CN104562510A - Continuous pad-steam dyeing loose fiber dyeing device - Google Patents
Continuous pad-steam dyeing loose fiber dyeing device Download PDFInfo
- Publication number
- CN104562510A CN104562510A CN201510034346.8A CN201510034346A CN104562510A CN 104562510 A CN104562510 A CN 104562510A CN 201510034346 A CN201510034346 A CN 201510034346A CN 104562510 A CN104562510 A CN 104562510A
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- cylinder
- rolled
- guipure
- steam
- steamed
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- 239000000835 fiber Substances 0.000 title claims abstract description 60
- 238000004043 dyeing Methods 0.000 title claims abstract description 49
- 238000010025 steaming Methods 0.000 claims abstract description 49
- 230000005540 biological transmission Effects 0.000 claims description 15
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000005406 washing Methods 0.000 abstract description 6
- 238000005096 rolling process Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000012856 packing Methods 0.000 description 3
- 238000009968 stock dyeing Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 201000004792 malaria Diseases 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a continuous pad-steam dyeing loose fiber dyeing device. The continuous pad-steam dyeing loose fiber dyeing device comprises a dyeing machine, a steaming unit, a washing machine, an opening machine and a dryer which are arranged sequentially. The continuous pad-steam dyeing loose fiber dyeing device can achieve continuous pad-steam dyeing processing.
Description
Technical field
The present invention relates to textile dyeing and finishing field, is specifically that a kind of dye rolls steaming continuous loose fiber dyeing apparatus.
Background technology
The loose stock dyeing device of prior art comprises the dyeing machine, cold dome unit, rinsing machine, opener and the dryer that set gradually.Its technological process is: first dye through dyeing machine, dyeed rear rolling, then by lifting machine lap sling and is placed into cold dome room and carry out cold dome, after cold dome fixation completes again debatching carry out washing, shredding, oven dry, the operation such as packing, its process is that batch (-type) carries out.There is following problem in this kind of loose stock dyeing technique:
One, in cold dome operation, need first rolling, then hang in cold dome room with lifting machine and carry out cold dome fixation more than 12 hours, carry out debatching again after cold dome fixation is complete, whole process length consuming time, operation are many, and cause production efficiency low, the labour intensity of workman is large.
Two, in cold dome operation, need the cold dome room setting up specialty, it takes up an area large, and investment is large, and guarantee that the heat energy that constant temperature needs is large, production run cost is high.
Summary of the invention
The object of the invention is to: provide a kind of and can realize contaminating the loose stock dyeing device rolling and steam continous mode processing.
The technical solution adopted for the present invention to solve the technical problems is: a kind of dye is rolled and steamed continuous loose fiber dyeing apparatus, comprises the dyeing machine, steaming device, rinsing machine, opener and the dryer that set gradually.
Further, described steaming device comprises casing, box house be provided with some can the steaming cylinder of synchronous axial system; Steam between cylinder and casing and be connected with steam circulation; Steam cylinder periphery and be provided with upper guipure in closed and lower guipure; The latter half of upper guipure and bonded to each other and S-shaped the surrounding of the first half of lower guipure are steamed on cylinder; The joint place of upper guipure and lower guipure forms a fiber transmission channel, and position relative with the two ends of fiber transmission channel on casing offers fiber entry and fiber outlet respectively.
Further, described steam circulation comprises blower fan, condenser and heat exchanger, steam the cylindrical shell that cylinder comprises inner hollow, cylindrical shell along the circumferential direction evenly offers some through holes, steam cylinder, blower fan, condenser, connected successively by pipeline between heat exchanger and casing and combines steaming cylinder on through hole form a closed circulation system.
Further, be interconnected between described steaming cylinder by pipeline, wherein a steaming cylinder is connected with blower fan.
Further, described steaming cylinder is upper and lower vertical.
Further, described steaming cylinder has two row, and wherein the lower end of row is corresponding with fiber entry holds from the bottom up for guipure, and the lower end of another row is corresponding with fiber outlet to be held from top to bottom for guipure.
Further, described drive motors is servomotor.
Further, described upper guipure and lower guipure all by the expansion of some deflector rolls to form closed drive circuit.
Further, described dyeing machine is that formula dyeing machine is rolled in pouring.
Further, described rinsing machine is that formula rinsing machine is rolled in pouring.
The present invention compared with prior art, has the following advantages:
One, the present invention's dye is rolled and is steamed the traditional cold dome operation of continuous loose fiber dyeing apparatus decatize replaceable operation chain to realize the object of fixation, directly enter steaming device from dyeing machine fiber out and carry out fixation, the complete rear rinsing machine that directly enters of fixation is washed, eliminate rolling, the operation of debatching, dyeing can be realized (drench ~ roll ~ drench ~ roll ... )-decatize-washing (is drenched ~ is rolled ~ drench ~ roll ... )-shredding-oven dry-packing continous mode processing, thus improve production efficiency, reduce the labour intensity of workman, also eliminate cold dome room simultaneously, reduce production cost.
Two, the fiber transmission channel of guipure and the formation bonded to each other of lower guipure in employing, achieves the function that two network folder is held, effectively prevents noil.
Three, steaming cylinder be upper and lower vertical, reduces the volume of whole device, reduces floor space, meanwhile, can also anti-gas-leak, the utilization rate of raising steam.
Four, adopt driven by servomotor to steam cylinder, effectively can improve the synchronism of steaming cylinder and rotating, thus improve the stability of whole device work.
Accompanying drawing explanation
Fig. 1 is that the present invention contaminates the structural representation rolling and steam continuous loose fiber dyeing apparatus.
Fig. 2 is the structural representation of steaming device in the present invention.
Fig. 3 is the structural representation of the steam circulation of steaming device.
Shown in figure: I, dyeing machine II, steaming device III, rinsing machine IV, opener V, dryer 1, casing 2, steaming cylinder 3, drainpipe 4, upper guipure 5, lower guipure 6, fiber transmission channel 7, fiber entry 8, fiber outlet 9, blower fan 10, condenser 11, heat exchanger 12, through hole 13, pipeline 14, clamping entrance 15, clamping outlet 16, fibrage 17, deflector roll.
Detailed description of the invention
Below by drawings and Examples, the present invention is further elaborated.
As shown in Fig. 1 to figure: a kind of dye is rolled and steamed continuous loose fiber dyeing apparatus, comprises the dyeing machine I, steaming device II, rinsing machine III, opener IV and the dryer V that set gradually.
In the present embodiment, dyeing machine I select pouring to roll formula dyeing machine I (this dyeing machine patent applied for, the patent No. is: 201420012283.7), its object realizing dyeing mainly through repeatedly drenching the operation of rolling.Rinsing machine III selects pouring to roll formula rinsing machine III, and (this rinsing machine patent applied for, the patent No. is: 201420012281.8), its object realizing washing mainly through repeatedly drenching the operation of rolling.
Steaming device II comprises casing 1, and casing 1 inside is provided with somely can synchronously steam cylinder 2.Casing 1 is provided with for driving the drive motors steaming cylinder 2 and rotate.Steam between cylinder 2 and casing 1 and be connected with steam circulation.
Steam cylinder 2 periphery and be provided with upper guipure 4 in closed and lower guipure 5.The latter half of upper guipure 4 and bonded to each other and S-shaped the surrounding of the first half of lower guipure 5 are steamed on cylinder 2.The joint place of upper guipure 4 and lower guipure 5 forms a fiber transmission channel 6, and steam cylinder 2 rotation under Synchronous Transmission.One end of fiber transmission channel 6 is clamping entrance 14, and the other end is clamping outlet 15.The fibrage 16 being positioned at clamping entrance 14 place can clamp and enters fiber transmission channel 6 and send from clamping outlet 15.Position relative with the clamping entrance 14 of fiber transmission channel 6 on casing 1 offers fiber entry 7, just in time can drop into clamping entrance 14 place when fibrage 16 is through fiber entry 7.Casing 1 exports 15 relative positions with the clamping of fiber transmission channel 6 and offer fiber outlet 8, just in time can fall fiber outlet 8 when fibrage 16 is sent from clamping outlet 15.More than by the fiber transmission channel 6 of upper guipure 4 and the formation bonded to each other of lower guipure 5, achieve the function that two network folder is held, effectively prevent noil.
Steam circulation comprises blower fan 9, condenser 10 and heat exchanger 11.Steam the cylindrical shell that cylinder 2 comprises inner hollow, cylindrical shell along the circumferential direction evenly offers some through holes 12.When decatize, this through hole 12 steams the passage of cylinder 2 for the air carrying moisture enters.The diameter of through hole 12 is advisable with 1-3mm.Steam cylinder 2, blower fan 9, condenser 10, connected successively by pipeline 13 between heat exchanger 11 and casing 1 and combines steaming cylinder 2 on through hole 12 form a closed circulation system.
Steam between cylinder 2 and be interconnected by pipeline 13, wherein a steaming cylinder 2 is connected with blower fan 9.When blower fan 9 takes out negative pressure to the steaming cylinder 2 be connected, because all steaming cylinders 2 are all interconnected, being equivalent to, taking out negative pressure to all steaming cylinders 2, so just achieve the effect of one-to-many, only needing to be equipped with the circulation that a set of steam circulation can realize all steaming cylinder 2 internal gas.
Steam cylinder 2 in upper and lower vertical.Design like this, reduces the volume of whole device, reduces floor space, meanwhile, can also anti-gas-leak, improve the utilization rate of steam.
Steam cylinder 2 and have two row, wherein the lower end of row is corresponding with fiber entry 7 holds from the bottom up for guipure, and the lower end of another row is corresponding with fiber outlet 8 to be held from top to bottom for guipure.The quantity of steaming cylinder 2 can do suitable adjustment according to output.
In order to improve the synchronism of steaming cylinder 2 and rotating, drive motors (not shown in FIG.) selects servomotor, and is controlled by PLC program.During concrete enforcement, each steaming cylinder 2 is all equipped with a servomotor, and servomotor is connected with steaming cylinder 2.
Upper guipure 4 and lower guipure 5 all by the expansion of some deflector rolls 17 to form closed drive circuit.Be provided with four deflector rolls 17 in the loop of upper guipure 4, be provided with two deflector rolls, 17, six deflector rolls 17 in the loop of lower guipure 5 and be evenly distributed on the periphery of steaming cylinder 2, in being enclosed in by steaming cylinder 2.
In addition, upper guipure 4 and lower guipure 5(are hereinafter referred to as guipure) be Teflon net or steel wire.The width of guipure is 1.5-1.8m, with the guipure in front dyeing process together and after guipure together in washing step consistent.The transmission speed of guipure is 1-10m/min, and guipure heat resisting temperature is greater than 130 DEG C.
In addition, above-described pouring rolls formula rinsing machine I except realizing except water scrub function, can also realize soaping, fixation, soft treatment, the function such as interpolation antistatic additive.
Operation principle of the present invention is as follows:
During use, steaming device is placed in pouring and rolls formula dyeing machine I and pouring is rolled between formula rinsing machine III, and make to drench roll formula dyeing machine I exit slot just to this steaming device fiber entry 7, pouring rolls the fabric input mouth of formula rinsing machine III just to the fiber outlet 8 of this steaming device, this steaming device can be entered smoothly to make fibrage 16 to be steamed, can deliver to pouring smoothly after evaporate to dryness rolls in formula rinsing machine III simultaneously, rolls the inline process of steaming continous mode to form dye.Fibrage 16 falls clamping entrance 14 place through fiber entry 7, is constantly transported to clamping outlet 15 place, and is sent by fiber outlet 8 by fiber transmission channel 6.Meanwhile, blower fan 9 works, blower fan 9 will steam cylinder 2 inner cryogenic malaria and extract out, and be sent to condensation in condenser 10 by pipeline 13, condensed water is discharged by drainpipe 3, the air of condensed low temperature drying is sent in heat exchanger 11 by pipeline 13 and is heated, and the air of the rear high temperature drying of heating is sent to casing 1 inside by pipeline 13 again and carries out decatize to fiber.Owing to steaming the pressure of cylinder 2 inside lower than the pressure steaming cylinder 2 outside, the air meeting carrying the low temperature and moisture of moisture after decatize enter into through the through hole 12 steamed on cylinder 2 automatically steams cylinder 2 inside, extracted out by blower fan 9 again and recycle, which form whole steam circulation.Namely the object of fixation has been reached after fiber evaporate to dryness.Here want it is emphasized that the air entering steaming cylinder 2 inside is divided into two parts: a part is directly entered by the through hole steamed on cylinder 2 steams cylinder 2 inside; Another part steams cylinder 2 inside through entering through the through hole steamed on cylinder 2 after the fibrage 16 sandwiched by upper guipure 4 and lower guipure 5 again, and this partial air, through carrying away moisture remaining in fiber while fibrage 16, makes fiber obtain evaporate to dryness thoroughly.
The present invention's dye is rolled and is steamed the traditional cold dome operation of continuous loose fiber dyeing apparatus decatize replaceable operation chain to realize the object of fixation, roll formula dyeing machine I fiber out from pouring directly to enter steaming device and carry out fixation, fixation is complete directly to enter pouring and rolls formula rinsing machine III and wash afterwards, eliminate rolling, the operation of debatching, dyeing can be realized (drench ~ roll ~ drench ~ roll ... )-decatize-washing (is drenched ~ is rolled ~ drench ~ roll ... )-shredding-oven dry-packing continous mode processing, thus improve production efficiency, reduce the labour intensity of workman, also eliminate cold dome room simultaneously, reduce production cost.
The above is enlightenment according to embodiment, and by above-mentioned description, relevant staff in the scope not departing from this invention thought, can carry out various change and amendment completely.The technical scope of this invention is not limited to the content on description, must determine its scope protected according to right.
Claims (10)
1. dye is rolled and is steamed a continuous loose fiber dyeing apparatus, it is characterized in that: comprise the dyeing machine, steaming device, rinsing machine, opener and the dryer that set gradually.
2. one dye according to claim 1 is rolled and is steamed continuous loose fiber dyeing apparatus, it is characterized in that: described steaming device comprises casing, box house be provided with some can the steaming cylinder of synchronous axial system; Steam between cylinder and casing and be connected with steam circulation; Steam cylinder periphery and be provided with upper guipure in closed and lower guipure; The latter half of upper guipure and bonded to each other and S-shaped the surrounding of the first half of lower guipure are steamed on cylinder; The joint place of upper guipure and lower guipure forms a fiber transmission channel, and position relative with the two ends of fiber transmission channel on casing offers fiber entry and fiber outlet respectively.
3. one dye according to claim 2 is rolled and is steamed continuous loose fiber dyeing apparatus, it is characterized in that: described steam circulation comprises blower fan, condenser and heat exchanger, steam the cylindrical shell that cylinder comprises inner hollow, cylindrical shell along the circumferential direction evenly offers some through holes, steam cylinder, blower fan, condenser, connected successively by pipeline between heat exchanger and casing and combines steaming cylinder on through hole form a closed circulation system.
4. one dye according to claim 3 is rolled and is steamed continuous loose fiber dyeing apparatus, it is characterized in that: be interconnected by pipeline between described steaming cylinder, and wherein a steaming cylinder is connected with blower fan.
5. one dye according to claim 2 is rolled and is steamed continuous loose fiber dyeing apparatus, it is characterized in that: described steaming cylinder is upper and lower vertical.
6. one dye according to claim 5 is rolled and is steamed continuous loose fiber dyeing apparatus, it is characterized in that: described steaming cylinder has two row, wherein the lower end of row is corresponding with fiber entry holds from the bottom up for guipure, and the lower end of another row is corresponding with fiber outlet to be held from top to bottom for guipure.
7. one dye according to claim 2 is rolled and is steamed continuous loose fiber dyeing apparatus, it is characterized in that: described drive motors is servomotor.
8. one dye according to claim 2 is rolled and is steamed continuous loose fiber dyeing apparatus, it is characterized in that: described upper guipure and lower guipure all by the expansion of some deflector rolls to form closed drive circuit.
9. one dye according to claim 1 is rolled and is steamed continuous loose fiber dyeing apparatus, it is characterized in that: described dyeing machine is that formula dyeing machine is rolled in pouring.
10. one dye according to claim 1 is rolled and is steamed continuous loose fiber dyeing apparatus, it is characterized in that: described rinsing machine is that formula rinsing machine is rolled in pouring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510034346.8A CN104562510B (en) | 2015-01-23 | 2015-01-23 | Continuous pad-steam dyeing loose fiber dyeing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510034346.8A CN104562510B (en) | 2015-01-23 | 2015-01-23 | Continuous pad-steam dyeing loose fiber dyeing device |
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| Publication Number | Publication Date |
|---|---|
| CN104562510A true CN104562510A (en) | 2015-04-29 |
| CN104562510B CN104562510B (en) | 2017-04-12 |
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| CN201510034346.8A Active CN104562510B (en) | 2015-01-23 | 2015-01-23 | Continuous pad-steam dyeing loose fiber dyeing device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104924751A (en) * | 2015-06-12 | 2015-09-23 | 山东源丰印染机械有限公司 | Tufted carpet fabric dual-net-belt clamped washing structure |
| CN106637755A (en) * | 2016-11-30 | 2017-05-10 | 绍兴国周控股集团有限公司 | Spraying type loose fiber treatment device |
| CN106835567A (en) * | 2016-11-30 | 2017-06-13 | 绍兴国周控股集团有限公司 | Wash-out dries continous way processing technology |
| CN111575950A (en) * | 2020-06-12 | 2020-08-25 | 苏州中纺学面料产业研究院 | Dyeing equipment for loose fiber open-width continuous dyeing process |
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| DE3835549A1 (en) * | 1988-10-19 | 1990-04-26 | Fleissner Maschf Ag | Apparatus for the steam-fixing of dyestuffs applied to heat-like textile material |
| US20060265813A1 (en) * | 2003-06-23 | 2006-11-30 | Sara Lee Corporation | Processes for spray dyeing fabrics |
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| CN101858019A (en) * | 2009-04-13 | 2010-10-13 | 愉悦家纺有限公司 | Efficient and continuous dyeing process method for textile fabric through wet-state steaming |
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| CN204530182U (en) * | 2015-01-23 | 2015-08-05 | 绍兴国周针织科技有限公司 | A kind of dye is rolled and is steamed continuous loose fiber dyeing apparatus |
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| US4259853A (en) * | 1978-02-06 | 1981-04-07 | Vepa Aktiengesellschaft | Using a continuous open-width washing machine for pile-structured textiles, and equipment therefor |
| DE3835549A1 (en) * | 1988-10-19 | 1990-04-26 | Fleissner Maschf Ag | Apparatus for the steam-fixing of dyestuffs applied to heat-like textile material |
| US20060265813A1 (en) * | 2003-06-23 | 2006-11-30 | Sara Lee Corporation | Processes for spray dyeing fabrics |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104924751A (en) * | 2015-06-12 | 2015-09-23 | 山东源丰印染机械有限公司 | Tufted carpet fabric dual-net-belt clamped washing structure |
| CN106637755A (en) * | 2016-11-30 | 2017-05-10 | 绍兴国周控股集团有限公司 | Spraying type loose fiber treatment device |
| CN106835567A (en) * | 2016-11-30 | 2017-06-13 | 绍兴国周控股集团有限公司 | Wash-out dries continous way processing technology |
| CN106835567B (en) * | 2016-11-30 | 2019-08-02 | 绍兴国周针织科技有限公司 | Continous way processing technology is dried in elution |
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| CN111575950A (en) * | 2020-06-12 | 2020-08-25 | 苏州中纺学面料产业研究院 | Dyeing equipment for loose fiber open-width continuous dyeing process |
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| Publication number | Publication date |
|---|---|
| CN104562510B (en) | 2017-04-12 |
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