把,所述第一摇把通过丝杆螺母机构驱动所述第二滑台在所述第二滑轨上的纵向移动。A third air cylinder is fixedly arranged on the second sliding table, and the lateral movement of the second sliding table is driven by the third air cylinder; a first handle is arranged, and the first handle is driven by a screw nut mechanism The longitudinal movement of the second slide table on the second slide rail.

本发明电动机定子绕组漆包线与铁芯分离装置,其结构特点也在于:The enameled wire and iron core separation device of the motor stator winding of the present invention also has the following structural features:

在所述基座上,处在所述绕组铁芯夹持单元与漆包线切割单元之间沿着横向设置第一斜坡,并有第一收集箱承接在所述第一斜坡的坡底侧;处在所述绕组铁芯夹持单元与漆包线抽离单元之间沿横向设置第二斜坡,并有第二收集箱承接在所述第二斜坡的坡底侧。On the base, a first slope is arranged laterally between the winding core clamping unit and the enameled wire cutting unit, and a first collection box is received on the bottom side of the first slope; A second slope is arranged laterally between the winding core clamping unit and the enameled wire pulling unit, and a second collection box is received on the bottom side of the second slope.

本发明电动机定子绕组漆包线与铁芯分离装置的分离方法的特点是:首先将待分离的绕组铁芯固定在绕组铁芯夹持单元中,然后利用漆包线切割单元将绕组漆包线的左端头切断,使绕组漆包线在其左端头上为开口,再利用漆包线抽离单元中的漆包线夹钳将绕组铁芯右端头的漆包线夹持,最后将被夹持的漆包线从铁芯中抽离。The characteristics of the separation method of the motor stator winding enameled wire and iron core separation device of the present invention are: firstly, the winding iron core to be separated is fixed in the winding iron core clamping unit, and then the left end of the winding enameled wire is cut off by the enameled wire cutting unit, so that The winding enameled wire has an opening on its left end, and then use the enameled wire clamp in the enameled wire extraction unit to clamp the enameled wire at the right end of the winding iron core, and finally pull the clamped enameled wire from the iron core.

与已有技术相比,本发明的有益效果体现在:Compared with the prior art, the beneficial effects of the present invention are reflected in:

1、本发明装置结构简单,造价低,适应电动机范围宽,操作方便;1. The device of the present invention is simple in structure, low in cost, suitable for a wide range of motors, and easy to operate;

2、本发明方法使得分离过程安全、可靠、不损伤硅钢片,同时也使分离操作更加高效、节能与环保。2. The method of the present invention makes the separation process safe and reliable without damaging the silicon steel sheet, and also makes the separation operation more efficient, energy-saving and environmentally friendly.

附图说明Description of drawings

图1为本发明装置整体布局示意图;Fig. 1 is a schematic diagram of the overall layout of the device of the present invention;

图2为本发明装置中漆包线夹钳的结构示意图;Fig. 2 is the structural representation of enameled wire clamp in the device of the present invention;

图中标号:1基座、2第一气缸、3第一气缸活塞杆、4第一滑轨、5第一滑台、6第二气缸、7第二气缸活塞杆、8漆包线夹钳、9第一双向丝杆、10挡边、11第二双向丝杆、12夹具、13螺旋升降垫块、14切割刀具、15电机、16第三滑台、17第一摇把、18第二滑台、19第三气缸、20第二滑轨、21第一斜坡、22第一收集箱、23第三滑轨、24第二摇把、25第二收集箱、26第二斜坡、27第三摇把、28绕组漆包线、29绕组铁芯、80螺杆、81螺母挡块、82带轴销滑块、83固定挡块、84第一轴销、85连杆、86第二轴销、87第三轴销、88活动钳夹、89固定钳夹。Symbols in the figure: 1 base, 2 first cylinder, 3 first cylinder piston rod, 4 first slide rail, 5 first slide table, 6 second cylinder, 7 second cylinder piston rod, 8 enameled wire clamp, 9 The first two-way screw rod, 10 rib, 11 the second two-way screw rod, 12 fixture, 13 helical lifting pad, 14 cutting tool, 15 motor, 16 the third slide table, 17 the first handle, 18 the second slide table , 19 the third cylinder, 20 the second slide rail, 21 the first slope, 22 the first collection box, 23 the third slide rail, 24 the second handle, 25 the second collection box, 26 the second slope, 27 the third crank handlebar, 28 winding enameled wire, 29 winding iron core, 80 screw rod, 81 nut stopper, 82 slider with pivot pin, 83 fixed stopper, 84 first pivot pin, 85 connecting rod, 86 second pivot pin, 87 third Shaft pin, 88 movable jaws, 89 fixed jaws.

具体实施方式detailed description

参见图1和图2,本实施例中电动机定子绕组漆包线与铁芯分离装置的结构形式是:Referring to Fig. 1 and Fig. 2, the structural form of the enameled wire and iron core separation device of the motor stator winding in this embodiment is:

呈水平设置基座1,在基座1的中部设置绕组铁芯夹持单元,在绕组铁芯夹持单元的左侧设置漆包线切割单元,在夹持单元的右侧设置漆包线抽离单元。The base 1 is set horizontally, the winding core clamping unit is set in the middle of the base 1, the enameled wire cutting unit is set on the left side of the winding core clamping unit, and the enameled wire extraction unit is set on the right side of the clamping unit.

呈水平的绕组铁芯29沿径向固定夹持在绕组铁芯夹持单元中,漆包线切割单元中的切割刀具14的回转中心线与绕组铁芯29的轴线平行且处在同一水平面上,以旋转的切割刀具14在沿绕组铁芯29的径向上的移动实现对绕组铁芯29中绕组漆包线28的左端头的切割,使绕组漆包线28在左端呈开口;以漆包线抽离单元在绕组漆包线28的右端对绕组漆包线28进行夹持,并将左端呈开口的绕组漆包线28朝向右侧抽离绕组铁芯29,实现绕组漆包线28与绕组铁芯29的分离。The horizontal winding iron core 29 is fixedly clamped in the winding iron core clamping unit in the radial direction, and the center line of rotation of the cutting tool 14 in the enameled wire cutting unit is parallel to the axis of the winding iron core 29 and is on the same level, so as to The movement of the rotating cutting tool 14 in the radial direction along the winding iron core 29 realizes the cutting of the left end of the winding enameled wire 28 in the winding iron core 29, so that the winding enameled wire 28 is open at the left end; The right end clamps the winding enameled wire 28, and the winding enameled wire 28 with an open left end is pulled away from the winding iron core 29 toward the right, so as to realize the separation of the winding enameled wire 28 and the winding iron core 29.

如图1和图2所示,本实施例中具体的结构是:As shown in Figure 1 and Figure 2, the concrete structure in the present embodiment is:

绕组铁芯夹持单元的结构形式是:在基座1上呈横向设置第三滑轨23,滑动配合在第三滑轨23上可相向移动的一对夹块构成夹具12,绕组铁芯29夹持在一对夹块之间,绕组铁芯29的轴线呈水平,并与第三滑轨23的轴线相互垂直,使一对夹块对绕组铁芯在绕组铁芯的径向上实施夹持,并且使绕组漆包线28的待切割的左侧端头凸出于一对夹块的左侧端面,以利切割刀具14对绕组漆包线的左侧端头实施切割。The structural form of the winding core clamping unit is as follows: a third slide rail 23 is arranged laterally on the base 1, and a pair of clamping blocks that are slidably fitted on the third slide rail 23 and can move toward each other constitute the clamp 12, and the winding iron core 29 Clamped between a pair of clamping blocks, the axis of the winding core 29 is horizontal and perpendicular to the axis of the third slide rail 23, so that a pair of clamping blocks clamp the winding core in the radial direction of the winding core , and make the left end of the winding enameled wire 28 to be cut protrude from the left end surface of a pair of clamping blocks, so that the cutting tool 14 can cut the left end of the winding enameled wire.

漆包线切割单元的结构形式是:在基座1上呈纵向设置第二滑轨20,与第二滑轨20滑动配合有第二滑台18,设置可在第二滑台18上沿横向滑移的第三滑台16,用于驱动切割刀具14转动的电机15固定设置在第三滑台16上,电机15的电机输出轴呈纵向,固定在电机输出轴上的切割刀具14的回转中心线与绕组铁芯29的轴线平行且处在同一水平面上,切割刀具14可以选用细齿的盘状锯片铣刀,也可以选用盘状的纤维树脂切割片或金刚石切割片。The structural form of the enameled wire cutting unit is: a second sliding rail 20 is arranged longitudinally on the base 1, and a second sliding table 18 is slidably matched with the second sliding rail 20, and the second sliding table 18 can slide laterally on the second sliding table 18. The third sliding table 16, the motor 15 that is used to drive the cutting tool 14 to rotate is fixedly arranged on the third sliding table 16, the motor output shaft of the motor 15 is longitudinal, and the rotation centerline of the cutting tool 14 fixed on the motor output shaft Parallel to the axis of the winding iron core 29 and on the same horizontal plane, the cutting tool 14 can be a fine-toothed disc-shaped saw blade milling cutter, or a disc-shaped fiber resin cutting blade or a diamond cutting blade.

漆包线抽离单元的结构形式是:在基座1上呈纵向设置第一滑轨4,与第一滑轨4滑动配合有第一滑台5,在第一滑台5上设置用于夹持漆包线的漆包线夹钳8;第一滑台5由固定设置在基座1上的第一气缸2通过第一气缸活塞杆3驱动实现纵向滑移。The structural form of the enameled wire extraction unit is: a first sliding rail 4 is arranged longitudinally on the base 1, and a first sliding table 5 is slidably matched with the first sliding rail 4, and the first sliding table 5 is arranged on the first sliding table 5 for clamping The enameled wire clamp 8 for the enameled wire; the first sliding table 5 is driven by the first cylinder 2 fixedly arranged on the base 1 through the first cylinder piston rod 3 to realize longitudinal sliding.

漆包线夹钳8是以绕组铁芯29的轴线为中心线对称设置一对夹爪,夹爪的结构形式是:固定钳夹89通过螺母装配在第一双向丝杆9上,固定钳夹89在尾端通过第三轴销87与活动钳夹88铰接,连杆85的一端通过第二轴销86铰接在活动钳夹88的尾端,连杆85的另一端通过第一轴销84铰接在带轴销滑块82一侧;对称设置的一对夹爪中的一对固定钳夹89共同装配在第一双向丝杆9上,并可在第一双向丝杆9上相向移动,对称设置的一对夹爪中的一对连杆85对称位于带轴销滑块82的两侧;第一双向丝杆9在第一滑台5上呈横向固定设置。The enameled wire clamp 8 is symmetrically provided with a pair of clamping jaws with the axis of the winding iron core 29 as the center line. The structure of the clamping jaws is: the fixed clamp 89 is assembled on the first two-way screw rod 9 through a nut, and the fixed clamp 89 is in the The tail end is hinged with the movable jaw 88 by the third pivot pin 87, and one end of the connecting rod 85 is hinged at the tail end of the movable jaw 88 by the second pivot pin 86, and the other end of the connecting rod 85 is hinged on the movable jaw 88 by the first pivot pin 84. One side of the slide block 82 with a shaft pin; a pair of fixed jaws 89 in a pair of symmetrically arranged jaws are jointly assembled on the first two-way screw rod 9, and can move toward each other on the first two-way screw rod 9, symmetrically arranged A pair of connecting rods 85 in a pair of jaws are located symmetrically on both sides of the slide block 82 with pivot pins;

在第一滑台5上固定设置第二气缸6,第二气缸6的第二气缸活塞杆7在杆前端固定设置有固定挡块83,并在杆前端连接一段螺杆80,在螺杆80上以螺纹配合设置螺母挡块81;带轴销滑块82套装在螺杆80上,并限位于固定挡块83和螺母挡块81之间;调节螺母挡块81在螺杆80上的轴向位置即可调节带轴销滑块82在螺杆80上的滑移行程。The second cylinder 6 is fixedly arranged on the first slide table 5, and the second cylinder piston rod 7 of the second cylinder 6 is fixedly provided with a fixed block 83 at the front end of the rod, and a section of screw rod 80 is connected at the front end of the rod. The nut stopper 81 is set with thread fit; the slide block 82 with pivot pin is set on the screw rod 80, and is limited between the fixed stopper 83 and the nut stopper 81; the axial position of the nut stopper 81 on the screw rod 80 can be adjusted Adjust the sliding stroke of the belt shaft pin slide block 82 on the screw rod 80 .

第一气缸活塞杆3与第二气缸活塞杆7的轴线在同一竖直平面内相互平行,并且与第一双向丝杆9的轴线相互垂直;第二气缸活塞杆7的轴线与夹持在夹具12中的绕组铁芯29的轴线为共线。The axes of the first cylinder piston rod 3 and the second cylinder piston rod 7 are parallel to each other in the same vertical plane, and are perpendicular to the axis of the first two-way screw mandrel 9; The axes of the winding iron core 29 in 12 are collinear.

横向是指处在水平面中,并与夹持在夹具12中的绕组铁芯29的轴线相互垂直的方向,纵向是指处在水平面中,并与横向相互垂直的方向。The transverse direction refers to the direction in the horizontal plane and perpendicular to the axis of the winding core 29 clamped in the fixture 12 , and the longitudinal direction refers to the direction in the horizontal plane and perpendicular to the transverse direction.

设置由第二摇把24驱动的呈横向设置的第二双向丝杆11,一对夹块滑动配合在第二双向丝杆11上,由第二双向丝杆11带动一对夹块的相向移动;在一对夹块上,位于漆包线抽离单元所在的一端设置有挡边10,挡边10在夹块的端部形成台阶面,夹持在夹具12中的绕组铁芯29以其相应一侧的硅钢片端面抵于台阶面;在基座1上、处在一对夹块之间的位置上设置有螺旋升降垫块13,以螺旋升降垫块13支承在绕组铁芯29的底部用于调整绕组铁芯29的夹持高度。A second two-way screw rod 11 driven horizontally by the second rocker 24 is set, and a pair of clamping blocks are slidably fitted on the second two-way screw rod 11, and the pair of clamping blocks move toward each other driven by the second two-way screw rod 11 ; On a pair of clamping blocks, a rib 10 is arranged at the end where the enameled wire is pulled out of the unit, and the rib 10 forms a stepped surface at the end of the clamping block, and the winding iron core 29 clamped in the clamp 12 is correspondingly provided with a The end surface of the silicon steel sheet on the side is against the step surface; on the base 1, a spiral lifting pad 13 is provided at a position between a pair of clamping blocks, and the spiral lifting pad 13 is supported on the bottom of the winding iron core 29. To adjust the clamping height of the winding iron core 29.

在第二滑台18上固定设置第三气缸19,由第三气缸19驱动第二滑台16的横向移动;设置第一摇把17,第一摇把17通过丝杆螺母机构驱动第二滑台18在第二滑轨20上的纵向移动。The third air cylinder 19 is fixedly arranged on the second slide table 18, and the lateral movement of the second slide table 16 is driven by the third air cylinder 19; the first handle 17 is set, and the first handle 17 drives the second slide table through a screw nut mechanism. The longitudinal movement of the table 18 on the second slide rail 20 .

在基座1上,处在绕组铁芯夹持单元与漆包线切割单元之间沿着横向设置第一斜坡21,并有第一收集箱22承接在第一斜坡21的坡底侧;处在绕组铁芯夹持单元与漆包线抽离单元之间沿横向设置第二斜坡26,并有第二收集箱25承接在第二斜坡26的坡底侧。On the base 1, a first slope 21 is arranged laterally between the winding core clamping unit and the enameled wire cutting unit, and a first collection box 22 is received on the bottom side of the first slope 21; A second slope 26 is arranged laterally between the iron core clamping unit and the enameled wire extraction unit, and a second collection box 25 is received on the bottom side of the second slope 26 .

本实施例中电动机定子绕组漆包线与铁芯分离装置的分离方法是:首先将待分离的绕组铁芯固定在绕组铁芯夹持单元中,然后利用漆包线切割单元将绕组漆包线的左端头切断,使绕组漆包线在其左端头上为开口,再利用漆包线抽离单元中的漆包线夹钳将绕组铁芯右端头的漆包线夹持,最后将被夹持的漆包线从铁芯中抽离。The separation method of the enameled wire of the motor stator winding and the iron core separation device in this embodiment is: firstly fix the winding iron core to be separated in the winding iron core clamping unit, and then use the enameled wire cutting unit to cut off the left end of the winding enameled wire, so that The winding enameled wire has an opening on its left end, and then use the enameled wire clamp in the enameled wire extraction unit to clamp the enameled wire at the right end of the winding iron core, and finally pull the clamped enameled wire from the iron core.

本实施例中的电动机定子绕组漆包线与铁芯分离装置按如下过程操作:The motor stator winding enameled wire and iron core separation device in this embodiment operates according to the following process:

步骤1、将待分离的绕组铁芯29放置在夹具12中部的螺旋升降垫块13上,用夹具12对绕组铁芯29沿径向进行夹持,转动第二摇把24驱动第二双向丝杆11带动夹具12在第三滑轨23上做相向运动逐渐夹紧绕组铁芯29,在完全夹紧之前以挡边10形成的台阶面抵挡住绕组铁芯29的硅钢片右端面,利用螺旋升降垫块13调整绕组铁芯29的夹持高度,使切割刀具14的回转中心线与绕组铁芯29的轴线处在同一水平面上。Step 1. Place the winding core 29 to be separated on the spiral lifting pad 13 in the middle of the clamp 12, clamp the winding core 29 in the radial direction with the clamp 12, and turn the second handle 24 to drive the second two-way wire The rod 11 drives the clamp 12 to move toward each other on the third slide rail 23 and gradually clamps the winding iron core 29. Before the clamping is complete, the step surface formed by the rib 10 resists the right end surface of the silicon steel sheet of the winding iron core 29, and the spiral The lift block 13 adjusts the clamping height of the winding iron core 29 so that the center line of rotation of the cutting tool 14 is on the same level as the axis of the winding iron core 29 .

步骤2、启动电机15,切割刀具14开始旋转,转动第一摇把17调整切割刀具14达到绕组铁芯29的设定的轴向位置作为切入点;启动第三气缸19,控制切割刀具14的横向移动使切割刀具14沿着绕组漆包线28的径向按设定的速度运动进行切割,直至完全切断绕组漆包线28的左端头,随后第三气缸19复位;为了避免干扰,切割刀具14的初始位置应设置为与被切割的绕组漆包线有一间隔,切割过程中产生的粉末状物质经第一斜坡21滑落在第一收集箱22中。Step 2, start the motor 15, the cutting tool 14 starts to rotate, turn the first handle 17 to adjust the cutting tool 14 to reach the set axial position of the winding iron core 29 as the entry point; start the third cylinder 19, control the cutting tool 14 Transverse movement makes the cutting tool 14 move at a set speed along the radial direction of the winding enameled wire 28 to cut until the left end of the winding enameled wire 28 is completely cut off, and then the third cylinder 19 resets; in order to avoid interference, the initial position of the cutting tool 14 It should be set at a distance from the winding enameled wire to be cut, and the powdery substance produced during the cutting process slides down into the first collection box 22 through the first slope 21 .

步骤3、控制第二气缸6使得第二气缸活塞杆7向左运动,固定挡块83推着带轴销滑块82左移,连杆85带动活动钳夹88相对于固定钳夹89逐渐张开;转动第三摇把27使得漆包线夹钳8中的两个固定钳夹89尽量靠拢,目测两个固定钳夹89能够插入在绕组漆包线28的右端内孔即可。Step 3, control the second cylinder 6 so that the piston rod 7 of the second cylinder moves to the left, the fixed block 83 pushes the slider 82 with pivot pin to move left, and the connecting rod 85 drives the movable clamp 88 to gradually expand relative to the fixed clamp 89 Open; Rotate the 3rd rocker 27 and make two fixed clamps 89 in the enameled wire clamp 8 draw close as far as possible, visual inspection two fixed clamps 89 can be inserted in the right end inner hole of winding enameled wire 28 and get final product.

步骤4、控制第一气缸2使得第一滑台5向左移动,直至两个固定钳夹89插入在绕组漆包线28的右端内孔,此时张口的两个活动钳夹88运动到绕组漆包线28的右端外侧;转动第三摇把27使得两个固定钳夹89紧紧抵靠在绕组漆包线28的右端内孔侧壁。Step 4. Control the first cylinder 2 so that the first sliding table 5 moves to the left until the two fixed jaws 89 are inserted into the inner hole at the right end of the winding enameled wire 28. At this time, the two movable jaws 88 of the opening move to the winding enameled wire 28 the outside of the right end; turn the third handle 27 so that the two fixed clamps 89 are tightly against the inner hole side wall of the right end of the winding enameled wire 28 .

步骤5、控制第二气缸6使得第二气缸活塞杆7向右运动,当螺母挡块81抵上带轴销滑块82后便通过连杆85带动活动钳夹88收拢,直至绕组漆包线28被夹紧。Step 5. Control the second cylinder 6 so that the piston rod 7 of the second cylinder moves to the right. When the nut stopper 81 touches the slider 82 with the pivot pin, the movable clamp 88 is driven by the connecting rod 85 to close until the winding enameled wire 28 is Clamp.

步骤6、控制第一气缸2使得第一滑台5向右运动,被夹紧的绕组漆包线28即被从绕组铁芯29的内槽中抽出;再控制第二气缸6使得第二气缸活塞杆7向左运动,于是漆包线夹钳8松开绕组漆包线28,被抽离的绕组漆包线28经第二斜坡26滑落到第二收集箱25。Step 6. Control the first cylinder 2 so that the first sliding table 5 moves to the right, and the clamped winding enameled wire 28 is pulled out from the inner groove of the winding iron core 29; then control the second cylinder 6 so that the piston rod of the second cylinder 7 moves to the left, so the enameled wire clamp 8 loosens the winding enameled wire 28 , and the extracted winding enameled wire 28 slides down to the second collection box 25 through the second slope 26 .

针对相同尺寸的绕组铁芯,在做批量拆解时,可将第二摇把24和第三摇把27换成数字电机,利用控制系统编程控制所有电机和气缸,即可实现自动夹紧、自动分离和自动松开。For winding iron cores of the same size, when dismantling in batches, the second handle 24 and the third handle 27 can be replaced with digital motors, and the control system can be used to program and control all motors and cylinders to realize automatic clamping, Automatic separation and automatic release.

Claims (3)

1. motor stator winding enamel-covered wire and iron core separation device, is characterized in that:
In being horizontally disposed with pedestal (1), winding iron core grip unit is set at the middle part of described pedestal (1), presss from both sides at described winding iron core The left side holding unit arranges enamel-covered wire cutter unit, arranges enamel-covered wire on the right side of described grip unit and detaches unit;
Winding iron core (29) in level is radially secure to be clamped in described winding iron core grip unit, in enamel-covered wire cutter unit The centre of gyration line of cutting tool (14) parallel with the axis of described winding iron core (29) and be in same level, to rotate Cutting tool (14) winding enamel-covered wire in the mobile realization radially along winding iron core (29) is to described winding iron core (29) (28) cutting of left end head, making described winding enamel-covered wire (28) is opening at left end;Unit is detached described with described enamel-covered wire Described winding enamel-covered wire (28) is clamped by the right-hand member of winding enamel-covered wire (28), and is the winding enamel-covered wire (28) of opening by left end Winding iron core (29) is detached towards right side;
The version of described winding iron core grip unit is: the 3rd slide rail (23), slip in horizontally set on described pedestal (1) Coordinating a pair fixture block that can move towards on described 3rd slide rail (23) to constitute fixture (12), winding iron core (29) is clamped in a pair Between fixture block, the axis of described winding iron core (29) is level, and is mutually perpendicular to the axis of the 3rd slide rail (23);
The version of described enamel-covered wire cutter unit is: in longitudinally disposed second slide rail (20) on described pedestal (1), with described Second slide rail (20) is sliding combined with the second slide unit (18), and setting transversely the 3rd of sliding the can be slided on described second slide unit (18) Platform (16), the motor (15) being used for driving cutting tool (14) to rotate is fixedly installed on described 3rd slide unit (16), described motor (15) motor output shaft is longitudinal direction, the centre of gyration line of the cutting tool (14) being fixed on described motor output shaft with described around The axis of group iron core (29) is parallel and is in same level;
Described enamel-covered wire detaches the version of unit: in longitudinally disposed first slide rail (4) on described pedestal (1), with described First slide rail (4) is sliding combined with the first slide unit (5), is provided for clamping the enamel-cover wire clamp of enamel-covered wire on described first slide unit (5) Pincers (8);Described first slide unit (5) is driven by the first cylinder piston rod (3) by the first cylinder (2) being fixedly installed on pedestal (1) Realize straight skidding;
Described enamel-covered wire clamp (8) is that line is symmetrical arranged a pair jaw, the knot of described jaw centered by the axis of winding iron core (29) Configuration formula is: fixing clamp (89) is assemblied on the first Bidirectional-screw (9) by nut, and described fixing clamp (89) is passed through at tail end 3rd pivot pin (87) is hinged with active clamp (88), and one end of connecting rod (85) is hinged on active clamp (88) by the second pivot pin (86) Tail end, the other end of connecting rod (85) is hinged on band pivot pin slide block (82) side by the first pivot pin (84);Described symmetrically arranged In a pair jaw a pair is fixed clamp (89) and is jointly assemblied on described first Bidirectional-screw (9), and can be at described first two-way silk Bar moves towards on (9), and the pair of links (85) in described symmetrically arranged a pair jaw is symmetrically positioned in described band pivot pin slide block (82) Both sides;Described first Bidirectional-screw (9) on the first slide unit (5) in being laterally fixedly installed;
Being fixedly installed the second cylinder (6) on described first slide unit (5), second cylinder piston rod (7) of described second cylinder (6) exists Bar front end is fixedly installed fixed stop (83), and connects one section of screw rod (80) in described bar front end, on described screw rod (80) with Threaded engagement arranges nut block (81);Described band pivot pin slide block (82) is sleeved on described screw rod (80), and is limited in described solid Determine between block (83) and nut block (81);
Described first cylinder piston rod (3) is parallel to each other in same perpendicular with the axis of the second cylinder piston rod (7), and with The axis of described first Bidirectional-screw (9) is mutually perpendicular to;The axis of described second cylinder piston rod (7) be clamped in described fixture (12) In the axis of winding iron core (29) be conllinear;
The described laterally place of referring to is in a horizontal plane, and the most vertical with the axis of the winding iron core (29) being clamped in described fixture (12) Straight direction, the described longitudinal direction place of referring in a horizontal plane, and with described horizontal mutually orthogonal direction.
Motor stator winding enamel-covered wire the most according to claim 1 and iron core separation device, is characterized in that: arranges by the The second Bidirectional-screw (11) in horizontally set that two cranks (24) drive, the pair of fixture block is slidably fitted in the second Bidirectional-screw (11) on, described second Bidirectional-screw (11) moving towards of the pair of fixture block is driven;On the pair of fixture block, it is positioned at Described enamel-covered wire detaches the one end at unit place and is provided with rib (10), and described rib (10) forms step in the end of described fixture block Face, the winding iron core (29) being clamped in described fixture (12) is butted on described step surface with the stalloy end face of its corresponding side;? It is provided with spiral lifting cushion block (13), with described spiral lifting on the position that described pedestal (1) is upper, be between the pair of fixture block Cushion block (13) is bearing in the bottom of described winding iron core (29) and is used for adjusting its clamped height of described winding iron core (29).
Motor stator winding enamel-covered wire the most according to claim 1 and iron core separation device, is characterized in that: at described base On seat (1), it is in along horizontally set the first slope (21) between described winding iron core grip unit and enamel-covered wire cutter unit, and The first collecting box (22) is had to be undertaken on the bottom side, slope of described first slope (21);It is in described winding iron core grip unit and enamel-covered wire Detach and the second slope (26) is transversely set between unit, and have the second collecting box (22) to be undertaken on the slope of described second slope (26) Bottom side.
CN201510080824.9A 2015-02-13 2015-02-13 Device and method for separating enameled wire and iron core of motor stator winding Expired - Fee Related CN104600919B (en)

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