CN104562510B - Continuous pad-steam dyeing loose fiber dyeing device - Google Patents

Continuous pad-steam dyeing loose fiber dyeing device Download PDF

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Publication number
CN104562510B
CN104562510B CN201510034346.8A CN201510034346A CN104562510B CN 104562510 B CN104562510 B CN 104562510B CN 201510034346 A CN201510034346 A CN 201510034346A CN 104562510 B CN104562510 B CN 104562510B
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China
Prior art keywords
cylinder
steaming
guipure
steam
rolls
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Application number
CN201510034346.8A
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Chinese (zh)
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CN104562510A (en
Inventor
金国周
陶华冠
韩建军
李杰昌
何林伟
谢如庆
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SHAOXING GUOZHOU TEXTILE TECHNOLOGY Co Ltd
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SHAOXING GUOZHOU TEXTILE TECHNOLOGY Co Ltd
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Publication of CN104562510A publication Critical patent/CN104562510A/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B21/00Successive treatments of textile materials by liquids, gases or vapours
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B19/00Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04Carriers or supports for textile materials to be treated
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/14Containers, e.g. vats
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a continuous pad-steam dyeing loose fiber dyeing device. The continuous pad-steam dyeing loose fiber dyeing device comprises a dyeing machine, a steaming unit, a washing machine, an opening machine and a dryer which are arranged sequentially. The continuous pad-steam dyeing loose fiber dyeing device can achieve continuous pad-steam dyeing processing.

Description

One kind dye rolls steaming continuous loose fiber dimension dyeing apparatuses
Technical field
The present invention relates to textile dyeing and finishing field, is especially that a kind of dye rolls steaming continuous loose fiber dimension dyeing apparatuses.
Background technology
The loose stock dyeing device of prior art include set gradually staining machine, cold dome unit, rinsing machine, opener and Dehydrator.Its technological process is:Staining machine dyeing is first passed through, rear rolling has been dyeed, then lap is sling simultaneously by lifting machine Being placed into cold dome room carries out cold dome, after the completion of cold dome fixation again debatching washed, shredding, drying, the operation such as packing, its processing Process is that batch (-type) is carried out.This kind of loose stock dyeing technique there are problems that following:
First, in cold dome operation, first rolling is needed, then hangs in that carry out in cold dome room cold dome fixation 12 little with lifting machine When more than, carry out debatching after cold dome fixation is complete again, time-consuming for whole process, operation is more, causes production efficiency low, the labor of workman Fatigue resistance is big.
2nd, in cold dome operation, the cold dome room for setting up specialty is needed, it takes up an area greatly, and investment is big, it is ensured that the heat that constant temperature needs Can be big, production run high cost.
The content of the invention
It is an object of the invention to:Offer is a kind of can be realized contaminating the loose stock dyeing device for rolling steaming continuous way processing.
The technical solution adopted for the present invention to solve the technical problems is:One kind dye rolls steaming continuous loose fiber dimension dyeing dress Put, including the staining machine, steaming device, rinsing machine, opener and the dehydrator that set gradually.
Further, the steaming device include casing, box house be provided with it is some can synchronous axial system steaming cylinder;Steam cylinder Steam circulation is connected between casing;Steam cylinder periphery and be provided with the upper guipure in closed and lower guipure;Upper guipure The top half of the latter half and lower guipure is bonded to each other and S-shaped to be surrounded on steaming cylinder;The laminating of upper guipure and lower guipure Place formed a fiber transmission channel, on casing the position relative with the two ends of fiber transmission channel offer respectively fiber entry and Fiber outlet.
Further, the steam circulation includes blower fan, condenser and heat exchanger, and steaming cylinder includes inner hollow Cylinder, along the circumferential direction uniformly offers some through holes on cylinder, steam cylinder, lead between blower fan, condenser, heat exchanger and casing The through hole that piping is sequentially connected and combines on steaming cylinder constitutes a closed circulation system.
Further, it is interconnected by pipeline between the steaming cylinder, wherein a steaming cylinder is connected with blower fan.
Further, the steaming cylinder is in upper and lower vertical.
Further, the steaming cylinder has two row, the wherein lower end of string confession guipure corresponding with fiber entry from the bottom up Wrapping, the lower end confession guipure corresponding with fiber outlet of another row is wrapped from top to bottom.
Further, the motor is servomotor.
Further, the upper guipure and lower guipure by the expansion of some deflector rolls forming the drive circuit of closing.
Further, the staining machine rolls formula staining machine for pouring.
Further, the rinsing machine rolls formula rinsing machine for pouring.
The present invention compared with prior art, with advantages below:
First, present invention dye is rolled steaming continuous loose fiber and ties up dyeing apparatuses traditional cold dome operation is come in fact with decatize replaceable operation chain The purpose of existing fixation, being directly entered steaming device from staining machine fiber out carries out fixation, and washing is directly entered after fixation is complete Machine is washed, and eliminates rolling, the operation of debatching, is capable of achieving dyeing(Drench~roll~drench~roll ...)- decatize-washing(Drench ~roll~drench~roll ...)- shredding-drying-packing continuous way processing, so as to improve production efficiency, reduces the labor of workman Fatigue resistance, while also eliminating cold dome room, reduces production cost.
2nd, using upper guipure and the fiber transmission channel of lower guipure formation bonded to each other, the function that double network folders are held is realized, Effectively prevent noil.
3rd, it is in upper and lower vertical to steam cylinder, reduces the volume of whole device, reduces floor space, while, moreover it is possible to it is anti- Gas leakage, improves the utilization rate of steam.
4th, driven using servomotor and steam cylinder, can be effectively improved and steam the synchronicity that cylinder is rotated, so as to improve whole device work The stability of work.
Description of the drawings
Fig. 1 is that present invention dye rolls the structural representation for steaming continuous loose fiber dimension dyeing apparatuses.
Fig. 2 is the structural representation of steaming device in the present invention.
Fig. 3 is the structural representation of the steam circulation of steaming device.
Shown in figure:Ith, staining machine II, steaming device III, rinsing machine IV, opener V, dehydrator 1, casing 2, Steam cylinder 3, drain pipe 4, upper guipure 5, lower guipure 6, fiber transmission channel 7, fiber entry 8, fiber outlet 9, blower fan 10th, condenser 11, heat exchanger 12, through hole 13, pipeline 14, clamping entrance 15, clamping exports 16, fibrous layer 17, leads Roller.
Specific embodiment
The present invention is further elaborated below by drawings and Examples.
As shown in Fig. 1 to figure:One kind dye rolls steaming continuous loose fiber dimension dyeing apparatuses, including the staining machine I, vapour for setting gradually Steam device II, rinsing machine III, opener IV and dehydrator V.
In the present embodiment, staining machine I rolls formula staining machine I from pouring(The staining machine patent applied for, Patent No.: 201420012283.7), it mainly realizes the purpose for dyeing by drenching the operation rolled repeatedly.Rinsing machine III rolls formula water from pouring Washing machine III(The rinsing machine patent applied for, Patent No.:201420012281.8), its mainly by drench the operation rolled repeatedly come Realize the purpose of washing.
Steaming device II includes casing 1, and casing 1 is internally provided with and some can synchronously steam cylinder 2.Be provided with casing 1 for Drive and steam the motor that cylinder 2 is rotated.Steam and be connected with steam circulation between cylinder 2 and casing 1.
Steam the periphery of cylinder 2 and be provided with the upper guipure 4 in closed and lower guipure 5.The latter half of upper guipure 4 and lower guipure 5 Top half it is bonded to each other and S-shaped surround steaming cylinder 2 on.It is defeated that the joint place of upper guipure 4 and lower guipure 5 forms a fiber Send passage 6, and the Synchronous Transmission under the rotation for steaming cylinder 2.One end of fiber transmission channel 6 is clamping entrance 14, and the other end is folder Hold outlet 15.Fibrous layer 16 at clamping entrance 14 can be clamped into fiber transmission channel 6 and sent from clamping outlet 15. The position relative with the clamping entrance 14 of fiber transmission channel 6 offers fiber entry 7 on casing 1, when fibrous layer 16 is through fine Just can drop into during dimension entrance 7 at clamping entrance 14.With the 15 relative positions of clamping outlet of fiber transmission channel 6 on casing 1 Put and offer fiber outlet 8, just can fall at fiber outlet 8 when fibrous layer 16 is sent from clamping outlet 15.Above by Upper guipure 4 and the fiber transmission channel 6 of the formation bonded to each other of lower guipure 5, realize the function that double network folders are held, effectively anti-falling stop Cotton.
Steam circulation includes blower fan 9, condenser 10 and heat exchanger 11.Steaming cylinder 2 includes the cylinder of inner hollow, cylinder Some through holes 12 are along the circumferential direction uniformly offered on body.In decatize, the through hole 12 is that the air for carrying moisture enters steaming The passage of cylinder 2.The diameter of through hole 12 is advisable with 1-3mm.Steam cylinder 2, between blower fan 9, condenser 10, heat exchanger 11 and casing 1 The through hole 12 steamed on cylinder 2 is sequentially connected and combined by pipeline 13 constitutes a closed circulation system.
Steam and be interconnected by pipeline 13 between cylinder 2, wherein a steaming cylinder 2 is connected with blower fan 9.When 9 pairs of connected steamings of blower fan Cylinder 2 is when carrying out taking out negative pressure, because all of steaming cylinder 2 is interconnected, equivalent to carrying out taking out negative pressure to all of steaming cylinder 2, So just realize the effect of one-to-many, it is only necessary to be equipped with a set of steam circulation and be capable of achieving all steaming internal gas of cylinder 2 Circulation.
It is in upper and lower vertical to steam cylinder 2.It is so designed that, reduces the volume of whole device, reduces floor space, together When, moreover it is possible to anti-gas-leak, improves the utilization rate of steam.
Steaming cylinder 2 has two row, and the wherein lower end of string confession guipure corresponding with fiber entry 7 is wrapped from the bottom up, Ling Yilie Lower end confession guipure corresponding with fiber outlet 8 wrap from top to bottom.Steaming the quantity of cylinder 2 can make appropriate adjustment according to yield.
The synchronicity that cylinder 2 is rotated is steamed in order to improve, motor(It is not drawn in figure)From servomotor, and by PLC Program is controlled.When being embodied as, each steams cylinder 2 and is equipped with a servomotor, and servomotor connects with the linkage of cylinder 2 is steamed Connect.
Upper guipure 4 and lower guipure 5 are by the expansion of some deflector rolls 17 forming the drive circuit of closing.Upper guipure 4 Four deflector rolls 17 are provided with loop, two deflector rolls 17 are provided with the loop of lower guipure 5, six deflector rolls 17 are evenly distributed on steaming The periphery of cylinder 2, will steam in cylinder 2 is enclosed in.
Additionally, upper guipure 4 and lower guipure 5(Hereinafter referred to as guipure)It is Teflon net or steel wire.The width of guipure is 1.5-1.8m, with the guipure in front dyeing process together and after guipure together in washing step it is consistent.The transmission speed of guipure Spend for 1-10m/min, guipure heat resisting temperature is more than 130 DEG C.
Additionally, above-described pouring rolls formula rinsing machine I in addition to it can realize water scrub function, moreover it is possible to realization is soaped, fixation, The functions such as soft treatment, addition antistatic additive.
The operation principle of the present invention is as follows:
When using, steaming device is placed in formula staining machine I is rolled in pouring and pouring is rolled between formula rinsing machine III, and causes pouring to roll formula Just to this steaming device fiber entry 7, pouring rolls the fabric input mouth of formula rinsing machine III just to this steaming device to the exit slot of staining machine I Fiber outlet 8, so that fibrous layer 16 to be steamed can smoothly enter this steaming device, while can smoothly be sent to pouring after being evaporated rolling In formula rinsing machine III, to form dye the inline process for steaming continuous way is rolled.Fibrous layer 16 falls clamping entrance through fiber entry 7 At 14, constantly it is transported at clamping outlet 15 by fiber transmission channel 6, and is sent by fiber outlet 8.At the same time, Blower fan 9 works, and blower fan 9 will steam the inner cryogenic malaria of cylinder 2 and extract out, and will be sent to by pipeline 13 cold in condenser 10 Solidifying, condensed water is discharged by drain pipe 3, and the air of condensed cold drying is sent in heat exchanger 11 again by pipeline 13 Heating, the air of high temperature drying is sent to inside casing 1 by pipeline 13 carries out decatize to fiber again after heating.Due to steaming cylinder 2 , less than the pressure steamed outside cylinder 2, the air that the low temperature and moisture of moisture is carried after decatize can automatically through steaming cylinder 2 for internal pressure On through hole 12 enter into steaming cylinder 2 inside, then by blower fan 9 extract out recycle, whole steam circulation is defined with this. Fiber has reached the purpose of fixation after being evaporated.Here will be it is emphasized that being divided into two into the air steamed inside cylinder 2 Point:A part is directly entered by the through hole steamed on cylinder 2 steams inside cylinder 2;Another part is passed through and wrapped by upper guipure 4 and lower guipure 5 The through hole for being then passed through steaming on cylinder 2 after the fibrous layer 16 of folder is entered inside steaming cylinder 2, and the partial air is while through fibrous layer 16 Remaining moisture in fiber can be carried away so that fiber is thoroughly evaporated.
Present invention dye roll steaming continuous loose fiber tie up dyeing apparatuses with decatize replaceable operation chain traditional cold dome operation realizing The purpose of fixation, from drenching to roll the fiber out of formula staining machine I and be directly entered steaming device fixation is carried out, and is directly entered after fixation is complete Pouring is rolled formula rinsing machine III and is washed, and eliminates rolling, the operation of debatching, is capable of achieving dyeing(Drench~roll~drench~roll ...)- vapour Steam-washing(Drench~roll~drench~roll ...)- shredding-drying-packing continuous way processing, so as to improve production efficiency, drop The low labor intensity of workman, while also eliminating cold dome room, reduces production cost.
The above is enlightenment according to embodiment, and by above-mentioned description, relevant staff completely can be not Deviate in the range of this invention thought, carry out various change and modification.The technical scope of this invention is not limited to Content in description, it is necessary to the scope of its protection is determined according to right.

Claims (7)

1. a kind of dye rolls steaming continuous loose fiber dimension dyeing apparatuses, it is characterised in that:Including staining machine, the decatize dress for setting gradually Put, rinsing machine, opener and dehydrator;The steaming device includes casing, box house be provided with it is some can synchronous axial system Steam cylinder;Steam and be connected with steam circulation between cylinder and casing;Steam cylinder periphery and be provided with the upper guipure in closed and lower guipure; The top half of the latter half of upper guipure and lower guipure is bonded to each other and S-shaped to be surrounded on steaming cylinder;Upper guipure and off line The joint place of band forms a fiber transmission channel, and the position relative with the two ends of fiber transmission channel offers respectively fibre on casing Dimension entrance and fiber outlet;The steam circulation includes blower fan, condenser and heat exchanger, and steaming cylinder includes inner hollow Cylinder, along the circumferential direction uniformly offers some through holes on cylinder, steam cylinder, lead between blower fan, condenser, heat exchanger and casing The through hole that piping is sequentially connected and combines on steaming cylinder constitutes a closed circulation system.
2. a kind of dye according to claim 1 rolls steaming continuous loose fiber dimension dyeing apparatuses, it is characterised in that:It is described steaming cylinder it Between be interconnected by pipeline, wherein one steaming cylinder be connected with blower fan.
3. a kind of dye according to claim 1 rolls steaming continuous loose fiber dimension dyeing apparatuses, it is characterised in that:It is described steaming cylinder be in Upper and lower vertical.
4. a kind of dye according to claim 3 rolls steaming continuous loose fiber dimension dyeing apparatuses, it is characterised in that:The steaming cylinder has Two row, the wherein lower end of string confession guipure corresponding with fiber entry wraps from the bottom up, the lower end of another row and fiber outlet Corresponding confession guipure is wrapped from top to bottom.
5. a kind of dye according to claim 1 rolls steaming continuous loose fiber dimension dyeing apparatuses, it is characterised in that:The upper guipure With lower guipure by the expansion of some deflector rolls forming the drive circuit of closing.
6. a kind of dye according to claim 1 rolls steaming continuous loose fiber dimension dyeing apparatuses, it is characterised in that:The staining machine Formula staining machine is rolled to drench.
7. a kind of dye according to claim 1 rolls steaming continuous loose fiber dimension dyeing apparatuses, it is characterised in that:The rinsing machine Formula rinsing machine is rolled to drench.
CN201510034346.8A 2015-01-23 2015-01-23 Continuous pad-steam dyeing loose fiber dyeing device Active CN104562510B (en)

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CN104924751A (en) * 2015-06-12 2015-09-23 山东源丰印染机械有限公司 Tufted carpet fabric dual-net-belt clamped washing structure
CN106637755B (en) * 2016-11-30 2019-10-11 绍兴国周纺织新材料有限公司 A kind of fountain staple in bulk processing unit
CN106835567B (en) * 2016-11-30 2019-08-02 绍兴国周针织科技有限公司 Continous way processing technology is dried in elution
CN111575950A (en) * 2020-06-12 2020-08-25 苏州中纺学面料产业研究院 Dyeing equipment for loose fiber open-width continuous dyeing process

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JPS6030386B2 (en) * 1978-02-06 1985-07-16 ヴエ−パ・アクチエンゲゼルシヤフト Equipment with dyeing machine for processing strip-shaped textile materials
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