CN106670121B - Roller type password wheel detection machine - Google Patents
Roller type password wheel detection machine Download PDFInfo
- Publication number
- CN106670121B CN106670121B CN201710008250.3A CN201710008250A CN106670121B CN 106670121 B CN106670121 B CN 106670121B CN 201710008250 A CN201710008250 A CN 201710008250A CN 106670121 B CN106670121 B CN 106670121B
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- Prior art keywords
- password wheel
- password
- wheel
- ccd camera
- cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
Abstract
The invention discloses a roller type password wheel detector, which comprises a rack and a password wheel vibration feeding device, wherein a control box is arranged in the rack, a password wheel conveying rail is arranged on the rack, a feeding slideway of the password wheel vibration feeding device is connected with a feeding port of the password wheel conveying rail, a positioning pin direction detection device for detecting the direction of a password wheel on the password wheel conveying rail, a rotating device for rotating the password wheel with the wrong direction by 180 degrees, a CCD rotation detection device for rotatably detecting digital printing parameters on the password wheel, and a discharging removal device for respectively discharging the qualified password wheel and the unqualified password wheel after detection. The detection machine is used for detecting the digital printing condition on the password wheel, has the function of removing defective products, and does not need manual operation and automatic detection in the whole detection process.
Description
Technical Field
The invention relates to a detection device of a password wheel, in particular to a roller type password wheel detection machine.
Background
At present, the detection of the numbers on the password wheels of the luggage lock is mainly carried out by workers, and the time of the whole detection process is long. Moreover, the detection standard is greatly influenced by human factors, so that more unqualified products (such as unclear digital printing, incorrect digital printing position, incomplete digital printing and the like) appear in later assembly. It is sometimes necessary to rework the assembled finished product to replace a defective product, increasing labor costs.
Disclosure of Invention
The invention aims to provide a roller type password wheel detector aiming at the defects in the prior art. The detection machine is used for detecting the digital printing condition on the password wheel, has the function of removing defective products, and does not need manual whole-course operation and automatic detection in the whole detection process.
In order to solve the above defects in the prior art, the technical scheme provided by the invention is as follows: a roller type password wheel detector comprises a rack and a password wheel vibration feeding device, wherein a control box is arranged in the rack, a password wheel conveying rail is arranged on the rack, a feeding slide way of the password wheel vibration feeding device is connected with a feeding port of the password wheel conveying rail, a positioning pin direction detection device for detecting the direction of a password wheel on the password wheel conveying rail, a rotating device for rotating the password wheel with a wrong direction by 180 degrees, a CCD (charge coupled device) rotation detection device for rotatably detecting digital printing parameters on the password wheel, and a discharge removal device for respectively discharging qualified password wheels and unqualified password wheels after detection is completed are arranged on the rack.
As an improvement of the roller type password wheel detector, the positioning needle direction detection device comprises a cylinder fixing seat, a positioning needle control cylinder is arranged on the cylinder fixing seat, a positioning needle mounting column is mounted at the end part of a piston rod of the positioning needle control cylinder, and a plurality of direction detection positioning needles are arranged at intervals at the end part of the positioning needle mounting column;
and a positioning needle hole for the direction detection positioning needle to penetrate is formed in the position, corresponding to the direction detection positioning needle, of the password wheel conveying track.
As an improvement of the roller type password wheel detector, the rotating device comprises a rotating cylinder support, a rotating cylinder is mounted on the rotating cylinder support, the rotating cylinder controls a clamping cylinder to move up and down to clamp the password wheel, two clamping arms are arranged at the end part of a piston rod of the clamping cylinder, the rotating cylinder controls the clamping cylinder to rotate at an angle of 180 degrees, and the rotating cylinder of the rotating device is positioned right above a password wheel conveying track.
As an improvement of the roller type password wheel detector, the CCD rotation detection device comprises a password wheel rolling device and a CCD detection device, the password wheel rolling device comprises a motor, an output shaft of the motor is provided with a roller rod which is arranged on a password wheel conveying track in a penetrating mode and used for rolling the password wheel to rotate, and the end part of the roller rod is arranged on a roller rod fixing seat;
CCD detection device includes CCD camera support, the middle part of CCD camera support is equipped with CCD camera spotlight frame mounting panel, be equipped with a CCD camera spotlight frame on the CCD camera spotlight frame mounting panel, the upper end of CCD camera support is equipped with CCD camera mounting panel, install the CCD camera of perpendicular shooting downwards on the CCD camera mounting panel, the CCD camera is located directly over password wheel rolling device.
As an improvement of the roller type password wheel detection machine, the password wheel rolling device controls the password wheel on the password wheel conveying track to rotate, the password wheel rolling device controls the password wheel to rotate once, the CCD detection device detects the numbers on the password wheel once, the printing parameters of ten numbers on the password wheel are all qualified and marked as qualified products, and the printing parameters of one number are unqualified and marked as unqualified products in the process of detecting the numbers of the password wheel by the CCD detection device.
The discharging and removing device comprises a qualified product discharging slideway and a defective product discharging slideway, the qualified product discharging slideway is controlled by an air cylinder, the qualified product discharging slideway is positioned right above the defective product discharging slideway, when the password wheel conveyed by the password wheel conveying rail is a defective product, the air cylinder controls the qualified product discharging slideway to give way, the password wheel falls into the defective product discharging slideway to be removed, when the password wheel conveyed by the password wheel conveying rail is a qualified product, the air cylinder controls the qualified product discharging slideway to align to a discharging port conveyed by the password wheel conveying rail, and the password wheel enters the qualified product discharging slideway to be discharged.
As an improvement of the roller type password wheel detector, the password wheel vibration feeding device comprises a vibration disc support, a password wheel vibration disc is arranged on the vibration disc support, a slide way is arranged on a discharge port of the password wheel vibration disc, and the slide way is connected with a feeding port of the password wheel conveying rail.
As an improvement of the roller type password wheel detector, a control panel is arranged on the front side of the frame.
As an improvement of the roller type password wheel detector, a hood covers the rack, and two ends of the hood are respectively provided with a notch.
Compared with the prior art, the invention has the advantages that: the invention adopts the orientation detection device of the orientation pin with orientation positioning function, the orientation detection device of the orientation pin detects the orientation of the password wheel through the orientation pin, and if the orientation is reverse, the rotating device rotates the password wheel with the reverse orientation by 180 degrees. The number detection of the code wheel adopts a roller rotating mode, the code wheel rotates a number position, the CCD camera detects once, and the code wheel is a defective product as long as the code wheel is unqualified once in the detection process. The discharging and removing device adopts a qualified product discharging slideway and a defective product discharging slideway, the qualified product discharging slideway is controlled by the air cylinder to move, when the password wheel conveyed by the password wheel conveying rail is a qualified product, the air cylinder controls the qualified product discharging slideway to align with a discharging port conveyed by the password wheel conveying rail, and the password wheel enters the qualified product discharging slideway to be discharged.
Drawings
The invention and its advantageous technical effects are described in further detail below with reference to the accompanying drawings and detailed description, in which:
fig. 1 is a schematic perspective view of the present invention.
FIG. 2 is a schematic view of the split structure of the present invention.
Fig. 3 is a schematic structural diagram of a password wheel conveying detection mechanism of the invention.
Reference symbol names: 1. the device comprises a frame 2, a password wheel vibration feeding device 3, a control box 4, a password wheel conveying track 5, a positioning needle direction detection device 6, a rotating device 7, a CCD rotation detection device 8, a discharge removal device 9, a positioning needle hole 10, a password wheel rolling device 11, a CCD detection device 12, a control panel 13, a hood 14, a notch 21, a vibration disk support 22, a password wheel vibration disk 23, a slide rail 51, a cylinder fixing seat 52, a positioning needle control cylinder 53, a positioning needle mounting column 54, a direction detection positioning needle 61, a rotating cylinder support 62, a rotating cylinder 63, a clamping cylinder 101, a motor 102, a roller rod 103, a roller rod fixing seat 71, a CCD camera support 72, a CCD camera light-gathering frame mounting plate 73, a CCD camera light-gathering frame 74, a CCD camera mounting plate 75, a CCD camera 81, a CCD camera mounting plate, A qualified product discharge slideway 82, a defective product discharge slideway 83 and a cylinder.
Detailed Description
The invention will be further described below with reference to the drawings and specific examples, but the embodiments of the invention are not limited thereto.
As shown in fig. 1, 2 and 3, a roller type password wheel detector comprises a frame 1 and a password wheel vibration feeding device 2, wherein a control box 3 is arranged in the frame 1, a password wheel conveying rail 4 is arranged on the frame 1, a feeding slide way of the password wheel vibration feeding device 2 is connected with a feeding port of the password wheel conveying rail 4, a positioning pin direction detection device 5 for detecting the direction of a password wheel on the password wheel conveying rail 4, a rotating device 6 for rotating the password wheel with a wrong direction by 180 degrees, a CCD rotation detection device 7 for rotatably detecting digital printing parameters (such as unclear digital printing, incorrect digital printing position, incomplete digital printing and the like) on the password wheel, and a discharging removal device 8 for respectively discharging a qualified password wheel and an unqualified password wheel after detection.
Preferably, the positioning needle direction detecting device 5 comprises an air cylinder fixing seat 51, a positioning needle control air cylinder 52 is arranged on the air cylinder fixing seat 51, a positioning needle mounting column 53 is mounted at the end part of a piston rod of the positioning needle control air cylinder 52, and a plurality of direction detecting positioning needles 54 are arranged at intervals at the end part of the positioning needle mounting column 53;
a positioning pin hole 9 for the direction detection positioning pin 54 to penetrate is arranged at the position of the password wheel conveying track 4 corresponding to the direction detection positioning pin 54.
Preferably, the rotating device 6 comprises a rotating cylinder support 61, a rotating cylinder 62 is mounted on the rotating cylinder support 61, the rotating cylinder 62 controls a clamping cylinder 63 to move up and down to clamp the password wheel, the end of a piston rod of the clamping cylinder 63 is provided with two clamping arms, the rotating cylinder 62 controls the clamping cylinder 63 to rotate by an angle of 180 degrees, and the rotating cylinder 62 of the rotating device 6 is located right above the password wheel conveying track 4. The rotating device 6 rotates the code wheel in the opposite direction detected by the positioning pin direction detecting device 5 in the previous process by 180 degrees to process, so that the direction of the code wheel in the opposite direction is changed to the front side, and the code wheel can be conveniently detected in the next process.
Preferably, the CCD rotation detecting device 7 includes a cipher wheel rolling device 10 and a CCD detecting device 11, the cipher wheel rolling device 10 includes a motor 101, an output shaft of the motor 101 is provided with a roller rod 102 penetrating through the cipher wheel conveying track 4 for rolling the cipher wheel to rotate, and an end of the roller rod 102 is mounted on a roller rod fixing seat 103;
the CCD detection device 11 includes a CCD camera support 71, a CCD camera light-gathering frame mounting plate 72 is disposed in the middle of the CCD camera support 71, a CCD camera light-gathering frame 73 is disposed on the CCD camera light-gathering frame mounting plate 72, a CCD camera mounting plate 74 is disposed at the upper end of the CCD camera support 71, a CCD camera 75 vertically shooting downwards is mounted on the CCD camera mounting plate 74, and the CCD camera 75 is located right above the password wheel rolling device 10.
Preferably, the code wheel rolling device 10 controls the code wheels on the code wheel conveying rails 4 to rotate, the code wheel rolling device 41 controls the code wheels to rotate once, the CCD detection device 11 detects the numbers on the code wheels once, the printing parameters of ten numbers on the code wheels are all qualified and marked as qualified products, and the printing parameters of one number are unqualified and marked as unqualified products in the process of detecting the numbers of the code wheels by the CCD detection device 11.
Preferably, the discharging and removing device 8 comprises a qualified product discharging slideway 81 and a defective product discharging slideway 82, the qualified product discharging slideway 81 is controlled by an air cylinder 83, the qualified product discharging slideway 81 is positioned right above the defective product discharging slideway 82, when the password wheel conveyed out by the password wheel conveying rail 4 is a defective product, the air cylinder 83 controls the qualified product discharging slideway 81 to move, the password wheel falls into the defective product discharging slideway to be removed 82, when the password wheel conveyed out by the password wheel conveying rail 4 is a qualified product, the air cylinder 83 controls the qualified product discharging slideway 81 to align with the discharging port of the password wheel conveying rail 4, and the password wheel enters the qualified product discharging slideway 81 to be discharged.
Preferably, the password wheel vibration feeding device 2 comprises a vibration disc support 21, the vibration disc support 21 is provided with a password wheel vibration disc 2, a discharge port of the password wheel vibration disc 22 is provided with a slide rail 23, and the slide rail 23 is connected with a feeding port of the password wheel conveying rail 4.
Preferably, a control panel 12 is provided at the front side of the housing 1.
Preferably, the frame 1 is covered with a hood 13, and both ends of the hood 13 are respectively provided with a notch 14.
The invention has the advantages that: the invention adopts the orientation detection device of the orientation pin with orientation positioning function, the orientation detection device of the orientation pin detects the orientation of the password wheel through the orientation pin, and if the orientation is reverse, the rotating device rotates the password wheel with the reverse orientation by 180 degrees. The number detection of the code wheel adopts a roller rotating mode, the code wheel rotates a number position, the CCD camera detects once, and the product is a defective product as long as the product is unqualified once in the detection process. The discharging and removing device adopts a qualified product discharging slideway and a defective product discharging slideway, the qualified product discharging slideway is controlled by an air cylinder to move, when the password wheel conveyed out by the password wheel conveying rail is a qualified product, the air cylinder controls the qualified product discharging slideway to align with a discharging port conveyed by the password wheel conveying rail, and the password wheel enters the qualified product discharging slideway to be discharged.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and arrangements of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. A roller type password wheel detector comprises a rack and a password wheel vibration feeding device, wherein a control box is arranged in the rack, and the roller type password wheel detector is characterized in that a password wheel conveying rail is arranged on the rack, a feeding slide way of the password wheel vibration feeding device is connected with a feeding port of the password wheel conveying rail, and a positioning pin direction detection device for detecting the direction of a password wheel on the password wheel conveying rail, a rotating device for rotating the password wheel with a wrong direction by 180 degrees, a CCD (charge coupled device) rotation detection device for rotatably detecting digital printing parameters on the password wheel, and a discharging removal device for respectively discharging a qualified password wheel and an unqualified password wheel after detection;
the CCD rotation detection device comprises a password wheel rolling device and a CCD detection device, the password wheel rolling device comprises a motor, an output shaft of the motor is provided with a roller rod which is arranged on a password wheel conveying rail in a penetrating mode and used for rolling a password wheel to rotate, and the end portion of the roller rod is installed on a roller rod fixing seat;
the CCD detection device comprises a CCD camera support, a CCD camera light-gathering frame mounting plate is arranged in the middle of the CCD camera support, a CCD camera light-gathering frame is arranged on the CCD camera light-gathering frame mounting plate, a CCD camera mounting plate is arranged at the upper end of the CCD camera support, a CCD camera which shoots vertically downwards is mounted on the CCD camera mounting plate, and the CCD camera is positioned right above the password wheel rolling device;
the positioning needle direction detection device comprises a cylinder fixing seat, a positioning needle control cylinder is arranged on the cylinder fixing seat, a positioning needle mounting column is mounted at the end part of a piston rod of the positioning needle control cylinder, and a plurality of direction detection positioning needles are arranged at intervals at the end part of the positioning needle mounting column;
and a positioning needle hole for the direction detection positioning needle to penetrate is formed in the position, corresponding to the direction detection positioning needle, of the password wheel conveying track.
2. The roller type code wheel detector according to claim 1, wherein the rotating device comprises a rotating cylinder support, a rotating cylinder is mounted on the rotating cylinder support, the rotating cylinder controls a clamping cylinder to move up and down to clamp the code wheel, two clamping arms are arranged at the end of a piston rod of the clamping cylinder, the rotating cylinder controls the clamping cylinder to rotate 180 degrees, and the rotating cylinder of the rotating device is located right above the code wheel conveying track.
3. The roller type password wheel detector according to claim 2, wherein the password wheel rolling device controls the password wheel on the password wheel conveying track to rotate, the password wheel rolling device controls the password wheel to rotate once, the CCD detection device detects the numbers on the password wheel once, the printing parameters of ten numbers on the password wheel are all qualified and marked as qualified products, and the printing parameters of one number are unqualified and marked as unqualified products in the process of detecting the numbers of the password wheel by the CCD detection device.
4. The roller type password wheel detector according to claim 1, wherein the discharging and removing device comprises a qualified product discharging slideway and a defective product discharging slideway, the qualified product discharging slideway is controlled by an air cylinder, the qualified product discharging slideway is located right above the defective product discharging slideway, when the password wheel conveyed by the password wheel conveying rail is a defective product, the air cylinder controls the qualified product discharging slideway to yield, the password wheel falls into the defective product discharging slideway to be removed, and when the password wheel conveyed by the password wheel conveying rail is a qualified product, the air cylinder controls the qualified product discharging slideway to align to the discharging port output by the password wheel conveying rail, and the password wheel enters the qualified product discharging slideway to be discharged.
5. The roller type password wheel detector according to claim 1, wherein the password wheel vibration feeding device comprises a vibration disk bracket, a password wheel vibration disk is arranged on the vibration disk bracket, a slide way is arranged on a discharge port of the password wheel vibration disk, and the slide way is connected with a feeding port of the password wheel conveying rail.
6. The roller code wheel detector according to claim 1, wherein a control panel is provided on a front side of the frame.
7. The roller code wheel detector according to claim 1 wherein said housing is covered by a cover, said cover having a notch at each end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710008250.3A CN106670121B (en) | 2017-01-05 | 2017-01-05 | Roller type password wheel detection machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710008250.3A CN106670121B (en) | 2017-01-05 | 2017-01-05 | Roller type password wheel detection machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106670121A CN106670121A (en) | 2017-05-17 |
| CN106670121B true CN106670121B (en) | 2022-09-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710008250.3A Active CN106670121B (en) | 2017-01-05 | 2017-01-05 | Roller type password wheel detection machine |
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| Country | Link |
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| CN (1) | CN106670121B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5924546A (en) * | 1995-12-25 | 1999-07-20 | Ykk Corporation | Parts orientation feeding apparatus |
| CN104384117A (en) * | 2014-11-10 | 2015-03-04 | 深圳市鹏煜威科技有限公司 | Staggered material recycling device |
| CN104553282A (en) * | 2015-02-10 | 2015-04-29 | 东莞市景瑜实业有限公司 | Full-automatic transfer printing system for password wheel digital printing of coded lock |
| CN205096417U (en) * | 2015-11-17 | 2016-03-23 | 广州小出钢管有限公司 | Automatic unloader that goes up of steel pipe punching press |
| CN205324183U (en) * | 2015-12-08 | 2016-06-22 | 东莞市景瑜实业有限公司 | Digit wheel detection device |
| CN206613743U (en) * | 2017-01-05 | 2017-11-07 | 东莞市景瑜实业有限公司 | A kind of roller type password wheels detection machine |
-
2017
- 2017-01-05 CN CN201710008250.3A patent/CN106670121B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5924546A (en) * | 1995-12-25 | 1999-07-20 | Ykk Corporation | Parts orientation feeding apparatus |
| CN104384117A (en) * | 2014-11-10 | 2015-03-04 | 深圳市鹏煜威科技有限公司 | Staggered material recycling device |
| CN104553282A (en) * | 2015-02-10 | 2015-04-29 | 东莞市景瑜实业有限公司 | Full-automatic transfer printing system for password wheel digital printing of coded lock |
| CN205096417U (en) * | 2015-11-17 | 2016-03-23 | 广州小出钢管有限公司 | Automatic unloader that goes up of steel pipe punching press |
| CN205324183U (en) * | 2015-12-08 | 2016-06-22 | 东莞市景瑜实业有限公司 | Digit wheel detection device |
| CN206613743U (en) * | 2017-01-05 | 2017-11-07 | 东莞市景瑜实业有限公司 | A kind of roller type password wheels detection machine |
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| Publication number | Publication date |
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| CN106670121A (en) | 2017-05-17 |
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