CN202000120U - Improved setting machine thermal system - Google Patents
Improved setting machine thermal system Download PDFInfo
- Publication number
- CN202000120U CN202000120U CN2011200814618U CN201120081461U CN202000120U CN 202000120 U CN202000120 U CN 202000120U CN 2011200814618 U CN2011200814618 U CN 2011200814618U CN 201120081461 U CN201120081461 U CN 201120081461U CN 202000120 U CN202000120 U CN 202000120U
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- Prior art keywords
- setting machine
- machine body
- air duct
- pressure
- supplied
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Abstract
The utility model discloses an improved setting machine thermal system, which comprises a setting machine body. An exhaust hole is arranged at the top end of the setting machine body, the top end of the setting machine body is an oven top, an upper door and a lower door are arranged on one side wall of the setting machine body, an air inlet motor is arranged at the bottom end of the other side wall of the setting machine body while an air inlet passage communicated with the air inlet motor is arranged in the side wall, an upper air duct and a lower air duct opposite to each other are arranged on the inner upper portion of the setting machine body corresponding to the upper door, one end of the upper air duct and one end of the lower air duct are communicated with two branches of the air inlet passage respectively, a fabric is arranged between the upper air duct and the lower air duct, needle chains are arranged at two ends of the fabric, and a filter net and a heat exchanger are arranged on the inner lower portion of the setting machine body corresponding to the lower door. High-pressure water vapor is subjected to heat exchange prior to passing through a flash tank, and is then separated into constant-pressure hot water and low-pressure vapor, the hot water can be supplied to a hot water air conditioner for refrigeration or directly supplied to a boiler room for reuse, and the low-pressure vapor can be supplied to other low-pressure equipment prior to being supplied to the boiler room, so that all shortages of an oil heating furnace is substantially overcome.
Description
Technical field
The utility model relates to the dyeing and finishing industry technical field, especially a kind of High Temperature High Pressure setting machine heating system.
Background technology
The temperature elevation system of original setting machine is a hot oil furnace, and its operation principle is to come the conduction oil of heat cycles by the oil oven combusting heavy oil, and conduction oil reaches the purpose of intensification through heat exchanger.The shortcoming of hot oil furnace is as follows:
1) heating fuel is a heavy oil, and the about 20KW of power consumption simultaneously also needs to be equipped with special-purpose fireman, the cost height;
2) temperature of conduction oil up to 250 ℃ about, as leak, security incident easily takes place;
3) fault is many, and it is slow to heat up, if in time do not handle, oil oven stops 10 minutes, and the high-temperature shaping machine will wait for that then efficient is low more than 3 hours.
For solving the shortcoming of prior art, we have carried out the design of new intensification project.
The utility model content
The purpose of this utility model is to overcome prior art setting machine cost height, has potential safety hazard, and the technical problem that breaks down easily provides a kind of high pressure setting machine heating system than less trouble and potential safety hazard.
For realizing above purpose, the utility model has been taked following technical scheme: the setting machine heat energy system after a kind of improvement, include the setting machine body, the body top is provided with exhaust outlet, the body top is the baking oven top, one sidewall is provided with body and Xiamen body to the doorstep, another sidewall bottom of body is provided with the air intake motor, be provided with the air intake passage that communicates with the air intake motor in the sidewall, with to the doorstep be provided with windward groove and the leeward groove that is oppositely arranged in the corresponding body upper of body, an end of windward groove and leeward groove is communicated with two branch roads of air intake passage respectively; Fabric is located between windward groove and the leeward groove, is provided with the pin chain at the two ends of fabric; Be provided with screen pack and heat exchanger in the corresponding underpart of Xiamen body.
The utility model compared with prior art, have following advantage: the setting machine temperature elevation system after the improvement is high temperature and high pressure steam (the about 3.2Mpa that is directly produced by steam boiler, 400 ℃) heat the drain valve heat supply of special-purpose heat exchanger and the quantitative that uses special use to setting machine, high-pressure water vapor after the process heat exchange is again through a flash tank, be separated into atmospheric hot-water and low-pressure steam (about 0.5Mpa again, 160 ℃), hot water can supply with the hot-water air-conditioning refrigeration or direct back boiler room reuses, and low-pressure steam can use for other low-voltage equipments after back boiler room again, solved all shortcomings of hot oil furnace so substantially.
Description of drawings
Fig. 1 is the utility model setting machine structural representation.
The specific embodiment
Below in conjunction with the drawings and specific embodiments content of the present utility model is described in further details.
Embodiment:
See also shown in Figure 1, setting machine heat energy system after a kind of improvement, include setting machine body 20, body 20 tops are provided with exhaust outlet 1, body 20 tops are baking oven top 11, one sidewall is provided with body 10 and Xiamen body 9 to the doorstep, body 20 another sidewall bottoms are provided with air intake motor 6, be provided with the air intake passage 12 that communicates with air intake motor 6 in the sidewall, with to the doorstep be provided with windward groove 2 and the leeward groove 5 that is oppositely arranged in body 10 corresponding bodies 20 tops, an end of windward groove 2 and leeward groove 5 is communicated with two branch roads of air intake passage 12 respectively; Fabric 3 is located between windward groove 2 and the leeward groove 5, is provided with pin chain 4 at the two ends of fabric 3; Be provided with screen pack 7 and heat exchanger 8 in Xiamen body 9 corresponding bodies 20 bottoms.Arrow among Fig. 1 is represented the direction of wind.
Present embodiment is concrete use as follows: calculate (unit: day) from the angle of power consumption, the consumption of oil oven is as follows:
1) mean consumption heavy oil is 2.8 tons/day, and market price per ton is 5200 yuan/ton, so the oil consumption expense is 14560 yuan;
2) this station service flat fare is 0.8 a yuan/degree, so the power consumption expense is a 20*24*0.8=384 unit;
3) if a fireman be concurrently in charge of three table oil stoves, 1 fireman of average one day needs of class Three's every day, old friend's expenses of labour is 100 yuan.
Adding up to one day generation expense of oil oven is 14560+384+100=15044 unit.
Novel temperature elevation system consumes as follows:
1) to use the steam of the average output 3.2Mpa of coal of 5200 kilocalories be 140 yuan/ton in the our factory, is 1 ton and the high-temperature shaping machine per hour consumes steam, so generation every day expense is a 140*1*24=3360 unit.
Contrast two groups of data, can reduce expenses every day 11684 yuan.
The present embodiment key point is:
1) can provide the high-pressure and high-temperature steam of 3.2Mpa;
2) investment cost height, high repayment;
3) all pressure pipeline voltage withstand class all require at 6.4Mpa;
4) the quantitative drain valve is hydrophobic to flash tank.
Above-listed detailed description is at the specifying of the utility model possible embodiments, and this embodiment is not in order to limiting claim of the present utility model, does not allly break away from the equivalence that the utility model does and implements or change, all should be contained in the claim of this case.
Claims (1)
1. the setting machine heat energy system after the improvement, include setting machine body (20), body (20) top is provided with exhaust outlet (1), it is characterized in that: body (20) top is baking oven top (11), one sidewall is provided with body (10) and Xiamen body (9) to the doorstep, another sidewall bottom of body (20) is provided with air intake motor (6), be provided with the air intake passage (12) that communicates with air intake motor (6) in the sidewall, with to the doorstep be provided with windward groove (2) and the leeward groove (5) that is oppositely arranged in the corresponding body of body (10) (20) top, an end of windward groove (2) and leeward groove (5) is communicated with two branch roads of air intake passage (12) respectively; Fabric (3) is located between windward groove (2) and the leeward groove (5), is provided with pin chain (4) at the two ends of fabric (3); Be provided with screen pack (7) and heat exchanger (8) in the corresponding body of Xiamen body (9) (20) bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200814618U CN202000120U (en) | 2011-03-24 | 2011-03-24 | Improved setting machine thermal system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200814618U CN202000120U (en) | 2011-03-24 | 2011-03-24 | Improved setting machine thermal system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202000120U true CN202000120U (en) | 2011-10-05 |
Family
ID=44702865
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200814618U Expired - Lifetime CN202000120U (en) | 2011-03-24 | 2011-03-24 | Improved setting machine thermal system |
Country Status (1)
| Country | Link |
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| CN (1) | CN202000120U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105177903A (en) * | 2015-09-08 | 2015-12-23 | 绍兴文理学院 | Energy-saving and high-efficiency steam setting machine |
| CN105506900A (en) * | 2016-01-21 | 2016-04-20 | 浙江远信印染机械有限公司 | Indirect heating type air duct structure |
| CN105674709A (en) * | 2016-03-29 | 2016-06-15 | 中山黄吉机械有限公司 | Hot air heating and exchanging circulating oven |
-
2011
- 2011-03-24 CN CN2011200814618U patent/CN202000120U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105177903A (en) * | 2015-09-08 | 2015-12-23 | 绍兴文理学院 | Energy-saving and high-efficiency steam setting machine |
| CN105506900A (en) * | 2016-01-21 | 2016-04-20 | 浙江远信印染机械有限公司 | Indirect heating type air duct structure |
| CN105674709A (en) * | 2016-03-29 | 2016-06-15 | 中山黄吉机械有限公司 | Hot air heating and exchanging circulating oven |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20111005 |