There is the Grille lamp chassis process equipment of specification guiding mechanism
Technical field
The present invention relates to field of machining, specifically refer to a kind of Grille lamp chassis process equipment with specification guiding mechanism.
Background technology
Current Grille lamp is widely used, the process on Grille lamp chassis generally includes beading, punching, rush corner notch, flange bending etc., different according to chassietype, operation increases and decreases to some extent (part background technology content can refer to the application for a patent for invention file that application number is 200810198659.7), although the Grille lamp chassis market demand is very large, but existing processing technology still comparatively backwardness, production efficiency is low, application number be 200810198659.7 application for a patent for invention file be exactly first sheet material is cut into tray unit backlash one by one pressure flanging forming, need between two adjacent operations to arrange connecting gear and stacking space, operation is many, waste time and energy, the stacking large and homogeneity of product of taking up room is difficult to ensure.
Summary of the invention
The present invention is directed to above problem, carry out cutting the Grille lamp chassis process equipment with specification guiding mechanism of flanging after a kind of punching successively on entire volume sheet material (sometimes needing to rush breach) is provided again, economize during efficiency senior engineer.
Goal of the invention of the present invention is realized by following scheme: the Grille lamp chassis process equipment with specification guiding mechanism, comprise successively and coil pay-off for what entire volume sheet material is sent into continuously machining position, for suppressing the rib-pressing device of upwards recessed groove on entire volume sheet material along the sheet material direction of motion, for at least one group of decompressor of punching on sheet material and/or punching press emargintion, for entire volume sheet material being cut into successively the cutting means of single Grille lamp tray unit, for Grille lamp tray unit being captured the crawl transfer device being transferred to next station, for Grille lamp tray unit flange being bent out the crimping unit of two side edgefolds and being used for carrying the pickup platform of Grille lamp tray unit finished product, rib-pressing device comprise organize more coordinate up and down between two press bonding roller, for driving the driving mechanism of one of them press bonding roller, for detecting displacement detecting mechanism and the arrestment mechanism of sheet material displacement, decompressor comprises upper die component, lower mold assemblies and hydraulic-driven assembly, cutting means comprising hydraulic press, whether arriving the photoelectric sensor in precalculated position for detecting sheet material reference point, for receiving photo-sensor signal will and automatic capturing cuts the controller that position cuts to drive cutting knife, cutting means also correspondence is provided with specification guiding mechanism, and specification guiding mechanism comprises and drives hydraulic press and cutting knife along the hydraulic drive mechanism of sheet material direction of motion translation and the hold-down mechanism of being located by plate compact, capture transfer device and comprise mechanical arm for capturing Grille lamp tray unit, for the driving mechanism of driving machine mechanical arm walking and for the spacing position-limit mechanism of mechanical arm, crimping unit comprises both sides arc-shaped slide rail, be arranged at arc-shaped slide rail in for keeping in touch with Grille lamp tray unit both sides of the edge the slide block mechanism that forces Grille lamp tray unit flange to bend in slipping and for driving the driving mechanism of slide block mechanism slippage.
Further, in decompressor, be also provided with sheet material hoisting mechanism, be hinged on the fork in frame in the middle part of sheet material hoisting mechanism comprises, be arranged at the hoisting drum of fork one end and the fork driving mechanism for driving the fork other end to be elevated; The end that fork coordinates with driving mechanism has translot, wears bearing pin in translot, and driving mechanism comprises hydraulic jack and hydraulic stem combination, hydraulic stem upper end and the pinned connection be located in fork translot; Hydraulic stem is equipped with two superimposed forks of level, wears same bearing pin, with hydraulic stem upper end thereof in the middle part of bearing pin in the translot of two forks; Decompressor respectively arranges one group of sheet material hoisting mechanism in the both sides of the sheet material direction of motion, and Mei Zu sheet material hoisting mechanism comprises two pairs of forks, hoisting drum combination and a pair hydraulic jack, hydraulic stem and combines.
Further, cutting means is provided with specification guiding mechanism, and specification guiding mechanism comprises and drives hydraulic press and cutting knife along the hydraulic drive mechanism of sheet material direction of motion translation and the hold-down mechanism of being located by plate compact.
Further, capture transfer device mechanical arm driving mechanism and comprise the guide rail be arranged in frame, conveyer belt, regulating wheel and drive motors for the translation of driving machine mechanical arm, mechanical arm slip cap is contained on guide rail, mechanical arm upper end is fixedly connected with conveyer belt, and mechanical arm lower end arranges the magnechuck group be used for the upper surface adhesive of Grille lamp chassis.
Further, be provided with the pushing plate mechanism for Grille lamp tray unit being sent into flange station and pickup platform below mechanical arm, pushing plate mechanism comprises conveyer belt, regulating wheel and drive motors.
Further, the slide block mechanism of crimping unit comprises cross section slide block arcuately, the gag lever post be fixedly connected on slide block, is articulated with gag lever post free end and with arc-shaped slide rail exterior surface for the spacing pulley that makes slide block lower surface and contact with slide rail inner surface all the time and the flanging block forcing Grille lamp tray unit flange to bend under slide block drives; The driving mechanism of slide block mechanism comprises hydraulic jack and hydraulic stem combination, and slide block has groove near arcuate corner position, arranges bearing pin in groove, bearing pin is set with the push boat that upper end exceeds slide block upper surface, bearing pin and hydraulic stem upper end thereof; Flanging block has can for the fluting of push boat wedging, and flanging block fluting has two upright side walls and a sloping top walls, and sloping top walls has the gradient making the interference turnover under push boat drives of flanging block.
Further, the activity of flanging block is placed in arc-shaped slide rail and the so-called space of slide block, the front end of the flanging block direction of motion and arc-shaped slide rail linear contact lay, frame is provided with the position-limit mechanism of end in contact when flanging block level and after the flanging block direction of motion; Be provided with locating platform between the crimping unit of both sides, be provided with hold down gag above locating platform, the crimping unit of homonymy comprises two groups of slide block mechanisms and driving mechanism combination.
Further, in the press bonding roller coordinated up and down between two of rib-pressing device, upper press bonding roller has groove, lower press bonding roller has the projection with upper press bonding roller groove adaptation, and the width of many group press bonding roller groove couplings combination successively decreases successively in the sheet material direction of motion and the degree of depth increases progressively successively.
Further, pickup platform comprise level be fixed on canned paragraph in frame with can the active segment that turns down downwards of relative canned paragraph, active segment one end and canned paragraph hinged, the bottom of the other end arranges the hydraulic drive mechanism for driving active segment to turn down downwards.
Further, pickup platform have some be arranged in parallel along the Grille lamp tray unit direction of motion lift axle, each is lifted on axle, and interval suit is some lifts roller.
Beneficial effect of the present invention is: the punching press successively of entire volume sheet material one, and each device is connected closely smooth and easy, reduce operation shorten man-hour, take up room little; Hoisting mechanism is set and can prevents the below clout after rushing deep hole and below deck contact and wear equipment; Cutting means can adjust according to the translation of chassis length specification, can production plurality of specifications chassis; Crimping unit action is smooth and easy and process stabilizing is reliable; Feeding platform adjustable length, can reduce equipment occupation space, convenient operation when producing shorter chassis.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of sheet material hoisting mechanism of the present invention.
Fig. 3 is the structural representation that the present invention captures transfer device.
Fig. 4 is the structural representation of crimping unit of the present invention.
Fig. 5 is that the present invention coils feeder structure schematic diagram.
Detailed description of the invention
Below in conjunction with specific embodiments and the drawings, the invention will be further described:
Shown in accompanying drawing 1 to Fig. 5, the Grille lamp chassis process equipment with specification guiding mechanism of the present invention, comprise successively and coil pay-off 1 (Fig. 5) for what entire volume sheet material is sent into continuously machining position, for suppressing the rib-pressing device 2 of upwards recessed groove on entire volume sheet material along the sheet material direction of motion, for at least one group of decompressor 3 (being also provided with 5 groups of decompressors in the present embodiment except cutting hydraulic press) of punching on sheet material and/or punching press emargintion, for entire volume sheet material being cut into successively the cutting means 4 of single Grille lamp tray unit, for Grille lamp tray unit being captured the crawl transfer device 5 being transferred to next station, for Grille lamp tray unit flange being bent out the crimping unit 6 of two side edgefolds and being used for carrying the pickup platform 7 of Grille lamp tray unit finished product, rib-pressing device 2 comprise organize more coordinate up and down between two press bonding roller 2-1, for driving the driving mechanism 2-2 of one of them press bonding roller, for detecting displacement detecting mechanism and the arrestment mechanism of sheet material displacement, decompressor 3 comprises upper die component 3-1, lower mold assemblies 3-2 and hydraulic-driven assembly 3-3, cutting means 4 comprises hydraulic press 4-1, is longitudinally arranged at the cutting knife of punching press front end, whether arrive the photoelectric sensor in precalculated position for detecting sheet material reference point and receive photo-sensor signal will and automatic capturing cuts the controller that position cuts to drive cutting knife, capture transfer device 5 and comprise mechanical arm 5-1 for capturing Grille lamp tray unit, for the driving mechanism of driving machine mechanical arm walking and for the spacing position-limit mechanism of mechanical arm, crimping unit 6 comprises both sides arc-shaped slide rail 6-1, be arranged at arc-shaped slide rail in for keeping in touch with Grille lamp tray unit both sides of the edge the slide block mechanism that forces Grille lamp tray unit flange to bend in slipping and for driving the driving mechanism 6-2 of slide block mechanism slippage.Cutting means 4 is provided with specification guiding mechanism, and specification guiding mechanism comprises and drives hydraulic press and cutting knife along the hydraulic drive mechanism 4-2 of sheet material direction of motion translation and the hold-down mechanism 4-3 that located by plate compact.
Cut action determine current point in time according to Photoelectric Detection result and carry out cutting position automatic capturing after sheet material is out of service, accurate with safety action, and automatic capturing cuts position.Same production line can production plurality of specifications product, applied widely, greatly reduces costs.
With reference to Fig. 2, in order to prevent the clout scraping device after punching plates, also be provided with sheet material hoisting mechanism in decompressor 3, be hinged on the fork 3-4 in frame in the middle part of sheet material hoisting mechanism comprises, be arranged at the hoisting drum 3-5 of fork one end and the fork driving mechanism 3-6 for driving the fork other end to be elevated; The end that fork 3-4 coordinates with driving mechanism has translot, wears bearing pin in translot, and fork driving mechanism 3-6 comprises hydraulic jack and hydraulic stem combination, hydraulic stem upper end and the pinned connection be located in fork translot; Hydraulic stem is equipped with two superimposed forks of level, wears same bearing pin, with hydraulic stem upper end thereof in the middle part of bearing pin in the translot of two forks; Decompressor 3 respectively arranges one group of sheet material hoisting mechanism in the both sides of the sheet material direction of motion, and Mei Zu sheet material hoisting mechanism comprises two pairs of forks, hoisting drum combination and a pair hydraulic jack, hydraulic stem and combines.
With reference to Fig. 3, capture transfer device 5 mechanical arm driving mechanism and comprise the guide rail 5-2 be arranged in frame, conveyer belt 5-3, regulating wheel 5-4 and drive motors 5-5 for the translation of driving machine mechanical arm, mechanical arm 5-1 slip cap is contained on guide rail 5-2, mechanical arm upper end is fixedly connected with conveyer belt 5-3, and mechanical arm lower end arranges the magnechuck group 5-6 be used for the upper surface adhesive of Grille lamp chassis.
It can also be seen that from Fig. 3, be provided with the pushing plate mechanism 8 for Grille lamp tray unit being sent into flange station and pickup platform below mechanical arm 5-1, pushing plate mechanism 8 comprises conveyer belt, regulating wheel and drive motors.
With reference to Fig. 4, the slide block mechanism of the crimping unit 6 of the present embodiment comprises cross section slide block 6-3 arcuately, the gag lever post 6-4 be fixedly connected on slide block, be articulated with gag lever post free end and with arc-shaped slide rail exterior surface for the spacing pulley 6-5 that makes slide block lower surface contact with slide rail the inner surface all the time and flanging block 6-6 forcing Grille lamp tray unit flange to bend under slide block drives; The driving mechanism 6-2 of slide block mechanism comprises hydraulic jack and hydraulic stem combination, and slide block 6-3 has groove near arcuate corner position, arranges bearing pin in groove, bearing pin is set with the push boat 6-7 that upper end exceeds slide block upper surface, bearing pin and hydraulic stem upper end thereof; Flanging block 6-6 has the fluting can wedged for push boat 6-7, and flanging block 6-6 fluting has two upright side walls and a sloping top walls, and sloping top walls has the gradient making the interference turnover under push boat drives of flanging block.
Flanging block 6-6 activity is placed in arc-shaped slide rail and the so-called space of slide block, the front end of the flanging block 6-6 direction of motion and arc-shaped slide rail 6-1 linear contact lay, frame 10 is provided with the position-limit mechanism of end in contact when flanging block level and after the flanging block direction of motion; Be provided with locating platform between the crimping unit of both sides, be provided with hold down gag 6-8 above locating platform, the crimping unit of homonymy comprises two groups of slide block mechanisms and driving mechanism combination.
In the present embodiment, for gradual beading, in the press bonding roller coordinated up and down between two of rib-pressing device 2, upper press bonding roller has groove, and lower press bonding roller has the projection with upper press bonding roller groove adaptation, and the width of many group press bonding roller groove couplings combination successively decreases successively in the sheet material direction of motion and the degree of depth increases progressively successively.
The level that comprises pickup platform 7 be fixed on canned paragraph in frame with can the active segment 7-2 that turns down downwards of relative canned paragraph 7-1, active segment 7-2 one end and canned paragraph hinged, the bottom of the other end arranges the hydraulic drive mechanism 7-3 for driving active segment to turn down downwards.
For steadily carrying finished product, pickup platform 7 have some be arranged in parallel along the Grille lamp tray unit direction of motion lift axle, each is lifted, and the suit of interval on axle is some lifts roller (part that finished product exceeds lower surface deeply lifts the gap between roller).
Although the present invention has illustrated by reference to preferred embodiment and has described, those of ordinary skill in the art should understand, and can be not limited to the description of above-described embodiment, in the scope of claims, can make the various changes in form and details.