CN104562521B - A kind of for contaminating the steaming device rolling steaming continuous loose fiber dimension dyeing - Google Patents
A kind of for contaminating the steaming device rolling steaming continuous loose fiber dimension dyeing Download PDFInfo
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- CN104562521B CN104562521B CN201510034423.XA CN201510034423A CN104562521B CN 104562521 B CN104562521 B CN 104562521B CN 201510034423 A CN201510034423 A CN 201510034423A CN 104562521 B CN104562521 B CN 104562521B
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- Prior art keywords
- steaming
- cylinder
- guipure
- fiber
- contaminating
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- 238000010025 steaming Methods 0.000 title claims abstract description 73
- 239000000835 fiber Substances 0.000 title claims abstract description 58
- 238000004043 dyeing Methods 0.000 title claims abstract description 21
- 238000005096 rolling process Methods 0.000 title claims description 11
- 230000005540 biological transmission Effects 0.000 claims abstract description 16
- 230000001360 synchronised effect Effects 0.000 claims abstract description 5
- 239000000203 mixture Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 9
- 238000009968 stock dyeing Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000010186 staining Methods 0.000 description 5
- 238000005406 washing Methods 0.000 description 4
- 238000012856 packing Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 201000004792 malaria Diseases 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
- D06B23/18—Sealing arrangements
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/02—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fibres, slivers or rovings
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses and a kind of roll, for contaminating, the steaming device steaming continuous loose fiber dimension dyeing, including casing, box house be provided with some can the steaming cylinder of synchronous axial system; Steam and be connected to steam circulation between cylinder and casing; Steam cylinder periphery and be provided with the upper guipure in closed and lower guipure; The latter half of upper guipure and bonded to each other and S-shaped the surrounding of the first half of lower guipure are steamed on cylinder; The joint place of upper guipure and lower guipure forms a fiber transmission channel, and position relative with the two ends of fiber transmission channel on casing offers fiber entry and fiber outlet respectively. The present invention for contaminate roll steam continuous loose fiber dimension dyeing steaming device be easy to loose stock dyeing technique realize continuous way processing.
Description
Technical field
The present invention relates to textile dyeing and finishing field, be especially a kind of for contaminating the steaming device rolling steaming continuous loose fiber dimension dyeing.
Background technology
The loose stock dyeing device of prior art includes staining machine, cold dome unit, rinsing machine, dehydrator. Its technological process is: first pass through staining machine dyeing, dyeed rear rolling, then pass through lifting machine to be sling by lap and be placed into cold dome room and carry out cold dome, cold dome fixation after completing again debatching carry out washing, dry, the operation such as packing, its course of processing is that batch (-type) carries out. There is following problem in this kind of loose stock dyeing technique:
One, in cold dome operation, it is necessary to first rolling, then hanging in lifting machine and carry out cold dome fixation in cold dome room more than 12 hours, carry out debatching after cold dome fixation is complete again, whole process length consuming time, operation are many, cause that production efficiency is low, and the labor intensity of workman is big.
Two, in cold dome operation, it is necessary to set up the cold dome room of specialty, it takes up an area big, and investment is big, it is ensured that the heat energy that constant temperature needs is big, and production run cost is high.
Summary of the invention
It is an object of the invention to: provide a kind of loose stock dyeing technique of being easy to realize the steaming device of continuous way processing.
The technical solution adopted for the present invention to solve the technical problems is: a kind of roll, for contaminating, the steaming device steaming continuous loose fiber dimension dyeing, including casing, box house be provided with some can the steaming cylinder of synchronous axial system; Steam and be connected to steam circulation between cylinder and casing; Steam cylinder periphery and be provided with the upper guipure in closed and lower guipure; The latter half of upper guipure and bonded to each other and S-shaped the surrounding of the first half of lower guipure are steamed on cylinder; The joint place of upper guipure and lower guipure forms a fiber transmission channel, and position relative with the two ends of fiber transmission channel on casing offers fiber entry and fiber outlet respectively.
Further, described steam circulation includes blower fan, condenser and heat exchanger, steam cylinder and include the cylinder of inner hollow, cylinder along the circumferential direction uniformly offers some through holes, steams cylinder, blower fan, condenser, between heat exchanger and casing, be sequentially connected with and combine through hole one closed circulation system of composition steamed on cylinder by pipeline.
Further, being interconnected by pipeline between described steaming cylinder, wherein a steaming cylinder is connected with blower fan.
Further, described steaming cylinder is upper and lower vertical.
Further, described steaming cylinder has two row, and wherein the lower end of string is corresponding with fiber entry holds from the bottom up for guipure, and the lower end of another row is corresponding with fiber outlet to be held from top to bottom for guipure.
Further, described drive motor is servomotor.
Further, described upper guipure and lower guipure each through the expansion of some deflector rolls to form the drive circuit of closing.
The present invention compared with prior art, has the advantage that
One, the present invention rolls the alternative traditional cold dome operation of steaming device steaming continuous loose fiber dimension dyeing to realize the purpose of fixation for contaminating, make loose stock dyeing technique realize dyeing steaming washing and dry packing continuous way processing, thus improve production efficiency, reduce the labor intensity of workman, also eliminate cold dome room simultaneously, reduce production cost.
Two, the fiber transmission channel of guipure and lower guipure formation bonded to each other in employing, it is achieved that the function that double; two network folders are held, effectively prevents noil.
Three, steaming cylinder is upper and lower vertical, reduces the volume of whole device, reduces floor space, simultaneously, moreover it is possible to anti-gas-leak, improves the utilization rate of steam.
Four, adopt driven by servomotor to steam cylinder, can be effectively improved and steam the synchronicity that cylinder rotates, thus improving the stability of whole device work.
Accompanying drawing explanation
Fig. 1 is that the present invention is a kind of for contaminating the structural representation rolling the steaming device steaming continuous loose fiber dimension dyeing.
Fig. 2 is the structural representation of steam circulation in the present invention.
Shown in figure: 1, casing 2, steam cylinder 3, drain pipe 4, upper guipure 5, lower guipure 6, fiber transmission channel 7, fiber entry 8, fiber outlet 9, blower fan 10, condenser 11, heat exchanger 12, through hole 13, pipeline 14, clamping entrance 15, clamping outlet 16, the exit slot 17 of staining machine, the fabric input mouth 18 of rinsing machine, fibrous layer 19, deflector roll.
Detailed description of the invention
Below by drawings and Examples, the present invention is further elaborated.
As shown in Figure 1: a kind of for contaminating the steaming device rolling steaming continuous loose fiber dimension dyeing, including casing 1. Casing 1 be internally provided with some can the steaming cylinder 2 of synchronous axial system. Casing 1 is provided with and steams, for driving, the drive motor that cylinder 2 rotates. Steam and be connected to steam circulation between cylinder 2 and casing 1.
Steam cylinder 2 periphery and be provided with the upper guipure 4 in closed and lower guipure 5. The latter half of upper guipure 4 and bonded to each other and S-shaped the surrounding on steaming cylinder 2 of the first half of lower guipure 5. The joint place of upper guipure 4 and lower guipure 5 forms a fiber transmission channel 6, and under the rotation steaming cylinder 2 Synchronous Transmission. One end of dimension transfer passage is clamping entrance 14, and the other end is clamping outlet 15. The fibrous layer 18 being positioned at clamping entrance 14 place can clamp entrance fiber transmission channel 6 and send from clamping outlet 15. On casing 1, the relative position of clamping entrance 14 with fiber transmission channel 6 offers fiber entry 7, just can drop into clamping entrance 14 place when fibrous layer 18 is through fiber entry 7. Position relative with the clamping outlet 15 of fiber transmission channel 6 on casing 1 offers fiber outlet 8, just can fall fiber outlet 8 when fibrous layer 18 is sent from clamping outlet 15. Fiber transmission channel 6 above by upper guipure 4 and lower guipure 5 formation bonded to each other, it is achieved that the function that double; two network folders are held, effectively prevents noil.
As shown in Figure 2: steam circulation includes blower fan 9, condenser 10 and heat exchanger 11. Steam cylinder 2 and include the cylinder of inner hollow, cylinder along the circumferential direction uniformly offers some through holes 12. When decatize, this through hole 12 is that the air carrying moisture enters the passage steaming cylinder 2. The diameter of through hole 12 is advisable with 1-3mm. Steam cylinder 2, blower fan 9, condenser 10, be sequentially connected with and combine, by pipeline 13, the through hole 12 steamed on cylinder 2 between heat exchanger 11 and casing 1 and form a closed circulation system.
Steaming and be interconnected by pipeline 13 between cylinder 2, wherein a steaming cylinder 2 is connected with blower fan 9. When connected steaming cylinder 2 is taken out negative pressure by blower fan 9, because all of steaming cylinder 2 is all interconnected, be equivalent to, all of steaming cylinder 2 is taken out negative pressure, so just achieve the effect of one-to-many, it is only necessary to be equipped with a set of steam circulation and can realize the circulation of all steaming cylinder 2 internal gas.
Steam cylinder 2 in upper and lower vertical. It is so designed that, reduces the volume of whole device, reduce floor space, simultaneously, moreover it is possible to anti-gas-leak, improve the utilization rate of steam.
Steaming cylinder 2 and have two row, wherein the lower end of string is corresponding with fiber entry 7 holds from the bottom up for guipure, and the lower end of another row is corresponding with fiber outlet 8 to be held from top to bottom for guipure. The quantity steaming cylinder 2 can do suitable adjustment according to yield.
Steaming, in order to improve, the synchronicity that cylinder 2 rotates, drive motor selects servomotor, and is controlled by PLC program. When being embodied as, each steaming cylinder 2 is equipped with a servomotor, and servomotor is connected with steaming cylinder 2.
Upper guipure 4 and lower guipure 5 each through the expansion of some deflector rolls 19 to form the drive circuit of closing. Being provided with four deflector rolls 19 in the loop of upper guipure 4, be provided with two deflector rolls 19 in the loop of lower guipure 5, six deflector rolls 19 are evenly distributed on the periphery steaming cylinder 2, in being enclosed in by steaming cylinder 2.
Additionally, upper guipure 4 and lower guipure 5(are hereinafter referred to as guipure) it is Teflon net or steel wire. The width of guipure is 1.5-1.8m, with the guipure in front dyeing process together and after the guipure in washing step is consistent together. The transmission speed of guipure is 1-10m/min, and guipure heat resisting temperature is more than 130 DEG C.
The operation principle of steaming device of the present invention is as follows:
When this steaming device uses, it is placed between staining machine and rinsing machine, and make the exit slot 16 of staining machine just to this steaming device fiber entry 7, the fabric input mouth 17 of rinsing machine just fiber outlet 8 to this steaming device, so that fiber to be steamed can enter this steaming device smoothly, can deliver in rinsing machine smoothly after being evaporated, to form the inline process of continuous way simultaneously. Fiber falls clamping entrance 14 place through fiber entry 7, is constantly transported to clamping outlet 15 places by fiber transmission channel 6, and is sent by fiber outlet 8. Meanwhile, blower fan 9 works, blower fan 9 will steam cylinder 2 inner cryogenic malaria and extract out, and be sent in condenser 10 by pipeline 13 and condense, condensed water is discharged by drain pipe 3, the air of condensed cold drying is sent in heat exchanger 11 again through pipeline 13 and is heated, and after heating, the air of high temperature drying is sent to inside casing 1 again through pipeline 13 and fiber is carried out decatize. Pressure within steaming cylinder 2 is lower than the pressure steamed outside cylinder 2, the air of the low temperature and moisture carrying moisture after decatize can enter into steaming cylinder 2 inside through the through hole 12 steamed on cylinder 2 automatically, extract out again through blower fan 9 and recycle, define whole steam circulation with this.Namely fiber has reached the purpose of fixation after being evaporated. Here want it is emphasized that enter steaming air within cylinder 2 to be divided into two parts: a part enters either directly through the through hole steamed on cylinder 2 steams cylinder 2 inside; The through hole that another part is then passed through steaming on cylinder 2 after the fibrous layer 18 sandwiched by upper guipure 4 and lower guipure 5 enters steaming cylinder 2 inside, and this partial air can carry away remaining moisture in fiber while fibrous layer 18 so that fiber is evaporated thoroughly.
The present invention rolls the alternative traditional cold dome operation of steaming device steaming continuous loose fiber dimension dyeing to realize the purpose of fixation for contaminating, make loose stock dyeing technique realize dyeing steaming washing and dry packing continuous way processing, thus improve production efficiency, reduce the labor intensity of workman, also eliminate cold dome room simultaneously, reduce production cost.
The above is enlightenment according to embodiment, and by above-mentioned description, relevant staff in the scope not necessarily departing from this invention thought, can carry out various change and amendment completely. The technical scope of this invention is not limited to the content in description, it is necessary to determine the scope of its protection according to right.
Claims (6)
1. one kind is rolled, for contaminating, the steaming device steaming continuous loose fiber dimension dyeing, it is characterised in that: include casing, box house be provided with some can the steaming cylinder of synchronous axial system; Steam and be connected to steam circulation between cylinder and casing; Steam cylinder periphery and be provided with the upper guipure in closed and lower guipure; The latter half of upper guipure and bonded to each other and S-shaped the surrounding of the first half of lower guipure are steamed on cylinder; The joint place of upper guipure and lower guipure forms a fiber transmission channel, and position relative with the two ends of fiber transmission channel on casing offers fiber entry and fiber outlet respectively.
2. according to claim 1 a kind of for contaminating the steaming device rolling steaming continuous loose fiber dimension dyeing, it is characterized in that: described steam circulation includes blower fan, condenser and heat exchanger, steam cylinder and include the cylinder of inner hollow, cylinder along the circumferential direction uniformly offers some through holes, steams cylinder, blower fan, condenser, between heat exchanger and casing, be sequentially connected with and combine through hole one closed circulation system of composition steamed on cylinder by pipeline.
3. according to claim 2 a kind of for contaminating the steaming device rolling steaming continuous loose fiber dimension dyeing, it is characterised in that: being interconnected by pipeline between described steaming cylinder, wherein a steaming cylinder is connected with blower fan.
4. according to claim 1 a kind of for contaminating the steaming device rolling steaming continuous loose fiber dimension dyeing, it is characterised in that: described steaming cylinder is upper and lower vertical.
5. according to claim 4 a kind of for contaminating the steaming device rolling steaming continuous loose fiber dimension dyeing, it is characterized in that: described steaming cylinder has two row, wherein the lower end of string is corresponding with fiber entry holds from the bottom up for guipure, and the lower end of another row is corresponding with fiber outlet to be held from top to bottom for guipure.
6. according to claim 1 a kind of roll, for contaminating, the steaming device steaming continuous loose fiber dimension dyeing, it is characterised in that: described upper guipure and lower guipure each through the expansion of some deflector rolls to form the drive circuit of closing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510034423.XA CN104562521B (en) | 2015-01-23 | 2015-01-23 | A kind of for contaminating the steaming device rolling steaming continuous loose fiber dimension dyeing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510034423.XA CN104562521B (en) | 2015-01-23 | 2015-01-23 | A kind of for contaminating the steaming device rolling steaming continuous loose fiber dimension dyeing |
Publications (2)
| Publication Number | Publication Date |
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| CN104562521A CN104562521A (en) | 2015-04-29 |
| CN104562521B true CN104562521B (en) | 2016-06-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510034423.XA Active CN104562521B (en) | 2015-01-23 | 2015-01-23 | A kind of for contaminating the steaming device rolling steaming continuous loose fiber dimension dyeing |
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Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101298727A (en) * | 2007-04-30 | 2008-11-05 | 江苏江海机械有限公司 | Dominant cloth roll group in fixation steaming box |
| CN102443989B (en) * | 2011-10-27 | 2014-05-21 | 安徽工程大学 | Steaming device for textile printing and dyeing and steaming method thereof |
| CN204455580U (en) * | 2015-01-23 | 2015-07-08 | 绍兴国周针织科技有限公司 | A kind of for contaminating the steaming device rolling and steam continuous loose fiber dyeing |
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| CN104562521A (en) | 2015-04-29 |
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| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A steaming device for continuous bulk fiber dyeing process Effective date of registration: 20210128 Granted publication date: 20160615 Pledgee: Zhejiang Shaoxing Hengxin Rural Commercial Bank Co.,Ltd. Mashan sub branch Pledgor: SHAOXING GUOZHOU HOLDING GROUP Co.,Ltd. Registration number: Y2021330000102 |
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Date of cancellation: 20220121 Granted publication date: 20160615 Pledgee: Zhejiang Shaoxing Hengxin Rural Commercial Bank Co.,Ltd. Mashan sub branch Pledgor: SHAOXING GUOZHOU HOLDING GROUP CO.,LTD. Registration number: Y2021330000102 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
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Denomination of invention: A steaming device for continuous bulk fiber dyeing process of dyeing, rolling and steaming Effective date of registration: 20220128 Granted publication date: 20160615 Pledgee: Zhejiang Shaoxing Hengxin Rural Commercial Bank Co.,Ltd. Mashan sub branch Pledgor: SHAOXING GUOZHOU HOLDING GROUP CO.,LTD. Registration number: Y2022330000085 |
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Date of cancellation: 20230112 Granted publication date: 20160615 Pledgee: Zhejiang Shaoxing Hengxin Rural Commercial Bank Co.,Ltd. Mashan sub branch Pledgor: SHAOXING GUOZHOU HOLDING GROUP CO.,LTD. Registration number: Y2022330000085 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
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Denomination of invention: A steaming device for dyeing, rolling and steaming continuous bulk fiber dyeing process Effective date of registration: 20230201 Granted publication date: 20160615 Pledgee: Zhejiang Shaoxing Hengxin Rural Commercial Bank Co.,Ltd. Mashan sub branch Pledgor: SHAOXING GUOZHOU HOLDING GROUP CO.,LTD. Registration number: Y2023330000264 |
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Date of cancellation: 20231222 Granted publication date: 20160615 Pledgee: Zhejiang Shaoxing Hengxin Rural Commercial Bank Co.,Ltd. Mashan sub branch Pledgor: SHAOXING GUOZHOU HOLDING GROUP CO.,LTD. Registration number: Y2023330000264 |