CN203290180U - Weighing type single-cylinder tea rolling machine - Google Patents

Weighing type single-cylinder tea rolling machine Download PDF

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Publication number
CN203290180U
CN203290180U CN2013204090402U CN201320409040U CN203290180U CN 203290180 U CN203290180 U CN 203290180U CN 2013204090402 U CN2013204090402 U CN 2013204090402U CN 201320409040 U CN201320409040 U CN 201320409040U CN 203290180 U CN203290180 U CN 203290180U
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China
Prior art keywords
weighing
kneading
tea
crank
connecting rod
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Expired - Fee Related
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CN2013204090402U
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Chinese (zh)
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唐俊强
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Individual
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Individual
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Abstract

The utility model relates to a weighing type single-cylinder tea rolling machine which comprises a weighing mechanism and a rolling mechanism. The rolling mechanism and the weighing mechanism are fixed on a tray, and the tray is supported on a base through a planar bearing and can rotate around the center of the tray. The rolling mechanism feeds tea through a feeding device. The feeding device is supported by a fixing support and arranged at the feeding position above the tray. The weighing mechanism comprises a tea feeding funnel, a conveying roller, a tea weighing disc, a weighing balancing device and a weighing control device. The weighing type single-cylinder tea rolling machine is high in machining efficiency and low in cost and can guarantee machining quality. A weighing device is adopted, and tea can be thrown in and rolled in a quantitative mode.

Description

A kind of weighing type monotubular tea twisting machine
Technical field
The utility model relates to a kind of machine for processing tea, is specifically related to a kind of weighing type monotubular tea twisting machine.
Background technology
Kneading is the important manufacturing procedure of tea making process.The purpose of kneading is to make to process the leaf roll slivering, is beneficial to dry forming; Destroy simultaneously the tealeaves cell, rub tea delivery juice, and tea juice is adsorbed in the tealeaves surface, make the tea that brews flavour strong mellow.Therefore, kneading is the master operation that brings up the tealeaves type quality, is also the key link of establishing the tealeaves degree of anti-the bubble.Although the tea rolling quality that present kneading machine provides is better, kneads the technical ability that quality too relies on the operator, cause the tea quality of same batch there are differences, and knead general unit work, need artificial loading and unloading, rub mute the treating of efficiency of tea and improve.
The operation principle of existing tea twisting machine is basic identical, its frame for movement by rub barrel, triangle-frame, kneading disk, transmission device and crank up mechanism, rub the compositions such as lid, pressing mechanism.Wherein, kneading disk is a disk that centre is recessed, and its upper surface is equipped with the rib bone, and central authorities have tea outlet.Crank up mechanism links by bearing and kneading disk, and crank up mechanism is comprised of three cranks.Triangle-frame be seated in kneading disk directly over, be a triangle hollow frame, by three connecting rods and an annulus, formed, three connecting rods link with three cranks of crank up mechanism respectively by hinge.Rub barrel is a metallic cylinder that there is no the end and lid, and the middle part of its excircle is fixed on the inwall of triangle-frame.Rubbing lid is a disk that size is slightly less than diameter of twisting barrel, and the blanking lid is positioned at the below of kneading disk central authorities.The driving crank slew gear, rub barrel is being made circular translational under the drive of three connecting rods on kneading disk upper horizontal face.Tealeaves moves by rub barrel and the acting in conjunction of rib bone upset in rub barrel, repeatedly stirred, rub, roll up pressure, thereby rubs tight bar rope, rub broken cell, and extruding part tea juice, reach the purpose of kneading.Knead in process, rub upper and lower the floating of lid and controlled by spring, adjustment pressure is controlled the ascending, descending of rubbing lid by the motion of screw mandrel and nut and is realized.Tealeaves drops into wherein from the top of rub barrel, kneads the tea outlet leafing of complete tealeaves from the central authorities of kneading disk.
Existing tea twisting machine, on structure and performance, mainly have following problem: first to knead quality unstable, existing tea twisting machine is thrown leaf without metering device, knead without time set, pressure process and loose pressure process required time, pressure are without Electromechanical Control, by manually-operated, randomness is very large, though be that each is variant to knead quality, causes into the quality of sampling tea uneven with batch water-removing leaves; The second efficiency is not high, and the feeding process of existing tea twisting machine, the pressurization of kneading process and pine pressure, blanking process, must be by manually-operateds all without automation equipment, and efficiency is lower; In addition, existing tea twisting machine is intermittent duty, and the time of kneading is long, and difficult and other operation one is coordinated beat, is not suitable for linking production line.
The utility model content
The purpose of this utility model is to overcome above-mentioned the deficiencies in the prior art part, and a kind of weighing type monotubular tea twisting machine is provided, and this tea twisting machine is simple in structure, kneads steady quality, the high efficiency of tealeaves, and quality that can weighing tealeaves.
For achieving the above object, the technical solution used in the present invention is: a kind of weighing type monotubular tea twisting machine, its structure comprises weighing mechanism and kneading mechanism: described kneading mechanism and weighing mechanism are fixed on pallet, and pallet is supported on by plane bearing can be around self central rotation on support.Kneading mechanism carries out material loading with loader; Loader is supported by fixed support, is positioned at the material loading position of pallet top;
Described weighing mechanism comprises tealeaves loading hopper, conveying cylinder, tea-leaf weighing dish, weighing bascule and Weighing control device.
The structure of described kneading mechanism is: kneading disk and pallet rigid attachment, kneading disk central authorities have tea outlet, framework be positioned at kneading disk directly over, can be a triangle hollow frame, framework is comprised of first connecting rod, second connecting rod, third connecting rod and annulus, rub barrel is a metallic cylinder that there is no the end and lid, and the middle part of its excircle is fixed on the inwall of annulus.Crank up mechanism is comprised of the first crank, the second crank and the 3rd crank, by bearing and kneading disk, links respectively, and first connecting rod, second connecting rod, third connecting rod link by bearing and the first crank, the second crank, the 3rd crank respectively.
Further, described rub barrel, rub lid, kneading disk and be positioned at the kneading disk upper surface the rib bone shape and arrange the corresponding parameter all adopt the kneading machine ministry standard.The diameter of rub barrel can be by existing kneading machine diameter series, and low 15 centimetres of the aspect ratio external diameter of rub barrel, formed by materials processings such as aluminium sheet or copper coins.Kneading disk is a disk that centre is recessed, and its upper surface is equipped with the rib bone, and kneading disk is cylinder iron cast, upper berth aluminium sheet, plank or copper coin, outer rib bone radius of curvature is 250---270mm, the reference diameter of rib bone are 520---, and 580mm, the cross-sectional area of rib bone are the half-sinusoid shape.
The beneficial effects of the utility model: a kind of weighing type monotubular tea twisting machine that the utility model proposes, its working (machining) efficiency is high, and equipment cost is cheap; Crudy ensures to some extent, by piston rod movement and the air pressure size of control cylinder, and required time of the pressure process in realizing kneading and loose pressure process, the control of pressure; Be easy to realize serialization production.And the utility model employing installation weighing type device, can quantitatively to tealeaves, throw in and knead.
The accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
As shown in Figure 1, a kind of weighing type monotubular tea twisting machine, its structure comprises kneading mechanism and weighing structure: described kneading mechanism and weighing mechanism are fixed on pallet 400, and pallet 400 is supported on by plane bearing 350 can be around self central rotation on support 300.Kneading mechanism carries out material loading with loader 310; Loader 310 is supported by fixed support, is positioned at the material loading position of pallet 400 tops; Described weighing mechanism comprises tealeaves loading hopper 700, conveying cylinder 701, tea-leaf weighing dish 702, weighing bascule 703 and Weighing control device 704.
Further, as shown in Figure 1, described kneading mechanism, before material loading, must make its rub barrel arrive upper material level, and then, water-removing leaves is from dropping in the rub barrel of this kneading mechanism loader 310.Kneading mechanism all carries out blanking in same position, be in the kneading mechanism of blanking position, its tea outlet 540 be positioned at belt transmission system directly over, during blanking, kneading machine is via the through hole 450 on tea outlet and pallet 400, enter belt transmission system, by belt transmission system, deliver to weighing mechanism.
Further, as shown in Figure 1, described rub barrel 500, rub cover 510, kneading disk 520 and be positioned at kneading disk 520 upper surfaces the rib bone shape and arrange the corresponding parameter that all adopts the kneading machine ministry standard.The diameter of rub barrel 500 can be by existing kneading machine diameter series, and low 15 centimetres of the aspect ratio external diameter of rub barrel 500, formed by materials processings such as aluminium sheet or copper coins.Kneading disk 520 is the disks that centre is recessed, and its upper surface is equipped with the rib bone, and kneading disk 520 is cylinder iron cast, upper berth aluminium sheet, plank or copper coin, outer rib bone radius of curvature is 250---270mm, the reference diameter of rib bone are 520---, and 580mm, the cross-sectional area of rib bone are the half-sinusoid shape.
As shown in Figure 1, the structure of described kneading mechanism is: kneading disk 520 and pallet 400 rigid attachment, kneading disk 520 central authorities have tea outlet 540.Framework 550 be positioned at kneading disk 520 directly over, can be a triangle hollow frame, framework 550 is comprised of first connecting rod 552, second connecting rod 554, third connecting rod 556 and annulus 555, and rub barrel 500 is a metallic cylinder that there is no the end and lid, and the middle part of its excircle is fixed on the inwall of annulus 555.Crank up mechanism is comprised of the first crank 131, the second crank 133 and the 3rd crank 135, by bearing and kneading disk 520, link respectively, first connecting rod 552, second connecting rod 554, third connecting rod 556 link by bearing and the first crank 131, the second crank 133, the 3rd crank 135 respectively.
Further, described driving the first crank 131, rub barrel 500, under the drive of first connecting rod 552, second connecting rod 554, third connecting rod 556, are made circular translational on kneading disk 520 upper horizontal faces.Rub cover 510 be a size than the slightly little disk of rub barrel 500 diameters, rub barrel 500 is carried out to certain sealing, and can pressurize to the tealeaves in kneading and pine is pressed.Blanking lid 530 is positioned at the below of kneading disk 520 central authorities, by hinge and the kneading disk 520 that is fixed on kneading disk 520, links, and opening of tea outlet 590 controlled.First piston bar one end 611 of the first cylinder 610 connects with blanking lid 530 by hinge, and the other end connects with the 3rd support bar 615 by hinge, and the 3rd support bar 615 links with kneading disk 520.
Further, described the first cylinder 610 can be used for realizing the opening and closing of blanking lid 530.The second cylinder 620 covers 510 and connects with rubbing by the second piston rod 625, for realizing rubbing, cover 510 rising and decline, the cylinder body of the second cylinder 620, the 5th gear 636 and the 4th connecting rod 623 rigid attachment, the cylinder body of the 3rd cylinder 630, the first support bar 631, the second support bar 632 and triangle-frame 550 rigid attachment.
Further, described the 3rd cylinder 630 is supported on triangle-frame 550.Between the 5th gear 636 and the second support bar 632, by bearing, link, can be around the motion for the relative rotation of the second support bar 632.Driving rub barrel 500 is made circular translational on horizontal plane drive unit is: the first motor 100 passes through by the first worm couple 111, the first sprocket wheel 112, the second sprocket wheel 114, the first chain 113, the first gear 115, the second gear 116, knead the first driving-chain that axle 121, centre wheel 122, planetary gear 123, the 3rd sprocket wheel 124, the 4th sprocket wheel 126 and the second chain 125 form and drive the first crank 131 and rotate, and then drive rub barrel 500 and make circular translational.

Claims (3)

1. weighing type monotubular tea twisting machine, it is characterized in that: mainly weighing mechanism and kneading mechanism, consist of, described kneading mechanism and weighing mechanism are fixed on pallet, and pallet is supported on by plane bearing can be around self central rotation on support; Kneading mechanism carries out material loading with loader; Loader is supported by fixed support, is positioned at the material loading position of pallet top, and weighing mechanism comprises tealeaves loading hopper, conveying cylinder, tea-leaf weighing dish, weighing bascule and Weighing control device.
2. a kind of weighing type monotubular tea twisting machine according to claim 1, it is characterized in that: the structure of kneading mechanism is: kneading disk and pallet rigid attachment, kneading disk central authorities have tea outlet, framework be positioned at kneading disk directly over, can be a triangle hollow frame, framework is comprised of first connecting rod, second connecting rod, third connecting rod and annulus, and rub barrel is a metallic cylinder that there is no the end and lid, and the middle part of its excircle is fixed on the inwall of annulus; Crank up mechanism is comprised of the first crank, the second crank and the 3rd crank, by bearing and kneading disk, links respectively, and first connecting rod, second connecting rod, third connecting rod link by bearing and the first crank, the second crank, the 3rd crank respectively.
3. a kind of weighing type monotubular tea twisting machine according to claim 1 is characterized in that: rub barrel, rub lid, kneading disk and be positioned at the kneading disk upper surface the rib bone shape and arrange the corresponding parameter that all adopts the kneading machine ministry standard; The diameter of rub barrel can be by existing kneading machine diameter series, and low 15 centimetres of the aspect ratio external diameter of rub barrel, formed by materials processings such as aluminium sheet or copper coins; Kneading disk is a disk that centre is recessed, and its upper surface is equipped with the rib bone, and kneading disk is cylinder iron cast, upper berth aluminium sheet, plank or copper coin, outer rib bone radius of curvature is 250---270mm, the reference diameter of rib bone are 520---, and 580mm, the cross-sectional area of rib bone are the half-sinusoid shape.
CN2013204090402U 2013-07-10 2013-07-10 Weighing type single-cylinder tea rolling machine Expired - Fee Related CN203290180U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2013204090402U CN203290180U (en) 2013-07-10 2013-07-10 Weighing type single-cylinder tea rolling machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2013204090402U CN203290180U (en) 2013-07-10 2013-07-10 Weighing type single-cylinder tea rolling machine

Publications (1)

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CN203290180U true CN203290180U (en) 2013-11-20

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106260153A (en) * 2016-08-23 2017-01-04 宁德师范学院 Novel intelligent tea rolling device and streamline
CN108703236A (en) * 2018-06-20 2018-10-26 佛山市何公桥科技有限公司 It is a kind of can automatic blanking tea twisting machine
CN114223755A (en) * 2021-12-31 2022-03-25 连云港徐福生态园发展有限公司 Green tea processing and rolling method and device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106260153A (en) * 2016-08-23 2017-01-04 宁德师范学院 Novel intelligent tea rolling device and streamline
CN106260153B (en) * 2016-08-23 2019-10-11 宁德师范学院 Intelligent tea twisting device and assembly line
CN108703236A (en) * 2018-06-20 2018-10-26 佛山市何公桥科技有限公司 It is a kind of can automatic blanking tea twisting machine
CN114223755A (en) * 2021-12-31 2022-03-25 连云港徐福生态园发展有限公司 Green tea processing and rolling method and device

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20131120

Termination date: 20140710

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