Summary of the invention
Technical problem to be solved by this invention is, provides a kind of preparation method of crystal silicon solar batteries, significantly improves the photoelectric conversion efficiency of crystal silicon solar batteries.
Technical problem to be solved by this invention is also, provides the crystal silicon solar batteries that a kind of photoelectric conversion efficiency is high.
In order to solve the problems of the technologies described above, the invention provides a kind of preparation method of crystal silicon solar batteries, comprising:
(1) matte is formed at front side of silicon wafer;
(2) carry out the diffusion of high square resistance phosphorus at front side of silicon wafer, the sheet resistance value that described high square resistance phosphorus diffusion adopts is 110 ~ 150 ohm;
(3) the front phosphorosilicate glass that diffuses to form of phosphorus and periphery P N knot is removed;
(4) described front side of silicon wafer forms antireflective film;
(5) at silicon chip back side printing back of the body electric field and back electrode;
(6) at front side of silicon wafer print positive electrode, positive electrode comprises main grid and secondary grid, and described secondary grid are non-linear shapes, and described main grid is rectilinear form.
As the improvement of such scheme, the sheet resistance value that described high square resistance phosphorus diffusion adopts is 120 ~ 140 ohm.
As the improvement of such scheme, described high square resistance phosphorus is diffused as the diffusion of liquid phosphorus oxychloride tubular type.
As the improvement of such scheme, described high square resistance phosphorus diffusion comprises: silicon chip is placed in diffusion furnace, and temperature is increased to 750-850 DEG C; Pass into oxygen in stove, first silicon chip surface grows layer of silicon dioxide; Continue intensification 5-20 DEG C, pass into oxygen and the nitrogen carrying phosphorus oxychloride; Close gas, cool to 750-850 DEG C, wherein, the flow of phosphorus oxychloride is 500-700sccm/min, and the time of passing into is 8-18min.
As the improvement of such scheme, described non-linear shapes is waveform, triangle zigzag or rectangle.
As the improvement of such scheme, described corrugated curve radian is 0 ~ π.
As the improvement of such scheme, the number of lines of described main grid is 2-8 bar, and live width is 1.0-1.4mm, and the spacing between main grid is 17.33-52mm; The number of lines of described secondary grid is 50-100 bar, and live width is 20-80 μm, and the spacing between secondary grid is 1-4mm.
As the improvement of such scheme, the number of lines of described main grid is 3, and live width is 1.3mm, and the spacing between main grid is 50.7mm; The number of lines of described secondary grid is 90, and live width is 20 μm, and the spacing between secondary grid is 1.722 mm.
As the improvement of such scheme, described antireflective film is silicon nitride anti-reflection film.
Accordingly, the present invention also provides a kind of crystal silicon solar batteries, and it is obtained by above-mentioned preparation method.
Implement the present invention, there is following beneficial effect:
The present invention adopts high square resistance technique to spread, the sheet resistance value that the diffusion of high square resistance phosphorus adopts is 110 ~ 150 ohm, in identical grid line number with under the condition of identical live width, the secondary grid of non-linear shapes of the present invention are at least higher than the sheet resistance value of the secondary grid of prior art rectilinear form 30 ohm, reduce the doping of phosphorus, decrease the compound of minority carrier, what promote battery opens pressure and short stream.Meanwhile, positive electrode half tone pattern adopts the combining structure of the secondary grid of non-rectilinear and straight line main grid, and straight line main grid can ensure that being formed with effect by metal welding between cell piece connects, and forms battery component.The secondary grid of non-rectilinear have the ability of stronger collection electronics than the secondary grid of straight line, can promote the collection ability of electronics, and then promote the photoelectric conversion efficiency of crystal silicon solar batteries.
Embodiment
For making the object, technical solutions and advantages of the present invention clearly, below in conjunction with accompanying drawing, the present invention is described in further detail.
The invention provides a kind of preparation method of crystal silicon solar batteries, comprising:
(1) matte is formed at front side of silicon wafer.
The matte of described silicon chip adopts HF and/or HNO
3solution is made, and front side of silicon wafer is matte, can reduce surface reflectivity, increases the utilance of light.
(2) carry out the diffusion of high square resistance phosphorus at front side of silicon wafer, form p-n junction.
The sheet resistance value that described high square resistance phosphorus diffusion adopts is 110 ~ 150 ohm, if lower than 110, then can not produce higher voltage and current, cause photoelectric conversion efficiency low.If higher than 150, the contact resistance of grid line and silicon is higher, causes fill factor, curve factor higher, causes photoelectric conversion efficiency low equally.Preferably, the sheet resistance value that described high square resistance phosphorus diffusion adopts is 120 ~ 140 ohm.Better, the sheet resistance value that described high square resistance phosphorus diffusion adopts is 120 ohm, 125 ohm, 130 ohm, 135 ohm, 140 ohm, but is not limited thereto.
The sheet resistance value that existing diffusion technology generally adopts is 60-80 ohm, the secondary grid of non-linear shapes of the present invention are at least higher than the sheet resistance value of the secondary grid of prior art rectilinear form 30 ohm, reduce the doping of phosphorus, decrease the compound of minority carrier, what promote battery opens pressure and short stream.
Described high square resistance phosphorus diffusion adopts the diffusion of liquid phosphorus oxychloride tubular type, reduced the doping content of phosphorus in silicon chip, form high square resistance by the flow and process time reducing phosphorus oxychloride.The flow of existing phosphorus oxychloride is 1000-1200sccm/min, and the time of passing into is 30min.The flow of phosphorus oxychloride is reduced to 500-700sccm/min by the present invention, and the time of passing into is reduced to 8-18min.
Concrete, described high square resistance phosphorus diffusion comprises: silicon chip is placed in diffusion furnace, and temperature is increased to 750-850 DEG C; Pass into oxygen in stove, first silicon chip surface grows layer of silicon dioxide; Continue intensification 5-20 DEG C, pass into oxygen and carry the nitrogen of phosphorus oxychloride, silicon chip surface reacts with phosphorus oxychloride and oxygen, and the elemental phosphorous of generation is diffused in silicon chip, forms N-type silicon, generation PN junction; Close gas, cool to 750-850 DEG C.Wherein, the flow of phosphorus oxychloride is 500-600sccm/min, and the time of passing into is 10-15min.
Preferably, described high square resistance phosphorus diffusion comprises: silicon chip is placed in diffusion furnace, and temperature is increased to 800 DEG C; Pass into oxygen in stove, first silicon chip surface grows the thin silicon dioxide of one deck; Continue intensification 5-20 DEG C, pass into oxygen and carry the nitrogen of phosphorus oxychloride, silicon chip surface reacts with phosphorus oxychloride and oxygen, and the elemental phosphorous of generation is diffused in silicon chip, forms N-type silicon, generation PN junction; Close gas, cool to 800 DEG C.Wherein, the flow of phosphorus oxychloride is 600sccm/min, and the time of passing into is 15min.
It should be noted that, the oxygen passed into and the flow of nitrogen and time can refer to prior art and arrange.
(3) the front phosphorosilicate glass that diffuses to form of phosphorus and periphery P N knot is removed.
Remove phosphorosilicate glass PSG, eliminate the dead layer on surface; Remove periphery P N knot, make the both positive and negative polarity open circuit of battery, form electrical potential difference.
(4) described front side of silicon wafer forms antireflective film.
Described antireflective film is preferably silicon nitride anti-reflection film.
(5) at silicon chip back side printing back of the body electric field and back electrode.
Back of the body electric field is preferably aluminium electric field, and back electrode is preferably silver electrode or copper electrode, but is not limited thereto.
(6) at front side of silicon wafer print positive electrode.
Positive electrode is preferably silver electrode or copper electrode, but is not limited thereto.
Positive electrode comprises main grid and secondary grid, and described secondary grid are non-linear shapes, and described main grid is rectilinear form.Straight line main grid can ensure that being formed with effect by metal welding between cell piece connects, and forms battery component.The secondary grid of non-rectilinear have the ability of stronger collection electronics than the secondary grid of straight line, can promote the collection ability of electronics, and then promote the photoelectric conversion efficiency of crystal silicon solar batteries.
Concrete, described non-linear shapes can be waveform, triangle zigzag or rectangle, but is not limited thereto.The number of lines of described main grid is 2-8 bar, and live width is 1.0-1.4mm, and the spacing between main grid is 17.33-52mm.The number of lines of described secondary grid is 50-100 bar, and live width is 20-80 μm, and the spacing between secondary grid is 1-4mm.
Preferably, the number of lines of described main grid is 3, and live width is 1.3mm, and the spacing between main grid is 50.7mm.The number of lines of described secondary grid is 90, live width is 20 μm, spacing between secondary grid is 1.722 mm, the pattern that main grid and secondary grid are formed is evenly distributed on the silicon chip that the length of side is 156mm, 4 edges of pattern edge distance silicon chip are all set to 0.5mm, the number of major-minor grid line and live width, according to the standard configuration the most effectively collecting electric current and reduction shading-area, ensure that the shading-area of grid line is minimum, ensure the ability the most effectively collecting electric current simultaneously.In addition, require between adjacent pair grid non-intersect.
Accordingly, the present invention also provides a kind of crystal silicon solar batteries, and it is obtained by above-mentioned preparation method, and this crystal silicon solar batteries specifically comprises: back electrode, the back of the body electric field, silicon chip, emitter, antireflective film and positive electrode.Wherein, positive electrode comprises main grid and secondary grid, and described secondary grid are non-linear shapes, and described main grid is rectilinear form.
Concrete, described non-linear shapes can be waveform, triangle zigzag or rectangle, but is not limited thereto.The number of lines of described main grid is 2-8 bar, and live width is 1.0-1.4mm, and the spacing between main grid is 17.33-52mm.The number of lines of described secondary grid is 50-100 bar, and live width is 20-80 μm, and the spacing between secondary grid is 1-4mm.
Preferably, the number of lines of described main grid is 3, and live width is 1.3mm, and the spacing between main grid is 50.7mm.The number of lines of described secondary grid is 90, live width is 20 μm, spacing between secondary grid is 1.722 mm, the pattern that main grid and secondary grid are formed is evenly distributed on the silicon chip that the length of side is 156mm, 4 edges of pattern edge distance silicon chip are all set to 0.5mm, the number of major-minor grid line and live width, according to the standard configuration the most effectively collecting electric current and reduction shading-area, ensure that the shading-area of grid line is minimum, ensure the ability the most effectively collecting electric current simultaneously.In addition, require between adjacent pair grid non-intersect.
Composition graphs 1 to Fig. 3, the invention provides the numerous embodiments of positive electrode, specific as follows:
See Fig. 1, positive electrode comprises main grid 1 and secondary grid 2, and secondary grid 2 are wave-like, and main grid 1 is rectilinear form, and corrugated curve radian is 0 ~ π.The number of lines of described main grid is 3, and live width is 1.3mm, and the spacing between main grid is 50.7mm; The number of lines of secondary grid is 90, and live width is 20 μm, and the spacing between secondary grid is 1.722mm.
See Fig. 2, positive electrode comprises main grid 1 and secondary grid 2, and secondary grid 2 are rectangular shape, and main grid 1 is rectilinear form.The number of lines of described main grid is 3, and live width is 1.3mm, and the spacing between main grid is 50.7mm; The number of lines of secondary grid is 100, and live width is 25 μm, and the spacing between secondary grid is 1.541 mm.
See Fig. 3, positive electrode comprises main grid 1 and secondary grid 2, and secondary grid 2 are triangle zigzag fashion, and main grid 1 is rectilinear form.The number of lines of described main grid is 5, and live width is 1.2mm, and the spacing between main grid is 30mm; The number of lines of secondary grid is 110, and live width is 30 μm, and the spacing between secondary grid is 1.392 mm.
The above is the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications are also considered as protection scope of the present invention.