CN105177903B - Energy-saving and high-efficiency steam setting machine - Google Patents
Energy-saving and high-efficiency steam setting machine Download PDFInfo
- Publication number
- CN105177903B CN105177903B CN201510563782.4A CN201510563782A CN105177903B CN 105177903 B CN105177903 B CN 105177903B CN 201510563782 A CN201510563782 A CN 201510563782A CN 105177903 B CN105177903 B CN 105177903B
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- heat exchanger
- cloth
- air
- steam
- pipe
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Abstract
The invention discloses an energy-saving and high-efficiency steam setting machine, which comprises an oven, a drying chamber is formed in the middle upper part of the oven, a fabric and air passages are arranged in the drying chamber, a frame plate at one side of the drying chamber is provided with through holes, a heat exchanger is arranged in the oven, heat exchange tubes which are distributed in the form of a matrix are arranged in the heat exchanger, the rows of heat exchange tubes are partitioned by longitudinally and alternately distributed partitions, so that a winding steam passage is formed, a caliber-enlarged first drain pipe is arranged at the end of a first steam outlet pipe of the steam passage of the heat exchanger, a return pipe which is inclined upwardly is arranged between the first steam outlet pipe and the first drain pipe, the return pipe is connected with a preheating wind plate through a first preheating pipe, air outlets which are distributed in the form of a matrix are arranged inside the air passages, the two air passages are arranged staggerly along a fabric conveying direction, each air outlet is provided with two parallel second inclined grooves located in the fabric conveying direction, and both sides of the end of each air outlet perpendicular to the fabric conveying direction are respectively provided with a first inclined grooves and a straight groove. The steam setting machine disclosed by the invention can save energy, can heat uniformly, and has high drying efficiency.
Description
Technical field
The present invention relates to forming machine field, especially a kind of steam forming machine of efficient energy-saving.
Background technology
The various clothes such as the clothes that now we are worn, curtain used, suffer from various colors, cloth dye
Bath is processed, and makes dyestuff and fiber that chemically or physically chemical bond, or the technique that insoluble coloring matter is generated on fiber to occur
Process, referred to as dyes, and after dyeing to textile materials such as clothes, drying and shaping is carried out in the presence of high-temperature hot-air,
Cloth after sizing have it is good after sense and stable size, during drying, need that cloth is sent into into air channel by guide rail
Between carry out drying and shaping.Existing air channel offers air outlet towards on the surface of cloth, but these air outlets are vertically to open
If, hot blast from air channel out after, vertically blow on cloth, all can not be blown to by hot blast in the lateral orientation of cloth, and
Can not accomplish that the moment has hot blast to blow in the transmission orientation of cloth, while the corresponding air outlet of upper and lower can cause mutually relevant
Disturb, the steam for being embodied in the corresponding air outlet of upper and lower clashes into mutually, drying efficiency is not high and uneven, and the cloth that is heated
Hot-air seasoning is directly used without preheating, it is possible to cloth can be caused to be heated suddenly and deform；While the steam of existing forming machine
Only hot blast is heated, it is heated after steam directly drain, cause the waste of the energy, need to improve.
The content of the invention
It is an object of the invention to overcome above-mentioned the deficiencies in the prior art, there is provided a kind of steam forming machine of efficient energy-saving,
Energy saving, is heated evenly and drying efficiency is high.
To reach above-mentioned purpose, the technical scheme is that：A kind of steam forming machine of efficient energy-saving, including baking oven,
The baking oven middle and upper part isolates to form baking room by deckle board, and the baking interior is provided with cloth and two wind positioned at cloth upper and lower
Road, the deckle board of baking room side is provided with some through holes, and the deckle board both sides are provided with the filter screen of cladding through hole, in the baking oven
Heat exchanger is provided with positioned at the bottom of through hole place side, is longitudinally provided with matrix distribution through heat exchange in the heat exchanger
The heat exchanger tube of device upper and lower side, often separates the steam channel to form complications between row heat exchanger tube by the alternatively distributed dividing plate in longitudinal direction,
The steam channel of the heat exchanger is respectively provided on two sides with air inlet pipe and the first escape pipe, and the first outlet pipe end is provided with pipe
The first transparent drain pipe of footpath increase, is provided with acclivitous return duct between the first escape pipe and the first drain pipe, described
Return duct is located at the front in air channel by the first economizer bank connection preheating aerofoil, the preheating aerofoil, and preheating aerofoil is coated on cloth
Material periphery, preheats opposite side relative with the first economizer bank place side on aerofoil and is provided with the second escape pipe, second escape pipe
End is provided with the second transparent drain pipe of caliber increase, and acclivitous the is provided between the second escape pipe and the second drain pipe
Two return ducts, second return duct is connected to the next preheating aerofoil positioned at front, the air channel by the second economizer bank
Inner side is provided with the air outlet in matrix distribution, and two air channels are staggered settings in cloth conveying direction, and the air outlet is positioned at cloth
Direction of transfer end is provided with two the second parallel slope mouths, two neighboring second slope of two adjacent air outlets in an air channel
The extended line of two the second slope mouths of an extended line air outlet corresponding with another air channel of mouth overlaps, the air-out
Mouthful being respectively provided on two sides with first slope mouth and straight groove with the vertical end at cloth conveying direction end, the first slope mouth and
The extended line of straight groove intersects at design on fabric surface.
The heat exchanger tube lower end connects the opposite side relative with heat exchanger tube place side in air compartment, the air compartment and is provided with blade,
Side wall connection air channel in air compartment above blade.
Motor of the blade by rotating shaft connection outside baking oven.
The first drain pipe bottom is provided with can be with the first hydrophobic valve of break-make, and the second drain pipe bottom is provided with can
With the second hydrophobic valve of break-make.
The air channel is supported on the deckle board for drying room bottom by support.
The cloth two ends are located on guide rail.
The invention has the beneficial effects as follows：Steam after heat exchanger pass sequentially through several preheating aerofoil, it is hydrophobic then
Drained by the first valve or the second valve, and the path passed through of steam with the direction of transfer of cloth conversely, i.e. cloth can be from low
Warm steam is gradually preheated to high-temperature steam, and pre-heat effect well takes full advantage of steam simultaneously, has saved the energy；Air outlet sets
Put and can guarantee that whole cloth all in the coverage of hot blast and the air outlet of upper lower air duct will not be interfered with each other, drying effect
It is good.
Description of the drawings
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the top view of the heat exchanger of the present invention；
Fig. 3 is the structural representation in the air channel of the present invention；
Fig. 4 is the cooperation schematic diagram of the air channel of the present invention and cloth；
Fig. 5 is the schematic diagram of the other direction of the cooperation of the air channel of the present invention and cloth；
Fig. 6 is the cooperation schematic diagram of preheating aerofoil, air channel and the cloth of the present invention.
In figure：Baking oven 1, deckle board 11, through hole 12, filter screen 13, dry room 14, heat exchanger 2, air inlet pipe 21, heat exchanger tube 22, every
Plate 23, the first escape pipe 24, the first drain pipe 25, the first valve 26, return duct 27, the first economizer bank 28, air compartment 3, motor 4,
Rotating shaft 41, blade 42, air channel 5, support 51, air outlet 52, first slope mouth 53, straight groove 54, the second slope mouth 55, guide rail 6,
Cloth 61, preheating aerofoil 7, the second escape pipe 71, the second drain pipe 72, the second valve 73, the second return duct 74, the second economizer bank
75。
Specific embodiment
Below by embodiment, and accompanying drawing is combined, technical scheme is described in further detail.
As shown in Fig. 1～Fig. 6, a kind of steam forming machine of efficient energy-saving, including baking oven 1, the middle and upper part of the baking oven 1 passes through
The isolation of deckle board 11 is formed to dry in room 14, the baking room 14 and is provided with cloth 61 and two air channels 5 positioned at the upper and lower of cloth 61, air channel
5 are supported on the deckle board 11 for drying the bottom of room 14 by support 51, and the support 51 in underlying air channel 5 can be located on air channel 5
The surface of the opposite side relative with the place side of air outlet 52, the support 51 in air channel 5 above can be located at the side in the air channel 5
On wall, the side wall is to connect the side wall of the relative opposite side in side with air compartment 3, and the two ends of the cloth 61 are located on guide rail 6, described to lead
Rail 6 can be fixed on the deckle board 11 of both sides (be not drawn in fixing device figure).
The deckle board 11 of the side of baking room 14 is provided with some through holes 12, and the both sides of the deckle board 11 are provided with cladding through hole 12
Filter screen 13, is entered under the suction of blade 42 the hot blast after drying to cloth 61 in room 14 is dried by filter screen 13 and through hole 12
Enter the heat exchanger tube 22 of heat exchanger 2, filter screen 13 can be prevented from bringing impurity, hot air circulation into filtering through the hot blast for utilizing
Utilize, reduce thermal loss, saved the energy.
Bottom in the baking oven 1 positioned at the place side of through hole 12 is provided with heat exchanger 2, longitudinally sets in the heat exchanger 2
There is the heat exchanger tube 22 through the upper and lower side of heat exchanger 2 in matrix distribution, be often alternately distributed by longitudinal direction between row heat exchanger tube 22
Dividing plate 23 separate to be formed complications steam channel, i.e., one end of two neighboring dividing plate 23 is separately fixed at the phase of heat exchanger 2
To two side walls on, the other end forms passage, thus substantially prolongs the distance of steam process, and heat exchange is more abundant.
The steam channel of the heat exchanger 2 is respectively provided on two sides with the escape pipe 24 of air inlet pipe 21 and first, and air inlet pipe 21 can
To connect the middle super pressure-high temperature pumping of extraneous power plant, super pressure-high temperature is evacuated as 2.5MPa, 280 DEG C or so of steam, air inlet pipe 21 in this
Front end can also install automatic steam flow controller additional, and can coordinate with the sensor apparatus inside baking oven 1 is carried out to steam stream
The regulation and control of amount.
The end of first escape pipe 24 is provided with the first transparent drain pipe 25 of caliber increase, the first escape pipe 24 and the
Acclivitous return duct 27 is provided between one drain pipe 25, the steam after exchanging heat to hot blast flows out from return duct 27, is returned
The upper surface of the arrival end of flow tube 27 is connected to the end of the first escape pipe 24, and the lower surface of the arrival end of return duct 27 is connected to
The upper end of one drain pipe 25, because the outer wall of the first drain pipe 25 of Large Diameter Pipeline is located at the periphery of the outer wall of the first escape pipe 24, makes
It is condensed it is hydrophobic go out from the first escape pipe 24 after fall directly into the first drain pipe 25, even if having a small amount of condensed hydrophobic
Return duct 27 is brought into by steam, also can be fallen after rise in the first drain pipe 25 from return duct 27 under self gravitation effect, described
The bottom of one drain pipe 25 be provided with can with the first hydrophobic valve 26 of break-make, the bottom of the first drain pipe 25 stretch out the bottom of baking oven 1 and
It is exposed, the first valve 26 can be the valve for automatically controlling, is entered by the installing water level detector in the first drain pipe 25
Row Auto-drainage, the first valve 26 can also manually be opened, and can expose baking oven 1 according to the first transparent drain pipe 25
Outer part observation water level discharges water in time.
The return duct 27 is located at before air channel 5 by the connection preheating aerofoil 7 of the first economizer bank 28, the preheating aerofoil 7
Side, preheating aerofoil 7 has multiple and is sequentially communicated (as shown in fig. 6, the direction of arrow is the direction of transfer of cloth 61 in figure), pre- hot blast
It is peripheral that plate 7 is coated on cloth 61, and preheating aerofoil 7 upper and lower surface is plate-like structure, its length more than cloth 61 width, preheating
The two sides of aerofoil 7 are convex structure, and side two ends connect respectively two top and bottom, the whole preheating inner hollow of aerofoil 7, can be with
Steam is passed through, the preheating aerofoil 7 of the connection of the first economizer bank 28 is near the preheating aerofoil 7 at air channel 5, i.e., to transmit in cloth 61
Last preheating aerofoil 7 on direction.
The opposite side relative with the place side of the first economizer bank 28 is provided with the second escape pipe 71 on preheating aerofoil 7, and described second
The end of escape pipe 71 is provided with the second transparent drain pipe 72 of caliber increase, and the bottom of the second drain pipe 72 is provided with can be with break-make
The second hydrophobic valve 73, is provided with acclivitous second return duct 74, institute between the second escape pipe 71 and the second drain pipe 72
State the second return duct 74 and the next preheating aerofoil 7 positioned at front is connected to by the second economizer bank 75, i.e., through heat exchanger 2
Steam afterwards preheats aerofoil 7 toward front end from rear end by each successively, while preheating aerofoil of the preheating aerofoil 7 of rear end to front end
Vapor (steam) temperature in 7 is reduced step by step, and, at first by the preheating aerofoil 7 that the vapor (steam) temperature of front end is minimum, cloth 61 is at it for cloth 61
Preheated steam temperature on direction of transfer is raised step by step, whole warm temperature reliability so that cloth 61 will not be due to direct
Dried and deformed, while having saved the energy, the hydrophobic of whole warm is arranged by corresponding second valve 73
Put, the bottom of the second drain pipe 72 is stretched out the bottom of baking oven 1 and is exposed, and the second valve 73 can be the valve for automatically controlling,
Auto-drainage is carried out by the installing water level detector in the second drain pipe 72, the second valve 73 can also manually be opened
Open, the part observation water level that can be exposed according to the second transparent drain pipe 72 outside baking oven 1 discharges water in time, preheats the number of aerofoil 7
Amount can set according to the actual requirements.
The inner side of the air channel 5 is provided with the air outlet 52 in matrix distribution, and two air channels 5 are staggered in the direction of transfer of cloth 61 and set
Put, the air outlet 52 is provided with two the second parallel slope mouths 55 positioned at the direction of transfer end of cloth 61, two of an air channel 5
An extended line air outlet 52 corresponding with another air channel 5 of the two neighboring second slope mouth 55 of adjacent air outlet 52
The extended line of two the second slope mouths 55 overlaps (as shown in figure 5, the direction of arrow therein is the direction of transfer of cloth 61), now goes up
The hot blast of the air outlet 52 of the hot blast and lower section of the air outlet 52 of side will not be interfered with each other in drying course.
The air outlet 52 with the vertical end at the direction of transfer end of cloth 61 be respectively provided on two sides with first slope mouth 53 and
The extended line of straight groove 54, the first slope mouth 53 and straight groove 54 intersects at the surface of cloth 61 (as shown in Figure 4), so goes out
The hot blast in air port 52 just can cover the region of the width of whole cloth 61, do not have hot blast blow less than dead angle, while than
Playing those will get well by the forming machine effect that the bounce-back of hot blast free diffusing is dried.
The lower end of the heat exchanger tube 22 connects the opposite side relative with the place side of heat exchanger tube 22 in air compartment 3, the air compartment 3 and is provided with
Positioned at the side wall connection air channel 5 of the top of blade 42 in blade 42, air compartment 3, the blade 42 is located at baking oven 1 by the connection of rotating shaft 41
Outside motor 4, motor 4 will not be corroded outside baking oven 1 by hot blast, long service life and reliable operation.
The above, the only present invention preferably specific embodiment, but protection scope of the present invention is not limited thereto,
Any those familiar with the art the invention discloses technical scope in, the change or replacement that can be readily occurred in,
All should be included within the scope of the present invention.
Claims (6)
1. a kind of steam forming machine of efficient energy-saving, including baking oven (1), baking oven (1) middle and upper part is isolated by deckle board (11)
Formed and dry room (14), in the baking room (14) cloth (61) and two air channels (5) positioned at cloth (61) upper and lower are provided with, it is special
Levy and be：The deckle board (11) of baking room (14) side is provided with some through holes (12), and deckle board (11) both sides are provided with cladding
Bottom in the filter screen (13) of through hole (12), the baking oven (1) positioned at through hole (12) place side is provided with heat exchanger (2), described
The heat exchanger tube (22) through heat exchanger (2) upper and lower side in matrix distribution is longitudinally provided with heat exchanger (2), often row heat exchanger tube
(22) steam channel to form complications, the steaming of the heat exchanger (2) are separated by the alternatively distributed dividing plate (23) in longitudinal direction between
Vapour passage is respectively provided on two sides with air inlet pipe (21) and the first escape pipe (24), and the first escape pipe (24) end is provided with caliber increasing
Big transparent the first drain pipe (25), between the first escape pipe (24) and the first drain pipe (25) acclivitous backflow is provided with
Pipe (27), by the first economizer bank (28) connection preheating aerofoil (7), preheating aerofoil (7) is positioned at wind for the return duct (27)
The front in road (5), preheating aerofoil (7) is coated on cloth (61) periphery, with the first economizer bank (28) place side in preheating aerofoil (7)
Relative opposite side is provided with the second escape pipe (71), and the second escape pipe (71) end is provided with transparent second of caliber increase
Drain pipe (72), is provided with acclivitous second return duct (74), institute between the second escape pipe (71) and the second drain pipe (72)
State the second return duct (74) and the next preheating aerofoil (7) positioned at front, the air channel are connected to by the second economizer bank (75)
(5) inner side is provided with the air outlet (52) in matrix distribution, and two air channels (5) are staggered setting in cloth (61) direction of transfer, described
Air outlet (52) is provided with two the second parallel slope mouths (55) positioned at cloth (61) direction of transfer end, and the two of an air channel (5)
One corresponding with another air channel (5) of the extended line on two neighboring second slope mouth (55) of individual adjacent air outlet (52) goes out
The extended line of two second slope mouths (55) in air port (52) overlaps, the air outlet (52) with cloth (61) direction of transfer end
Vertical end be respectively provided on two sides with first slope mouth (53) and straight groove (54), the first slope mouth (53) and straight groove
(54) extended line intersects at cloth (61) surface.
2. as claimed in claim 1 a kind of steam forming machine of efficient energy-saving, it is characterised in that：Heat exchanger tube (22) lower end connects
The opposite side relative with heat exchanger tube (22) place side is provided with blade (42), the interior position of air compartment (3) in draft chamber (3), the air compartment (3)
Side wall connection air channel (5) above blade (42).
3. as claimed in claim 2 a kind of steam forming machine of efficient energy-saving, it is characterised in that：The blade (42) is by rotating shaft
(41) connection is positioned at the outside motor (4) of baking oven (1).
4. as claimed in claim 1 a kind of steam forming machine of efficient energy-saving, it is characterised in that：Under first drain pipe (25)
Portion be provided with can with hydrophobic the first valve (26) of break-make, the second drain pipe (72) bottom be provided with can with break-make it is hydrophobic second
Valve (73).
5. as claimed in claim 1 a kind of steam forming machine of efficient energy-saving, it is characterised in that：The air channel (5) is by support
(51) it is supported on the deckle board (11) for drying room (14) bottom.
6. as claimed in claim 1 a kind of steam forming machine of efficient energy-saving, it is characterised in that：Cloth (61) two ends are located at
On guide rail (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510563782.4A CN105177903B (en) | 2015-09-08 | 2015-09-08 | Energy-saving and high-efficiency steam setting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510563782.4A CN105177903B (en) | 2015-09-08 | 2015-09-08 | Energy-saving and high-efficiency steam setting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105177903A CN105177903A (en) | 2015-12-23 |
| CN105177903B true CN105177903B (en) | 2017-05-03 |
Family
ID=54900302
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510563782.4A Expired - Fee Related CN105177903B (en) | 2015-09-08 | 2015-09-08 | Energy-saving and high-efficiency steam setting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105177903B (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105803719A (en) * | 2016-05-10 | 2016-07-27 | 福建省石狮热电有限责任公司 | Method for heating and setting by utilizing steam |
| CN106072366A (en) * | 2016-06-23 | 2016-11-09 | 佛山市海天调味食品股份有限公司 | Aging machine and production line for condiments |
| CN106436120B (en) * | 2016-12-03 | 2018-08-10 | 苟亚松 | The energy-saving baking box of hot wind framing shaping machine |
| CN108517646B (en) * | 2018-02-25 | 2020-08-04 | 嘉兴市双桥印染有限公司 | Forming machine |
| CN108589136B (en) * | 2018-03-01 | 2021-03-19 | 浙江理工大学 | Air duct structure of setting machine drying oven and design method |
| CN111254621A (en) * | 2018-11-30 | 2020-06-09 | 乘福工业有限公司 | Vertical diversion air pipe with replaceable air outlet cover plate |
| CN115161934B (en) * | 2022-07-28 | 2024-01-16 | 浙江蓝星印染有限公司 | Steam setting machine with uniform cloth heating function and setting process thereof |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB265026A (en) * | 1926-03-18 | 1927-02-03 | Sidney Fraser Barclay | Improvements relating to the drying of fabrics in the open width |
| AU562693B2 (en) * | 1985-05-15 | 1987-06-18 | Ykk Corporation | Heater for textiles |
| CN201071457Y (en) * | 2007-07-24 | 2008-06-11 | 刘岳豪 | Forming machine and energy-saving and environment friendly device for baking room of drying machine |
| CN202000120U (en) * | 2011-03-24 | 2011-10-05 | 互太(番禺)纺织印染有限公司 | Improved setting machine thermal system |
| WO2012133152A1 (en) * | 2011-03-29 | 2012-10-04 | 東レ株式会社 | Tenter oven and manufacturing method for stretched film |
| CN202595491U (en) * | 2012-03-08 | 2012-12-12 | 黄远华 | Exhaust waste heat recovery and purification integrated device for forming machine |
| CN203021837U (en) * | 2012-12-28 | 2013-06-26 | 东莞市金银丰机械实业有限公司 | Heat exchange system for waste heat recovery |
| CN204898322U (en) * | 2015-09-08 | 2015-12-23 | 绍兴文理学院 | Energy -conserving efficient steam setting machine |
-
2015
- 2015-09-08 CN CN201510563782.4A patent/CN105177903B/en not_active Expired - Fee Related
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| Publication number | Publication date |
|---|---|
| CN105177903A (en) | 2015-12-23 |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20170331 Address after: 312000 Shaoxing City, Vietnam, the city of Zhejiang Tianchi Garden District, building 404, room 1 Applicant after: Xu Lingjuan Address before: Shaoxing City, Zhejiang province 312000 Ring Road No. 508 Applicant before: Shaoxing University |
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Effective date of registration: 20170517 Address after: Shaoxing City, Zhejiang province 312000 Ring Road No. 508 Patentee after: Shaoxing University Address before: 312000 Shaoxing City, Vietnam, the city of Zhejiang Tianchi Garden District, building 404, room 1 Patentee before: Xu Lingjuan |
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| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170503 Termination date: 20170908 |
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| CF01 | Termination of patent right due to non-payment of annual fee |