CN104553282A - Full-automatic transfer printing system for password wheel digital printing of coded lock - Google Patents
Full-automatic transfer printing system for password wheel digital printing of coded lock Download PDFInfo
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- CN104553282A CN104553282A CN201510070542.0A CN201510070542A CN104553282A CN 104553282 A CN104553282 A CN 104553282A CN 201510070542 A CN201510070542 A CN 201510070542A CN 104553282 A CN104553282 A CN 104553282A
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- positioning disk
- delivery track
- printing system
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Abstract
The invention relates to a full-automatic transfer printing system for password wheel digital printing of a coded lock. The full-automatic transfer printing system sequentially comprises a vibrating feed tray, a front conveying rail, an indexing and positioning disc device, a rear conveying rail, a transfer printer arranged on the side of the indexing and positioning disc device, a drying box arranged at the periphery of a transmission line of the rear conveying rail, and a high-speed CCD detection device arranged on the rear conveying rail. According to the transfer printing system disclosed by the invention, the whole production automation process comprising automatic turning process, automatic feeding, automatic positioning, automatic transfer printing, automatic discharging, constant temperature drying, high-speed CCD camera detection and automatic removal of defective products can be finished on one equipment, the total process is controlled by a PLC (Programmable Logic Controller), the complete intelligent and automatic requirement during production is met, the production efficiency is greatly improved, the 100% of yield of digital wheel transfer printing is guaranteed, and the manual cost is greatly saved.
Description
Technical field:
The present invention relates to coded lock production equipment technical field, refer in particular to that a kind of password wheels of coded lock is digital printed uses full-automatic tampon pad printing system.
Background technology:
Printing at present for numeral in bag lock password wheels is mainly carried out manual turn-over by workman, manually place, is manuallyd locate, and then uses automanual pad printer to print.Manually check again after printing, and take off.Whole print printing process is approximately 4 second one.Meanwhile, the fraction defective of printing (partially print, disconnectedly print, the bat printing such as to bite is bad) more than 10%, cause needing to spend a large amount of detection manpowers to detect when assembling.Sometimes also needing does over again to the finished product of assembling replaces bad product, adds huge human cost.
Summary of the invention:
The object of the invention is to the above-mentioned weak point overcoming prior art, provide that a kind of password wheels of coded lock is digital printed uses full-automatic tampon pad printing system.
The present invention realizes the technical scheme that its object adopts: a kind of password wheels of coded lock is digital printed uses full-automatic tampon pad printing system, wherein: this full-automatic tampon pad printing system comprises successively: vibration feeding disc, front delivery track, calibration positioning disk device, rear delivery track, and be arranged on the pad printer of calibration positioning disk device side, and be arranged on the drying box of rear delivery track transmission line periphery, and the high-speed CCD checkout gear be arranged on above rear delivery track, wherein, described calibration positioning disk device comprises calibration positioning disk, material loading rotating suction disc mechanism, blanking rotating suction disc mechanism, described calibration positioning disk is provided with and is evenly equipped with array cipher wheeling groove, each cipher wheeling groove has the shape suitable with password wheels, and the inner bottom surface of each cipher wheeling groove is respectively equipped with several positioning pit, also be provided with defective products rejecting mechanism in described high-speed CCD checkout gear, described rear delivery track side is also provided with the defective products delivery track communicated with main orbit, and defective products delivery track position is relative with defective products rejecting mechanism.
Described calibration positioning disk is evenly equipped with four groups of cipher wheeling grooves, the distribution in " ten " font, often organizing cipher wheeling groove has two, is arranged symmetrically; Calibration positioning disk center has hollow bulb; Described material loading rotating suction disc mechanism has material loading luffing extension-jib and material loading sucker, blanking rotating suction disc mechanism has blanking luffing extension-jib and blanking sucker, the mounting points of material loading luffing extension-jib and blanking luffing extension-jib is all positioned at the hollow bulb of calibration positioning disk, independently by lift cylinder and Serve Motor Control; Described pad printer is double end pad printer, and two bat printing heads of pad printer are corresponding with adjacent two cipher wheeling groove positions of two adjacent groups cipher wheeling groove on calibration positioning disk.
Described pad printer is provided with the second inductor of password wheels on the first inductor of password wheels on the front delivery track of induction and the cipher wheeling groove of induction calibration positioning disk.
The bat printing station of described pad printer is provided with the cushion block below two two cipher wheeling grooves being positioned at calibration positioning disk.
The baking temperature set in described drying box is 65 DEG C ± 5 DEG C.
The counter relative with defective products delivery track is also provided with in described high-speed CCD checkout gear.
Tampon pad printing system of the present invention instead of existing password and takes turns in digital printed production all processes manually carrying out manual turn-over, manually place, manually locate and print rear manual detection and pickup, drastically increase the efficiency of production, and ensure that the yield rate of 100% of digit wheel bat printing.Simultaneously, an equipment completes the automation process of the automatic turnover process of digit wheel positive and negative, automatic charging, automatically location, the whole production such as bat printing, automatic blanking, constant temperature is dried, high-speed CCD camera detects, automatic rejection defective products automatically, all processes is controlled by PLC, reach the requirement of intelligent automaticization completely of production, and productivity ratio is increased to 2 per second, be more than 8 times of original production efficiency, and dramatically saves on cost of labor.
Accompanying drawing illustrates:
Fig. 1 is overall structure schematic diagram of the present invention;
Fig. 2 is the structural representation of calibration positioning disk in the present invention.
Detailed description of the invention:
Below in conjunction with specific embodiments and the drawings, the present invention is further described.
As Figure 1-Figure 2, it is of the present invention that to be that a kind of password wheels of coded lock is digital printed use full-automatic tampon pad printing system, wherein: this full-automatic tampon pad printing system comprises successively along the transporting direction of password wheels: vibration feeding disc 1, front delivery track 2, calibration positioning disk device 3, rear delivery track 4, and be arranged on the pad printer 5 of calibration positioning disk device 3 side, and be arranged on the drying box 6 of rear delivery track 4 transmission line periphery, and the high-speed CCD checkout gear 7 be arranged on above rear delivery track 4, wherein, in the present embodiment, before, rear delivery track makes a delivery track, pass below calibration positioning disk device 3, described calibration positioning disk device 3 comprises calibration positioning disk 31, material loading rotating suction disc mechanism 32, blanking rotating suction disc mechanism 33, described calibration positioning disk 31 is provided with and is evenly equipped with array cipher wheeling groove 311, and material loading rotating suction disc mechanism 32 is by the cipher wheeling groove 311 that password wheels in the past delivery track 2 is transferred on calibration positioning disk 31, the password wheels printed is transferred on rear delivery track 4 by blanking rotating suction disc mechanism 33 from the cipher wheeling groove 311 of calibration positioning disk 31, each cipher wheeling groove 311 has the shape suitable with password wheels, and the inner bottom surface of each cipher wheeling groove 311 is respectively equipped with several positioning pit 312 corresponding with the positioning convex point of password wheels bottom surface, in the present embodiment, there are six salient points each password wheels bottom surface, the inner bottom surface of cipher wheeling groove 311 is then provided with ten positioning pit 312, ten positioning pit 312 are for being uniformly distributed, six salient points of password wheels bottom surface can match with the positioning pit of six wherein, realize the location of password wheels on calibration positioning disk 31, also be provided with defective products rejecting mechanism 71 in described high-speed CCD checkout gear 7, described rear delivery track 4 side is also provided with the defective products delivery track 41 communicated with main orbit, and defective products delivery track 41 position is relative with defective products rejecting mechanism 71.The digital printed quality of password wheels is detected by high-speed CCD checkout gear 7, if substandard product (such as occur partially print, disconnectedly to print, the phenomenon such as to bite), then defective products rejecting mechanism 71 action, bad password wheels is pushed to defective products delivery track or stirs, make defective products automatic rejection, qualified products then still along main orbit conveying, thus can ensure from main orbit export be 100% qualified product.Therefore, adopt tampon pad printing system of the present invention, password wheels is by vibration feeding disc 1 automatic turnover, feed, password wheels is faced up and delivers to front delivery track 2, through material loading rotating suction disc mechanism 32, password wheels is transferred in the cipher wheeling groove 311 of calibration positioning disk 31 again, calibration positioning disk 31 makes password wheels be positioned at the printing station of pad printer 5 after rotating, print, and then by blanking rotating suction disc mechanism 33, the password wheels printed is transferred to rear delivery track 4, high-speed CCD checkout gear 7 is entered again after drying box 6 drying, by defective products automatic rejection, qualified products roll off the production line, the equal automation of digital printing process of whole password wheels completes, and finished products is 100% qualified product.
Described calibration positioning disk 31 is evenly equipped with four groups of cipher wheeling grooves 311, the distribution in " ten " font, often organizing cipher wheeling groove 311 has two, is arranged symmetrically, namely calibration positioning disk 31 has eight cipher wheeling grooves 311; Calibration positioning disk 31 center has hollow bulb 313; Described material loading rotating suction disc mechanism 32 has material loading luffing extension-jib 321 and material loading sucker 322, blanking rotating suction disc mechanism 33 has blanking luffing extension-jib 331 and blanking sucker 332, the mounting points of material loading luffing extension-jib 321 and blanking luffing extension-jib 331 is all positioned at hollow bulb 313 place of calibration positioning disk 31, is independently controlled by lift cylinder and servomotor (not shown); The motion of material loading luffing extension-jib 321 and blanking luffing extension-jib 331 and the motion of calibration positioning disk 31 non-interference; Described pad printer 5 is double end pad printer, and two bat printing heads of pad printer 5 are corresponding with adjacent two cipher wheeling groove positions of two adjacent groups cipher wheeling groove 311 on calibration positioning disk 31.
When initial position, " ten " font cipher wheeling groove 311 distribution of calibration positioning disk 31 is with front, rear delivery track is staggered form, material loading luffing extension-jib 321 and blanking luffing extension-jib 331 are with front, rear delivery track is parallel, material loading luffing extension-jib 321 and blanking luffing extension-jib 331 to both sides cipher wheeling groove 311 between angle be 45 °, when carrying out material loading, material loading luffing extension-jib 321 first declines, adsorb a password wheels, then rise, turn clockwise 45 degree again, password wheels is put into a cipher wheeling groove 311, then homing, adsorb next password wheels again, be rotated counterclockwise 45 ° again, password wheels is put into a cipher wheeling groove of adjacent sets, namely material loading rotating suction disc mechanism 32 once completes the material loading work of two password wheels, then, calibration positioning disk 31 half-twist, now, two password wheels of previous material loading are positioned at the printing station of bullhead pad printer 5 just, and double end pad printer carries out bat printing to two password wheels simultaneously, are completed for printing rear print head and reset, while bat printing, the action that material loading rotating suction disc mechanism 32 repeats again last time, completes the material loading action of another two password wheels, then, calibration positioning disk 31 half-twist again, now, two password wheels completing printing rotate to the both sides laying respectively at blanking luffing extension-jib 331, the same with the operating principle of material loading luffing extension-jib 321, two password wheels, also respectively to two sideway swivel 45 °, are transferred on rear delivery track 4 by blanking luffing extension-jib 331 respectively, meanwhile, two password wheels of second time material loading carry out printing process at double end printing station place, and material loading rotating suction disc mechanism 32 then carries out third time material loading action, continuous action like this, and realize the quick bat printing of password wheels, production efficiency significantly improves.
Described pad printer 5 is provided with second inductor (particular location is not shown) of password wheels on first inductor (particular location is not shown) of password wheels on the front delivery track 2 of induction and the cipher wheeling groove 311 of induction calibration positioning disk 31.Controlled the start and stop of material loading rotating suction disc mechanism 32 by the transducing signal of the first inductor, controlled the start and stop of print engine head by the transducing signal of the second inductor, if when such as only having a password wheels, then only control a bat printing head and run; The action of blanking rotating suction disc mechanism 33 can carry out respective settings according to the rotation of calibration positioning disk 31.
The bat printing station of described pad printer 5 is provided with the cushion block 51 below two two cipher wheeling grooves 311 being positioned at calibration positioning disk 31, when avoiding printing, print engine head presses down and makes calibration positioning disk 31 produce, avoid causing kinematic error and produce inclined print, the bad phenomenon such as to bite.
In described drying box 6, the baking temperature of setting is 65 DEG C ± 5 DEG C.
The counter 72 relative with defective products delivery track 41 is also provided with in described high-speed CCD checkout gear 7.Calculated the quantity of defective products by counter 72, when defective products quantity in certain hour exceed setting number such as have 4 defective products continuously time, then system alarm is shut down, and is judged to be that bat printing station breaks down, can restarts operation after needing checkout facility.
Obviously, in the present invention, the speed of service of tampon pad printing system can set according to specific needs, by changing the transporting velocity of delivery track, the rotary speed of calibration positioning disk 31, the quantity of pad printer 5 head and print speed printing speed, the speed of service etc. of charging and discharging mechanism carries out cooperation control, overall process carries out cooperation control by PLC control device, can carry out the printing of password wheels numeral quickly and efficiently.If the pad printer of bull is carried in the present invention, production efficiency can reach 10 per second, can also be transferred on other relevant bat printing product, the flexibility of implementation.
In sum, tampon pad printing system of the present invention instead of existing password and takes turns in digital printed production all processes manually carrying out manual turn-over, manually place, manually locate and print rear manual detection and pickup, drastically increase the efficiency of production, and ensure that the yield rate of 100% of digit wheel bat printing.Simultaneously, an equipment completes the automation process of the automatic turnover process of digit wheel positive and negative, automatic charging, automatically location, the whole production such as bat printing, automatic blanking, constant temperature is dried, high-speed CCD camera detects, automatic rejection defective products automatically, all processes is controlled by PLC, reach the requirement of intelligent automaticization completely of production, and productivity ratio is increased to 2 per second, be more than 8 times of original production efficiency, and dramatically saves on cost of labor.
Claims (6)
1. the password wheels of a coded lock is digital printed uses full-automatic tampon pad printing system, it is characterized in that: this full-automatic tampon pad printing system comprises successively: vibration feeding disc, front delivery track, calibration positioning disk device, rear delivery track, and be arranged on the pad printer of calibration positioning disk device side, and be arranged on the drying box of rear delivery track transmission line periphery, and the high-speed CCD checkout gear be arranged on above rear delivery track, wherein, described calibration positioning disk device comprises calibration positioning disk, material loading rotating suction disc mechanism, blanking rotating suction disc mechanism, described calibration positioning disk is provided with and is evenly equipped with array cipher wheeling groove, the inner bottom surface of each cipher wheeling groove is respectively equipped with several positioning pit, also be provided with defective products rejecting mechanism in described high-speed CCD checkout gear, described rear delivery track side is also provided with the defective products delivery track communicated with main orbit, and defective products delivery track position is relative with defective products rejecting mechanism.
2. the password wheels of coded lock according to claim 1 is digital printed uses full-automatic tampon pad printing system, it is characterized in that: described calibration positioning disk is evenly equipped with four groups of cipher wheeling grooves, the distribution in " ten " font, and often organizing cipher wheeling groove has two, is arranged symmetrically; Calibration positioning disk center has hollow bulb; Described material loading rotating suction disc mechanism has material loading luffing extension-jib and material loading sucker, blanking rotating suction disc mechanism has blanking luffing extension-jib and blanking sucker, the mounting points of material loading luffing extension-jib and blanking luffing extension-jib is all positioned at the hollow bulb of calibration positioning disk, independently by lift cylinder and Serve Motor Control; Described pad printer is double end pad printer, and two bat printing heads of pad printer are corresponding with adjacent two cipher wheeling groove positions of two adjacent groups cipher wheeling groove on calibration positioning disk.
3. the password wheels of coded lock according to claim 1 and 2 is digital printed uses full-automatic tampon pad printing system, it is characterized in that: described pad printer is provided with the second inductor of password wheels on the first inductor of password wheels on the front delivery track of induction and the cipher wheeling groove of induction calibration positioning disk.
4. the password wheels of coded lock according to claim 1 and 2 is digital printed uses full-automatic tampon pad printing system, it is characterized in that: the bat printing station of described pad printer is provided with the cushion block below two two cipher wheeling grooves being positioned at calibration positioning disk.
5. the password wheels of coded lock according to claim 1 is digital printed uses full-automatic tampon pad printing system, it is characterized in that: the baking temperature set in described drying box is 65 DEG C ± 5 DEG C.
6. the password wheels of coded lock according to claim 1 is digital printed uses full-automatic tampon pad printing system, it is characterized in that: be also provided with the counter relative with defective products delivery track in described high-speed CCD checkout gear.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510070542.0A CN104553282B (en) | 2015-02-10 | 2015-02-10 | The full-automatic tampon pad printing system of password wheels digital printing of coded lock |
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| CN201510070542.0A CN104553282B (en) | 2015-02-10 | 2015-02-10 | The full-automatic tampon pad printing system of password wheels digital printing of coded lock |
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| CN104553282A true CN104553282A (en) | 2015-04-29 |
| CN104553282B CN104553282B (en) | 2017-05-31 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106183389A (en) * | 2016-08-16 | 2016-12-07 | 昆山倚天自动化科技股份有限公司 | A kind of efficient pad printer with automatic material receiving function |
| CN106274045A (en) * | 2016-08-15 | 2017-01-04 | 苏州奥比特精密注塑有限公司 | Plastic marking device and marking production line and marking method |
| CN106670121A (en) * | 2017-01-05 | 2017-05-17 | 东莞市景瑜实业有限公司 | Idler wheel type password wheel detecting machine |
| CN108773160A (en) * | 2018-03-22 | 2018-11-09 | 温岭市六菱机械有限公司 | Automatic gold stamping transfers marking device |
| CN112428704A (en) * | 2021-01-04 | 2021-03-02 | 赵杰 | Automatic change digital printing production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112428704A (en) * | 2021-01-04 | 2021-03-02 | 赵杰 | Automatic change digital printing production line |
| CN112428704B (en) * | 2021-01-04 | 2024-02-13 | 赵杰 | Automatic digital printing production line |
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