CN102931780A - Cutting and pull device and method suitable for motor stator/rotor winding removal - Google Patents
Cutting and pull device and method suitable for motor stator/rotor winding removal Download PDFInfo
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- CN102931780A CN102931780A CN2012104902890A CN201210490289A CN102931780A CN 102931780 A CN102931780 A CN 102931780A CN 2012104902890 A CN2012104902890 A CN 2012104902890A CN 201210490289 A CN201210490289 A CN 201210490289A CN 102931780 A CN102931780 A CN 102931780A
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Abstract
The invention relates to a disassembly device and method suitable for motor stator/rotor winding removal. The method comprises the following steps of: manually positioning a workpiece stator or rotor in a lower V-shaped bracket; operating a control device to enable a mechanical transmission device or a hydraulic cylinder to drive an upper V-shaped pressing block to press the workpiece; operating the control device to lower a cutting knife to cut off a coil exposed at one end of the workpiece along the end surface of a silicon steel sheet; operating the control device to enable a drawing mechanism to approach the workpiece from the other end; regulating pull claws or clamping heads uniformly distributed on the drawing mechanism to hook or clamp the exposed coil of the workpiece; and operating the control device to retract the drawing mechanism so as to pull out a copper wire. The scheme is provided in order to solve the problem existing in the background art, the potential safety hazard is eliminated, the labor intensity is reduced, and the work efficiency is enhanced. Two procedures of copper cutting and copper pulling can be finished on one piece of equipment, thereby realizing the combination of the procedures and reducing equipment category and occupied area.
Description
Technical field
The present invention relates to a kind of be applicable to that motor stator or rotor winding split out cut drawing device and method.Belong to that waste and old motor is disassembled and old electrical machmary maintenance technical field.
Background technology
Waste and old motor is disassembled and electrical machmary maintenance is as a main loaded down with trivial details job take handwork, and labour intensity is larger, also there are in the recent period many enterprises successively to develop the electrical machmary maintenance special equipment, such as equipment such as coil winding machine, the special machines of taking out stitches, but it is to be solved to still have many problems to have in the old electrical machmary maintenance.Stator scaling loss wherein, the work of disassembling of motor winding still accounts for the 30%-50% of Electromotor Maintenance workload, and the amount of labour is large, becomes the bottleneck of old electrical machmary maintenance.
Waste and old motor disassemble the recovery link, traditional disassembling method is that to knock coil cutter that stator (or rotor) end exposed by means of chisel with the Hammer head with manual type disconnected, then with drill rod the whole circle of the copper wire in the wire casing is pounded out.But there is following problem in this method: at first be labour intensity is large, and inefficiency; Secondly, because the sharpness of individual operant level difference and chisel cutting edge is different, there is very big-difference in efficiency, and injures easily the operator, with higher danger; Moreover, with drill rod copper cash to be gone out the process because discontinuity often thrusts copper cash, but still can not pull out from wire casing, this has just caused larger obstacle, next enamelled wire can only be pulled out one by one, has greatly prolonged the operating time.
Some enterprises once provided pointedly and cut the copper machine and draw the copper machine in the past, but all had certain deficiency.Being mainly reflected in the job step of cutting the copper machine is partly copper cash to be chopped off, and stator or rotor carry out cutting of next part again by the human assistance transposition.Drawing the copper machine also is that a circle one circle is partly pulled out copper cash, and repetitive operation is too many, inefficiency.
Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides a kind of be applicable to that motor stator rotor winding splits out cut drawing device and method, what be applicable to that motor stator or rotor winding copper cash separate with silicon steel sheet disassembles.
A kind ofly be applicable to the drawing device of cutting that motor stator rotor winding splits out, be applicable to the mechanism that disassembles of motor stator, rotor winding, be a kind of disassembling apparatus that is applicable to motor stator, rotor winding, vertical and horizontal motor stator, rotor winding disassemble mechanism.
A kind ofly be applicable to the drawing device of cutting that motor stator rotor winding splits out, be respectively equipped with stator or rotor fixed station in the upper end of fuselage; Fuselage has head, tailstock; Wherein, hold down gag is arranged on the head and cut device; Tailstock is equipped with draw-off gear;
Hold down gag has first time V-arrangement to support and second time V-arrangement support and upper V-arrangement briquetting, and first time V-arrangement support and second time V-arrangement are supported and fixed on the fuselage, upper V-arrangement briquetting connecting fluid cylinder pressure, and hydraulic cylinder is connected on the fuselage;
Cutting device has cutoff tool to be connected on the hydraulic cylinder, and hydraulic cylinder is connected on the head;
Draw-off gear has hydraulic cylinder to be connected on the tailstock, and the mobile terminal of hydraulic cylinder is connected with transition piece and pulling claw; There are a plurality of pulling claws to be distributed on the transition piece circumference.
A kind ofly be applicable to the disassembling apparatus that the electric machine rotor winding splits out, be respectively equipped with in the upper end of support and cut mechanism and move forward and backward device, drawing mechanism and move up and down device, workpiece be fixed and clamped device, operating means;
Cut mechanism and be comprised of machinery or hydraulic transmission, cutoff tool, cutoff tool comprises cutter hub and cutting edge part, and cutting edge is through the processing of hardening, and the length of cutting edge can contain the diameter of whole stator or rotor fully; For satisfying the needs of different length workpiece, cutting mechanism can carry out moving forward and backward of certain limit at the axial direction of workpiece;
Drawing mechanism is comprised of machinery or hydraulic transmission, pulling claw or chuck; Pulling claw or chuck are fixed on the transition body between transmission device and pulling claw or the chuck, along the circumferential direction uniform a plurality of, can hook simultaneously or clamp the multiturn copper cash, drawing mechanism can carry out at above-below direction the lifting moving of certain limit, to adapt to stator or rotor in the high variation of the rear center that is fixed;
Workpiece is fixed and clamped device by upper V-arrangement briquetting, lower V-arrangement bearing, machinery or hydraulic amplifier installation composition, and stator or rotor are fixed therein;
Operating means comprises action button, joystick, hydraulic valve, the electric elements of controlling above mechanism action.
A kind of motor stator rotor winding that is applicable to splits out and cuts pulling method, and step is as follows:
Manually workpiece (stator or rotor) is put into lower V-arrangement bearing location, operating control device makes V-type briquetting workpiece pressing on mechanical driving device or the Driven by Hydraulic Cylinder, operating control device descends cutoff tool, the coil that workpiece one end exposes is chopped off along the silicon steel sheet end face, operating control device make drawing mechanism from the other end near workpiece, regulate pulling claw uniform on the drawing mechanism or chuck and hook or clamp workpiece and expose coil, operating control device is return drawing mechanism, pulls out copper cash.
Advantage of the present invention is:
1, proposes this programme for the problem that exists in the above-mentioned background technology, eliminated potential safety hazard, alleviated labour intensity, improved operating efficiency.
2, finished at an equipment and cut copper and draw copper 2 procedures, realized the operation merging, reduced device category and floor space.
Description of drawings
When considered in conjunction with the accompanying drawings, by the following detailed description of reference, can more completely understand better the present invention and learn easily wherein many advantages of following, but accompanying drawing described herein is used to provide a further understanding of the present invention, consist of a part of the present invention, illustrative examples of the present invention and explanation thereof are used for explaining the present invention, do not consist of improper restriction of the present invention.
Fig. 1 is one of the embodiments of the invention structural representation.
Fig. 2 is one of embodiments of the invention texture edge schematic diagram.
Fig. 3 is two structural representations of embodiments of the invention.
Fig. 4 is two texture edge schematic diagrames of embodiments of the invention.
The present invention is further described below in conjunction with drawings and Examples.
Embodiment
Obviously, the many modifications and variations done based on aim of the present invention of those skilled in the art belong to protection scope of the present invention.
Embodiment 1: as shown in Figure 1 and Figure 2, a kind ofly be applicable to the drawing device of cutting that the electric machine rotor winding splits out, be applicable to the mechanism that disassembles of motor stator, rotor winding, be a kind of disassembling apparatus that is applicable to motor stator, rotor winding, vertical and horizontal motor stator, rotor winding disassemble mechanism.
Be respectively equipped with stator or rotor fixed station in the upper end of fuselage 1; Fuselage 1 has head 11, tailstock 12.Wherein, hold down gag is arranged on the head 11 and cut device; Tailstock 12 is equipped with draw-off gear.
Hold down gag has 7 and second time V-arrangement support 10 of first time V-arrangement support and 7 and second time V-arrangement support 10 of 6, the first times V-arrangements supports of upper V-arrangement briquetting to be fixed on the fuselage 1, upper V-arrangement briquetting 6 connecting fluid cylinder pressures 5, and hydraulic cylinder 5 is connected on the fuselage 1;
Cutting device has cutoff tool 4 to be connected on the hydraulic cylinder 3, and hydraulic cylinder 3 is connected on the head 11;
Draw-off gear has hydraulic cylinder 2 to be connected on the tailstock 12, and the mobile terminal of hydraulic cylinder 2 is connected with transition piece and pulling claw 8; Can there be a plurality of pulling claws 8 to be distributed on the transition piece circumference.
First time V-arrangement that stator to be made or rotor 9 are put into fixed station supports 7 and second time V-arrangement and supports 10 location, the upper V-arrangement briquetting 6 of hold down gag compresses stator or rotor 9 downwards, the cutoff tool 4 of cutter sweep descends, and an end of stator or rotor 9 is exposed coil cut off.Tailstock 12 enters the other end position of stator or rotor 9, and pulling claw 8 hooks or clamp the coil that stator or rotor end-face expose, and returns tailstock 12, pulls out the copper cash of stator or rotor 9.
Embodiment 2:
A kind ofly be applicable to the drawing device of cutting that motor stator rotor winding splits out, comprise fuselage, cut mechanism and move forward and backward device, drawing mechanism and move up and down device, workpiece be fixed and clamped device, operating means etc.
Cut mechanism and be comprised of machinery or hydraulic transmission, cutoff tool, cutoff tool comprises cutter hub and cutting edge part, and cutting edge is through the processing of hardening, and the length of cutting edge can contain whole stator under the certain specification or the diameter of rotor fully.For satisfying the needs of different length workpiece, cutting mechanism can carry out moving forward and backward of certain limit at the axial direction of workpiece.
Drawing mechanism is comprised of machinery or hydraulic transmission, pulling claw or chuck.Pulling claw or chuck are fixed on the transition body between transmission device and pulling claw or the chuck, and be along the circumferential direction uniform a plurality of, can hook simultaneously or clamp the multiturn copper cash.For satisfying the needs of different-diameter workpiece, drawing mechanism can carry out at above-below direction the lifting moving of certain limit, to adapt to stator or rotor in the high variation of the rear center that is fixed.
Workpiece is fixed and clamped device by upper V-arrangement briquetting, lower V-arrangement bearing, machinery or hydraulic amplifier installation composition, and stator or rotor can be fixed therein reliably, cuts copper, draws the copper operation to implement smoothly with assurance.
Operating means comprises the action button of controlling above mechanism action, joystick, hydraulic valve, electric elements etc.
Head and lathe bed from the different Fig. 1 of being of Fig. 1 shown in Figure 3 is at same axis, and Fig. 3, Fig. 4 head and lathe bed are vertical, and all the other are identical.
As mentioned above, embodiments of the invention are had been described in detail, but as long as not breaking away from fact inventive point of the present invention and effect can have a lot of distortion, this will be readily apparent to persons skilled in the art.Therefore, such variation also all is included within protection scope of the present invention.
Claims (3)
1. one kind is applicable to motor stator rotor winding and splits out and cut pulling method, it is characterized in that step is as follows:
Manually workpiece stator or rotor being put into lower V-arrangement bearing locates, operating control device makes V-type briquetting workpiece pressing on mechanical driving device or the Driven by Hydraulic Cylinder, operating control device descends cutoff tool, the coil that workpiece one end exposes is chopped off along the silicon steel sheet end face, operating control device make drawing mechanism from the other end near workpiece, regulate pulling claw uniform on the drawing mechanism or chuck and hook or clamp workpiece and expose coil, operating control device is return drawing mechanism, pulls out copper cash.
2. one kind is applicable to the disassembling apparatus that the electric machine rotor winding splits out, and it is characterized in that being respectively equipped with in the upper end of support cutting mechanism and moving forward and backward device, drawing mechanism and move up and down device, workpiece be fixed and clamped device, operating means;
Cut mechanism and be comprised of machinery or hydraulic transmission, cutoff tool, cutoff tool comprises cutter hub and cutting edge part, and cutting edge is through the processing of hardening, and the length of cutting edge can contain the diameter of whole stator or rotor fully; For satisfying the needs of different length workpiece, cutting mechanism can carry out moving forward and backward of certain limit at the axial direction of workpiece;
Drawing mechanism is comprised of machinery or hydraulic transmission, pulling claw or chuck; Pulling claw or chuck are fixed on the transition body between transmission device and pulling claw or the chuck, along the circumferential direction uniform a plurality of, can hook simultaneously or clamp the multiturn copper cash, drawing mechanism can carry out at above-below direction the lifting moving of certain limit, to adapt to stator or rotor in the high variation of the rear center that is fixed;
Workpiece is fixed and clamped device by upper V-arrangement briquetting, lower V-arrangement bearing, machinery or hydraulic amplifier installation composition, and stator or rotor are fixed therein;
Operating means comprises action button, joystick, hydraulic valve, the electric elements of controlling above mechanism action.
3. disassembling apparatus that is applicable to the electric machine rotor winding is characterized in that being respectively equipped with in the upper end of fuselage stator or rotor fixed station; Fuselage has head, tailstock; Wherein, hold down gag is arranged on the head and cut device; Tailstock is equipped with draw-off gear;
Hold down gag has first time V-arrangement to support and second time V-arrangement support and upper V-arrangement briquetting, and first time V-arrangement support and second time V-arrangement are supported and fixed on the fuselage, upper V-arrangement briquetting connecting fluid cylinder pressure, and hydraulic cylinder is connected on the fuselage;
Cutting device has cutoff tool to be connected on the hydraulic cylinder, and hydraulic cylinder is connected on the head;
Draw-off gear has hydraulic cylinder to be connected on the tailstock, and the mobile terminal of hydraulic cylinder is connected with transition piece and pulling claw; There are a plurality of pulling claws to be distributed on the transition piece circumference.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104902890A CN102931780A (en) | 2012-11-26 | 2012-11-26 | Cutting and pull device and method suitable for motor stator/rotor winding removal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104902890A CN102931780A (en) | 2012-11-26 | 2012-11-26 | Cutting and pull device and method suitable for motor stator/rotor winding removal |
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| CN102931780A true CN102931780A (en) | 2013-02-13 |
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| CN2012104902890A Pending CN102931780A (en) | 2012-11-26 | 2012-11-26 | Cutting and pull device and method suitable for motor stator/rotor winding removal |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103872859A (en) * | 2014-02-13 | 2014-06-18 | 江苏华源灌排有限公司 | Device for extracting stator winding of generator |
| CN104600919A (en) * | 2015-02-13 | 2015-05-06 | 合肥工业大学 | Motor stator winding enamelled wire and iron core separating device and method |
| CN105643002A (en) * | 2016-03-07 | 2016-06-08 | 李根铭 | Cutting and separating integration machine for waste motor stators |
| CN106877581A (en) * | 2015-12-11 | 2017-06-20 | 南昌海立电器有限公司 | Provision for disengagement and its method of work |
| CN109234539A (en) * | 2018-12-03 | 2019-01-18 | 江油金渡环保科技有限公司 | One kind being used for the automatic decopper(ing) device and method of motor rotor of electric vehicle |
| CN110190715A (en) * | 2019-06-04 | 2019-08-30 | 浙江江宇电机有限公司 | The not damaged device and stator winding method for dismounting for removing motor stator winding |
| CN110739813A (en) * | 2019-10-21 | 2020-01-31 | 龚玉卓 | auxiliary assembly for waste motor copper wire recovery |
| CN110855098A (en) * | 2019-11-22 | 2020-02-28 | 钱车华 | Waste motor stator copper drawing machine |
| CN111555563A (en) * | 2020-05-19 | 2020-08-18 | 周利琼 | Supplementary device of pulling out of old and useless motor copper wire |
| CN113270981A (en) * | 2021-07-07 | 2021-08-17 | 李柏万 | Wire removing device based on motor quick maintenance |
| CN113857200A (en) * | 2021-08-31 | 2021-12-31 | 扬州宁达贵金属有限公司 | Ring-clamping type waste television deflection coil disassembling device and disassembling method |
| CN115382881A (en) * | 2022-08-23 | 2022-11-25 | 重庆市科诚电机制造有限公司 | Recovery unit of old and useless motor stator |
| CN117021144A (en) * | 2023-09-25 | 2023-11-10 | 阜阳大峰野再生资源有限公司 | Hydraulic manipulator for recycling and disassembling waste metals |
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| CN101540527A (en) * | 2009-04-30 | 2009-09-23 | 合肥工业大学 | Motor winding enamelled wire, iron core separation device and separation method |
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| CN203301316U (en) * | 2012-11-26 | 2013-11-20 | 台州京城再生资源技术研究院有限公司 | Cutting/drawing device suitable for motor stator/rotor winding disassembly |
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Patent Citations (5)
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| CN86206318U (en) * | 1986-08-25 | 1987-04-01 | 王敬发 | Machine for unwinding motor windings |
| SU1665465A1 (en) * | 1989-01-09 | 1991-07-23 | Специальное Конструкторско-Технологическое Бюро Комплексной Технологии Электроремонта Производственного Объединения "Кривбассэлектроремонт" | Device for cutting off coil ends of electric machine windings |
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Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103872859A (en) * | 2014-02-13 | 2014-06-18 | 江苏华源灌排有限公司 | Device for extracting stator winding of generator |
| CN104600919A (en) * | 2015-02-13 | 2015-05-06 | 合肥工业大学 | Motor stator winding enamelled wire and iron core separating device and method |
| CN104600919B (en) * | 2015-02-13 | 2016-10-26 | 合肥工业大学 | Motor stator winding enamel-covered wire and iron core separation device and separation method |
| CN106877581B (en) * | 2015-12-11 | 2023-05-30 | 南昌海立电器有限公司 | Dismounting device and working method thereof |
| CN106877581A (en) * | 2015-12-11 | 2017-06-20 | 南昌海立电器有限公司 | Provision for disengagement and its method of work |
| CN105643002A (en) * | 2016-03-07 | 2016-06-08 | 李根铭 | Cutting and separating integration machine for waste motor stators |
| CN109234539A (en) * | 2018-12-03 | 2019-01-18 | 江油金渡环保科技有限公司 | One kind being used for the automatic decopper(ing) device and method of motor rotor of electric vehicle |
| CN110190715A (en) * | 2019-06-04 | 2019-08-30 | 浙江江宇电机有限公司 | The not damaged device and stator winding method for dismounting for removing motor stator winding |
| CN110739813A (en) * | 2019-10-21 | 2020-01-31 | 龚玉卓 | auxiliary assembly for waste motor copper wire recovery |
| CN110855098A (en) * | 2019-11-22 | 2020-02-28 | 钱车华 | Waste motor stator copper drawing machine |
| CN110855098B (en) * | 2019-11-22 | 2021-04-02 | 杭州紫乘生物科技有限公司 | Waste motor stator copper drawing machine |
| CN111555563A (en) * | 2020-05-19 | 2020-08-18 | 周利琼 | Supplementary device of pulling out of old and useless motor copper wire |
| CN113270981A (en) * | 2021-07-07 | 2021-08-17 | 李柏万 | Wire removing device based on motor quick maintenance |
| CN113270981B (en) * | 2021-07-07 | 2022-06-24 | 浙江天工电机有限公司 | Device of taking out stitches based on motor quick maintenance |
| CN113857200A (en) * | 2021-08-31 | 2021-12-31 | 扬州宁达贵金属有限公司 | Ring-clamping type waste television deflection coil disassembling device and disassembling method |
| CN115382881A (en) * | 2022-08-23 | 2022-11-25 | 重庆市科诚电机制造有限公司 | Recovery unit of old and useless motor stator |
| CN117021144A (en) * | 2023-09-25 | 2023-11-10 | 阜阳大峰野再生资源有限公司 | Hydraulic manipulator for recycling and disassembling waste metals |
| CN117021144B (en) * | 2023-09-25 | 2024-04-09 | 阜阳大峰野再生资源有限公司 | Hydraulic manipulator for recycling and disassembling waste metals |
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Application publication date: 20130213 |