CN104552625A - Processing device - Google Patents
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- CN104552625A CN104552625A CN201410573497.6A CN201410573497A CN104552625A CN 104552625 A CN104552625 A CN 104552625A CN 201410573497 A CN201410573497 A CN 201410573497A CN 104552625 A CN104552625 A CN 104552625A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/20—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring workpiece characteristics, e.g. contour, dimension, hardness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/24—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves
- B23Q17/2409—Arrangements for indirect observation of the working space using image recording means, e.g. a camera
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/24—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves
- B23Q17/2452—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves for measuring features or for detecting a condition of machine parts, tools or workpieces
- B23Q17/2471—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves for measuring features or for detecting a condition of machine parts, tools or workpieces of workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/03—Observing, e.g. monitoring, the workpiece
- B23K26/032—Observing, e.g. monitoring, the workpiece using optical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
- B23K26/0648—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising lenses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/082—Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Length Measuring Devices By Optical Means (AREA)
- Laser Beam Processing (AREA)
- Machine Tool Sensing Apparatuses (AREA)
- Dicing (AREA)
Abstract
Description
技术领域technical field
本发明涉及激光加工装置、切削装置等加工装置。The present invention relates to processing devices such as laser processing devices and cutting devices.
背景技术Background technique
利用分割预定线进行划分并在表面上形成有IC(Integrated Circuit:集成电路)、LSI(large Scale Integration:大规模集成电路)、LED等多个器件的硅晶片、蓝宝石晶片等晶片由加工装置分割为一个一个的器件,被分割出的器件在手机、电脑等各种电子设备中被广泛利用。Wafers such as silicon wafers, sapphire wafers, etc., which are divided by dividing lines and formed with IC (Integrated Circuit: Integrated Circuit), LSI (Large Scale Integration: Large Scale Integration) and LEDs on the surface, are divided by processing equipment The separated devices are widely used in various electronic devices such as mobile phones and computers.
在晶片的分割中,广泛采用了使用被称为划片机的切削装置的切割方法。在切割方法中,使切削刀具一边以30000rpm左右的高速旋转一边切入晶片,来对晶片进行切削,将晶片分割为一个一个的器件,所述切削刀具是通过金属或树脂将金刚石等的磨粒固定而形成为厚度30μm左右。For dividing wafers, a dicing method using a cutting device called a dicing machine is widely used. In the dicing method, the cutting blade is cut into the wafer while rotating at a high speed of about 30,000 rpm to cut the wafer, and the wafer is divided into individual devices. The cutting blade is fixed with abrasive grains such as diamond by metal or resin. Instead, it is formed to have a thickness of about 30 μm.
另一方面,近年,提出有这样的方法:通过向晶片照射对晶片具有吸收性的波长的脉冲激光束,来在晶片上形成激光加工槽,并通过破碎装置沿该激光加工槽将晶片断裂而分割为一个一个的器件。On the other hand, in recent years, a method has been proposed in which a laser-processed groove is formed on a wafer by irradiating the wafer with a pulsed laser beam having an absorbing wavelength, and the wafer is fractured along the laser-processed groove by a breaking device. Divided into individual devices.
关于利用激光加工装置来形成激光加工槽,与使用划片机的切割方法相比,能够加快加工速度,并且,即使是由蓝宝石或SiC等硬度高的材料构成的晶片,也能够比较容易地进行加工。Regarding the use of a laser processing device to form laser processing grooves, compared with the cutting method using a dicing machine, the processing speed can be increased, and even wafers made of high hardness materials such as sapphire or SiC can be processed relatively easily. processing.
另外,由于能够使加工槽形成为例如10μm以下等较窄的宽度,因此存在这样的优点:相对于通过切割方法进行加工的情况,能够增加每1个晶片的器件加工余量。In addition, since the processing groove can be formed to have a narrow width of, for example, 10 μm or less, there is an advantage that the device processing margin per wafer can be increased compared to the case of processing by dicing.
在切割装置、激光加工装置中,利用具备显微镜和CCD照相机等照相机的摄像构件对切削槽的状态或激光加工槽的状态进行摄像,并进行控制以将加工条件调整为最优值。In the cutting device and the laser processing device, the state of the cutting groove or the state of the laser processing groove is imaged by an imaging device equipped with a camera such as a microscope and a CCD camera, and the processing conditions are controlled to be adjusted to optimum values.
专利文献1:日本特开平5-326700号公报Patent Document 1: Japanese Patent Application Laid-Open No. 5-326700
但是,利用具备显微镜和照相机的摄像构件所拍摄到的图像是二维图像,只能粗略测量基于切削或激光加工而形成的加工槽的宽度或深度、碎屑的高度或宽度,无法在装置内检测加工槽的截面形状和碎屑的体积。However, the image captured by the imaging device equipped with a microscope and a camera is a two-dimensional image, and the width or depth of the processing groove formed by cutting or laser processing, and the height or width of the chip can only be roughly measured, and it cannot be measured in the device. Detect the cross-sectional shape of the machining groove and the volume of chips.
因此,在利用切割装置或激光加工装置对被加工物进行加工后,需要将被加工物转移至另一个测量装置,另行实施测量作业。然后,基于在测量作业中得到的三维的加工状态的测量结果来调整加工条件。在磨削装置中,对磨削痕迹的凹凸状态的测量也是相同的情况。Therefore, after the workpiece is processed by a cutting device or a laser processing device, it is necessary to transfer the workpiece to another measuring device and perform measurement work separately. Then, the machining conditions are adjusted based on the measurement results of the three-dimensional machining state obtained in the measurement work. The same applies to the measurement of the unevenness of grinding traces in the grinding device.
发明内容Contents of the invention
本发明是鉴于上述问题而完成的,其目的在于提供一种不将加工后的被加工物从加工装置取出即可对加工区域进行测量的加工装置。The present invention has been made in view of the above problems, and an object of the present invention is to provide a processing device capable of measuring a processing area without taking out a processed workpiece from the processing device.
根据技术方案1所述的发明,提供一种加工装置,所述加工装置具备:保持构件,其保持被加工物;加工构件,其根据设定的加工条件对保持于该保持构件上的被加工物进行加工;加工进给构件,其使该保持构件与该加工构件相对地进行加工进给;测量构件,其对利用该加工构件加工后的被加工物的加工区域进行测量;以及输出构件,其输出由该测量构件测量出的结果,所述加工装置的特征在于,该测量构件具备:三维测量构件,其在互相正交的X轴方向、Y轴方向和Z轴方向上三维地测量被加工物而取得形状信息;和处理构件,其处理由该三维测量构件取得的信息并生成图像信息,该三维测量构件包括:摄像元件部,在该摄像元件部中沿X轴方向和Y轴方向排列有多个像素;干涉物镜单元,其具备与被加工物对置的物镜;光照射部,其使光通过该干涉物镜单元照射至被加工物;以及Z轴移动部,其使该干涉物镜单元在Z轴方向上移动并生成Z坐标,该处理构件包括:XY坐标存储部,其对捕捉到通过该干涉物镜单元生成的干涉光(干涉信号)的该摄像元件部的像素的X坐标和Y坐标进行存储;Z坐标存储部,其与该像素的X坐标和Y坐标相对应地存储由该Z轴移动部生成的Z坐标;图像信息生成部,其根据在该Z坐标存储部中存储的Z坐标,立体地组合在该XY坐标存储部中存储的XY坐标的像素而生成图像信息;以及计算部,其根据生成的图像信息计算出被加工物的测量对象的测量值,被加工物的该测量对象包括下述对象中的任意项:利用该加工构件在被加工物上形成的加工槽的宽度、深度、形状及位置、堆积在该加工槽附近的碎屑的宽度、高度、体积及形状、以及该加工槽的边缘部的缺口的宽度、深度及形状,不将加工后的被加工物从加工装置取出就能够对加工区域进行测量。According to the invention described in claim 1, there is provided a processing device including: a holding member that holds a workpiece; and a processing member that performs processing on the workpiece held by the holding member according to set processing conditions the processing feed member, which causes the holding member to face the processing member to perform processing feed; the measuring member, which measures the processing area of the processed object processed by the processing member; and the output member, It outputs the result measured by the measuring member. The processing device is characterized in that the measuring member includes: a three-dimensional measuring member that three-dimensionally measures the measured and processing means for processing the information acquired by the three-dimensional measurement means to generate image information, the three-dimensional measurement means including: an imaging element part along the X-axis direction and the Y-axis direction in the imaging element part A plurality of pixels are arranged; an interference objective lens unit, which is provided with an objective lens facing the workpiece; a light irradiation unit, which irradiates light to the workpiece through the interference objective lens unit; and a Z-axis moving unit, which makes the interference objective lens The unit moves in the Z-axis direction and generates a Z coordinate, and the processing component includes: an XY coordinate storage unit that captures the X coordinate and The Y coordinate is stored; the Z coordinate storage unit stores the Z coordinate generated by the Z axis moving unit in correspondence with the X coordinate and the Y coordinate of the pixel; The Z coordinate of the XY coordinate stored in the XY coordinate storage unit is combined three-dimensionally to generate image information; and the calculation unit calculates the measurement value of the measurement object of the workpiece based on the generated image information, and the workpiece The measurement object includes any of the following objects: the width, depth, shape and position of the processing groove formed on the workpiece by the processing member, and the width, height, and volume of debris accumulated near the processing groove and shape, as well as the width, depth and shape of the notch at the edge of the processing groove, the processed area can be measured without taking the processed object out of the processing device.
根据技术方案2所述的发明,提供一种加工装置,所述加工装置具备:保持构件,其保持被加工物;加工构件,其根据设定的加工条件对保持于该保持构件上的被加工物进行加工;加工进给构件,其使该保持构件与该加工构件相对地进行加工进给;测量构件,其对利用该加工构件加工后的被加工物的加工区域进行测量;以及输出构件,其输出由该测量构件测量出的结果,所述加工装置的特征在于,该加工装置具备:三维测量构件,其具备共焦显微镜,所述共焦显微镜在互相正交的X轴方向、Y轴方向和Z轴方向上三维地测量被加工物而取得形状信息;和处理构件,其处理由该三维测量构件取得的信息并生成图像信息,该三维测量构件包括:摄像元件部,在该摄像元件部中沿X轴方向和Y轴方向排列有多个像素;聚光器,其具备与被加工物对置的物镜;光照射部,其使光通过该聚光器照射至被加工物;以及Z轴移动部,其使该聚光器在Z轴方向上移动并生成Z坐标,该处理构件包括:摄像图像存储部,其存储由该摄像元件部拍摄的多个摄像图像;Z坐标存储部,其与各个该摄像图像相对应地存储由该Z轴移动部生成的Z坐标;图像信息生成部,其根据在该Z坐标存储部中存储的Z坐标立体地组合该多个摄像图像而生成图像信息;以及计算部,其根据生成的图像信息计算出被加工物的测量对象的测量值,被加工物的该测量对象包括下述对象中的任意项:利用该加工构件在被加工物上形成的加工槽的宽度、深度、形状及位置、堆积在该加工槽附近的碎屑的宽度、高度、体积及形状、以及该加工槽的边缘部的缺口的宽度、深度及形状,不未将加工后的被加工物从加工装置取出就能够对加工区域进行测量。According to the invention described in claim 2, there is provided a processing device including: a holding member that holds a workpiece; and a processing member that performs processing on the workpiece held by the holding member according to set processing conditions. the processing feed member, which causes the holding member to face the processing member to perform processing feed; the measuring member, which measures the processing area of the processed object processed by the processing member; and the output member, It outputs the result measured by the measuring member, and the processing device is characterized in that the processing device includes: a three-dimensional measuring member, which is equipped with a confocal microscope, and the confocal microscope is arranged in a mutually orthogonal X-axis direction, Y-axis Three-dimensionally measure the workpiece in the Z direction and the Z-axis direction to obtain shape information; and a processing unit that processes the information obtained by the three-dimensional measurement unit and generates image information, the three-dimensional measurement unit includes: an imaging element section, in which the imaging element A plurality of pixels are arranged in the X-axis direction and the Y-axis direction in the section; a light condenser is provided with an objective lens facing the workpiece; a light irradiation section irradiates light to the workpiece through the light condenser; and A Z-axis moving unit that moves the light collector in the Z-axis direction to generate Z coordinates, the processing means includes: a captured image storage unit that stores a plurality of captured images captured by the imaging element unit; a Z coordinate storage unit , which stores the Z coordinates generated by the Z-axis moving unit in correspondence with each of the captured images; the image information generating unit, which stereoscopically combines the plurality of captured images based on the Z coordinates stored in the Z coordinate storage unit to generate image information; and a calculation unit that calculates a measurement value of a measurement object of the workpiece based on the generated image information, the measurement object of the workpiece including any of the following objects: using the processing member on the workpiece The width, depth, shape, and position of the processing groove formed, the width, height, volume, and shape of debris accumulated near the processing groove, and the width, depth, and shape of the notch at the edge of the processing groove are not After the processed workpiece is taken out from the processing device, the processing area can be measured.
根据技术方案3所述的发明,提供一种加工装置,所述加工装置具备:保持构件,其保持被加工物;加工构件,其根据设定的加工条件对保持于该保持构件上的被加工物进行加工;加工进给构件,其使该保持构件与该加工构件相对地进行加工进给;测量构件,其对利用该加工构件加工后的被加工物的加工区域进行测量;输出构件,其输出由该测量构件测量出的结果;以及处理构件,其对由该测量构件取得的信息进行处理并生成图像信息,所述加工装置的特征在于,该测量构件由激光位移计构成,该处理构件包括:三维位置信息存储部,其存储由该激光位移计生成的三维位置信息;图像信息生成部,其立体地组合在该三维位置信息存储部中存储的三维位置信息而生成图像信息;以及计算部,其根据生成的该图像信息计算出被加工物的测量对象的测量值,被加工物的该测量对象包括下述对象中的任意项:利用该加工构件在被加工物上形成的加工槽的宽度、深度、形状及位置、堆积在该加工槽附近的碎屑的宽度、高度、体积及形状、以及该加工槽的边缘部的缺口的宽度、深度及形状,不将加工后的被加工物从加工装置取出就能够对加工区域进行测量。According to the invention described in claim 3, there is provided a processing device including: a holding member that holds a workpiece; and a processing member that performs processing on the workpiece held by the holding member according to set processing conditions the processing feed member, which makes the holding member and the processing member perform processing feeding; the measuring member, which measures the processing area of the processed object processed by the processing member; the output member, which outputting the results measured by the measuring means; and a processing means that processes the information acquired by the measuring means to generate image information, wherein the processing device is characterized in that the measuring means is composed of a laser displacement meter, and the processing means Including: a three-dimensional position information storage unit that stores three-dimensional position information generated by the laser displacement meter; an image information generation unit that three-dimensionally combines the three-dimensional position information stored in the three-dimensional position information storage unit to generate image information; and calculating A part, which calculates the measurement value of the measurement object of the workpiece based on the generated image information, and the measurement object of the workpiece includes any of the following objects: the processing groove formed on the workpiece by the processing member The width, depth, shape and position of the processing tank, the width, height, volume and shape of the debris accumulated near the processing tank, and the width, depth and shape of the notch at the edge of the processing tank, the processed processed The processing area can be measured as soon as the object is removed from the processing device.
优选的是,处理构件还包括基准测量值存储部,该基准测量值存储部将成为基准的基准测量值作为加工结果进行存储,计算部具有生成比较数据的比较数据生成部,所述比较数据由在基准测量值存储部中存储的基准测量值、和通过加工构件实施了加工后的被加工物的加工区域的测量值构成。Preferably, the processing means further includes a reference measurement value storage unit that stores a reference measurement value used as a reference as a processing result, and the calculation unit has a comparison data generation unit that generates comparison data, the comparison data is obtained by The reference measurement value stored in the reference measurement value storage unit is constituted by the measurement value of the processing area of the workpiece processed by the processing member.
优选的是,处理构件包括判定部,所述判定部对基准值、和通过加工构件实施了加工后的被加工物的加工区域的测量值进行比较,并判定是否中止利用加工构件实施的加工、或者变更加工条件。Preferably, the processing means includes a determination unit that compares a reference value with a measured value of a processed area of the workpiece processed by the processing means, and determines whether to suspend the processing by the processing means, Or change the processing conditions.
根据本发明的加工装置,能够在刚刚加工后根据切削槽、激光加工槽、崩碎、碎屑、或磨削痕迹等的三维图像、截面图像,立即在加工装置内取得它们的宽度、高度或体积的数据,来检验加工状态。According to the processing device of the present invention, it is possible to acquire the width, height or Volume data to check the processing status.
附图说明Description of drawings
图1是具备第1实施方式的三维测量构件的激光加工装置的立体图。FIG. 1 is a perspective view of a laser processing apparatus including a three-dimensional measurement device according to a first embodiment.
图2中,(A)是第1实施方式的三维测量构件的分解立体图,(B)是其立体图。In FIG. 2 , (A) is an exploded perspective view of the three-dimensional measurement member of the first embodiment, and (B) is a perspective view thereof.
图3是第1实施方式的处理构件的框图。Fig. 3 is a block diagram of a processing unit of the first embodiment.
图4中,(A)是向晶片照射激光束来形成激光加工槽的示意性的剖视图,(B)是示出形成的激光加工槽和碎屑的示意性的剖视图。In FIG. 4 , (A) is a schematic cross-sectional view in which laser beams are irradiated to form laser-processed grooves, and (B) is a schematic cross-sectional view showing the formed laser-processed grooves and chips.
图5是示出在作为输出构件的显示监视器上显示出的激光加工槽的测量结果的一个例子的图。FIG. 5 is a diagram showing an example of a measurement result of a laser-processed groove displayed on a display monitor as an output means.
图6中,(A)是示出通过切割而形成的加工槽的状态的、晶片的示意性的俯视图,(B)示出了其示意性的剖视图。In FIG. 6 , (A) is a schematic plan view of a wafer showing the state of processed grooves formed by dicing, and (B) is a schematic cross-sectional view thereof.
图7是采用激光位移计作为三维测量构件的情况下的处理构件的框图。Fig. 7 is a block diagram of processing means in the case of employing a laser displacement meter as the three-dimensional measuring means.
图8中,(A)是第3实施方式的三维测量构件的纵剖视图,(B)是干涉物镜单元的示意性的说明图。In FIG. 8 , (A) is a vertical cross-sectional view of a three-dimensional measuring device according to a third embodiment, and (B) is a schematic explanatory view of an interference objective lens unit.
图9是示出对压电元件施加的电压与伸长之间的关系的曲线图。FIG. 9 is a graph showing the relationship between the voltage applied to the piezoelectric element and the elongation.
图10是示出捕捉到通过干涉物镜单元生成的强光的摄像元件部的像素的、Z轴坐标处于Z1~Z3位置时的XY坐标的图。FIG. 10 is a diagram showing XY coordinates of pixels of an imaging element unit capturing strong light generated by an interference objective lens unit when Z-axis coordinates are at positions Z1 to Z3 .
图11是采用第3实施方式的三维测量构件时的处理构件的框图。Fig. 11 is a block diagram of a processing unit when the three-dimensional measurement unit of the third embodiment is used.
标号说明Label description
2:激光加工装置;2: Laser processing device;
28:卡盘工作台;28: chuck table;
34:激光束照射单元;34: laser beam irradiation unit;
38:聚光器(激光头);38: condenser (laser head);
48、48A:三维测量单元;48, 48A: three-dimensional measurement unit;
54:显微镜单元;54: microscope unit;
56:照相机(摄像元件部);56: camera (picture element unit);
62:显示监视器;62: display monitor;
64:摄像图像存储部;64: camera image storage unit;
66:Z坐标存储部;66: Z coordinate storage unit;
68、68A、68B:图像信息生成部;68, 68A, 68B: image information generation unit;
70:计算部;70: computing department;
74:基准测量值存储部;74: reference measurement value storage unit;
76:判定部;76: Judgment Department;
78:加工条件设定部;78: Processing condition setting department;
86:半导体晶片;86: semiconductor wafer;
88:器件;88: device;
90:分割预定线;90: dividing the predetermined line;
91:激光束;91: laser beam;
92:激光加工槽;92: laser processing groove;
94:碎屑;94: debris;
95:三维图像;95: three-dimensional image;
96:测量值;96: measured value;
98:比较数据;98: compare data;
100:切割加工槽;100: Cutting processing slot;
102:崩碎(缺口);102: collapse (gap);
104:激光位移计;104: laser displacement meter;
106:三维位置信息存储部;106: three-dimensional position information storage unit;
112:干涉物镜单元;112: interference objective lens unit;
122:物镜;122: objective lens;
126:参照镜;126: reference mirror;
128:半反射镜;128: half mirror;
130:XY坐标存储部。130: XY coordinate storage unit.
具体实施方式Detailed ways
下面,参照附图对本发明的实施方式详细地进行说明。参照图1,示出了具备第1实施方式的三维测量构件的激光加工装置的立体图。激光加工装置2包括第1滑块6,该第1滑块6以能够沿Y轴方向移动的方式搭载于静止基座4上。Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. Referring to FIG. 1 , there is shown a perspective view of a laser processing apparatus provided with a three-dimensional measurement member according to a first embodiment. The laser processing device 2 includes a first slider 6 mounted on the stationary base 4 so as to be movable in the Y-axis direction.
第1滑块6借助由滚珠丝杠8和脉冲马达10构成的分度进给机构12沿一对导轨14在分度进给方向、即Y轴方向上移动。The first slider 6 moves along a pair of guide rails 14 in the indexing direction, that is, the Y-axis direction, via an indexing mechanism 12 composed of a ball screw 8 and a pulse motor 10 .
第2滑块16以能够沿X轴方向移动的方式搭载于第1滑块6上。即,第2滑块16借助由滚珠丝杠18和脉冲马达20构成的加工进给机构22沿一对导轨24在加工进给方向、即X轴方向上移动。The second slider 16 is mounted on the first slider 6 so as to be movable in the X-axis direction. That is, the second slider 16 moves along a pair of guide rails 24 in the machining feed direction, that is, the X-axis direction, via the machining feed mechanism 22 constituted by the ball screw 18 and the pulse motor 20 .
卡盘工作台28经由圆筒支承部件26搭载于第2滑块16上,卡盘工作台28借助分度进给机构12和加工进给机构22能够沿Y轴方向和X轴方向移动。The chuck table 28 is mounted on the second slider 16 via the cylindrical support member 26 , and the chuck table 28 is movable in the Y-axis direction and the X-axis direction via the index feed mechanism 12 and the machining feed mechanism 22 .
在卡盘工作台28上设置有用于夹紧环状框架的夹具30,所述环状框架经由切割带对吸附保持于卡盘工作台28上的晶片进行支承。The chuck table 28 is provided with a jig 30 for clamping a ring-shaped frame that supports the wafer sucked and held on the chuck table 28 via a dicing tape.
在静止基座4上竖立设置有立柱32,在该立柱32上安装有激光束照射单元34。激光束照射单元34由下述部分构成:激光束产生单元,其收纳于壳体36内;以及聚光器(激光头)38,其被安装于壳体36,将从激光束产生单元产生的激光束照射至在卡盘工作台28上保持的被加工物上。A column 32 is erected on the stationary base 4 , and a laser beam irradiation unit 34 is mounted on the column 32 . Laser beam irradiation unit 34 is made up of following parts: laser beam generation unit, it is accommodated in the housing 36; The laser beam is irradiated onto the workpiece held on the chuck table 28 .
如图2的(A)所示,在壳体36上固定有具有凹部42的支承块40,在该支承块40上配设有滚珠丝杠44和与滚珠丝杠44的一端连结的脉冲马达46。As shown in FIG. 2(A), a support block 40 having a concave portion 42 is fixed to the housing 36, and a ball screw 44 and a pulse motor connected to one end of the ball screw 44 are arranged on the support block 40. 46.
48是本发明第1实施方式的三维测量单元(三维测量构件),三维测量单元48的嵌合部50与支承块40的凹部42配合,滚珠丝杠44贯穿在形成于嵌合部50的贯穿孔52内,滚珠丝杠44与内置于嵌合部50的螺母螺合。Reference numeral 48 denotes a three-dimensional measuring unit (three-dimensional measuring member) according to the first embodiment of the present invention. The fitting portion 50 of the three-dimensional measuring unit 48 fits into the concave portion 42 of the support block 40, and the ball screw 44 penetrates through the hole formed in the fitting portion 50. In the hole 52 , the ball screw 44 is screwed to a nut built in the fitting portion 50 .
三维测量单元48包括:聚光器(图像放大单元)54,其收纳有物镜和共焦显微镜;照相机(摄像元件部)56,其具有对通过聚光器54放大后的图像进行摄像的CCD等摄像元件;以及由白色LED构成的光照射部58,其经由收纳有物镜和共焦显微镜的聚光器54向被加工物照射光。The three-dimensional measurement unit 48 includes: a condenser (image enlarging unit) 54 that accommodates an objective lens and a confocal microscope; a camera (imaging device unit) 56 that has a CCD that captures an image enlarged by the condenser 54, etc. an imaging element; and a light irradiation unit 58 composed of white LEDs for irradiating light to the workpiece via a condenser 54 housing an objective lens and a confocal microscope.
当驱动脉冲马达46时,滚珠丝杠44旋转,三维测量单元48通过与滚珠丝杠44螺合的螺母而沿上下方向移动。根据具备共焦显微镜的聚光器54,能够得到仅将对焦的部分切下这样的放大图像。When the pulse motor 46 is driven, the ball screw 44 rotates, and the three-dimensional measuring unit 48 moves in the vertical direction by a nut screwed with the ball screw 44 . According to the condenser 54 provided with the confocal microscope, an enlarged image in which only the in-focus portion is cut out can be obtained.
参照图3,示出了对由第1实施方式的三维测量单元48获得的信息进行处理并生成图像信息的、第1实施方式的处理构件的框图。如上述那样,根据收纳有共焦显微镜的聚光器54,由于利用共焦显微镜仅使对焦点部位在小孔聚光,因此,能够将非对焦部位的光切断,获得对比度良好的图像,同时,使半反射镜沿XY方向进行光栅扫描,并沿Z方向驱动透镜,由此能够构建三维图像,驱动脉冲马达46以沿上下方向移动三维测量单元48,利用照相机56对通过聚光器54放大后的图像进行摄像。Referring to FIG. 3 , there is shown a block diagram of processing means of the first embodiment for processing information obtained by the three-dimensional measuring unit 48 of the first embodiment to generate image information. As described above, according to the condenser 54 that accommodates the confocal microscope, since only the in-focus portion is condensed in the pinhole by the confocal microscope, it is possible to cut off the light at the non-focus portion and obtain an image with good contrast. The half mirror performs raster scanning along the XY direction, and drives the lens along the Z direction, thereby building a three-dimensional image, driving the pulse motor 46 to move the three-dimensional measuring unit 48 in the up and down direction, and using the camera 56 to measure the image enlarged by the condenser 54. The image is captured.
使三维测量单元48沿上下方向阶段性地移动非常微小的距离,同时利用照相机56对被加工物的放大图像进行摄像,并利用摄像图像存储部64来存储多个摄像图像。The camera 56 captures an enlarged image of the workpiece while moving the three-dimensional measuring unit 48 vertically by a very small distance, and the captured image storage unit 64 stores a plurality of captured images.
与此同时,利用Z坐标存储部66来存储拍摄各摄像图像时的三维测量单元48的高度位置(Z坐标)。作为放大摄像图像,例如可以列举出激光加工槽的摄像图像。At the same time, the height position (Z coordinate) of the three-dimensional measuring unit 48 at the time of capturing each captured image is stored in the Z coordinate storage unit 66 . As an enlarged captured image, for example, a captured image of a laser-processed groove can be cited.
在图像信息生成部68中,根据由摄像图像存储部64存储的多个摄像图像和由Z坐标存储部66存储的取得各摄像图像时的Z坐标,来立体地组合多个摄像图像而生成三维的图像信息。In the image information generation unit 68, a plurality of captured images are stereoscopically combined based on the plurality of captured images stored in the captured image storage unit 64 and the Z coordinates at the time of acquiring each captured image stored in the Z coordinate storage unit 66 to generate a three-dimensional image information.
在计算部70中,根据由图像信息生成部68生成的三维的图像信息来计算被加工物的测量对象的测量值。作为测量对象,包括下述对象中的任意项:通过加工构件(在本实施方式中是激光束照射单元34)在被加工物上形成的加工槽的宽度、深度、形状以及位置、堆积在加工槽附近的碎屑的宽度、高度、体积以及形状、以及加工槽的边缘部的缺口的宽度、深度、形状。In the calculation unit 70 , the measurement value of the measurement target of the workpiece is calculated based on the three-dimensional image information generated by the image information generation unit 68 . The measurement object includes any of the following objects: the width, depth, shape, and position of the processing groove formed on the workpiece by the processing member (in this embodiment, the laser beam irradiation unit 34), and the accumulation on the processing surface. The width, height, volume, and shape of chips near the groove, and the width, depth, and shape of the notch at the edge of the processed groove.
在基准测量值存储部74中存储有成为测量值的判定基准的基准值。该基准值是利用加工构件实施了恰当的加工的被加工物的加工区域的测量值。计算部70具有比较数据生成部72,该比较数据生成部72生成比较数据,所述比较数据由在基准测量值存储部74中存储的基准测量值、和利用加工构件实施了加工的被加工物的加工区域的测量值构成。A reference value serving as a criterion for judging the measured value is stored in the reference measured value storage unit 74 . The reference value is a measured value of the processing area of the workpiece that has been properly processed by the processing member. The calculation unit 70 has a comparison data generation unit 72 for generating comparison data composed of the reference measurement value stored in the reference measurement value storage unit 74 and the workpiece processed by the processing member. The measured value of the processing area constitutes.
在判定部76中,对在基准测量值存储部74中存储的基准测量值和由计算部70计算出的利用加工构件实施了加工的被加工物的加工区域的测量值进行比较,并判定是否终止利用加工构件实施的加工、或者变更加工条件。In the determination unit 76, the reference measurement value stored in the reference measurement value storage unit 74 is compared with the measurement value of the processing area of the workpiece processed by the processing member calculated by the calculation unit 70, and it is determined whether Terminate the processing performed by the processing member, or change the processing conditions.
加工条件设定部78包括加工条件存储部80、恰当图像信息存储部82、以及加工条件调整部84。在通过判定部76判定为应该变更加工条件的情况下,通过加工条件调整部84将加工条件调整为最优值。The processing condition setting unit 78 includes a processing condition storage unit 80 , an appropriate image information storage unit 82 , and a processing condition adjustment unit 84 . When it is determined by the determination unit 76 that the processing conditions should be changed, the processing conditions are adjusted to optimal values by the processing condition adjustment unit 84 .
另一方面,在判定为下述情况时中止利用加工构件实施的加工:被加工物的加工区域的测量值大幅度偏离基准测量值,仅通过变更加工条件无法实现最优加工。在本实施方式中,通过摄像图像存储部64、Z坐标存储部66、图像信息生成部68、计算部70、基准测量值存储部74和判定部76构成处理构件。On the other hand, the processing by the processing member is stopped when it is determined that the measured value of the processed area of the workpiece deviates greatly from the reference measured value, and optimum processing cannot be achieved only by changing the processing conditions. In this embodiment, the processing means is constituted by the captured image storage unit 64 , the Z coordinate storage unit 66 , the image information generation unit 68 , the calculation unit 70 , the reference measurement value storage unit 74 , and the determination unit 76 .
接下来,参照图4和图5,对将基于第1实施方式的三维测量构件的测量方法应用于激光加工槽的情况进行说明。如图4的(A)所示,在作为被加工物的一种的半导体晶片(以下,有时仅简称为晶片)86的正面,夹着分割预定线90形成有器件88。在晶片86的正面上形成有由PVA(聚乙烯醇)、PEG(聚乙二醇)等水溶性树脂构成的保护膜87。Next, a case where the measurement method of the three-dimensional measurement member according to the first embodiment is applied to a laser-machined groove will be described with reference to FIGS. 4 and 5 . As shown in (A) of FIG. 4 , devices 88 are formed on the front surface of a semiconductor wafer (hereinafter, sometimes simply referred to as a wafer) 86 , which is a type of workpiece, with dividing lines 90 interposed therebetween. A protective film 87 made of a water-soluble resin such as PVA (polyvinyl alcohol) or PEG (polyethylene glycol) is formed on the front surface of the wafer 86 .
在沿分割预定线90照射对晶片86具有吸收性的波长(例如355nm)的脉冲激光束91时,通过烧蚀加工形成图4的(B)所示的激光加工槽92。Laser processing grooves 92 shown in FIG.
可是,在向晶片86照射脉冲激光束91时,热能集中在被照射脉冲激光束91的区域而产生碎屑94,该碎屑94附着于保护膜87。However, when the pulsed laser beam 91 is irradiated to the wafer 86 , heat energy is concentrated in the region irradiated with the pulsed laser beam 91 to generate debris 94 , and the debris 94 adheres to the protective film 87 .
通过三维测量单元48对激光加工槽92进行测量,并基于在摄像图像存储部64中存储的多个摄像图像和在Z坐标存储部66中存储的取得各摄像图像时的Z坐标,通过图像信息生成部68立体地组合各摄像图像而生成三维的图像信息。The laser processing groove 92 is measured by the three-dimensional measuring unit 48, and based on the plurality of captured images stored in the captured image storage unit 64 and the Z coordinates when each captured image is stored in the Z coordinate storage unit 66, through the image information The generator 68 stereoscopically combines the captured images to generate three-dimensional image information.
并且,在计算部70中,根据生成的三维图像信息来计算出晶片86的激光加工槽92的测量值。作为该测量值,包括激光加工槽92的宽度W1、深度D1、激光加工槽92的形状和位置、以及堆积在激光加工槽92附近的碎屑94的宽度、高度、体积及形状。Then, the calculation unit 70 calculates the measurement value of the laser-processed groove 92 of the wafer 86 based on the generated three-dimensional image information. The measured values include the width W1 and depth D1 of the laser-processed groove 92 , the shape and position of the laser-processed groove 92 , and the width, height, volume, and shape of debris 94 accumulated near the laser-processed groove 92 .
如图5所示,由图像信息生成部68生成的三维图像信息95和由计算部70计算出的测量值96被显示在作为输出构件的显示监视器62上。同时,还显示例如碎屑体积的比较数据98。该比较数据98也可以是碎屑94的宽度、高度等。As shown in FIG. 5 , the three-dimensional image information 95 generated by the image information generation unit 68 and the measurement value 96 calculated by the calculation unit 70 are displayed on the display monitor 62 as output means. At the same time, comparative data 98 such as debris volume are also displayed. The comparison data 98 can also be the width, height, etc. of the chips 94 .
接下来,参照图6,对通过切割而形成的加工槽进行说明。图6的(A)是晶片86的局部俯视图,图6的(B)是晶片86的局部剖视图。在通过使用切削刀具的切割沿着晶片86的分割预定线90形成切割加工槽100时,会在切割加工槽100的两侧产生崩碎(缺口)102。Next, processing grooves formed by dicing will be described with reference to FIG. 6 . (A) of FIG. 6 is a partial plan view of the wafer 86 , and (B) of FIG. 6 is a partial cross-sectional view of the wafer 86 . When the dicing groove 100 is formed along the planned dividing line 90 of the wafer 86 by dicing using a cutting tool, chips (notches) 102 are generated on both sides of the dicing groove 100 .
因此,通过三维测量单元48对切割加工槽100进行测量,将多个摄像图像存储在摄像图像存储部64中,并将取得各摄像图像时的Z坐标存储在Z坐标存储部66中。Therefore, the cutting groove 100 is measured by the three-dimensional measuring unit 48 , a plurality of captured images are stored in the captured image storage unit 64 , and the Z coordinates at the time of acquiring each captured image are stored in the Z coordinate storage unit 66 .
根据在摄像图像存储部64中存储的多个摄像图像和取得各摄像图像时的Z坐标,通过图像信息生成部68立体地组合各摄像图像而生成切割加工槽100的三维图像信息。Based on the plurality of captured images stored in the captured image storage unit 64 and the Z coordinates when each captured image was acquired, the image information generating unit 68 combines the captured images stereoscopically to generate three-dimensional image information of the cutting groove 100 .
在计算部70中,根据由图像信息生成部68生成的三维图像信息来计算出在晶片86上形成的切割加工槽100的测量值。作为测量值,可以列举出切割加工槽100的宽度、深度、形状、和形成于边缘部的崩碎(缺口)102的宽度等。The calculation unit 70 calculates the measurement value of the dicing groove 100 formed on the wafer 86 based on the three-dimensional image information generated by the image information generation unit 68 . The measured values include the width, depth, and shape of the cutting groove 100, the width of the chipping (notch) 102 formed in the edge, and the like.
与图5所示的激光加工的情况相同,由图像信息生成部68生成的切割加工槽100的三维图像和由计算部70计算出的切割加工槽100的各测量值显示在显示监视器62上。As in the case of laser processing shown in FIG. 5 , the three-dimensional image of the cut groove 100 generated by the image information generation unit 68 and the respective measurement values of the cut groove 100 calculated by the calculation unit 70 are displayed on the display monitor 62 . .
在上述的实施方式中,对利用图2所示那样的共焦显微镜作为三维测量单元48的结构进行了说明,但在第2实施方式中,也可以使用激光位移计(激光测量器)作为三维测量构件。In the above-mentioned embodiment, the configuration of the three-dimensional measurement unit 48 using a confocal microscope as shown in FIG. Measure components.
即,如图7所示,通过激光位移计104对作为测量对象的例如图4的(B)所示那样的激光加工槽92进行扫描,并通过三维位置信息存储部106来存储激光加工槽92的三维位置信息。That is, as shown in FIG. 7 , the laser-processed groove 92 shown in (B) of FIG. 3D location information.
这种情况下,将激光位移计104固定于图1所示的壳体36,并沿X轴方向和Y轴方向移动卡盘工作台28,取得激光加工槽92的三维位置信息。In this case, the laser displacement gauge 104 is fixed to the housing 36 shown in FIG. 1 , and the chuck table 28 is moved in the X-axis direction and the Y-axis direction to obtain three-dimensional position information of the laser-processed groove 92 .
在图像信息生成部68A中,对在三维位置信息存储部106中存储的三维位置信息立体地进行组合而生成三维图像信息。计算部70、基准测量值存储部74、判定部76和加工条件设定部78的作用与图3所示的第1实施方式相同,因此省略其说明。In the image information generation unit 68A, the three-dimensional position information stored in the three-dimensional position information storage unit 106 is combined stereoscopically to generate three-dimensional image information. The functions of the calculation unit 70 , the reference measurement value storage unit 74 , the determination unit 76 , and the processing condition setting unit 78 are the same as those in the first embodiment shown in FIG. 3 , and therefore description thereof will be omitted.
这样,在本实施方式中,由于使用激光位移计104作为三维测量构件,因此能够直接取得测量对象物的三维坐标,并通过三维位置信息存储部106存储该三维位置信息。在本实施方式中,由三维位置信息存储部106、图像信息生成部68A、计算部70、基准测量值存储部74和判定部76构成处理构件。Thus, in this embodiment, since the laser displacement gauge 104 is used as the three-dimensional measuring means, the three-dimensional coordinates of the object to be measured can be obtained directly, and the three-dimensional position information can be stored in the three-dimensional position information storage unit 106 . In the present embodiment, the processing means is constituted by the three-dimensional position information storage unit 106 , the image information generation unit 68A, the calculation unit 70 , the reference measurement value storage unit 74 , and the determination unit 76 .
接下来,参照图8至图11,对利用干涉物镜作为三维测量构件的本发明的第3实施方式进行说明。在本实施方式中,如图2的(B)所示那样将三维测量单元48A以能够上下移动的方式安装于支承块40。Next, a third embodiment of the present invention using an interference objective lens as a three-dimensional measurement means will be described with reference to FIGS. 8 to 11 . In the present embodiment, as shown in FIG. 2(B) , a three-dimensional measurement unit 48A is attached to the support block 40 so as to be movable up and down.
110是三维测量单元48A的壳体,在壳体110上安装有干涉物镜单元112和摄像元件部(照相机)56。在壳体110内还配设有由白色LED构成的光照射部118和半反射镜120。110 is a casing of the three-dimensional measurement unit 48A, and the interference objective lens unit 112 and the imaging element unit (camera) 56 are attached to the casing 110 . A light irradiation unit 118 made of white LEDs and a half mirror 120 are also arranged in the casing 110 .
当驱动脉冲马达46时,滚珠丝杠44旋转,三维测量单元48A通过与滚珠丝杠44螺合的螺母而沿上下方向移动。因此,在希望通过三维测量单元48A对加工区域进行测量的情况下,驱动脉冲马达46将三维测量单元48A定位于测量区域上方的测量开始位置。When the pulse motor 46 is driven, the ball screw 44 rotates, and the three-dimensional measuring unit 48A moves in the vertical direction by a nut screwed to the ball screw 44 . Therefore, when it is desired to measure the processing area by the three-dimensional measurement unit 48A, the pulse motor 46 is driven to position the three-dimensional measurement unit 48A at the measurement start position above the measurement area.
114是压电元件,其长度与从电源116供给的可变电压相对应地例如如图9所示地移位(伸长)。因此,与压电元件114的位移量相对应,干涉物镜单元112的高度位置(Z坐标)发生变化。114 is a piezoelectric element whose length is displaced (elongated) as shown in FIG. 9 , for example, in accordance with a variable voltage supplied from a power source 116 . Therefore, the height position (Z coordinate) of the interference objective lens unit 112 changes according to the displacement amount of the piezoelectric element 114 .
参照图8的(B),示出了干涉物镜单元112的示意图。干涉物镜单元112具有:物镜122;配设于玻璃板124的参照镜26;以及半反射镜128。Referring to (B) of FIG. 8 , a schematic diagram of the interference objective lens unit 112 is shown. The interference objective lens unit 112 has: an objective lens 122 ; a reference mirror 26 arranged on a glass plate 124 ; and a half mirror 128 .
将参照镜126相对于半反射镜128配设在与物镜122的焦点位置对称的位置。对于这样构成的干涉物镜单元112,存在米洛型干涉物镜单元和迈克尔逊型等。The reference mirror 126 is disposed at a position symmetrical to the focal position of the objective lens 122 with respect to the half mirror 128 . For the interference objective lens unit 112 configured in this way, there are a Milo type interference objective lens unit, a Michelson type, and the like.
从白色光源118射出的白色光被半反射镜120反射后经由干涉物镜单元112照射至被加工物表面。在来自被加工物表面的反射光与从参照镜126反射的光发生干涉时,双方在物镜122的焦点对准的位置重合而产生鲜明的干涉条纹,从而在焦点对准(对焦)的位置产生干涉光(干涉信号)。The white light emitted from the white light source 118 is reflected by the half mirror 120 and is irradiated onto the surface of the workpiece through the interference objective lens unit 112 . When the reflected light from the surface of the workpiece interferes with the light reflected from the reference mirror 126, both of them overlap at the in-focus position of the objective lens 122 to generate sharp interference fringes, and thus produce Interfering light (interfering signal).
因此,在使对压电元件114施加的电压发生变化并通过干涉物镜单元112利用摄像元件部56对被加工物表面进行摄像时,如图10所示,由于光在测量对象物的焦点对准的位置强烈地发生干涉,因此能够作为点11检测出来。Therefore, when the voltage applied to the piezoelectric element 114 is changed and the surface of the workpiece is imaged by the imaging element unit 56 through the interference objective lens unit 112, as shown in FIG. The position of is strongly interfered, so it can be detected as point 11.
如图10的(A)~图10的(C)所示这样使干涉物镜单元112的高度变化为Z1~Z3,并通过摄像元件部56拍摄多个图像。Z1表示激光加工槽的底部附近的点11,Z2表示激光加工槽的中间的点11,Z3表示表面附近的点11。The height of the interference objective lens unit 112 is changed from Z1 to Z3 as shown in FIGS. Z1 represents a point 11 near the bottom of the laser-processed groove, Z2 represents a point 11 in the middle of the laser-processed groove, and Z3 represents a point 11 near the surface.
如图11所示,通过XY坐标存储部130,对捕捉到通过三维测量单元48A生成的干涉光(干涉信号)的摄像元件部56的像素的X坐标和Y坐标进行存储。与此同时,与捕捉到干涉光的像素的X坐标和Y坐标相对应,根据图9所示的曲线图求得压电元件114的位移量,并根据该位移量求得干涉物镜单元112的Z坐标,将该Z坐标存储在Z坐标存储部66中。As shown in FIG. 11 , the X-coordinates and Y-coordinates of the pixels of the image sensor unit 56 that capture the interference light (interference signal) generated by the three-dimensional measurement unit 48A are stored in the XY coordinate storage unit 130 . At the same time, corresponding to the X-coordinate and Y-coordinate of the pixel capturing the interference light, the displacement of the piezoelectric element 114 is obtained according to the graph shown in FIG. 9 , and the displacement of the interference objective lens unit 112 is obtained according to the displacement. The Z coordinate is stored in the Z coordinate storage unit 66 .
在图像信息生成部68B中,立体地组合在XY坐标存储部130中存储的像素的XY坐标和在Z坐标存储部66中存储的取得该像素时的Z坐标,从而生成三维图像信息。In the image information generation unit 68B, the XY coordinates of the pixel stored in the XY coordinate storage unit 130 and the Z coordinate at the time of acquisition of the pixel stored in the Z coordinate storage unit 66 are combined stereoscopically to generate three-dimensional image information.
在计算部70中,根据生成的三维图像信息来计算出被加工物的测量对象的测量值。并且,计算部70、基准测量值存储部74、判定部76和加工条件设定部78的作用与图3所示的第1实施方式相同,因此,省略其说明。在本实施方式中,由坐标存储部66、XY坐标存储部130、图像信息生成部68B、计算部72、基准测量值存储部74和判定部76构成处理构件。The calculation unit 70 calculates the measurement value of the measurement target of the workpiece based on the generated three-dimensional image information. Also, the functions of the calculation unit 70 , the reference measurement value storage unit 74 , the determination unit 76 , and the processing condition setting unit 78 are the same as those of the first embodiment shown in FIG. 3 , and thus description thereof will be omitted. In the present embodiment, the processing means is constituted by the coordinate storage unit 66 , the XY coordinate storage unit 130 , the image information generation unit 68B, the calculation unit 72 , the reference measurement value storage unit 74 , and the determination unit 76 .
在本实施方式中,利用干涉物镜单元112来构成三维测量单元48A。因此,与上述的第1和第2实施方式相同,能够取得加工后的切削槽、激光加工槽、崩碎、碎屑、或磨削装置形成的磨削痕迹等的三维图像,并能够根据截面图像在刚刚加工后立即在加工装置内取得它们的宽度或高度、体积的数据,来检验被加工物的加工状态。In the present embodiment, the three-dimensional measurement unit 48A is constituted by the interference objective lens unit 112 . Therefore, similar to the above-mentioned first and second embodiments, it is possible to obtain three-dimensional images of processed cutting grooves, laser processing grooves, chipping, chipping, or grinding marks formed by grinding equipment, and can Immediately after the images are processed, their width, height, and volume data are obtained in the processing device to check the processing state of the processed object.
如上所述,三维测量构件包括:第1实施方式的共焦显微镜,其将利用显微镜拍摄到的图像在高度方向上重叠来进行处理而生成三维图像;第2实施方式的激光位移计104;以及利用干涉物镜单元112的三维测量单元。As described above, the three-dimensional measurement means includes: the confocal microscope of the first embodiment, which superimposes and processes images captured by the microscope in the height direction to generate a three-dimensional image; the laser displacement meter 104 of the second embodiment; A three-dimensional measurement unit using the interference objective lens unit 112 .
根据具备三维测量构件的本发明的加工装置,能够连续地实施多个不同的加工条件,对于每个加工条件分别连续地测量加工状态,并将其测量结果进行比较,从而能够高效地进行加工条件的选定。According to the processing device of the present invention equipped with the three-dimensional measuring means, a plurality of different processing conditions can be continuously implemented, and the processing state can be continuously measured for each processing condition, and the measurement results can be compared, so that the processing conditions can be efficiently determined. selected.
下面,对上述的本发明的加工装置的可应用范围概要地进行说明。本发明是利用三维显微镜进行的定量测量,可应用范围被分类为以下的6项。Next, the applicable range of the above-mentioned processing apparatus of the present invention will be briefly described. The present invention is quantitative measurement using a three-dimensional microscope, and its applicable range is classified into the following six items.
(1)输入良好的加工的测量范围,并在该范围内判定好坏。变更激光输出、进给速度、透镜散焦、激光频率、光束形状等加工条件来实施该好坏判定。(1) Input the measurement range of good processing, and judge good or bad within this range. This quality judgment is performed by changing processing conditions such as laser output, feed speed, lens defocus, laser frequency, and beam shape.
(2)在加工中输入良好的测量范围并在该范围内判定好坏。一边变更激光输出、进给速度、透镜散焦、激光频率、光束形状等加工条件,一边实施该好坏判定。在测量结果被判断为不合格的情况下,停止加工。(2) Input a good measurement range during processing and judge whether it is good or bad within this range. This good/bad judgment is performed while changing processing conditions such as laser output, feed speed, lens defocus, laser frequency, and beam shape. In the case where the measurement result is judged to be unacceptable, the processing is stopped.
(3)输入多个加工条件,在显示器上显示加工结果的变化量。例如,使基于参数变化的加工结果曲线图化并进行显示。(3) Input a plurality of processing conditions, and display the variation of processing results on the display. For example, graph and display machining results based on parameter changes.
(4)输入规定的部位的良好的加工的测量范围,并自动探索最优加工条件。(4) Input the measurement range of the good processing of the specified part, and automatically search for the optimal processing condition.
(5)比较图像(基准图像)与对象图像的变化量包括碎屑堆积量、切口宽度、碎屑高度、加工深度、切削位置等。各个变化量包括在深度方向多次实施加工槽形成的多遍切削和在面方向多次实施加工槽形成的多刀切削。(5) The amount of change between the comparison image (reference image) and the target image includes chip accumulation, incision width, chip height, processing depth, cutting position, etc. Each variation includes multi-pass cutting in which groove formation is performed multiple times in the depth direction and multi-cut cutting in which groove formation is performed multiple times in the surface direction.
(6)基于使切口宽度和加工深度变化的多次切削的自动对焦。(6) Autofocus based on multiple cuts that vary the incision width and machining depth.
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