CN102206564B - Hydraulic rotary koji pressing machine and pressing method thereof - Google Patents
Hydraulic rotary koji pressing machine and pressing method thereof Download PDFInfo
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- CN102206564B CN102206564B CN201110075966.8A CN201110075966A CN102206564B CN 102206564 B CN102206564 B CN 102206564B CN 201110075966 A CN201110075966 A CN 201110075966A CN 102206564 B CN102206564 B CN 102206564B
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Abstract
The invention relates to a hydraulic rotary koji pressing machine and a pressing method thereof. The hydraulic rotary koji pressing machine comprises a hydraulic motor, a frame, a rotary assembly, a pressure assembly and a runout table for starter materials. The hydraulic motor drives the rotary assembly into rotation, a hydrocylinder provides impetus for a pressuring hammer assembly to perform vertical reciprocating motion. The pressuring hammer crushes the koji material in a koji mould box located on a turntable, and the koji material is then output by the runout table for koji material. After prepressing and multiple crushing of the koji material, water and powder within the koji material have been mixed uniformly. The generated koji piece has appropriate tightness, so that the phenomena of tight koji piece surface, loose center and poor slurry extraction are completely avoided. The hydraulic rotary the koji pressing machine provided in the invention is characterized by simple structure, convenient operation, low energy consumption and high efficiency, thus being suitable for brewing and koji making.
Description
Technical field
The present invention relates to a kind of bending press of brewing spirit and method of buckling thereof, especially comprise hydraulic motor, frame, gyro black assembly, pressure assembly, and bent material output table, a kind of bending press for brewing spirit of formation and method of buckling thereof.
Background technology
In drinks brewage process process, each production link all can produce material impact to the seed output and quality of wine, and the quality of spirit quality directly affects the taste of wine product.Produce quality liquor and just should step on the good curved billet of making and meeting quality, and curved billet quality not only affects by the yeast-making technology of Daqu, and determined by knee-piece production method to a great extent.But existing drinks brewery major part adopts mechanical leaven cultivating equipment.As adopted multiple spot to jam on shaping bending press, complete machine provides power by hydraulic controlling pump work, and bent material enters chain cover by song material input unit, by pressure assembly and chain cover transmission device with the use of, bently expect repeatedly to rub molded through continuous seven times.The transmission system of diaphragm capsule adopts chain drive, and due to the work face length jammed on, transmission accuracy is poor, coordinate with pressure assembly to occur when jamming on locating inaccurate, there is certain interval between diaphragm capsule and transporting rail, in the course of work, produce too much clout, define great waste.Therefore, research and development one both economic securities, the bending press of high efficient and reliable is the actual demand of existing drinks brewing industry again.
Summary of the invention
The problem that the present invention solves: one is that the shaping bending press of existing wine brewing can only one-shot forming, can not jam on shaping by multiple spot continuously, cause that knee-piece surface is tight, core is loose, carry starch bad; Two is that existing shaping bending press adopts multi-gear to combine transmission with multichain bar, makes transmission system complexity, noise is large, fault rate is high; Three is that existing shaping bending press pressure and speed cannot adjust at any time, and provides a kind of hydraulic rotary yeast press and method of buckling thereof.
It is a kind of method of buckling for hydraulic rotary yeast press that the present invention realizes the measure that above-mentioned purpose takes, it is characterized in that hydraulic motor provides rotary motive power, drive gyro black assembly turns round, hydraulic motor arranges brake system can at moment transmission of signal, what precise control device ran opens and stops, for pressure of buckling, hydraulic jack provides power for pressure assembly, drive hammer crossbeam to pump to jam on diaphragm capsule song material on vertical lower rotating disk, bent material is through precompressed and rub pressure, moisture and powder mix, starch adhesive is extruded and is distributed in whole knee-piece surface, jam on shaping knee-piece,
The hydraulic rotary yeast press of described method of buckling, it is containing organic frame, hydraulic motor, pressure assembly, gyro black assembly and bent material output table, it is characterized in that hydraulic motor is affixed with gyro black assembly under being arranged at framework platform, pressure assembly is positioned at above gyro black assembly and is placed in frame by portal frame, and form matching relationship with it in vertical direction, and the song material sent into is jammed on, bent material is through precompressed and rub molded, is exported by song material output table;
Described gyro black assembly is made up of revolving support and rotary disc assembly, and rotary disc assembly is welded by rotating disk, rotating disk floor, rotating disk wheel hub and carousel supports, and be consolidated with rotating disk at the inner ring of gyro black assembly, outer ring is fixedly connected with frame;
Described pressure assembly is vertically mounted on framework platform by portal frame by portal frame installing plate, hydraulic jack adopts inverted structure to be consolidated in the central authorities of portal frame, axis of guide upper end is cemented on portal frame entablature, hammer assembly is respectively charged into buckles on crossbeam, and by nut, pretension is carried out to each hammer assembly, then hammer crossbeam is arranged on axis of guide place by axis of guide slide, and crossbeam hangers is by connecting pin in hydraulic jack, and axis of guide lower end is fixed on portal frame sill;
Wherein, crossbeam of buckling described in is by being welded into one by crossbeam, axis of guide slide and crossbeam hangers; Hammer bar and hammer lid are compressed by bolt by described hammer assembly, cover face in hammer and be provided with spring terminal cover and hammer spring, hammer assembly is bolted on buckles on crossbeam, and precommpression is carried out to hammer spring, spring adjusting nut carry out hammer spring pre compressed magnitude regulate, and then regulate hammer jam on power.
A kind of hydraulic rotary yeast press of the present invention and method of buckling thereof, by improving its structure, compared with prior art, its major advantage is embodied in transmitting device and is improved to revolution transmission by original Chain conveyer, simplifies transmission system, and structure is simple, noise is low, and multiple spot jams on shaping continuously, makes knee-piece uniform quality, improves slurry quality; By improving the structure between its bent material diaphragm capsule and rack rail, gap between bent material diaphragm capsule and rack rail is reduced greatly, substantially achieves zero clearance, make in revolution and jam on the clout minimizing produced in process, avoid mechanical breakdown, improve production efficiency; By adopting inverted structure to the hydraulic jack of its pressure assembly, saving power, reducing the height of hammer simultaneously, avoid the flexural deformation produced when hammer jams on, improve knee-piece quality, improve production efficiency.
Accompanying drawing explanation
Fig. 1 is the main TV structure schematic diagram of hydraulic rotary yeast press of the present invention.
Fig. 2 is the plan structure schematic diagram of Fig. 1 of the present invention.
Fig. 3 is the left TV structure schematic diagram of Fig. 1 of the present invention.
Fig. 4 is the rotary disc assembly structural representation of hydraulic rotary yeast press of the present invention.
Fig. 5 is the plan structure schematic diagram of Fig. 4 of the present invention.
Fig. 6 is the structural representation of hydraulic rotary yeast press hammer crossbeam of the present invention.
Fig. 7 is the plan structure schematic diagram of Fig. 6 of the present invention.
Fig. 8 is hydraulic rotary yeast press gantry frame structure schematic diagram of the present invention.
Fig. 9 is the plan structure schematic diagram of Fig. 8 of the present invention.
Figure 10 is hydraulic rotary yeast press hammer modular construction schematic diagram of the present invention.
Figure 11 is the plan structure schematic diagram of Figure 10 of the present invention.
In figure: 1. frame; 2. hydraulic motor; 3. pressure assembly; 4. gyro black assembly; 5. revolving support; 6. hydraulic jack; 7. hammer assembly; 8. hammer crossbeam; 9. portal frame; 10. bent material output table; 11. bent material; 12. charging diaphragm capsules; 13. precompressed diaphragm capsules; 14. first hammer bent material diaphragm capsule; 15. second hammer bent material diaphragm capsule; 16. the 3rd hammer bent material diaphragm capsule; 17. the 4th hammer bent material diaphragm capsule; 18. the 5th hammer bent material diaphragm capsule; 19. the 6th hammer bent material diaphragm capsule; 20. the 7th hammer bent material diaphragm capsule; 21. demoulding diaphragm capsules; 22. cleaning diaphragm capsules; 23. rotary disc assemblies; 24. axis of guides; 25. bearing pins; 26. bent material diaphragm capsules; 27. first installing holes; 28. rotating disks; 29. rotating disk floors; 30. rotating disk wheel hubs; 31. carousel supports; 32. axis of guide slides; 33. second installing holes; 34. crossbeam hangers; 35. the 3rd installing holes; 36. the 4th installing holes; 37. portal frame entablatures; 38. portal frame sills; 39. the 5th installing holes; 40. gantry pillars; 41. portal frame installing plates; 42. the 6th installing holes; 43. hammer bars; 44. hammer springs; 45. hammers; 46. hammer lids; 47. spring adjusting nuts
Detailed description of the invention
The specific embodiment of the present invention is further described below in conjunction with accompanying drawing.
Embodiment 1
As described in Fig. 1-10, implement a kind of hydraulic rotary yeast press of the present invention, comprise frame 1, hydraulic motor 2, pressure assembly 3, gyro black assembly 4 and bent material output table 10.Hydraulic motor 2 is contained in the bottom of frame 1 platform, and the internal spline that external splines and carousel supports 31 center of hydraulic motor axle head are installed coordinates, and hydraulic motor 2 drives rotary disc assembly 23 to rotate by spline fitted; Revolving support 5 inner ring is fixed by an installing hole 27 and rotating disk 28, and revolving support 5 outer ring is arranged in frame 1, plays support and help pivotal effect when rotating disk 28 rotates; 11 bent material diaphragm capsules 26 rotating disk 28 are equipped with, be followed successively by charging diaphragm capsule 12, precompressed diaphragm capsule 13, first hammers bent material diaphragm capsule 14, second into shape and hammer bent material diaphragm capsule 15, the 3rd hammer bent material diaphragm capsule 16, the 4th hammer bent material diaphragm capsule 17, the 5th hammer bent material diaphragm capsule 18, the 6th hammer bent material diaphragm capsule 19, the 7th hammer bent material diaphragm capsule 20, demoulding diaphragm capsule 21 and cleaning diaphragm capsule 22 into shape, wherein demoulding diaphragm capsule 21 connects bent material output table 10; Pressure assembly 3 is made up of portal frame 9, the axis of guide 24, hydraulic jack 6 and hammer assembly 7, hydraulic jack 6 pumps, drive hammer 45 to pump to jam on the song material of song material diaphragm capsule 26 li, bent material enters bent material output table 10 by demoulding diaphragm capsule 21 export through once jamming on circulation, diaphragm capsule finally cleans in cleaning diaphragm capsule 22 position, completes and once jams on circulation; Bending press continues to rotate, and enters and jams on work next time.
Gyro black assembly is made up of revolving support 5 and rotary disc assembly 23.Revolving support 5 is made up of inner ring and outer ring, and inner ring and rotating disk 28 are connected and fixed by bolt by an installing hole 27, and outer ring and frame 1 are connected and fixed by bolt.Rotary disc assembly 23 is made up of rotating disk 28, rotating disk floor 29, rotating disk wheel hub 30, carousel supports 31, and rotary disc assembly 23 each several part adopts welding manner to connect.A screwed hole is done at carousel supports 31 center, screwed hole connects an internal spline, internal spline coordinates with the external splines of hydraulic motor 2 output shaft end, hydraulic motor 2 rotates, by spline joint, power is passed to rotary disc assembly 23, rotary disc assembly 23 realizes gyration under the support and slip effect of revolving support 5.
Pressure assembly 3 is made up of portal frame 9, the axis of guide 24, hydraulic jack 6 and hammer assembly 7.During installation, the entablature 37 of portal frame 9 and sill 38 are welded on gantry pillar 40, whole portal frame 9 passes through portal frame installing plate 41 arranged orthogonal on frame 1 platform, be bolted by No. six installing holes 42, hydraulic jack 6 is arranged on portal frame entablature 37 by No. four installing holes 36, the bottom of hydraulic jack 6 and the crossbeam hangers 34 of hammer crossbeam 9 mount, the axis of guide 24 is through No. three installing holes 35 of portal frame entablature 37, upper end is fixed on portal frame entablature 37, lower end is through the axis of guide slide 32 on hammer crossbeam 8, again through No. five installing holes 39 on portal frame sill 38, lower end is fixed on portal frame sill 38, hammer crossbeam 8 can prolong the axis of guide 24 and slide up and down, hammer crossbeam 8 there are 8 hammer installing holes, be used for hammer assembly 7 is installed, be respectively, first hammer, second hammer, , 3rd hammer, 4th hammer, 5th hammer, 6th hammer, 7th hammer, demoulding hammer.Hammer 45 coordinates with the song material diaphragm capsule 26 on below rotating disk 28 is vertical.
Embodiment 2
A kind of method of buckling of the hydraulic rotary yeast press for embodiment 1, hydraulic motor 2 provides power, hydraulic motor 2 be connected with sensor control can point-device control device run open and stop, meet requirements of one's work of buckling, the charging diaphragm capsule 12 of the song material crushed immediately below bent material input unit enters into, hydraulic motor 2 drives rotating disk 28 to rotate, bent material forwards precompressed diaphragm capsule 13 position to, by buckling, roller carries out initial rolling, rotating disk 28 is rotated further, forward the first hammer song material diaphragm capsule 14 position to, hammer crossbeam 8 is at the bent material of moved downward compacting of hydraulic jack 6, after action of buckling completes, hammer crossbeam 8 moves upward and gets back to initial position under the effect of hydraulic jack 6, hydraulic motor 2 starts and continues to rotate, forward the second hammer song to and expect that diaphragm capsule 15 position is carried out second time and jammed on, after carrying out continuously jamming on for seven times, bent mold forming, rotating disk 28 forwards demoulding diaphragm capsule 21 position to, by demoulding hammer, bent mold pressing is gone out rotating disk 28, shaping knee-piece is fallen on bent material output table 10 and is exported, rotating disk 28 is rotated further and forwards cleaning diaphragm capsule 22 position to, so just carry out once complete process of buckling, rotating disk 28 is rotated further the operation of buckling carried out next time, bent material rubs pressure repeatedly through precompressed and seven times, moisture and powder mix, starch adhesive is extruded and is distributed in whole knee-piece surface, knee-piece is loose and do not fall apart, degree of tightness appropriateness, completely avoid knee-piece surface tight, core pine, put forward the phenomenon that slurry is bad, impel ferment effect good, be conducive to brewageing of fen-flavor type white spirit.
Claims (1)
1. the method for buckling for hydraulic rotary yeast press, it is characterized in that hydraulic motor (2) provides rotary motive power, drive gyro black assembly (4) revolution, hydraulic motor (2) arranges brake system can at moment transmission of signal, what precise control device ran opens and stops, for pressure of buckling, hydraulic jack (6) provides power for pressure assembly (3), drive hammer crossbeam (8) pump on vertical lower rotating disk diaphragm capsule song material jam on, bent material is through precompressed and rub pressure, moisture and powder mix, starch adhesive is extruded and is distributed in whole knee-piece surface, jam on shaping knee-piece,
The hydraulic rotary yeast press of described method of buckling, it is containing organic frame, hydraulic motor, pressure assembly, gyro black assembly and bent material output table, it is characterized in that hydraulic motor (2) is affixed with gyro black assembly (4) under being arranged at frame (1) platform, pressure assembly (3) is positioned at gyro black assembly (4) top and is placed in frame (1) by portal frame (9), and form matching relationship with it in vertical direction, and the song material sent into is jammed on, bent material is through precompressed and rub molded, expects that output table (10) exports by song;
Described gyro black assembly (4) is made up of revolving support (5) and rotary disc assembly (23), rotary disc assembly (23) is welded by rotating disk (28), rotating disk floor (29), rotating disk wheel hub (30) and carousel supports (31), be consolidated with rotating disk (28) at the inner ring of gyro black assembly (4), outer ring is fixedly connected with frame (1);
Described pressure assembly (3) is vertically mounted on frame (1) platform by portal frame (9) by portal frame installing plate (41), hydraulic jack (6) adopts inverted structure to be consolidated in the central authorities of portal frame (9), the axis of guide (24) upper end is cemented on portal frame entablature (37), hammer assembly (7) is respectively charged on crossbeam of buckling (8), and by nut, pretension is carried out to each hammer assembly (7), then hammer crossbeam (8) is arranged on the axis of guide (24) place by axis of guide slide (32), crossbeam hangers (34) by connecting pin in hydraulic jack (6), the axis of guide (24) lower end is fixed on portal frame sill (38),
Wherein, crossbeam (8) of buckling described in is by being welded into one by crossbeam (25), axis of guide slide (32) and crossbeam hangers (34); Hammer bar (43) and hammer lid (46) are compressed by bolt by described hammer assembly (7), spring terminal cover (45) and hammer spring (44) is provided with on hammer lid (46), hammer assembly (7) is bolted on crossbeam of buckling (8), and precommpression is carried out to hammer spring (44), spring adjusting nut (47) carry out hammer spring (44) pre compressed magnitude regulate, and then regulate hammer jam on power.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110075966.8A CN102206564B (en) | 2011-03-29 | 2011-03-29 | Hydraulic rotary koji pressing machine and pressing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110075966.8A CN102206564B (en) | 2011-03-29 | 2011-03-29 | Hydraulic rotary koji pressing machine and pressing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102206564A CN102206564A (en) | 2011-10-05 |
| CN102206564B true CN102206564B (en) | 2015-04-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110075966.8A Expired - Fee Related CN102206564B (en) | 2011-03-29 | 2011-03-29 | Hydraulic rotary koji pressing machine and pressing method thereof |
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| CN (1) | CN102206564B (en) |
Families Citing this family (10)
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| CN103865716B (en) * | 2014-03-19 | 2015-04-22 | 李宏 | Rotary variable-frequency vibrating-compacting leaven making machine |
| CN104987978A (en) * | 2015-06-25 | 2015-10-21 | 普瑞特机械制造股份有限公司 | Flexible multi-point rhizopus brick pressing machine |
| CN105002049B (en) * | 2015-07-21 | 2017-06-13 | 太原理工大学 | Motor-driven and the revolution bending press and its method of buckling that position |
| CN104987989B (en) * | 2015-07-22 | 2018-03-16 | 江西省农业机械研究所 | Multi-station rotary-disk knee-piece press and drawing method |
| CN105345394B (en) * | 2015-12-09 | 2017-05-24 | 长沙盛泓机械有限公司 | Flexural piece periphery trimming device |
| CN105690849B (en) * | 2016-03-14 | 2017-10-24 | 广西壮族自治区梧州茶厂 | Press square-bottomed bamboo basket machine |
| WO2018112729A1 (en) * | 2016-12-20 | 2018-06-28 | 太原理工大学 | System for continuously producing jiuqu blocks and method for making jiuqu blocks |
| CN108264985A (en) * | 2018-03-29 | 2018-07-10 | 四川理工学院 | A kind of swinging multistation bending press according to knee-piece moulding mechanism |
| CN114621839A (en) * | 2020-12-11 | 2022-06-14 | 金门酒厂实业股份有限公司 | Method for making yeast block and yeast making machine for making said yeast block |
| CN113183516A (en) * | 2021-03-26 | 2021-07-30 | 宜宾智特机械有限公司 | Buckling die assembly, buckling die kneading assembly, buckling machine and buckling method |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2157932Y (en) * | 1993-01-05 | 1994-03-02 | 四川省宜宾岷江机械厂 | Buckling machine |
| CN2527434Y (en) * | 2002-07-03 | 2002-12-25 | 四川宜宾岷江机械制造有限责任公司 | Hydraulic buckling machine |
| CN101157891A (en) * | 2007-09-03 | 2008-04-09 | 吴善好 | Mechanized production method of yellow rice wine wheat starter |
| CN101857828B (en) * | 2010-05-13 | 2013-02-13 | 太原理工大学 | Bending press for continuous press forming and bending pressing method thereof |
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2011
- 2011-03-29 CN CN201110075966.8A patent/CN102206564B/en not_active Expired - Fee Related
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| CN102206564A (en) | 2011-10-05 |
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| C53 | Correction of patent of invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Cui Gongjun Inventor after: Wei Jin Inventor after: Kou Ziming Inventor after: Hao Jidong Inventor after: Wei Yaocheng Inventor after: Qiu Yongsheng Inventor before: Kou Ziming Inventor before: Wei Jin Inventor before: Wu Juan Inventor before: Hao Jidong Inventor before: Wei Yaocheng Inventor before: Qiu Yongsheng |
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| COR | Change of bibliographic data |
Free format text: CORRECT: INVENTOR; FROM: KOU ZIMING WEI JIN WU JUAN HAO JIDONG WEI YAOCHENG QIU YONGSHENG TO: CUI GONGJUN WEI JIN KOU ZIMING HAO JIDONG WEI YAOCHENG QIU YONGSHENG |
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Granted publication date: 20150422 Termination date: 20210329 |