CN104430984B - Bicyclic blue bricks tea production line - Google Patents
Bicyclic blue bricks tea production line Download PDFInfo
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- CN104430984B CN104430984B CN201410726378.XA CN201410726378A CN104430984B CN 104430984 B CN104430984 B CN 104430984B CN 201410726378 A CN201410726378 A CN 201410726378A CN 104430984 B CN104430984 B CN 104430984B
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Abstract
Bicyclic blue bricks tea production line, including annular food steamer, annular framework, press, mould, the annular food steamer connects into an entirety by connecting plate and annular framework, mould is provided with first pulley, annular framework is provided with outside track in annular, and multiple moulds are distributed in the annular of annular framework on outside track by first pulley.The press is provided with inner shoe, mill shoe, and in annular, outside track is assembled through the press with inner shoe, mill shoe, and the press is provided with and connects pressure head by the second oil cylinder.A kind of bicyclic blue bricks tea production line of the present invention, greatly improves work efficiency using double loop wire.Straight-through mould and double loop wire perfect adaptation：Multiple straight-through moulds are arranged in press loop wire frame, pressing process are controlled by hydraulic electric control, saved the manpower of many, also improve production efficiency.
Description
Technical field
A kind of bicyclic blue bricks tea production line of the present invention, is related to green brick tea manufacturing process area.
Background technology
Green brick tea production is the conventional industries for having continued the centuries, and it has the history of splendidness.But up to now
Green brick tea production equipment on market but without complete set, molding.Existing big scale production equipment is six machines, one line, i.e., six
Mechanical combination is into a production line.Its structure is numerous and diverse, and mould can only once produce a piece of to two panels brick tea.Not only produce
Efficiency is low, it is more to also need to many auxiliary equipments, number of molds（More than 400 are at least needed）, storage support big, more importantly
Substantial amounts of manpower, mould is needed to need a lot of operators when recycling in process of production.High cost, low for a long time
The production status of efficiency become green brick tea industry problem demanding prompt solution.
Content of the invention
For solving above-mentioned technical problem, the present invention is provided a kind of bicyclic blue bricks tea production line, is greatly carried using double loop wire
High work efficiency.Straight-through mould and double loop wire perfect adaptation：Multiple straight-through moulds are arranged in press loop wire frame, by hydraulic pressure
Automatically controlled pressing process is controlled, save many manpowers, also improve production efficiency.
The technical scheme that the present invention takes is：
Bicyclic blue bricks tea production line, including annular food steamer, annular framework, press, mould, the annular food steamer is by connection
Plate connects into an entirety with annular framework, and mould is provided with first pulley, and annular framework is provided with outside track in annular, multiple moulds
It is distributed in the annular of annular framework on outside track by first pulley.The press is provided with inner shoe, mill shoe, and annular is inside and outside
Track is assembled through the press with inner shoe, mill shoe, and the press is provided with and connects pressure head by the second oil cylinder.
The annular food steamer is provided with the first oil cylinder, steams caddy.
The annular food steamer includes frame, is provided with lower tea funnel, the first oil cylinder, fluctuation wheel and rotating wheel, steel in frame
Cord connects the first oil cylinder and fluctuation wheel, and fluctuation wheel is connected by rotary shaft with rotating wheel.
The annular food steamer is provided with seasoned millet mush and steams position, panel steaming position.
Steaming tea case is provided with below the steaming caddy, and there is hood top.Steam caddy bottom and be provided with pumping board.
The press bottom is provided with for controlling the guide plate bearing that mould is pushed, and is provided with the second oil cylinder at the top of the press,
Second oil cylinder connects pressure head.
The press is provided with the 3rd oil cylinder, and the 3rd oil cylinder 23 connects second pulley 22, pulls the motion of push rod 3 so as to driving
Mold movement.
The bicyclic blue bricks tea production line of the present invention, technique effect are as follows：
1) traditional brick compacting mold is changed to straight-through mould, on depress out, a piece of finished bricks can be gone out in the 6-8 seconds, improve
The efficiency of production, coordinates the semiautomatic control of double loop wire, greatlys save the human resourcess of consumption.
2）, a mould multiple use, by adding the backing plate of different-thickness, the brick tea of different size can be extruded, made
Mould is flexible and changeable, solves more than conventional mould species and miscellaneous situation.
3）, place the brick tea that different Folium Camelliae sinensis can suppress different cultivars, such as rice brick, green brick etc. in mould.
4）, bicyclic blue bricks tea production line of the invention, although equally produce green brick tea, but the structure shape of the mode of production, equipment
Formula difference is very big.Essential difference have following some：1., the difference of mould：The mould of loop wire is straight-through mould, by green brick tea and mould
Interaction carries out compacting brick tea.2., the difference of pressing process：Pressure brick, the work side depressed out using on are carried out with straight-through mould
Formula, press are often pressed once in the suitable for reading of mould, and lower mouth can all go out a piece of brick tea, and an action instead of past three equipment
Job content（I.e.：Brick producing machine, preformer, main press）.3., the difference of product quality：The straight-through mould of loop wire using Q345 steel and
The polish of " 304 " corrosion resistant plate makes, and template can reach closely spaced interference fits with mould, and the product for therefore extruding is substantially
Without burr, product will also improve a class.4., the difference of production efficiency：Recycling of traditional green brick tea in mould
During because mould itself heavier-weight, manually carry can consume substantial amounts of manpower and time, bicyclic production line is then kept away
This problem that exempts from, using oil cylinder pushing Electronic control, therefore substantially increases production efficiency.
Description of the drawings
Fig. 1 is this bicyclic blue bricks tea production line structural representation.
Fig. 2 is the annular food steamer structure schematic diagram of this bicyclic blue bricks tea production line.
Fig. 3 is the press structure schematic diagram of this bicyclic blue bricks tea production line.
Fig. 4 is the mould main structure diagram of this bicyclic blue bricks tea production line.
Fig. 5 is the mould overlooking the structure diagram of this bicyclic blue bricks tea production line.
Specific embodiment
As shown in Fig. 1 ~ Fig. 5, bicyclic blue bricks tea production line, including annular food steamer, annular framework 2, press, multiple moulds,
The annular food steamer connects into an entirety by connecting plate 5 and annular framework 2.Mould is provided with first pulley 26, annular framework 2
Outside track 1 in annular is provided with, multiple moulds are distributed in the annular of annular framework 2 on outside track 1 by first pulley 26.Annular
Frame is provided with the press position 4 that press is put.
Annular food steamer is provided with steaming caddy 6, seasoned millet mush and steams position A, and panel steams position B, during brick tea is suppressed, needs first to exist
One piece of panel that buys oil is put in empty 24 in the work of mould, in panel upper berth seasoned millet mush, inner tea after completing seasoned millet mush, is put again, tea is as steamed
Tea inside box 6；An aspect tea is then covered with after discharging inner tea, then covers hot panel.Seasoned millet mush steams position A, and it is exactly to steam that panel steams position B
The position that panel and seasoned millet mush are placed.
Annular food steamer be provided with including：Frame 14, is provided with lower tea funnel 8, the first oil cylinder 13, fluctuation 16 and of wheel in frame 14
Rotating wheel 11, first oil cylinder of the connection of steel wire rope 15 13 and fluctuation wheel 16, fluctuation wheel 16 are connected by rotary shaft 12 with rotating wheel 11.
Lower tea funnel 8 is provided with funnel clamping plate 9, Hopper support 10.Funnel clamping plate 9 is fixed on Hopper support 10, and funnel clamping plate 9 is exactly solid
Fix tea funnel 8.
The press is provided with inner shoe 19, mill shoe 20, and the frame of inner shoe 19, mill shoe 20 and press is connected with bolt
Connect, in annular, outside track 1 is assembled through the press with inner shoe 19, mill shoe 20, and the press is provided with by the second oil cylinder
17 connection pressure heads 18.The press bottom is provided with for controlling the guide plate bearing 21 that mould is pushed, and is provided with the top of the press
Two oil cylinders 17, the second oil cylinder 17 connect pressure head 18.The press is provided with the 3rd oil cylinder 23, the 3rd oil cylinder on push rod 3 and press
23 are connected with steel wire rope 15, control the rotation of mould.3rd oil cylinder 23 connect second pulley 22, pull push rod 3 motion so as to
Driven mold is moved.
Connecting plate 5 connects annular food steamer, annular framework 2, it is ensured that steaming caddy 6 can smoothly be dragged to press loop wire from food steamer
On, steam caddy 6 and be placed directly on food steamer.First oil cylinder 13 pulls fluctuation wheel 16 to rotate, and rotates so as to pass through the drive of rotary shaft 12
Wheel 11 is rotated, so that food steamer top rotates.
Whole press is Q235 weldments, and inner shoe 19, mill shoe 20 be welded on press, and bolt used by guide plate bearing 21
Press bottom is connected to, for controlling mould vertical depression, the second oil cylinder 17 is welded at the top of press, for controlling under pressure head 18
Pressure carries out pressure brick, and the 3rd oil cylinder 23 pulls the motion of push rod 3 by 22 break-in of second pulley, so as to driven mold is rotated.Specifically
For：3rd oil cylinder 23 moves downward pulling steel wire rope 15, and steel wire rope 15 pulls push rod 3 to travel forward, promotes mould；Then the 3rd
Oil cylinder 23 is moved upwards, and steel wire rope 15 loosens, and under the action of the spring, 3 return of push rod completes a pushing course
Mould is provided with for suppressing empty 24 in the work of green brick tea, and the mould upstream is provided with roll wheel assembly 26, under mould
Portion is provided with brick output scraper plate 27, and mould is formed around adjustable plate, strengthens gusset 25.
Implementation steps：
The processing technology of green brick tea mainly has the just technique such as system, duplication, compacting, drying, packaging, the present invention to be primarily directed to
The technique suppressed by the Folium Camelliae sinensis for completing is replicated, flow process is as follows：
1）, claim tea：The Folium Camelliae sinensis for weighing up are poured in steaming caddy 6 by staff by lower tea funnel 8, four girth of all loop wires
It is the placement position for steaming caddy 6 where square.
2）, steam tea：By the promotion of the first oil cylinder 13, whole loop wire is rotated clockwise, and each rotational travel is 120 °, ring
For steaming tea case, the steaming caddy 6 for filling tea is turned to steaming tea case carries out steaming tea to the top half of line.
3）, enter mould：After Folium Camelliae sinensis are steamed, make personnel and be placed on caddy 6 is steamed above mould, extract caddy pumping board, Folium Camelliae sinensis out
Fall in mould, cover seasoned millet mush.Remarks：During brick tea is suppressed, need elder generation one piece to be put in sky in mold work and buy oil
Panel, in panel upper berth seasoned millet mush, it is exactly to steam the tea inside caddy 6 to put inner tea after completing seasoned millet mush again, is then covered with after discharging inner tea
One aspect tea, is covering hot panel.Seasoned millet mush steam position A, panel steam position B be exactly steam panel and seasoned millet mush where.
4）, cover plate：Panel is steamed steamed panel at the B of position and stamps oil by staff, is covered in the mould for installing Folium Camelliae sinensis.No
Panel and Folium Camelliae sinensis adhesion, needs is allowed to buy oil on panel.
5）, pressure tea：3rd oil cylinder 23 works, and drives push rod 3 to promote mould, makes the middle position of mould overlap with press middle position,
Mold rotation in place after, 23 backhaul of the 3rd oil cylinder quits work, while the second oil cylinder 17 works, band dynamic head 18 is pushed, and is depressed into
In empty 24 in the work of mould.
6）, brick output：When pressure head 18 is pushed, under mould, mouth can extrude a piece of finished bricks, now pressure head backhaul, complete a pressure
Process processed.
Entirely bicyclic blue bricks production line is coordinated, is repeated above pressing process, often pressed by hydraulic pressure, automatically controlled, mechanical tripartite
Once go out a tile.
Claims (1)
1. a kind of green brick tea drawing method of bicyclic blue bricks tea production line, it is characterised in that：Produce including a kind of bicyclic green brick tea
Line, the production line include annular food steamer, annular framework（2）, press, mould, the annular food steamer pass through connecting plate（5）With annular
Frame（2）An entirety is connected into, mould is provided with first pulley（26）, annular framework（2）It is provided with outside track in annular（1）, many
Individual mould passes through first pulley（26）It is distributed in annular framework（2）Annular in outside track（ 1）On；The press is provided with expelling the toxic substance from the body with tonic
Plate（19）, mill shoe（20）, outside track in annular（1）Through the press and inner shoe（19）, mill shoe（20）Assembling, described
Press is provided with by the second oil cylinder（17）Connection pressure head（18）；The annular food steamer is provided with the first oil cylinder（13）, steam caddy（6）；
The annular food steamer includes frame（14）, frame（14）On lower tea funnel is installed（8）, the first oil cylinder（13）, fluctuation wheel（16）
And rotating wheel（11）, steel wire rope（15）Connect the first oil cylinder（13）With fluctuation wheel（16）, fluctuation wheel（16）With rotating wheel（11）Logical
Cross rotary shaft（12）Connection, the annular food steamer are provided with seasoned millet mush and steam position（A）, panel steam position（B）, the steaming caddy（6）Lower section sets
There is steaming tea case, there is hood top（7）, steam caddy（6）Bottom is provided with pumping board, and the press bottom is provided with for controlling under mould
The guide plate bearing of pressure（21）, at the top of the press, it is provided with the second oil cylinder（17）, the second oil cylinder（17）Connection pressure head（18）, the pressure
Machine is provided with the 3rd oil cylinder（23）, the 3rd oil cylinder（23）Connection second pulley（22）, the 3rd oil cylinder（23）Pull push rod（3）Motion
So as to driven mold is moved；
Green brick tea drawing method is comprised the following steps：
1）, claim tea：By the Folium Camelliae sinensis for weighing up by lower tea funnel（8）Pour steaming caddy into（6）Interior；
2）, steam tea：By the first oil cylinder（13）Promotion, whole loop wire rotates clockwise, and each rotational travel is 120 °, loop wire
Top half when rotating clockwise will fill the steaming caddy of tea for steaming tea case（6）Turning to steaming tea case carries out steaming tea；
3）, enter mould：After Folium Camelliae sinensis are steamed, caddy will be steamed（6）It is placed on above mould, extracts out and steam caddy（6）Pumping board, Folium Camelliae sinensis fall into mould
Interior, cover seasoned millet mush；
4）, cover plate：Panel is steamed position by staff（B）Oil stamped by the steamed panel in place, covers in the mould for installing Folium Camelliae sinensis；
5）, pressure tea：3rd oil cylinder（23）Work, drives push rod（3）Mould is promoted, makes the middle position of mould overlap with press middle position,
Mold rotation in place after, the 3rd oil cylinder（23）Backhaul quits work, while the second oil cylinder（17）Work, band dynamic head（18）Under
Pressure, is depressed in the work of mould empty（24）Interior；
6）, brick output：Pressure head（18）When pushing, under mould, mouth can extrude a piece of finished bricks, now pressure head（18）Backhaul, completes one
Pressing process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410726378.XA CN104430984B (en) | 2014-12-04 | 2014-12-04 | Bicyclic blue bricks tea production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410726378.XA CN104430984B (en) | 2014-12-04 | 2014-12-04 | Bicyclic blue bricks tea production line |
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| CN104430984A CN104430984A (en) | 2015-03-25 |
| CN104430984B true CN104430984B (en) | 2017-03-15 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106172899A (en) * | 2015-04-30 | 2016-12-07 | 和平 | A kind of tea that compresses produces equipment |
| CN104938669A (en) * | 2015-06-29 | 2015-09-30 | 益阳胜希机械设备制造有限公司 | Disc pressing equipment for forming tea leaves |
| CN106720498A (en) * | 2016-11-30 | 2017-05-31 | 湖南省白沙溪茶厂股份有限公司 | Brick tea annular press device |
| CN107125349B (en) * | 2017-06-26 | 2023-05-02 | 鑫鼎生物科技有限公司 | Automatic lifting and pressure maintaining device and method for green brick tea mold |
| CN116784394A (en) * | 2017-06-26 | 2023-09-22 | 鑫鼎生物科技有限公司 | Green brick tea production method |
| CN109527133A (en) * | 2018-12-28 | 2019-03-29 | 湖北科技学院 | A kind of brick tea steam during caddy control method |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103042713B (en) * | 2012-11-16 | 2015-03-25 | 湖南省白沙溪茶厂股份有限公司 | Mould capable of continuously compressing brick tea |
| CN103564071B (en) * | 2013-08-27 | 2015-09-23 | 勐海茶业有限责任公司 | A kind of production equipment for small-grain tea |
| CN103404630B (en) * | 2013-08-27 | 2014-12-10 | 勐海茶业有限责任公司 | Automatic brick tea production equipment |
| CN103478312B (en) * | 2013-09-26 | 2014-07-30 | 益阳茶厂有限公司 | Circulating bidirectional tea steaming machine for fuzhuan tea (raw dark green tea) |
| CN204409456U (en) * | 2014-12-04 | 2015-06-24 | 鑫鼎生物科技有限公司 | Dicyclo green brick tea production line |
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