CN104440069A - Integrated equipment used for installation and detection of screws - Google Patents
Integrated equipment used for installation and detection of screws Download PDFInfo
- Publication number
- CN104440069A CN104440069A CN201410829458.8A CN201410829458A CN104440069A CN 104440069 A CN104440069 A CN 104440069A CN 201410829458 A CN201410829458 A CN 201410829458A CN 104440069 A CN104440069 A CN 104440069A
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- Prior art keywords
- axis
- screw
- carrier
- radium
- shine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
Abstract
The invention relates to integrated equipment used for installation and detection of screws. According to the integrated equipment used for installation and detection of the screws, an upper machine frame is installed on a lower machine base through supporting side plates, a base plate is installed on the lower machine base, an X-axis mechanism is installed at the rear of the upper portion of the base plate, and two Y-axis mechanisms are installed at the front of the upper portion of the base plate; a laser detection mechanism is installed on the X-axis mechanism, a carrier mechanism is installed on each Y-axis mechanism, two RG lasers are installed inside the upper machine frame, and two screw boxes are installed on the base plate; the left side and the right side of the middle of the base plate are each provided with an electric screw driver support, an electric screw driver fixing plate is installed on the two electric screw driver supports, two electric screw driver force arms are installed on the electric screw driver fixing plate, the upper end of each electric screw driver force arm is installed at the bottom of the upper machine frame, an electric screw driver clamping block is installed on each electric screw driver force arm, and an electric screw driver is installed on each electric screw driver clamping block. The integrated equipment used for installation and detection of the screws is easy to operate, can rapidly and accurately detect whether installation of the screws is qualified or neglected installation occurs, guides an operator to carry out repairing and installation, adopts a double-station alternative operation mode, and saves back repair time.
Description
Technical field:
The present invention relates to technical field of mechanical equipment, relate to a kind of integration apparatus installed for screw and detect in particular.
Background technology:
In production or rework process, all can run into and will check and the situation of screw is installed.In prior art, be all with the naked eye check whether screw is in place or whether neglected loading, then carries out lock screw by workman.When need check screw quantity mainly with and screw small volume time, workman check and install just compare effort.At this time just need a kind of machine, fast, correctly can detect that whether qualified or whether neglected loading installed by screw, and make corresponding instruction, guide workman to carry out rapid-maintenance to product.
Summary of the invention:
The object of the invention is for the deficiencies in the prior art part, there is provided a kind of to install and the integration apparatus detected for screw, it fast, correctly can detect that whether qualified or whether neglected loading installed by screw, and makes corresponding instruction, guides workman to carry out rapid-maintenance to product.
Technology solution of the present invention is as follows:
A kind of integration apparatus installed for screw and detect, it comprises lower support, the described lower support upper rear end left and right sides is separately installed with a support side plate, two support side plate are provided with upper spider, described lower support top is provided with base plate, and on described base plate, the left and right sides, rear portion is separately installed with base, each base is provided with a fixed head, the front portion of two fixed heads is vertically fixed with fixed board, fixed board is provided with X-axis mechanism; Described base plate upper forepart is provided with Liang Zu Y-axis mechanism; The X-axis screw mandrel contiguous block of described X-axis mechanism and X-axis slide block are provided with X-axis contiguous block, X-axis contiguous block is provided with laser detection mechanism; Described Mei Zu Y-axis mechanism is separately installed with one group of Carrier mechanism; Described upper spider is hollow shell structure, is provided with two groups of RG radium-shine in upper spider, and often organizes the radium-shine corresponding one group of Carrier mechanism of RG; Described base plate has two groups of screw boxs respectively by screw box support installing, and often organizes the corresponding one group of Carrier mechanism of screw box, screw box is positioned at the left of corresponding Carrier mechanism; In the middle part of described base plate, the left and right sides is separately installed with an electric screwdriver bearing, two electric screwdriver bearings are provided with an electric screwdriver fixed head, electric screwdriver fixed head is provided with two groups of electric screwdriver arm of forces, and electric screwdriver arm of force upper end is arranged on bottom upper spider, often organize on the electric screwdriver arm of force and one group of electric screwdriver clamp is installed, often organize on electric screwdriver clamp and one group of electric screwdriver is installed, often organize the corresponding one group of Carrier mechanism of electric screwdriver.
Carrier mechanism is stretched out by described Y-axis mechanism, is placed on the carrier of Y-axis mechanism by the product a locking screw, and carrier is retracted to immediately below X-axis mechanism by Y-axis mechanism; Laser detection mechanism moves to above product a by X-axis mechanism, and the screw plane on testing product a to the difference in height of product plane, thus determines whether screw installation is qualified; After product a detects, the radium-shine data according to the radium-shine detection in laser detection mechanism of corresponding RG, send red laser, the underproof screw position of mark installment, operator, according to the red point of the radium-shine mark of RG, unloads with corresponding electric screwdriver and installs underproof screw and mend the new screw of lock; Then RG is radium-shine switches to green glow by ruddiness, according to the data of radium-shine detection, sends green glow mark and does not lock screw position, and operator is according to the new screw of green benefit lock of the radium-shine mark of RG.After screw installation, whether qualified and whether neglected loading installed by radium-shine reinspection screw in X-axis mechanism, recheck while another ZuYZhou mechanism Carrier mechanism on lock screw is carried out to product, after reinspection product is qualified, carrier stretches out by Y-axis mechanism, operator takes out qualified products, then detects the product in another group Carrier mechanism, reaches and adopts duplex station to come and go alternately operating.
As preferably, described X-axis mechanism comprises X-axis motor, X-axis motor mounting plate, X-axis motor adjustable plate, X-axis screw mandrel, X-axis screw mandrel holder, X-axis screw mandrel contiguous block, X-axis driving wheel, X-axis belt, X-axis driven pulley, X-axis mounting bar, X-axis photoelectric sensor, X-axis sensing chip, X-axis slide rail, X-axis slide block and X-axis contiguous block, described X-axis motor is arranged on X-axis motor adjustable plate by X-axis motor mounting plate, and X-axis motor adjustable plate is arranged on fixed board back; Described X-axis driving wheel is arranged on X-axis motor, and is linked together by X-axis belt and X-axis driven pulley; Described fixed board top is fixed with X-axis mounting bar, X-axis mounting bar is provided with three groups of X-axis photoelectric sensors; The X-axis screw mandrel holder that described X-axis screw mandrel is installed by its two ends is arranged on fixed board front portion, and X-axis screw mandrel right-hand member is provided with X-axis driven pulley; Described X-axis slide rail has two, is arranged on fixed board front portion respectively, and each X-axis slide rail and X-axis screw mandrel are parallel to each other, and each X-axis slide rail coordinates and is provided with X-axis slide block; Described X-axis contiguous block is fixed on X-axis slide block, and is linked together by X-axis screw mandrel contiguous block and X-axis screw mandrel; Described X-axis sensing chip is arranged on X-axis contiguous block top.
As preferably, described laser detection mechanism comprises radium-shine adjustable plate, radium-shine fixed head and radium-shine, and described X-axis contiguous block front portion is fixed with radium-shine adjustable plate, and described radium-shine adjustable plate front portion is fixed with radium-shine fixed head, and radium-shine fixed head front portion is provided with radium-shine.
As preferably, described radium-shine fixed head is provided with connecting hole, radium-shine adjustable plate is provided with grooved hole, utilize connecting hole and grooved hole radium-shine adjustable plate can be fixed on radium-shine fixed head by the mode that is spirally connected, and the position of the relatively radium-shine fixed head of radium-shine adjustable plate regulates by grooved hole.
As preferably, the leading flank of described each base is separately installed with a grating scale mount pad, and two grating scale mount pads are provided with a grating scale; Described X-axis contiguous block bottom is provided with a grating scale chi head fixed head, and described grating scale chi head fixed head lower end is provided with grating scale chi head, and grating scale chi head is positioned at the dead ahead of grating scale.
As preferably, described Y-axis mechanism comprises y-axis motor, y-axis motor installing plate, Y-axis shaft coupling, Y-axis screw mandrel, Y-axis screw mandrel holder, Y-axis slide rail cushion block, Y-axis slide rail, Y-axis slide block, Y-axis mounting bar, Y-axis photoelectric sensor, Y-axis sensing chip and Y-axis contiguous block, described y-axis motor is arranged on base plate by y-axis motor installing plate, and y-axis motor is linked together by Y-axis shaft coupling and Y-axis screw mandrel, Y-axis screw mandrel coordinates Y-axis feed screw nut is installed; The Y-axis screw mandrel holder that described Y-axis screw mandrel is installed by its two ends is arranged on base plate; Described Y-axis slide rail cushion block has two groups, is arranged on base plate respectively, and two groups of Y-axis slide rail cushion blocks lay respectively at the Y-axis screw mandrel left and right sides, often organizes on Y-axis slide rail cushion block and is fixed with one group of Y-axis slide rail, often organizes cooperation on Y-axis slide rail and is provided with Y-axis slide block; Described Y-axis mounting bar is arranged on base plate, Y-axis mounting bar is provided with three groups of Y-axis photoelectric sensors; Described Y-axis contiguous block is fixedly connected on Y-axis feed screw nut; Described Carrier mechanism is arranged on Y-axis slide block and Y-axis contiguous block, is provided with Y-axis sensing chip bottom the carrier fixed head of Carrier mechanism.
As preferably, described Carrier mechanism comprises carrier fixed head, and described carrier fixed head is placed with carrier, and the top, the left and right sides of described carrier fixed head is respectively equipped with block, and block can stop the left and right sides of carrier; The bottom of described carrier fixed head is provided with cylinder, and the piston rod front end of cylinder is connected with push pedal, push pedal is provided with location clamp; The leading flank of described carrier is provided with a V-shaped groove, and the rear end of location clamp is provided with a V-type flange, and V-type flange can coordinate with V-shaped groove thus make location clamp locating clip pull tight carrier; Described carrier fixed head is provided with a proximity transducer by proximity transducer fixed block, and proximity transducer be positioned at carrier right back portion; Described carrier fixed head is provided with two Cam Followers and a radium-shine check block, Cam Follower and radium-shine check block lay respectively at carrier rear.
As preferably, described carrier is provided with the alignment pin of positioning product.
As preferably, the middle part of the left and right sides of described carrier fixed head is respectively equipped with the slotted eye that conveniently can pick and place carrier.
As preferably, described block has four groups, has two groups respectively in the left and right sides of carrier fixed head.
Beneficial effect of the present invention is:
X-axis mechanism of the present invention can drive laser detection mechanism to move in X-direction, standard operation position is moved to by radium-shine, the screw plane of laser detection mechanism on testing product to the difference in height of product plane, thus determines whether screw installation is qualified, is convenient to detect product.
Carrier mechanism can move to below X-axis mechanism by Y-axis mechanism of the present invention, is convenient to product operation and convenient operation person takes out the qualified products in Carrier mechanism.The middle part of the left and right sides of carrier fixed head is respectively equipped with the slotted eye that conveniently can pick and place carrier, and such carrier and the product on it can be convenient to the carrying of other mechanisms; Air cylinder driven drives location clamp can clamp or unclamp carrier, and the carrier left and right sides stops by block location; Proximity transducer can detect, and whether carrier has product, is convenient to operate the product on carrier; Radium-shine check block can verify by the radium-shine data recorded.
The present invention is simple to operate, and can detect screw quickly and accurately and install whether qualified or whether neglected loading, and guide operator to carry out maintenance and installation, it adopts duplex station alternately operating, saves and reprocesses the time.After product a detects, the radium-shine data according to radium-shine detection of RG, send red laser, the underproof screw position of mark installment, and operator, according to the red point of the radium-shine mark of RG, unloads with electric screwdriver and installs underproof screw and mend the new screw of lock; Then RG is radium-shine switches to green glow by ruddiness, according to the data of radium-shine detection, sends green glow mark and does not lock screw position, and operator is according to the new screw of green benefit lock of the radium-shine mark of RG.After screw installation, whether qualified and whether neglected loading installed by radium-shine reinspection screw in X-axis mechanism, recheck while another ZuYZhou mechanism Carrier mechanism on lock screw is carried out to product, after reinspection product is qualified, carrier stretches out by Y-axis mechanism, and operator takes out qualified products, then detects the product in another group Carrier mechanism, reach and adopt duplex station to come and go alternately operating, improve operating efficiency.
Accompanying drawing illustrates:
Below in conjunction with accompanying drawing, the present invention is described further:
Fig. 1 is structural representation of the present invention;
Fig. 2 is the front view of Fig. 1;
Fig. 3 is the structural representation that the present invention removes lower support and upper spider;
Fig. 4 is the top view of Fig. 3;
Fig. 5 is the structural representation of X-axis mechanism of the present invention and laser detection mechanism;
Fig. 6 is the front view of Fig. 5;
Fig. 7 is the top view of Fig. 5;
Fig. 8 is the left view of Fig. 5;
Fig. 9 is the structural representation of Y-axis mechanism of the present invention and Carrier mechanism;
Figure 10 is the front view of Fig. 9;
Figure 11 is the top view of Fig. 9;
Figure 12 is the structural representation of Carrier mechanism of the present invention.
Detailed description of the invention:
Embodiment, see accompanying drawing 1 ~ 12, a kind of integration apparatus installed for screw and detect, it comprises lower support 1, the described lower support upper rear end left and right sides is separately installed with a support side plate 2, two support side plate are provided with upper spider 3, described lower support top is provided with base plate 4, on described base plate, the left and right sides, rear portion is separately installed with base 5, each base is provided with a fixed head 6, the front portion of two fixed heads is vertically fixed with fixed board 7, and strengthened fixing between fixed head and fixed board by reinforcement, fixed board is provided with X-axis mechanism I.Described base plate upper forepart is provided with Liang Zu Y-axis mechanism II; The X-axis screw mandrel contiguous block of described X-axis mechanism and X-axis slide block are provided with X-axis contiguous block, X-axis contiguous block are provided with laser detection mechanism III; Described Mei Zu Y-axis mechanism is separately installed with one group of Carrier mechanism IV; Described upper spider is hollow shell structure, is provided with two groups of RG radium-shine 8 in upper spider, and often organizes the radium-shine corresponding one group of Carrier mechanism of RG; Described base plate is provided with two groups of screw boxs 10 respectively by screw box support 9, and often organizes the corresponding one group of Carrier mechanism of screw box, screw box is positioned at the left of corresponding Carrier mechanism; In the middle part of described base plate, the left and right sides is separately installed with an electric screwdriver bearing 11, two electric screwdriver bearings are provided with an electric screwdriver fixed head 12, electric screwdriver fixed head is provided with two groups of electric screwdriver arm of forces 13, and electric screwdriver arm of force upper end is arranged on bottom upper spider, often organize on the electric screwdriver arm of force and one group of electric screwdriver clamp 14 is installed, often organize on electric screwdriver clamp and one group of electric screwdriver 15 is installed, often organize the corresponding one group of Carrier mechanism of electric screwdriver.
Described X-axis mechanism comprises X-axis motor 16, X-axis motor mounting plate 17, X-axis motor adjustable plate 18, X-axis screw mandrel 19, X-axis screw mandrel holder 20, X-axis screw mandrel contiguous block 21, X-axis driving wheel 22, X-axis belt 23, X-axis driven pulley 24, X-axis mounting bar 25, X-axis photoelectric sensor 26, X-axis sensing chip 27, X-axis slide rail 28, X-axis slide block 29 and X-axis contiguous block 30, described X-axis motor is arranged on X-axis motor adjustable plate by X-axis motor mounting plate, and X-axis motor adjustable plate is arranged on fixed board back; Described X-axis driving wheel is arranged on X-axis motor, and is linked together by X-axis belt and X-axis driven pulley; Described fixed board top is fixed with X-axis mounting bar, X-axis mounting bar is provided with three groups of X-axis photoelectric sensors; The X-axis screw mandrel holder that described X-axis screw mandrel is installed by its two ends is arranged on fixed board front portion, and X-axis screw mandrel right-hand member is provided with X-axis driven pulley; Described X-axis slide rail has two, is arranged on fixed board front portion respectively, and each X-axis slide rail and X-axis screw mandrel are parallel to each other, and each X-axis slide rail coordinates and is provided with X-axis slide block; Described X-axis contiguous block is fixed on X-axis slide block, and is linked together by X-axis screw mandrel contiguous block and X-axis screw mandrel; Described X-axis sensing chip is arranged on X-axis contiguous block top, and X-axis sensing chip can match with X-axis photoelectric sensor, and X-axis photoelectric sensor has three, for detecting the displacement of X-axis contiguous block in X-direction.
Described laser detection mechanism comprises radium-shine adjustable plate 31, radium-shine fixed head 32 and radium-shine 33, described X-axis contiguous block front portion is fixed with radium-shine adjustable plate, described radium-shine adjustable plate front portion is fixed with radium-shine fixed head, radium-shine fixed head is provided with connecting hole, radium-shine adjustable plate is provided with grooved hole, utilize connecting hole and grooved hole radium-shine adjustable plate can be fixed on radium-shine fixed head by the mode that is spirally connected, and the position of the relatively radium-shine fixed head of radium-shine adjustable plate regulate by grooved hole; Described radium-shine fixed head front portion is provided with radium-shine.
The leading flank of described each base is separately installed with on a grating scale mount pad 34, two grating scale mount pads and is provided with a grating scale 35; Described X-axis contiguous block bottom is provided with a grating scale chi head fixed head 36, and described grating scale chi head fixed head lower end is provided with grating scale chi head 37, and grating scale chi head is positioned at the dead ahead of grating scale.Grating scale accurately can detect the radium-shine displacement in X-direction, and grating scale is transferred to grating scale chi head the displacement signal collected and carrys out display measurement result.
The inner side of described X-axis screw mandrel holder is provided with excellent power glue 38, its good springiness, and compression is little, can prevent X-axis screw mandrel contiguous block rigid impact X-axis screw mandrel holder.
Described X-axis motor drives and X-axis driving wheel is rotated, under the effect of X-axis belt, make X-axis driven pulley rotate, X-axis driven pulley drives X-axis screw mandrel, and make X-axis screw mandrel contiguous block drive X-axis contiguous block to move along X-axis slide rail direction, the drive of X-axis contiguous block is radium-shine moves in X-direction.
Described Y-axis mechanism comprises y-axis motor 39, y-axis motor installing plate 40, Y-axis shaft coupling 41, Y-axis screw mandrel 42, Y-axis screw mandrel holder 43, Y-axis slide rail cushion block 44, Y-axis slide rail 45, Y-axis slide block 46, Y-axis mounting bar 47, Y-axis photoelectric sensor 48, Y-axis sensing chip 49 and Y-axis contiguous block 50, described y-axis motor is arranged on base plate by y-axis motor installing plate, and y-axis motor is linked together by Y-axis shaft coupling and Y-axis screw mandrel, Y-axis screw mandrel coordinates Y-axis feed screw nut is installed; The Y-axis screw mandrel holder that described Y-axis screw mandrel is installed by its two ends is arranged on base plate; Described Y-axis slide rail cushion block has two groups, is arranged on base plate respectively, and two groups of Y-axis slide rail cushion blocks lay respectively at the Y-axis screw mandrel left and right sides, often organizes on Y-axis slide rail cushion block and is fixed with one group of Y-axis slide rail, often organizes cooperation on Y-axis slide rail and is provided with Y-axis slide block; Described Y-axis mounting bar is arranged on base plate, Y-axis mounting bar is provided with three groups of Y-axis photoelectric sensors; Described Y-axis contiguous block is fixedly connected on Y-axis feed screw nut; Described Carrier mechanism is arranged on Y-axis slide block and Y-axis contiguous block, is provided with Y-axis sensing chip bottom the carrier fixed head of Carrier mechanism.
Described Carrier mechanism comprises carrier fixed head 51, described carrier fixed head is placed with carrier 52, and the top, the left and right sides of described carrier fixed head is respectively equipped with block 53, and block has four groups, have two groups respectively in the left and right sides of carrier fixed head, and block can stop the left and right sides of carrier; The bottom of described carrier fixed head is provided with cylinder 54, and the piston rod front end of cylinder is connected with push pedal 55, push pedal is provided with location clamp 56; The leading flank of described carrier is provided with a V-shaped groove 57, and the rear end of location clamp is provided with a V-type flange 58, and V-type flange can coordinate with V-shaped groove thus make location clamp locating clip pull tight carrier; Described carrier fixed head is provided with a proximity transducer 60 by proximity transducer fixed block 59, and proximity transducer be positioned at carrier right back portion; Described carrier fixed head is provided with two Cam Followers 61 and a radium-shine check block 62, Cam Follower and radium-shine check block lay respectively at carrier rear; Described carrier is provided with the alignment pin of positioning product.Described proximity transducer can detect, and whether carrier has product, is convenient to operate the product on carrier; Radium-shine check block can verify by the radium-shine data recorded.
The middle part of the left and right sides of described carrier fixed head is respectively equipped with the slotted eye that conveniently can pick and place carrier, such carrier and on product can pick and place transport together.
Described y-axis motor drives, Y-axis screw mandrel is rotated, Y-axis feed screw nut is made to drive Y-axis contiguous block to move along Y-axis slide rail direction, Carrier mechanism is moved in Y direction, Carrier mechanism can be moved to standard operation position, to be convenient to product operation and convenient operation person takes out the qualified products in Carrier mechanism.
Operation principle of the present invention: Carrier mechanism is stretched out by Y-axis mechanism, is placed on the carrier of Y-axis mechanism by the product a locking screw, and carrier is retracted to immediately below X-axis mechanism by Y-axis mechanism; Laser detection mechanism moves to above product a by X-axis mechanism, and the screw plane on testing product a to the difference in height of product plane, thus determines whether screw installation is qualified; After product a detects, the radium-shine data according to the radium-shine detection in laser detection mechanism of corresponding RG, send red laser, the underproof screw position of mark installment, operator, according to the red point of the radium-shine mark of RG, unloads with corresponding electric screwdriver and installs underproof screw and mend the new screw of lock; Then RG is radium-shine switches to green glow by ruddiness, according to the data of radium-shine detection, sends green glow mark and does not lock screw position, and operator is according to the new screw of green benefit lock of the radium-shine mark of RG.After screw installation, whether qualified and whether neglected loading installed by radium-shine reinspection screw in X-axis mechanism, recheck while another ZuYZhou mechanism Carrier mechanism on lock screw is carried out to product, after reinspection product is qualified, carrier stretches out by Y-axis mechanism, operator takes out qualified products, then detects the product in another group Carrier mechanism, reaches and adopts duplex station to come and go alternately operating.
Above-described embodiment is the specific descriptions of carrying out the present invention; just the present invention is further described; can not be interpreted as limiting the scope of the present invention, those skilled in the art makes some nonessential improvement according to the content of foregoing invention and adjustment all falls within protection scope of the present invention.
Claims (10)
1. install and the integration apparatus detected for screw for one kind, it comprises lower support, the described lower support upper rear end left and right sides is separately installed with a support side plate, two support side plate are provided with upper spider, described lower support top is provided with base plate, and on described base plate, the left and right sides, rear portion is separately installed with base, each base is provided with a fixed head, the front portion of two fixed heads is vertically fixed with fixed board, fixed board is provided with X-axis mechanism; Described base plate upper forepart is provided with Liang Zu Y-axis mechanism; It is characterized in that: the X-axis screw mandrel contiguous block of described X-axis mechanism and X-axis slide block are provided with X-axis contiguous block, X-axis contiguous block is provided with laser detection mechanism; Described Mei Zu Y-axis mechanism is separately installed with one group of Carrier mechanism; Described upper spider is hollow shell structure, is provided with two groups of RG radium-shine in upper spider, and often organizes the radium-shine corresponding one group of Carrier mechanism of RG; Described base plate has two groups of screw boxs respectively by screw box support installing, and often organizes the corresponding one group of Carrier mechanism of screw box, screw box is positioned at the left of corresponding Carrier mechanism; In the middle part of described base plate, the left and right sides is separately installed with an electric screwdriver bearing, two electric screwdriver bearings are provided with an electric screwdriver fixed head, electric screwdriver fixed head is provided with two groups of electric screwdriver arm of forces, and electric screwdriver arm of force upper end is arranged on bottom upper spider, often organize on the electric screwdriver arm of force and one group of electric screwdriver clamp is installed, often organize on electric screwdriver clamp and one group of electric screwdriver is installed, often organize the corresponding one group of Carrier mechanism of electric screwdriver;
Carrier mechanism is stretched out by described Y-axis mechanism, is placed on the carrier of Y-axis mechanism by the product a locking screw, and carrier is retracted to immediately below X-axis mechanism by Y-axis mechanism; Laser detection mechanism moves to above product a by X-axis mechanism, and the screw plane on testing product a to the difference in height of product plane, thus determines whether screw installation is qualified; After product a detects, the radium-shine data according to the radium-shine detection in laser detection mechanism of corresponding RG, send red laser, the underproof screw position of mark installment, operator, according to the red point of the radium-shine mark of RG, unloads with corresponding electric screwdriver and installs underproof screw and mend the new screw of lock; Then RG is radium-shine switches to green glow by ruddiness, according to the data of radium-shine detection, sends green glow mark and does not lock screw position, and operator is according to the new screw of green benefit lock of the radium-shine mark of RG.After screw installation, whether qualified and whether neglected loading installed by radium-shine reinspection screw in X-axis mechanism, recheck while another ZuYZhou mechanism Carrier mechanism on lock screw is carried out to product, after reinspection product is qualified, carrier stretches out by Y-axis mechanism, operator takes out qualified products, then detects the product in another group Carrier mechanism, reaches and adopts duplex station to come and go alternately operating.
2. a kind of integration apparatus installed for screw and detect according to claim 1, it is characterized in that: described X-axis mechanism comprises X-axis motor, X-axis motor mounting plate, X-axis motor adjustable plate, X-axis screw mandrel, X-axis screw mandrel holder, X-axis screw mandrel contiguous block, X-axis driving wheel, X-axis belt, X-axis driven pulley, X-axis mounting bar, X-axis photoelectric sensor, X-axis sensing chip, X-axis slide rail, X-axis slide block and X-axis contiguous block, described X-axis motor is arranged on X-axis motor adjustable plate by X-axis motor mounting plate, and X-axis motor adjustable plate is arranged on fixed board back; Described X-axis driving wheel is arranged on X-axis motor, and is linked together by X-axis belt and X-axis driven pulley; Described fixed board top is fixed with X-axis mounting bar, X-axis mounting bar is provided with three groups of X-axis photoelectric sensors; The X-axis screw mandrel holder that described X-axis screw mandrel is installed by its two ends is arranged on fixed board front portion, and X-axis screw mandrel right-hand member is provided with X-axis driven pulley; Described X-axis slide rail has two, is arranged on fixed board front portion respectively, and each X-axis slide rail and X-axis screw mandrel are parallel to each other, and each X-axis slide rail coordinates and is provided with X-axis slide block; Described X-axis contiguous block is fixed on X-axis slide block, and is linked together by X-axis screw mandrel contiguous block and X-axis screw mandrel; Described X-axis sensing chip is arranged on X-axis contiguous block top.
3. a kind of integration apparatus installed for screw and detect according to claim 1, it is characterized in that: described laser detection mechanism comprises radium-shine adjustable plate, radium-shine fixed head and radium-shine, described X-axis contiguous block front portion is fixed with radium-shine adjustable plate, described radium-shine adjustable plate front portion is fixed with radium-shine fixed head, and radium-shine fixed head front portion is provided with radium-shine.
4. a kind of integration apparatus installed for screw and detect according to claim 3, it is characterized in that: described radium-shine fixed head is provided with connecting hole, radium-shine adjustable plate is provided with grooved hole, utilize connecting hole and grooved hole radium-shine adjustable plate can be fixed on radium-shine fixed head by the mode that is spirally connected, and the position of the relatively radium-shine fixed head of radium-shine adjustable plate regulate by grooved hole.
5. a kind of integration apparatus installed for screw and detect according to claim 1, is characterized in that: the leading flank of described each base is separately installed with a grating scale mount pad, and two grating scale mount pads are provided with a grating scale; Described X-axis contiguous block bottom is provided with a grating scale chi head fixed head, and described grating scale chi head fixed head lower end is provided with grating scale chi head, and grating scale chi head is positioned at the dead ahead of grating scale.
6. a kind of integration apparatus installed for screw and detect according to claim 1, it is characterized in that: described Y-axis mechanism comprises y-axis motor, y-axis motor installing plate, Y-axis shaft coupling, Y-axis screw mandrel, Y-axis screw mandrel holder, Y-axis slide rail cushion block, Y-axis slide rail, Y-axis slide block, Y-axis mounting bar, Y-axis photoelectric sensor, Y-axis sensing chip and Y-axis contiguous block, described y-axis motor is arranged on base plate by y-axis motor installing plate, and y-axis motor is linked together by Y-axis shaft coupling and Y-axis screw mandrel, Y-axis screw mandrel coordinates Y-axis feed screw nut is installed; The Y-axis screw mandrel holder that described Y-axis screw mandrel is installed by its two ends is arranged on base plate; Described Y-axis slide rail cushion block has two groups, is arranged on base plate respectively, and two groups of Y-axis slide rail cushion blocks lay respectively at the Y-axis screw mandrel left and right sides, often organizes on Y-axis slide rail cushion block and is fixed with one group of Y-axis slide rail, often organizes cooperation on Y-axis slide rail and is provided with Y-axis slide block; Described Y-axis mounting bar is arranged on base plate, Y-axis mounting bar is provided with three groups of Y-axis photoelectric sensors; Described Y-axis contiguous block is fixedly connected on Y-axis feed screw nut; Described Carrier mechanism is arranged on Y-axis slide block and Y-axis contiguous block, is provided with Y-axis sensing chip bottom the carrier fixed head of Carrier mechanism.
7. a kind of integration apparatus installed for screw and detect according to claim 1, it is characterized in that: described Carrier mechanism comprises carrier fixed head, described carrier fixed head is placed with carrier, the top, the left and right sides of described carrier fixed head is respectively equipped with block, and block can stop the left and right sides of carrier; The bottom of described carrier fixed head is provided with cylinder, and the piston rod front end of cylinder is connected with push pedal, push pedal is provided with location clamp; The leading flank of described carrier is provided with a V-shaped groove, and the rear end of location clamp is provided with a V-type flange, and V-type flange can coordinate with V-shaped groove thus make location clamp locating clip pull tight carrier; Described carrier fixed head is provided with a proximity transducer by proximity transducer fixed block, and proximity transducer be positioned at carrier right back portion; Described carrier fixed head is provided with two Cam Followers and a radium-shine check block, Cam Follower and radium-shine check block lay respectively at carrier rear.
8. a kind of integration apparatus installed for screw and detect according to claim 7, is characterized in that: described carrier is provided with the alignment pin of positioning product.
9. a kind of integration apparatus installed for screw and detect according to claim 7, is characterized in that: the middle part of the left and right sides of described carrier fixed head is respectively equipped with the slotted eye that conveniently can pick and place carrier.
10. a kind of integration apparatus installed for screw and detect according to claim 7, is characterized in that: described block has four groups, has two groups respectively in the left and right sides of carrier fixed head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410829458.8A CN104440069A (en) | 2014-12-26 | 2014-12-26 | Integrated equipment used for installation and detection of screws |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410829458.8A CN104440069A (en) | 2014-12-26 | 2014-12-26 | Integrated equipment used for installation and detection of screws |
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| CN104440069A true CN104440069A (en) | 2015-03-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410829458.8A Pending CN104440069A (en) | 2014-12-26 | 2014-12-26 | Integrated equipment used for installation and detection of screws |
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| CN (1) | CN104440069A (en) |
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| CN104924056A (en) * | 2015-06-23 | 2015-09-23 | 武汉敏岛汽车零部件有限公司 | QA machine automatic assembly detection system device |
| CN105081758A (en) * | 2015-08-28 | 2015-11-25 | 高精科技(苏州)有限公司 | Locking device with detection function |
| CN105252258A (en) * | 2015-10-22 | 2016-01-20 | 马瑞利汽车零部件(芜湖)有限公司 | Integrated installing device for installing hollow bolt and adjusting bolt |
| CN105486257A (en) * | 2015-12-25 | 2016-04-13 | 苏州博众精工科技有限公司 | Wind wheel rotation detection device |
| CN105499950A (en) * | 2015-12-25 | 2016-04-20 | 苏州博众精工科技有限公司 | Wind wheel positioning device |
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| CN105935708A (en) * | 2016-05-24 | 2016-09-14 | 烟台汇众汽车底盘系统有限公司 | Detection method and device for nut riveting and punching |
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| CN106112493A (en) * | 2016-01-07 | 2016-11-16 | 苏州市璟硕自动化设备有限公司 | Automatically screw system is locked |
| CN106514173A (en) * | 2016-11-28 | 2017-03-22 | 李亚企 | Full-automatic assembly machine of buckles of automobile door panels |
| CN108637650A (en) * | 2018-03-27 | 2018-10-12 | 广东鸿图南通压铸有限公司 | A kind of device installed and detect oil sump oil discharge screw gasket |
| CN111853965A (en) * | 2020-07-22 | 2020-10-30 | 格力电器（郑州）有限公司 | Locking device and method for air conditioner external unit electrical box |
| CN114589512A (en) * | 2022-03-15 | 2022-06-07 | 广州中设机器人智能装备（武汉）有限公司 | Bolt locking automatic production line |
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| CN104924056A (en) * | 2015-06-23 | 2015-09-23 | 武汉敏岛汽车零部件有限公司 | QA machine automatic assembly detection system device |
| CN105081758B (en) * | 2015-08-28 | 2017-11-03 | 高精科技(苏州)有限公司 | Lock with detection function pays device |
| CN105081758A (en) * | 2015-08-28 | 2015-11-25 | 高精科技(苏州)有限公司 | Locking device with detection function |
| CN105252258A (en) * | 2015-10-22 | 2016-01-20 | 马瑞利汽车零部件(芜湖)有限公司 | Integrated installing device for installing hollow bolt and adjusting bolt |
| CN105252258B (en) * | 2015-10-22 | 2017-12-01 | 马瑞利汽车零部件(芜湖)有限公司 | It is a kind of that hollow bolt and the integral type erecting device of regulating bolt are installed |
| CN105486257A (en) * | 2015-12-25 | 2016-04-13 | 苏州博众精工科技有限公司 | Wind wheel rotation detection device |
| CN105499950A (en) * | 2015-12-25 | 2016-04-20 | 苏州博众精工科技有限公司 | Wind wheel positioning device |
| CN105499950B (en) * | 2015-12-25 | 2018-07-20 | 博众精工科技股份有限公司 | Wind wheel positioning device |
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| CN105729111A (en) * | 2016-04-15 | 2016-07-06 | 苏州鸿普精密模具有限公司 | Transposition device of socket assembling machine |
| CN105935708B (en) * | 2016-05-24 | 2017-12-26 | 烟台汇众汽车底盘系统有限公司 | A kind of nut riveting, the detection method and device of punching |
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| CN105973914A (en) * | 2016-07-08 | 2016-09-28 | 三峡大学 | Screw mounting and detecting integrated equipment based on machine vision and operating method for screw mounting and detecting integrated equipment |
| CN106514173A (en) * | 2016-11-28 | 2017-03-22 | 李亚企 | Full-automatic assembly machine of buckles of automobile door panels |
| CN108637650A (en) * | 2018-03-27 | 2018-10-12 | 广东鸿图南通压铸有限公司 | A kind of device installed and detect oil sump oil discharge screw gasket |
| CN111853965A (en) * | 2020-07-22 | 2020-10-30 | 格力电器（郑州）有限公司 | Locking device and method for air conditioner external unit electrical box |
| CN114589512A (en) * | 2022-03-15 | 2022-06-07 | 广州中设机器人智能装备（武汉）有限公司 | Bolt locking automatic production line |
| CN114619229A (en) * | 2022-04-02 | 2022-06-14 | 深圳酷酷狸科技有限公司 | Assembly device of production line of computer |
| CN114619229B (en) * | 2022-04-02 | 2023-02-03 | 深圳酷酷狸科技有限公司 | Assembly device of production line of computer |
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Application publication date: 20150325 |