CN104430984A - Double-ring green brick tea production line - Google Patents
Double-ring green brick tea production line Download PDFInfo
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- CN104430984A CN104430984A CN201410726378.XA CN201410726378A CN104430984A CN 104430984 A CN104430984 A CN 104430984A CN 201410726378 A CN201410726378 A CN 201410726378A CN 104430984 A CN104430984 A CN 104430984A
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Abstract
The invention provides a double-ring green brick tea production line. The double-ring green brick tea production line comprises an annular steaming cage, an annular rack, a pressing machine and molds, wherein the annular steaming cage is connected with the annular rack by a connection plate to form a whole body; the molds are provided with first pulleys; annular inner and outer rails are arranged on the annular rack; the plurality of molds are distributed on the annular inner and outer rails of the annular rack by the first pulleys; the pressing machine is provided with an inner supporting plate and an outer supporting plate; the annular inner and outer rails penetrate through the pressing machine to be assembled together with the inner supporting plate and the outer supporting plate; and the pressing machine is connected with a pressing head by a second air cylinder. According to the double-ring green brick tea production line, the working efficiency is greatly improved by adopting double ring lines. The plurality of direct through molds are perfectly combined with the double ring lines: the plurality of direct through molds are arranged on the annular rack of the pressing machine and a pressing process is controlled by hydraulic electric control, so that a large amount of manpower is saved and the production efficiency is also improved.
Description
Technical field
A kind of dicyclo green brick tea of the present invention production line, relates to green brick tea manufacturing process field.
Background technology
Green brick tea production is one and has continued the conventional industries of centuries, and it has brilliant history.But up to now market but there is no complete set, shaping green brick tea production equipment.Existing big scale production equipment is six machine one lines, and namely six mechanical combination become a production line.Its structure is numerous and diverse, mould once can only production a slice to two panels brick tea.Not only production efficiency low, also need many auxiliary equipment, number of molds many (at least needing more than 400), storage shelves large, more importantly need a large amount of manpowers in process of production, when mould recycles, need a lot of operators.High cost, inefficient production status become green brick tea industry problem demanding prompt solution for a long time.
Summary of the invention
For solving the problems of the technologies described above, the invention provides a kind of dicyclo green brick tea production line, adopting double loop wire to improve operating efficiency greatly.Straight-through mould and double loop wire perfect adaptation: multiple straight-through mould is arranged in press loop wire frame, by hydraulic electric control, pressing process is controlled, save many manpowers, also improve production efficiency.
The technical scheme that the present invention takes is:
Dicyclo green brick tea production line, comprise annular food steamer, annular framework, press, mould, described annular food steamer connects into an entirety by connecting plate and annular framework, mould is provided with the first pulley, annular framework is provided with outside track in annular, and multiple mould to be distributed in the annular of annular framework on outside track by the first pulley.Described press is provided with inner shoe, mill shoe, and in annular, outside track assembles through described press and inner shoe, mill shoe, and described press is provided with and connects pressure head by the second oil cylinder.
Described annular food steamer is provided with the first oil cylinder, steams caddy.
Described annular food steamer comprises frame, frame is provided with lower tea funnel, the first oil cylinder, fluctuation wheel and moving runner, and steel wire rope connects the first oil cylinder and fluctuation wheel, and fluctuation wheel is connected by turning cylinder with moving runner.
Described annular food steamer is provided with seasoned millet mush and steams position, panel steaming position.
Be provided with below described steaming caddy and steam tea case, there is hood top.Steam bottom caddy and be provided with pumping board.
Be provided with the guide plate bearing pressed down for controlling mould bottom described press, described press top is provided with the second oil cylinder, and the second oil cylinder connects pressure head.
Described press is provided with the 3rd oil cylinder, and the 3rd oil cylinder 23 connects the second pulley 22, pulls the motion of fork 3 thus driven mold motion.
Dicyclo green brick tea production line of the present invention, technique effect is as follows:
1), by traditional brick compacting mold change straight-through mould into, on depress out, 6-8 can go out a slice finished bricks in second, improves the efficiency of production, coordinates the semiautomatic control of double loop wire, greatly saves the human resources of consumption.
2), a mould multiple use, by adding the backing plate of different-thickness, the brick tea of different size can be extruded, make mould flexible and changeable, solving the situation that mould kind is many and assorted in the past.
3), in mould, the brick tea that different tealeaves can suppress different cultivars is placed, as rice brick, green brick etc.
4), dicyclo green brick tea production line of the present invention, although produce green brick tea equally, the version difference of the mode of production, equipment is very large.Essential difference have following some: 1., the difference of mould: the mould of loop wire is straight-through mould, interacts carry out compacting brick tea by green brick tea and mould.2., the difference of pressing process: carry out pressure brick with straight-through mould, the working method that employing is depressed out, press is often pressed once the suitable for reading of mould, and end opening all can go out a slice brick tea, and an action instead of the action (that is: brick producing machine, preformer, main press) of three equipment in the past.3., the difference of product quality: the straight-through mould of loop wire adopts Q345 steel and " 304 " corrosion resistant plate fine finishining to make, and template and mould can reach closely spaced interference fits, and the product therefore extruded there is no burr, and product is also by raising class.4., the difference of production efficiency: traditional green brick tea recycling in process because the heavier-weight of mould self at mould, a large amount of manpowers and time can be consumed by a dead lift, this problem that dicyclo production line is then avoided, adopt oil cylinder pushing Electronic control, therefore substantially increase production efficiency.
Accompanying drawing explanation
Fig. 1 is this dicyclo green brick tea production line structural representation.
Fig. 2 is the annular food steamer structure schematic diagram of this dicyclo green brick tea production line.
Fig. 3 is the press structure schematic diagram of this dicyclo green brick tea production line.
Fig. 4 is the main TV structure schematic diagram of mould of this dicyclo green brick tea production line.
Fig. 5 is the mould plan structure schematic diagram of this dicyclo green brick tea production line.
Detailed description of the invention
As shown in Fig. 1 ~ Fig. 5, dicyclo green brick tea production line, comprises annular food steamer, annular framework 2, press, multiple mould, and described annular food steamer connects into an entirety by connecting plate 5 and annular framework 2.Mould is provided with the first pulley 26, and annular framework 2 is provided with outside track 1 in annular, and multiple mould to be distributed in the annular of annular framework 2 on outside track 1 by the first pulley 26.Annular framework is provided with the press position 4 that press is put.
Annular food steamer is provided with and steams caddy 6, seasoned millet mush steaming position A, and panel steams position B, in the process of brick tea compacting, needs first in the work of mould, to put one piece of panel of buying oil in sky 24, at panel upper berth seasoned millet mush, puts inner tea again after completing seasoned millet mush, be the tea steamed inside caddy 6; Repave last layer seasoned millet mush after discharging inner tea, then cover hot side plate.Seasoned millet mush steams position A, and it is exactly the position of steaming panel and seasoned millet mush placement that panel steams position B.
Annular food steamer is provided with and comprises: frame 14, frame 14 is provided with lower tea funnel 8, first oil cylinder 13, fluctuation wheel 16 and moving runner 12, and steel wire rope 15 connects the first oil cylinder 13 and fluctuation wheel 16, and fluctuation wheel 16 is connected by turning cylinder 12 with moving runner 12.Lower tea funnel 8 is provided with funnel clamping plate 9, Hopper support 10.Funnel clamping plate 9 are fixed on Hopper support 10, and funnel clamping plate 9 are exactly fixing lower tea funnel 8.
Described press is provided with inner shoe 19, mill shoe 20, inner shoe 19, mill shoe 20 are connected with bolt with the frame of press, in annular, outside track 1 assembles through described press and inner shoe 19, mill shoe 20, and described press is provided with and connects pressure head 18 by the second oil cylinder 17.Be provided with the guide plate bearing 21 pressed down for controlling mould bottom described press, described press top is provided with the second oil cylinder 17, second oil cylinder 17 and connects pressure head 18.Described press is provided with the 3rd oil cylinder 23, and push rod 3 is connected with the 3rd oil cylinder 23 steel wire rope 15 on press, controls the rotation of mould.3rd oil cylinder 23 connects the second pulley 22, pulls the motion of push rod 3 thus driven mold motion.
Connecting plate 5 connects annular food steamer, annular framework 2, ensures that steaming caddy 6 can be dragged to press loop wire from food steamer smoothly, steams caddy 6 and is placed directly on food steamer.First oil cylinder 13 pulls fluctuation wheel 16 to rotate, thus drives moving runner 12 to rotate by turning cylinder 12, thus food steamer top is rotated.
Whole press is Q235 weldment, inner shoe 19, mill shoe 20 are welded on press, guide plate bearing 21 bolt is connected to bottom press, for controlling mould vertical depression, second oil cylinder 17 is welded on press top, presses down carry out pressure brick for controlling pressure head 18, and the 3rd oil cylinder 23 is by the second pulley 22 break-in, pull the motion of push rod 3, thus driven mold rotates.Be specially: the 3rd oil cylinder 23 moves downward and pulls steel wire rope 15, steel wire rope 15 pulls push rod 3 to travel forward, and promotes mould; Then the 3rd oil cylinder 23 moves upward, and steel wire rope 15 loosens, and under the action of the spring, push rod 3 return, completes a pushing course
Mould is provided with sky 24 in the work for suppressing green brick tea, and described mould upstream is provided with roll wheel assembly 26, and mould bottom is provided with brick output scraper plate 27, and mould surrounding is provided with adjustable plate, strengthens gusset 25.
Implementation step:
The manufacture craft of green brick tea mainly contain just make, copy, suppress, dry, the technique such as packaging, the present invention mainly carries out the technique of suppressing for the tealeaves copied, flow process is as follows:
1), tea is claimed: the tealeaves weighed up is poured into by lower tea funnel 8 and steamed in caddy 6 by staff, and all rectangular places of loop wire surrounding are the placement position of steaming caddy 6.
2), steam tea: by the promotion of the first oil cylinder 13, whole loop wire rotates clockwise, and each rotational travel is 120 °, the steaming caddy 6 filling tea, for steaming tea case, is turned to steaming tea case and carries out steaming tea by the first half of loop wire.
3), enter mould: after tealeaves is steamed, steaming caddy 6 is placed on above mould by the personnel that do, and extract caddy pumping board out, tealeaves is fallen in mould, covers seasoned millet mush.Remarks: in the process of brick tea compacting, need first in mold work, to put one piece of panel of buying oil in sky, and at panel upper berth seasoned millet mush, putting inner tea after completing seasoned millet mush is again exactly steam the tea inside caddy 6, repaves last layer seasoned millet mush, covering hot side plate after discharging inner tea.Seasoned millet mush steams position A, and it is exactly the place of steaming panel and seasoned millet mush that panel steams position B.
4), cover plate: oil stamped by the panel that panel is steamed B place, position steamed by staff, covers in the mould installing tealeaves.Do not allow panel and tealeaves adhesion, need to buy oil on panel.
5), pressure tea: the 3rd oil cylinder 23 works, and drives push rod 3 to promote mould, the meta of mould is overlapped with press meta, after mold rotation puts in place, the 3rd oil cylinder 23 backhaul quits work, and the second oil cylinder 17 works simultaneously, band dynamic head 18 presses down, and is depressed in the work interior empty 24 of mould.
6), brick output: when pressure head 18 presses down, mould end opening can extrude a slice finished bricks, now pressure head backhaul, completes a pressing process.
Whole dicyclo blue bricks production line, by hydraulic pressure, automatically controlled, mechanical tripartite, coordinates, repeats above pressing process, often press and once go out a tile.
Claims (7)
1. dicyclo green brick tea production line, comprises annular food steamer, annular framework (2), press, mould, and described annular food steamer connects into an entirety by connecting plate (5) and annular framework (2), it is characterized in that,
Mould is provided with the first pulley (26), and annular framework (2) is provided with outside track (1) in annular, in the annular that multiple mould is distributed in annular framework (2) by the first pulley (26) on outside track 1;
Described press is provided with inner shoe (19), mill shoe (20), and in annular, outside track (1) assembles through described press and inner shoe (19), mill shoe (20), and described press is provided with and connects pressure head (18) by the second oil cylinder (17);
Described annular food steamer is provided with the first oil cylinder (13), steams caddy (6).
2. dicyclo green brick tea production line according to claim 1, it is characterized in that, described annular food steamer comprises frame (14), frame (14) is provided with lower tea funnel (8), the first oil cylinder (13), fluctuation wheel (16) and moving runner (12), steel wire rope (15) connects the first oil cylinder (13) and fluctuation wheel (16), and fluctuation wheel (16) is connected by turning cylinder (12) with moving runner (12).
3. dicyclo green brick tea production line according to claim 1, is characterized in that, described annular food steamer (14) is provided with that seasoned millet mush steams position (A), panel steams position (B).
4. dicyclo green brick tea production line according to claim 1, is characterized in that, described steaming caddy (6) below is provided with steams tea case, and there is hood (7) top, steams caddy (6) bottom and is provided with pumping board.
5. dicyclo green brick tea production line according to claim 1, it is characterized in that, be provided with the guide plate bearing (21) pressed down for controlling mould bottom described press, described press top is provided with the second oil cylinder (17), and the second oil cylinder (17) connects pressure head 18.
6. dicyclo green brick tea production line according to claim 1, it is characterized in that, described press is provided with the 3rd oil cylinder (23), and the 3rd oil cylinder (23) connects the second pulley (22), pulls the motion of fork (3) thus driven mold motion.
7. adopt the green brick tea drawing method as any one dicyclo green brick tea production line of claim 1 ~ 6, it is characterized in that comprising the following steps:
1), tea is claimed: poured into by lower tea funnel (8) by the tealeaves weighed up and steam in caddy (6);
2), steam tea: by the promotion of the first oil cylinder (13), whole loop wire rotates clockwise, and each rotational travel is 120 °, the steaming caddy (6) filling tea, for steaming tea case, is turned to steaming tea case and carries out steaming tea by the first half of loop wire;
3), enter mould: after tealeaves is steamed, will steam caddy (6) and be placed on above mould, extract out and steam caddy (6) pumping board, tealeaves is fallen in mould, covers seasoned millet mush;
4), cover plate: oil stamped by the panel that panel is steamed position (B) place steamed by staff, covers in the mould installing tealeaves;
5), tea is pressed: the 3rd oil cylinder (23) work, push rod (3) is driven to promote mould, the meta of mould is overlapped with press meta, after mold rotation puts in place, 3rd oil cylinder (23) backhaul quits work, second oil cylinder (17) work simultaneously, band dynamic head (18) presses down, and is depressed in the work interior empty (24) of mould;
6), brick output: when pressure head (18) presses down, mould end opening can extrude a slice finished bricks, now pressure head (18) backhaul, completes a pressing process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410726378.XA CN104430984B (en) | 2014-12-04 | 2014-12-04 | Bicyclic blue bricks tea production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410726378.XA CN104430984B (en) | 2014-12-04 | 2014-12-04 | Bicyclic blue bricks tea production line |
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| CN104430984A true CN104430984A (en) | 2015-03-25 |
| CN104430984B CN104430984B (en) | 2017-03-15 |
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| CN201410726378.XA Active CN104430984B (en) | 2014-12-04 | 2014-12-04 | Bicyclic blue bricks tea production line |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104938669A (en) * | 2015-06-29 | 2015-09-30 | 益阳胜希机械设备制造有限公司 | Disc pressing equipment for forming tea leaves |
| CN106172899A (en) * | 2015-04-30 | 2016-12-07 | 和平 | A kind of tea that compresses produces equipment |
| CN106720498A (en) * | 2016-11-30 | 2017-05-31 | 湖南省白沙溪茶厂股份有限公司 | Brick tea annular press device |
| CN107125349A (en) * | 2017-06-26 | 2017-09-05 | 鑫鼎生物科技有限公司 | A kind of blue or green brick tea die automation lifting pressurizer and method |
| CN107136238A (en) * | 2017-06-26 | 2017-09-08 | 鑫鼎生物科技有限公司 | A kind of green brick tea large-scale production line and production method |
| CN109527133A (en) * | 2018-12-28 | 2019-03-29 | 湖北科技学院 | A kind of brick tea steam during caddy control method |
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| CN103042713A (en) * | 2012-11-16 | 2013-04-17 | 湖南省白沙溪茶厂股份有限公司 | Mould capable of continuously compressing brick tea |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106172899A (en) * | 2015-04-30 | 2016-12-07 | 和平 | A kind of tea that compresses produces equipment |
| CN104938669A (en) * | 2015-06-29 | 2015-09-30 | 益阳胜希机械设备制造有限公司 | Disc pressing equipment for forming tea leaves |
| CN106720498A (en) * | 2016-11-30 | 2017-05-31 | 湖南省白沙溪茶厂股份有限公司 | Brick tea annular press device |
| CN107125349A (en) * | 2017-06-26 | 2017-09-05 | 鑫鼎生物科技有限公司 | A kind of blue or green brick tea die automation lifting pressurizer and method |
| CN107136238A (en) * | 2017-06-26 | 2017-09-08 | 鑫鼎生物科技有限公司 | A kind of green brick tea large-scale production line and production method |
| CN107136238B (en) * | 2017-06-26 | 2023-06-02 | 鑫鼎生物科技有限公司 | Large-scale production line and production method of green brick tea |
| CN109527133A (en) * | 2018-12-28 | 2019-03-29 | 湖北科技学院 | A kind of brick tea steam during caddy control method |
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| CN104430984B (en) | 2017-03-15 |
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